JPH11192074A - Production of sliced laminaria - Google Patents
Production of sliced laminariaInfo
- Publication number
- JPH11192074A JPH11192074A JP9369357A JP36935797A JPH11192074A JP H11192074 A JPH11192074 A JP H11192074A JP 9369357 A JP9369357 A JP 9369357A JP 36935797 A JP36935797 A JP 36935797A JP H11192074 A JPH11192074 A JP H11192074A
- Authority
- JP
- Japan
- Prior art keywords
- kelp
- cutting blade
- rotating plate
- raw material
- speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Edible Seaweed (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、おぼろ昆布の製造
方法に関する。[0001] The present invention relates to a method for producing ragged kelp.
【０００２】[0002]
【従来技術と課題】人為的なおぼろ昆布の製造手段を機
械的なおぼろ昆布の製造手段に改良した発明が本発明者
によって提案され、周知になっている。（たとえば、特
開平９−９８７４８号公報参照。）この刊行物掲載の従
来技術は、それまでの人為的なおぼろ昆布製造手段を機
械的なおぼろ昆布製造手段に大幅に改良したものであっ
たから、均質な製品（おぼろ昆布）が製造される製造能
率が飛躍的にアップした、原料昆布の固い芯まで加工し
得て無駄が生じにくくなった、などといった利点を有
し、大変重宝がられている。処が、この刊行物記載の従
来技術は、製品製造後の削刃清掃手段が構成されていな
かった為、製品製造後の削刃に昆布滓が付着し、次の製
品工程で原料昆布を具合よく削り得ない場合があること
を見い出した。本発明は、上述した知見に基づいてなさ
れたもので、製品製造後の削刃を清掃し、次の製品製造
工程で製品をなんの支障もなく、スムーズに製造し得る
ように改善した付加価値の高いおぼろ昆布製造手段の提
案を目的とする。2. Description of the Related Art An invention in which an artificial means of producing ragged kelp is improved to a mechanical means for producing ragged kelp has been proposed by the present inventor and has become known. (See, for example, Japanese Patent Application Laid-Open No. 9-98748.) The prior art described in this publication is a large improvement from the conventional artificial rag kelp manufacturing means to a mechanical rag kelp manufacturing means. It is very useful because it has the advantages of dramatically improving the production efficiency of producing a homogeneous product (obscured kelp), and being able to process the hard core of the raw material kelp so that waste is less likely to occur. . However, in the prior art described in this publication, since the blade cleaning means after product manufacture was not configured, kelp slag adhered to the blade after product manufacture, and the raw material kelp was used in the next product process. I found that sometimes it was not possible to sharpen well. The present invention has been made on the basis of the above-described knowledge, and has been developed so that the blade after cleaning of the product is cleaned and the product is improved in the next product manufacturing process so that the product can be manufactured smoothly without any trouble. The aim is to propose a high quality ragged kelp production means.
【０００３】[0003]
【課題を解決するための手段】本発明は、叙上の目的を
達成するため、次の技術的手段を講じる。第１に、削刃
の刃先を回転板の回転方向に向け、かつ削刃を回転板の
一側面と交差する方向に向けて削刃を回転板の一側面に
片持ち配設し、該削刃を回転板の回転中心の周りに回転
させながら、原料昆布を一端部から他端部に向って薄く
削る第１工程と、削刃の刃先を清掃する第２工程とを順
次繰返えすということである。上述の製造工程のうち、
削刃の刃先を清掃する第２工程を、回転板の一側面との
交差方向にスライド自在な付着物除去具で行うというこ
とである。The present invention employs the following technical means in order to achieve the above objects. First, the cutting edge is provided on one side of the rotating plate with the cutting edge of the cutting blade oriented in the direction of rotation of the rotating plate and the cutting blade oriented in a direction intersecting with one side of the rotating plate. The first step of thinning the raw kelp from one end to the other end while rotating the blade around the rotation center of the rotating plate, and the second step of cleaning the cutting edge of the cutting blade are sequentially repeated. That is. Of the above manufacturing processes,
This means that the second step of cleaning the cutting edge of the cutting blade is performed by an adhering matter remover that is slidable in a direction crossing one side surface of the rotating plate.
【０００４】[0004]
【発明の実施の形態】まず、おぼろ昆布製造方法に使用
する製造装置を説明する。削刃１は、刃先１２をのみの
刃先（略レ字形）のように構成し、回転板２に配設する
際は、該回転板の一側面と交差する方向に向け、かつ刃
先１２を回転板２の回転方向に向けて、該回転板の一側
面に片持ち配設する。削刃１の片持ち配設手段は、いろ
いろ考えられるが、本例のように削刃１を取付けるベー
ス板１３の基部をブラケット１４で回転板２の一側面に
固定する構造も一手段であり、このブラケット使用の場
合のブラケット使用数は１個に限られるわけではなく、
ベース板１３の長さ方向に複数本配設してもよいもので
ある。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First, a manufacturing apparatus used in a method for manufacturing rag kelp will be described. The cutting blade 1 is configured such that the cutting edge 12 has only a cutting edge (substantially R-shaped). When the cutting blade 1 is disposed on the rotary plate 2, the cutting edge 1 is turned in a direction intersecting one side surface of the rotary plate, and the cutting edge 12 is The cantilever is arranged on one side of the rotating plate in the rotating direction of the plate 2. Various methods of cantilever arrangement of the cutting blade 1 are conceivable, but a structure in which the base of the base plate 13 on which the cutting blade 1 is mounted is fixed to one side surface of the rotating plate 2 by a bracket 14 as in this example is also one means. However, the number of brackets used in this case is not limited to one,
A plurality of base plates 13 may be provided in the length direction.
