JPH11238533A - Pressure contact terminal - Google Patents
Pressure contact terminalInfo
- Publication number
- JPH11238533A JPH11238533A JP10038494A JP3849498A JPH11238533A JP H11238533 A JPH11238533 A JP H11238533A JP 10038494 A JP10038494 A JP 10038494A JP 3849498 A JP3849498 A JP 3849498A JP H11238533 A JPH11238533 A JP H11238533A
- Authority
- JP
- Japan
- Prior art keywords
- electric wire
- press
- pressure contact
- press contact
- contact blades
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Landscapes
- Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、自動車等の電気装
置の電線の接続に設けられる圧接端子に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a press contact terminal provided for connecting electric wires of an electric device such as an automobile.
【０００２】[0002]
【従来の技術】従来から、自動車等の電気装置において
電線接続用に使用される圧接端子として、図８に示すよ
うに、両側板間に電線挿入用の溝部Ｍを有する断面コ字
型の本体Ｂに、その両側板から溝部に突出する圧接刃Ｅ
を設けたものが知られている。この圧接端子は、１枚の
金属板に折り曲げ加工を施して製作されるもので、圧接
刃Ｅはプレス加工により、本体の軸方向に対し直角に
（図９参照）溝部内に突出させられ、スロットを挟んだ
一対の圧接刃Ｅが相対向する端面Ｐで電線の導線に圧接
するようになっている。2. Description of the Related Art Conventionally, as a press contact terminal used for electric wire connection in an electric device such as an automobile, as shown in FIG. 8, a U-shaped main body having a groove M for inserting an electric wire between both side plates. B, press-contact blades E projecting from both side plates into the groove portions.
Is known. This press contact terminal is manufactured by bending a single metal plate, and the press contact blade E is protruded into the groove at right angles to the axial direction of the main body (see FIG. 9) by press working. A pair of press-contact blades E sandwiching the slot are pressed against the conductor of the electric wire at opposing end faces P.
【０００３】この種のプレス加工における曲げ加工時に
は、ストレート部Ｓの長さが板厚の１．５倍から２倍必
要であるといわれているが、端子が小型になると本体Ｂ
の側板からの圧接刃Ｅの突出量が小さくなり、ストレー
ト部Ｓも短くなるので、安定したプレス加工ができなく
なるという問題点があった。また、端子が小型化する
と、圧接刃の板厚も小さくなるので、電線との接触面積
が小さくなり、電線の保持力が不足して接続が不安定と
なるという問題点もあった。[0003] It is said that the length of the straight portion S is required to be 1.5 to 2 times the plate thickness when bending in this type of press working.
The protrusion of the press contact blade E from the side plate becomes small and the straight portion S also becomes short, so that there is a problem that stable press working cannot be performed. In addition, when the size of the terminal is reduced, the thickness of the press contact blade is also reduced, so that the contact area with the electric wire is reduced, and there is a problem that the holding force of the electric wire is insufficient and the connection becomes unstable.
【０００４】[0004]
【発明が解決しようとする課題】そこで、本願発明は上
記従来の圧接端子の問題点を解決し、小型の圧接端子で
あっても、プレス加工される圧接刃のストレート部をで
きるだけ長くでき、しかも十分な電線保持力を有するも
のを提供することを目的としている。Accordingly, the present invention solves the above-mentioned problems of the conventional press contact terminal. Even if it is a small press contact terminal, the straight portion of the press contact blade to be pressed can be made as long as possible. An object is to provide a wire having a sufficient electric wire holding force.
【０００５】[0005]
【課題を解決するための手段】上記目的を達成するた
め、本発明は、相対向する両側板間に被覆電線挿入用の
溝部を有する本体に、該溝部に挿入された被覆電線の被
覆に食い込んで導線と接触する一対の圧接刃を上記両側
板から突出させて設けた圧接端子において、上記圧接刃
を電線の軸方向に対し傾斜させて側板から突出させると
ともに、該圧接刃の先端部に電線に沿う平面部を形成し
たことを特徴としている。In order to achieve the above-mentioned object, the present invention is directed to a main body having a groove for inserting a covered electric wire between two opposing side plates into a coating of the covered electric wire inserted into the groove. In a press contact terminal provided with a pair of press contact blades protruding from the both side plates in contact with the conducting wire, the press contact blades are inclined with respect to the axial direction of the electric wire and protrude from the side plate, and the tip of the press contact blade has an electric wire. Is formed.
