JPH11279938A - Production of embroidered pleated fabric or product - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method for efficiently obtaining a tasteful pleated fabric or product embroidered with a continuous, discontinuous or part pattern. SOLUTION: This embroidered pleated fabric or product is obtained by the following procedure: a wide knitted fabric knitted with deknitted dyed yarns by a conventional method is subjected to dry heat tentering, and backed with a water-soluble nonwoven fabric, and then subjected to garment embroidery of continuous, discontinuous or part pattern using an embroidery lace machine; the resulting knitted fabric is partly dissolved in hot water, and the resultant fabric is subjected to automatic shearing machine to cut the residual entangled embroidery yarns off, and subsequently subjected to dry heat tentering again, cut to necessary dimension, and as necessary, subjected to partial sewing and/or partial ironing, and finally, subjected to pleating and sewing.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【０００１】[0001]

【発明の属する技術分野】本発明は、連続柄、飛び柄、
パ−ツ柄刺繍を施したプリ−ツ加工地乃至製品の製法に
関する。TECHNICAL FIELD The present invention relates to a continuous pattern, a flying pattern,
The present invention relates to a pleated fabric or a method of producing a product on which embroidery of a part pattern is performed.

【０００２】[0002]

【従来の技術】これまでに乾熱幅出ししたニット編地に
ミシン刺繍機でワンポイント刺繍を施したものは提供さ
れている。しかしこの手法は、幅広のものに連続柄、飛
び柄刺繍を施したり、パ−ツ刺繍を幅広に施すことに適
しない。また後のプリ−ツ加工（プリ−ツにより刺繍部
分が襞図柄に収縮変形する）を前提としたものではな
い。本発明者の認識の範囲では、これまでに飛び柄刺繍
又はパ−ツ刺繍を幅施したプリ−ツ加工地乃至製品は市
上されていない。2. Description of the Related Art There has been provided a knitted knitted fabric which has been stretched by dry heat and subjected to one-point embroidery by a sewing machine embroidery machine. However, this method is not suitable for applying a continuous pattern, a flying pattern embroidery to a wide one, or a wide part embroidery. Also, this is not based on the premise of the subsequent pleat processing (the embroidery portion contracts and deforms into a fold pattern by the pleat). To the best of the inventor's knowledge, no pleated fabrics or products on which embroidery of embroidery or embroidery has been applied have been put on the market.

【０００３】[0003]

【発明が解決しようとする課題】本発明は、従来のこの
ような実情に鑑みてなされたもので、連続柄、飛び柄刺
繍又はパ−ツ刺繍を施したプリ−ツ加工地乃至縫製品
を、効率的に得る製法を提供しようとするものである。SUMMARY OF THE INVENTION The present invention has been made in view of such a conventional situation, and is intended to provide a pleated fabric or a sewn product on which a continuous pattern, a flying pattern embroidery or a part embroidery is applied. It is intended to provide a production method which can be obtained efficiently.

【０００４】[0004]

【課題を解決するための手段】上記目的を達成するた
め、本発明は、常法によりデニット染糸で編み立てた幅
広のニット編地１を、乾熱幅出しする。そしてその編地
１に水溶性不織布２を裏当てしたうえ、エンブロイダ−
レ−ス機にて連続柄、飛び柄刺繍３又はパ−ツ刺繍４を
施してガ−メント刺繍編地５とする。次いでその刺繍編
地５を湯水により溶解除去し、さらに自動シャ−リング
機に掛けて余分の絡み刺繍糸６を切断除去し、次いで再
乾熱幅出しして、所要寸法に裁断し、最後に常法により
プリ−ツ加工、縫製して得ることを特徴とする刺繍を施
したプリ−ツ加工地７乃至製品８を得る製法である。In order to achieve the above object, according to the present invention, a wide knitted knitted fabric 1 knitted with denit dyed yarn by a conventional method is subjected to dry heat tentering. The knitted fabric 1 is lined with a water-soluble non-woven fabric 2 and an embroider.
A continuous pattern, a flying pattern embroidery 3 or a part embroidery 4 is applied to the garment embroidery knitted fabric 5 by a lathe machine. Next, the embroidery knitted fabric 5 is dissolved and removed with hot and cold water, and furthermore, the excess entangled embroidery thread 6 is cut and removed by an automatic shearing machine. This is a method of obtaining embroidered pleated ground 7 to product 8 which is obtained by pleating and sewing in a conventional manner.