【０００６】この圧接端子は、被覆電線の被覆に食い込
んで導線と接触する圧接刃が、電線の軸方向に対し傾斜
して突出しているので、電線の軸方向と直角に突出する
従来のものに較べて圧接刃のストレート部を長くでき、
その分だけプレス加工を確実に行うことができる。ま
た、斜めに突出する圧接刃の先端部に電線に沿う傾斜平
面が形成されているので、圧接刃はこの傾斜平面で電線
と接触することになり、板厚方向の断面よりも広い面積
で電線と接触する結果、接触抵抗が少なくてすむように
なる。In this press contact terminal, the press contact blade that cuts into the coating of the covered electric wire and comes into contact with the conductor protrudes obliquely with respect to the axial direction of the electric wire. The straight section of the press contact blade can be made longer,
Press work can be reliably performed by that much. Also, since an inclined plane along the electric wire is formed at the tip of the press contact blade that projects obliquely, the press contact blade comes into contact with the electric wire on this inclined plane, and the electric wire has a larger area than the cross section in the plate thickness direction. As a result, the contact resistance is reduced.
【０００７】この発明において、上記圧接刃を、電線の
軸方向に間隔をおいた複数箇所にそれぞれ一対ずつ設け
ておけば、電線の保持がより確実となり、圧接刃に対向
する向きの引張力に対する抵抗力が向上する。この場
合、複数箇所のうちの少なくとも１箇所と他の箇所とで
圧接刃の傾斜方向が互いに逆向きとなるようにしておけ
ば、電線に対する引張り力が前後いずれの方向から作用
しても、その力に対し、電線と圧接端子とのずれを防止
する作用が得られる。In the present invention, if the press contact blades are provided in pairs at a plurality of locations spaced apart in the axial direction of the electric wire, the electric wire can be more reliably held, and the tensile force against the tensile force in the direction facing the press contact blade is provided. Increases resistance. In this case, if the inclination directions of the press contact blades are set to be opposite to each other in at least one of the plurality of locations and the other location, even if the tensile force acts on the electric wire from any of the front and rear directions, The effect of preventing displacement of the electric wire and the press contact terminal with respect to the force is obtained.
【０００８】[0008]
【発明の実施の形態】以下、図面に基づいて、この発明
をより具体的に説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described more specifically with reference to the drawings.
【０００９】図１、図２は本発明の１実施形態を例示す
るもので、この圧接端子１は、断面概略コ字型の本体２
の複数箇所に一対ずつ圧接刃５を設けてなり、全体が１
枚の金属板材を折り曲げて成形される。この本体２は、
左右一対の側板２ａ，２ｂと両側板を結ぶ底板２ｃとで
形成され、両側板の間に電線挿入用の溝部３を有してい
る。FIGS. 1 and 2 illustrate an embodiment of the present invention. This press contact terminal 1 has a main body 2 having a substantially U-shaped cross section.
Are provided with a pair of press contact blades 5 at a plurality of locations,
It is formed by bending a sheet of metal plate. This body 2
It is formed of a pair of left and right side plates 2a and 2b and a bottom plate 2c connecting the both side plates, and has a groove 3 for inserting an electric wire between both side plates.
【００１０】圧接刃５は、プレス加工によって切り起こ
し式に成形されるもので、本体２の側板２ａ，２ｂから
溝部３の内部に平面視で斜めに突出しており、両側板２
ａ，２ｂの対応箇所から突出した一対の圧接刃５間にス
ロット６が形成されている。圧接刃５を切り起こした側
板部分には開口部７が形成されている。なお、図１、図
２に示す実施形態では、電線の軸方向に間隔をおいた２
箇所に一対ずつ圧接刃５が設けられ、計４個の圧接刃が
設けられている。圧接刃５は一対だけでもよいが、電線
結合力を高めるため２対以上設けることが好ましい。The press-contact blade 5 is formed in a cut-and-raised manner by press working. The press-contact blade 5 projects obliquely from the side plates 2a and 2b of the main body 2 into the groove 3 in a plan view.
A slot 6 is formed between a pair of press contact blades 5 protruding from corresponding portions of a and 2b. An opening 7 is formed in a side plate portion where the press-contact blade 5 is cut and raised. In the embodiment shown in FIG. 1 and FIG.
A pair of press contact blades 5 are provided at each location, and a total of four press contact blades are provided. Although only one pair of press contact blades 5 may be provided, it is preferable to provide two or more pairs in order to increase the electric wire coupling force.