【０００５】また上記構成において、再乾熱幅出しし、
所要寸法に裁断した後、部分縫製、部分アイロンを掛け
たうえ、常法によりプリ−ツ加工、縫製して得ることを
特徴とする刺繍を施したプリ−ツ製品９を得るの製法で
ある。[0005] Further, in the above configuration, the re-dry heat tentering is performed,
This is a method of obtaining an embroidered pleated product 9 which is obtained by cutting to a required size, partially sewing, partially ironing, pleating and sewing in a conventional manner.

【０００６】[0006]

【実施例】以下工程順に本発明の実施例を説明する。 （イ）常法によりデニット染糸で編み立てた幅１．５
ｍ、長さ１３．７ｍのニット編地１を、乾熱幅出しする
（図１）。 （ロ）その編地１の反物のまま裏側に水溶性不織布２と
してビニロン系「ソルブロン」（株式会社ニチビの登録
商標）を当てて（図２）、エンブロイダ−レ−ス機に
て、編地とともに連続柄、飛び柄刺繍３又はパ−ツ刺繍
４を施して、ガ−メント刺繍編地５とする（図３）。 （ハ）その刺繍編地５を、裏当てした「ソルブロン」の
溶解温度４０゜Ｃを維持した浴比１：３０（被溶解物基
準）の湯水処理浴槽Ｋに漬けて溶解除去する（図４）。
溶解は浴水や被溶解物を攪拌させるとより促進される
が、平均約１０分乃至２０分程度で完了する。溶解後は
新しい湯水にて充分洗浄を行う。EXAMPLES Examples of the present invention will be described below in the order of steps. (B) Width 1.5 knitted with denit dyed yarn in a conventional manner
The knitted knitted fabric 1 having a length of 13.7 m and a length of 13.7 m is subjected to dry heat tentering (FIG. 1). (B) A vinylon-based "SOLBRON" (registered trademark of Nichibi Co., Ltd.) is applied as a water-soluble nonwoven fabric 2 on the back of the knitted fabric 1 as it is to the back side (FIG. 2), and the knitted fabric is formed with an embroider-lace machine. At the same time, a continuous pattern, a flying pattern embroidery 3 or a part embroidery 4 is applied to form a garment embroidery knitted fabric 5 (FIG. 3). (C) The embroidery knitted fabric 5 is immersed in a hot and cold water treatment bath K having a bath ratio of 1:30 (based on the substance to be dissolved) while maintaining the dissolving temperature of the backed “SOLBRON” at 40 ° C. (FIG. 4) ).
The dissolution is further promoted by stirring the bath water or the substance to be dissolved, but is completed in about 10 to 20 minutes on average. After dissolution, wash thoroughly with fresh hot water.

【０００７】（ニ）そしてさらに、自動シャ−リング機
に掛けて残余の絡み刺繍糸６を切断除去する。即ち編地
５を巻上げ、刃物回転軸で刺繍糸６の一端をカットし、
バキュ−ムしながら他端をカットして糸始末する。この
作業は編地５の表と裏の二回工程で行う。上記（ハ）で
溶解し、糸始末した後の刺繍編地５ａを図５に示す。 （ホ）次いで再乾熱幅出しをして、所要寸法に裁断し、
最後に常法によりプリ−ツ加工、縫製して、刺繍を施し
たプリ−ツ加工地７乃至製品８を得る（図６）。 （ヘ）なお上記構成において、再乾熱幅出しし、所要寸
法に裁断した後、あらかじめ部分縫製を必要とする製品
については、部分縫製後、部分アイロンを掛けたうえ、
常法によりプリ−ツ加工、縫製して刺繍を施したプリ−
ツ製品９を得る。(D) Further, the remaining embroidery thread 6 is cut and removed by an automatic shearing machine. That is, the knitted fabric 5 is wound up, and one end of the embroidery thread 6 is cut with the blade rotating shaft,
The other end is cut while vacuuming and the yarn is trimmed. This operation is performed in two steps of the front and back of the knitted fabric 5. FIG. 5 shows the embroidery knitted fabric 5a after dissolving in (c) above and finishing the yarn. (E) Next, it is re-heated, cut to the required dimensions,
Finally, pleating and sewing are carried out by pleating and sewing in a conventional manner to obtain embroidered pleated ground 7 to product 8 (FIG. 6). (F) In the above configuration, after re-drying and heating to width and cutting to the required dimensions, for products requiring partial sewing in advance, after partial sewing, partially iron,
Pre-processed, sewn and embroidered in a conventional manner
The product 9 is obtained.

【０００８】上記図５と上記図６との対比で明らかなよ
うに、ニット編地１にガ−メント刺繍した連続柄、飛び
柄刺繍模様又はパ−ツ刺繍模様は、プリ−ツ加工により
襞形成分だけ収縮した外観（ちじみ刺繍模様）を呈す
る。例えば編地１に円形模様の刺繍を施せば、プリ−ツ
加工によって襞方向に楕円模様の外観を呈する。言換え
るとプリ−ツ加工地に楕円の刺繍模様を得たい場合は、
襞収縮分を予想して編地１に円形乃至円形に近い刺繍模
様を施しておく。As is apparent from a comparison between FIG. 5 and FIG. 6, a continuous pattern, a jump pattern embroidery pattern or a part embroidery pattern garment-embroidered on the knitted knitted fabric 1 is folded by pleating. An appearance (chijimi embroidery pattern) contracted by the formed amount is exhibited. For example, if the knitted fabric 1 is embroidered with a circular pattern, it will have an elliptical appearance in the fold direction by pleating. In other words, if you want to get an oval embroidery pattern on the pleats,
A circular or nearly circular embroidery pattern is applied to the knitted fabric 1 in anticipation of the amount of fold shrinkage.

【０００９】[0009]

【発明の効果】以上のように、本発明法によれば幅広い
ニット生地に連続柄、飛び柄、パ−ツ柄を、後のプリ−
ツ加工による襞収縮分を考慮に入れて自在に且つ効率良
くガ−メント刺繍し、裏当て布には水溶性不織布を用い
たから、湯水浴により省力的に溶解除去が可能であり、
表裏の余分の絡み刺繍糸は自動シャ−リングにより迅速
簡単に糸始末が完了する。そして最終的に、プリ−ツ加
工によって連続柄、飛び柄、パ−ツ柄のちじみ刺繍模様
を自在に配した趣味性豊かなプリ−ツ加工地及び製品が
得られる。As described above, according to the method of the present invention, a continuous pattern, a flying pattern, and a part pattern can be applied to a wide range of knitted fabrics by using
The garment is embroidered freely and efficiently taking into account the amount of fold shrinkage caused by tsu processing, and a water-soluble non-woven fabric is used for the backing cloth.
The extra entangled embroidery thread on the front and back is quickly and easily completed by automatic shearing. Finally, a pleat-processed ground and a product having a rich taste can be obtained by freely arranging a continuous pattern, a flying pattern, and a part pattern embroidery pattern by pleating.

【図面の簡単な説明】[Brief description of the drawings]

【図１】幅広のニット編地の平面図FIG. 1 is a plan view of a wide knitted fabric.

【図２】裏当てする水溶性不織布の平面図FIG. 2 is a plan view of a water-soluble nonwoven fabric to be backed.

【図３】ガ−メント刺繍を施した編地（刺繍編地）の斜
視図FIG. 3 is a perspective view of a knitted fabric (embroidery knitted fabric) on which garment embroidery is performed.

【図４】刺繍編地を湯水処理浴槽に漬けて裏当て不織布
を溶解している状態の略図的側面図FIG. 4 is a schematic side view of a state in which the embroidery knitted fabric is immersed in a hot-water treatment bath to dissolve the backing nonwoven fabric.

【図５】不織布を溶解し且つ刺繍糸をシャ−リング処理
した刺繍編地の平面図FIG. 5 is a plan view of an embroidery knitted fabric in which a non-woven fabric is melted and an embroidery thread is subjected to a shearing treatment.