【００１１】前側（図２で下側）の左右一対の圧接刃
（Ａ，Ｂで示す）及び後側（図２で上側）の左右一対の
圧接刃（Ｃ，Ｄで示す）は、それぞれ、本体２の中心線
を挟んで対称的な配置で、側板２ａ，２ｂから斜め内方
に突出し、その先端部が互いに対向してその間にスロッ
ト６を形成している。また、前側の圧接刃５（Ａ，Ｂ）
と後側の圧接刃５（Ｃ，Ｄ）とは平面視における傾斜方
向が互いに逆向きとなっている。すなわち、前側の一対
の圧接刃５（Ａ，Ｂ）は斜め後方に突出し、後側の一対
の圧接刃５（Ｃ，Ｄ）は斜め前方に突出しており、斜め
後方に突出する場合の傾斜角をプラスで表すと前側の圧
接刃５（Ａ，Ｂ）の傾斜角が＋α、後側の圧接刃５
（Ｃ，Ｄ）の傾斜角が−αとなっている。A pair of left and right pressure contact blades (denoted by A and B) on the front side (lower side in FIG. 2) and a pair of left and right pressure contact blades (denoted by C and D) on the rear side (upper side in FIG. 2) are respectively provided. In a symmetrical arrangement with respect to the center line of the main body 2, the main body 2 projects obliquely inward from the side plates 2a and 2b, and the front ends thereof face each other to form a slot 6 therebetween. Also, the front pressure contact blade 5 (A, B)
The inclination directions of the rear press-contact blades 5 (C, D) in plan view are opposite to each other. That is, the pair of front press-contact blades 5 (A, B) protrude obliquely rearward, and the pair of rear press-contact blades 5 (C, D) protrude diagonally forward. Is expressed as plus, the inclination angle of the front press contact blades 5 (A, B) is + α, and the rear press contact blades 5 (A, B) are
The inclination angle of (C, D) is -α.
【００１２】したがって、図７に示すように、この圧接
刃５の長さ（ストレート部の長さ）Ｌは、圧接刃Ｅを板
面と直角に突出させた場合の長さ（ストレート部の長
さ）をＬ’とすると、Ｌ≒Ｌ’／ｓｉｎαとなり、板面
に直角に突出させる場合に比べてかなり長くなる。上記
傾斜角αは、９０度よりも小さい角度であり、図示例で
は約４５度となっているが、これに限らず、電線の寸法
等に応じて最適なものとすればよい。一般的には３０〜
６０度程度とするのが好ましい。Therefore, as shown in FIG. 7, the length (length of the straight portion) L of the press contact blade 5 is equal to the length (length of the straight portion) when the press contact blade E projects at right angles to the plate surface. S) is L ′, L ≒ L ′ / sinα, which is much longer than when projecting at right angles to the plate surface. The inclination angle α is an angle smaller than 90 degrees, and is about 45 degrees in the illustrated example, but is not limited thereto, and may be an optimum value according to the dimensions of the electric wire. Generally 30 ~
Preferably, the angle is about 60 degrees.
【００１３】圧接刃５の先端部は、鍛造加工等によりそ
の半分程度が平面視で本体２の中心線と平行になるよう
に成形されており、その端面部分は圧接刃５の突出方向
に対し傾斜して電線に沿う傾斜平面部５ａとなってい
る。圧接刃５はこの平面部５ａで電線の導線と接触する
ことになる。The tip of the pressure contact blade 5 is formed by forging or the like so that about half thereof is parallel to the center line of the main body 2 in a plan view. It is inclined to form an inclined plane portion 5a along the electric wire. The press contact blade 5 comes into contact with the conductor of the electric wire at the flat portion 5a.
【００１４】上記圧接刃５の稜線部は、そのストレート
部Ｓの基部辺りから先端部にかけて、次第に低くなるよ
うな傾斜面５ｂとなっている。このため、圧接刃５の先
端部の上下幅は、基部の２／３〜１／２程度となり、概
略楔状となっている。これは、被覆電線の被覆に食い込
み易くするためである。The ridge of the press-contact blade 5 has an inclined surface 5b that becomes gradually lower from around the base of the straight portion S to the tip. For this reason, the vertical width of the distal end portion of the press contact blade 5 is about ／ to の of the base portion, and is substantially wedge-shaped. This is to make it easy to bite into the covering of the covered electric wire.
【００１５】次に、図３、図４は別の実施形態をあらわ
すもので、この形態の圧接端子１’では、側板の板面か
ら内側に突出する圧接刃５がいずれも同一方向に傾斜し
ている。すなわち、前後一対ずつの圧接刃５のうちの後
側の一対の圧接刃が図１、図２に示した圧接刃５
（Ｃ），５（Ｄ）とは逆向き（＋α）となっている。他
の部分は図１、図２のものと同じである。FIGS. 3 and 4 show another embodiment. In the press contact terminal 1 'of this embodiment, the press contact blades 5 projecting inward from the plate surface of the side plate are all inclined in the same direction. ing. In other words, a pair of rear-side press-contact blades of the pair of front-rear press-contact blades 5 correspond to the press-contact blades 5 shown in FIGS.