【図６】プリ−ツ加工した刺繍編地（プリ−ツ加工地）
の平面図FIG. 6: Pleated embroidery knitted fabric (pleated fabric)
Top view of

【図７】プリ−ツ加工した刺繍編地による製品の正面図FIG. 7 is a front view of a pleated embroidered knitted product.

【符号の説明】[Explanation of symbols]

１ 幅広のニット編地 ２ 水溶性不織布 ３ 連続柄、飛び柄刺繍 ４ パ−ツ刺繍 ５ ガ−メント刺繍編地 ５ａ 不織布を溶解し且つ刺繍糸をシャ−リング処理し
た刺繍編地 ６ 残余絡み刺繍糸 ７ プリ−ツ加工地 ８ プリ−ツ加工製品 ９ 部分縫製を経たプリ−ツ加工製品DESCRIPTION OF SYMBOLS 1 Wide knitted knitted fabric 2 Water-soluble nonwoven fabric 3 Continuous pattern, jump pattern embroidery 4 Part embroidery 5 Garment embroidery knitted fabric 5a Embroidery knitted fabric in which nonwoven fabric is melted and embroidery thread is processed 6 Remaining embroidery Thread 7 Pleated area 8 Pleated product 9 Pleated product after partial sewing

Claims (3)

【特許請求の範囲】[Claims] 【請求項１】 常法によりデニット染糸で編み立てた幅
広のニット編地を、乾熱幅出しし、該編地に水溶性不織
布を裏当てしたうえエンブロイダ−レ−ス機にて連続
柄、飛び柄、パ−ツ柄のガ−メント刺繍を施し、次いで
その刺繍編地を湯水により溶解除去し、さらに自動シャ
−リング機に掛けて余分の絡み刺繍糸を切断除去し、次
いで再乾熱幅出しし、所要寸法に裁断し、最後に常法に
よりプリ−ツ加工、縫製して得ることを特徴とする刺繍
を施したプリ−ツ加工地乃至製品の製法。1. A wide knitted fabric knitted by a denit dyeing yarn in a conventional manner is stretched by dry heat, and the knitted fabric is lined with a water-soluble nonwoven fabric, and a continuous pattern is formed by an embroider-lace machine. , Garment embroidery of flying pattern and part pattern is applied, then the embroidery knitted fabric is dissolved and removed with hot water, and further hanged by an automatic shearing machine to cut and remove excess entangled embroidery thread, and then dried again. A method of producing an embroidered pleated fabric or product, which is obtained by performing a heat tentering, cutting to a required size, and finally pleating and sewing by a conventional method. 【請求項２】 常法によりデニット染糸で編み立てた幅
広のニット編地を、乾熱幅出しし、該編地に水溶性不織
布を裏当てしたうえエンブロイダ−レ−ス機にて連続
柄、飛び柄、パ−ツ柄のガ−メント刺繍を施し、次いで
その刺繍編地を湯水により溶解除去し、さらに自動シャ
−リグ機に掛けて余分の絡み刺繍糸を切断除去し、次い
で再乾熱幅出しし、所要寸法に裁断し、部分縫製、部分
アイロンを掛けたうえ、最後に常法によりプリ−ツ加
工、縫製して得ることを特徴とする刺繍を施したプリ−
ツ製品の製法。2. A wide knit knitted fabric knitted with a denit dyeing yarn by a conventional method is stretched by dry heat, and the knitted fabric is lined with a water-soluble non-woven fabric, and a continuous pattern is formed with an embroider-lace machine. , Garment embroidery of jump pattern and part pattern is applied, then the embroidery knitted fabric is dissolved and removed with hot water, and further, it is cut with an automatic rigging machine to remove excess entangled embroidery thread, and then dried again. The embroidery pre-cut is characterized in that it is stretched by heat, cut to the required dimensions, partially sewn and partially ironed, and finally pleated and sewn by a conventional method.
Method of manufacturing products. 【請求項３】 水溶性不織布が、水溶解性ビニロン布で
ある請求項１又は２記載の刺繍を施したプリ−ツ加工地
又は製品の製法。3. The method for producing an embroidered pleated fabric or product according to claim 1, wherein the water-soluble nonwoven fabric is a water-soluble vinylon cloth.