(C) and 5 (D) are opposite (+ α). Other parts are the same as those in FIG. 1 and FIG.
【００１６】この圧接端子１，１’は、図５、図６に示
すように、被覆電線Ｗをその溝部３に挿入して使用す
る。この場合、電線Ｗを溝部３の上方開口部から押し込
むと、圧接端子の圧接刃５が電線の被覆Ｗ１に食い込
み、一対の圧接刃５の間のスロット６に電線の導線Ｗ２
が入り込んで、その導線Ｗ２に圧接刃５の先端部が接触
する。この接触は強固に行われるので、圧接端子１と電
線Ｗとが導通する。As shown in FIGS. 5 and 6, the press contact terminals 1, 1 'are used by inserting a covered electric wire W into a groove 3 thereof. In this case, when the electric wire W is pushed through the upper opening of the groove 3, the press contact blade 5 of the press contact terminal bites into the covering W1 of the electric wire, and the wire W2 of the electric wire is inserted into the slot 6 between the pair of press contact blades 5.
Penetrates and the tip of the press contact blade 5 comes into contact with the conducting wire W2. Since this contact is made firmly, the insulation displacement terminal 1 and the electric wire W conduct.
【００１７】図１，図２の実施形態のものは、図５に示
すように、電線に食い込む爪として機能する圧接刃５の
傾斜方向が前後で互いに逆方向となっているので、電線
Ｗに前後いずれの方向（矢印Ｘ，Ｙ方向）の引張り力が
作用しても圧接端子と位置ずれしにくく、安定した接続
が維持される。また、図３，図４の実施形態のものは、
圧接刃がいずれも同じ方向に傾斜しているので、図６の
矢印Ｙ方向の張力に対しては位置ずれしにくいが、矢印
Ｘ方向の張力に対しては若干抵抗力が低くなる。In the embodiment of FIGS. 1 and 2, as shown in FIG. 5, since the inclination directions of the press contact blades 5 functioning as claws that bite into the electric wire are opposite to each other in the front and rear directions, the electric wire W Even if a pulling force acts in any of the front and rear directions (arrows X and Y directions), it is unlikely to be displaced from the press contact terminal, and stable connection is maintained. In the embodiment of FIGS. 3 and 4,
Since all the press contact blades are inclined in the same direction, they are hardly displaced with respect to the tension in the arrow Y direction in FIG. 6, but have a slightly lower resistance to the tension in the arrow X direction.
【００１８】[0018]
【発明の効果】以上のように、本発明の圧接端子は、被
覆電線が挿入される溝部に突出する圧接刃が、電線の軸
方向（圧接端子本体の側板の板面）に対し傾斜している
ので、電線の軸方向に対し直角に突出するものと比べ、
圧接端子本体の幅及びスロット幅が同じあってもストレ
ート部を長くすることができる。このため、小型の圧接
端子の場合でもプレス成形が容易で、安定した形状に成
形することができ、電線に対し安定した接続を得ること
ができる。また、圧接端子が電線の軸方向に対し傾斜し
ているので、その傾斜方向に応じて、電線に引張り力が
加わっても位置ずれが生じにくいという効果も得られ
る。As described above, in the press contact terminal of the present invention, the press contact blade protruding from the groove into which the coated electric wire is inserted is inclined with respect to the axial direction of the electric wire (the plate surface of the side plate of the press contact terminal main body). So that it is perpendicular to the axial direction of the wire,
Even if the width of the press contact terminal body and the slot width are the same, the straight portion can be lengthened. For this reason, even in the case of a small press contact terminal, press molding is easy, it is possible to form a stable shape, and a stable connection to the electric wire can be obtained. In addition, since the press contact terminal is inclined with respect to the axial direction of the electric wire, an effect is obtained in that the displacement is unlikely to occur even if a tensile force is applied to the electric wire according to the inclination direction.
【図１】この発明の実施形態を例示する斜視図である。FIG. 1 is a perspective view illustrating an embodiment of the present invention.
【図２】その平面図である。FIG. 2 is a plan view thereof.
【図３】別の実施形態を示す斜視図である。FIG. 3 is a perspective view showing another embodiment.
【図４】その平面図である。FIG. 4 is a plan view thereof.
【図５】図１，図２に示した実施形態による場合の使用
状態における平面図である。FIG. 5 is a plan view in a use state according to the embodiment shown in FIGS. 1 and 2;
【図６】図３，図４に示した実施形態による場合の使用
状態における平面図である。FIG. 6 is a plan view in a use state according to the embodiment shown in FIGS. 3 and 4;
【図７】本発明における圧接刃を模式的にあらわす平面
図である。FIG. 7 is a plan view schematically showing a press contact blade in the present invention.
【図８】従来の圧接端子の斜視図である。FIG. 8 is a perspective view of a conventional press contact terminal.
【図９】従来の圧接端子の圧接刃を模式的にあらわす平
面図である。FIG. 9 is a plan view schematically showing a press contact blade of a conventional press contact terminal.
１ 圧接端子 ２ 本体 ２ａ，２ｂ 側板 ３ 溝部 ５ 圧接刃 Ｗ 被覆電線 DESCRIPTION OF SYMBOLS 1 Pressure contact terminal 2 Main body 2a, 2b Side plate 3 Groove part 5 Pressure contact blade W Insulated wire
Claims (3)
溝部を有する本体に、該溝部に挿入された被覆電線の被
覆に食い込んで導線と接触する一対の圧接刃を上記両側
板から突出させて設けた圧接端子において、上記圧接刃
を電線の軸方向に対し傾斜させて側板から突出させると
ともに、該圧接刃の先端部に電線に沿う平面部を形成し
たことを特徴とする圧接端子。1. A pair of press-contact blades which penetrate a sheath of a covered electric wire inserted into the groove and come into contact with a conductive wire from a body having a groove for inserting a covered electric wire between opposite side plates. In the press-connecting terminal provided in such a manner, the press-contact blade is inclined with respect to the axial direction of the electric wire so as to protrude from the side plate, and a flat portion along the electric wire is formed at a tip end of the press-contact blade.
いた複数箇所にそれぞれ一対ずつ設けたことを特徴とす
る請求項１に記載の圧接端子。2. The pressure contact terminal according to claim 1, wherein a pair of the pressure contact blades are provided at a plurality of positions spaced apart in the axial direction of the electric wire.
の箇所とで圧接刃の傾斜方向が互いに逆向きとなってい
ることを特徴とする請求項２に記載の圧接端子。3. The pressure contact terminal according to claim 2, wherein the inclination directions of the pressure contact blades are opposite to each other at at least one of the plurality of positions and the other position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10038494A JPH11238533A (en) | 1998-02-20 | 1998-02-20 | Pressure contact terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10038494A JPH11238533A (en) | 1998-02-20 | 1998-02-20 | Pressure contact terminal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH11238533A true JPH11238533A (en) | 1999-08-31 |
Family
ID=12526830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10038494A Withdrawn JPH11238533A (en) | 1998-02-20 | 1998-02-20 | Pressure contact terminal |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH11238533A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005050599A (en) * | 2003-07-31 | 2005-02-24 | Sumitomo Wiring Syst Ltd | Electric wire holding device |
| JP2009252448A (en) * | 2008-04-03 | 2009-10-29 | Autonetworks Technologies Ltd | Terminal fitting and wire harness |
| WO2012168503A1 (en) * | 2011-06-08 | 2012-12-13 | Simon, S.A.U. | Electrical contact |
| JP2022016912A (en) * | 2020-07-13 | 2022-01-25 | 株式会社デンソー | Insulation terminal and electronic device |
-
1998
- 1998-02-20 JP JP10038494A patent/JPH11238533A/en not_active Withdrawn
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005050599A (en) * | 2003-07-31 | 2005-02-24 | Sumitomo Wiring Syst Ltd | Electric wire holding device |
| JP2009252448A (en) * | 2008-04-03 | 2009-10-29 | Autonetworks Technologies Ltd | Terminal fitting and wire harness |
| WO2012168503A1 (en) * | 2011-06-08 | 2012-12-13 | Simon, S.A.U. | Electrical contact |
| ES2393466A1 (en) * | 2011-06-08 | 2012-12-21 | Simon, S.A.U. | Electrical contact |
| RU2582998C2 (en) * | 2011-06-08 | 2016-04-27 | Симон, С.А.Ю. | Electric contact |
| US9343826B2 (en) | 2011-06-08 | 2016-05-17 | Simon, S.A.U. | Electrical contact |
| JP2022016912A (en) * | 2020-07-13 | 2022-01-25 | 株式会社デンソー | Insulation terminal and electronic device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20050510 |