【０００５】削刃１は、図１示、図３示、図４示、図５
示等のように刃先１２をベース板１３から回転板２の周
縁方向へ僅か突出せしめ、回転板２に対して周知のおぼ
ろ昆布製造削刃に近い配設形態に構成し、原料昆布ｔを
薄く削り進み易いように構成してなる。回転板２は、一
側面における周縁１箇所又は複数箇所（図示例は２箇
所）に削刃１を配設し、その削刃よりも回転板２の回転
方向に少し寄った削刃１との対向部位に原料昆布ｔ用の
角度調整具１５を削刃１と同数設け、その調整具で削刃
１に対する原料昆布ｔの角度を調整し、削刃１による削
り角度が調整されて原料昆布ｔを薄く削り得、かつ削刃
１による削り作業を行い易く構成する。回転板２は、一
側面における周縁に沿いて周方向に適宜間隔をおいて複
数（図示例は図１で１２本）の押えローラー１６を回転
自在に配設し、それらの押えローラーで原料昆布ｔを押
えベルト４に対して押えつけながら移送すると共に、本
来ほぼ同速であるべき回転板２の回転速度（該回転板外
周の周速）と、押えベルト４の速度とに差が生じた場
合、移送されつつある原料昆布ｔに接触している押えロ
ーラー１６が自己の回転中心の周りを右方向回転し、原
料昆布ｔを支障なく移送しながら、削刃１で原料昆布ｔ
を薄く削り進み得るように構成する。回転板２の回転数
はインバーターなどの電気的制御又は機械的変速等で制
御する。その目的は、原料昆布ｔによって削り状況が異
るからである。The cutting blade 1 is shown in FIG. 1, FIG. 3, FIG. 4, FIG.
As shown in the drawing, the cutting edge 12 is slightly protruded from the base plate 13 in the peripheral direction of the rotating plate 2 so that the rotating plate 2 is arranged in a configuration close to a well-known rag kelp manufacturing cutting blade. It is configured so that it can be easily cut. The rotating plate 2 is provided with a cutting blade 1 at one or a plurality of peripheral edges (two positions in the illustrated example) on one side surface, and is provided with a cutting blade 1 slightly shifted in the rotation direction of the rotating plate 2 from the cutting blade. The same number of angle adjusters 15 for the raw kelp t are provided at the opposing portions as the number of the cutting blades 1, and the angle of the raw kelp t with respect to the cutting blade 1 is adjusted by the adjusters. Can be thinly cut and the shaving operation by the cutting blade 1 can be easily performed. The rotating plate 2 is provided with a plurality of (twelve in the example shown in FIG. 1) pressing rollers 16 rotatably arranged at appropriate intervals in the circumferential direction along the peripheral edge on one side surface, and the raw material kelp is used by these pressing rollers. t while being pressed against the holding belt 4, a difference is generated between the rotation speed of the rotating plate 2 (peripheral speed of the outer periphery of the rotating plate), which should be substantially the same speed, and the speed of the holding belt 4. In this case, the presser roller 16 which is in contact with the raw material kelp t being transported rotates clockwise around its own center of rotation, and transports the raw material kelp t without any trouble.
Is configured to be able to be thinly cut. The number of rotations of the rotating plate 2 is controlled by electrical control such as an inverter or mechanical speed change. The purpose is that the shaving condition differs depending on the raw material kelp t.
【０００６】付着物除去具３は、削刃１の刃先１２にお
ぼろ昆布製造時の昆布滓が付着し、次回のおぼろ昆布製
造をスムーズに行い得ない場合が生じることがあるの
で、削刃１が原料昆布ｔを薄く削っておぼろ昆布を製造
するたびに削刃１の刃先１２に沿って往復スライドし、
該刃先に付着している昆布滓を除去するための部材であ
る。[0006] The adhering matter remover 3 may cause kelp scum from the production of ragged kelp to adhere to the cutting edge 12 of the knives 1, which may make it difficult to produce ragged kelp next time. Every time the raw kelp t is shaved thinly to produce ragged kelp, it slides back and forth along the cutting edge 12 of the cutting blade 1,
It is a member for removing kelp slag adhering to the cutting edge.
【０００７】付着物除去具３は、ゴム類、軟質合成樹脂
類、その他の適度な弾力性を発揮する新素材などで削刃
１よりも短寸の棒状に構成し、かつ削刃１の刃先１２を
ややきつめに嵌入する清掃溝１７（刃先１２と略同じ形
状の清掃溝）を全長にわたって凹設して構成する。付着
物除去具３は、削刃１と同じ方向、即ち、回転板２の一
側面と交差する方向に往復スライド自在なスライダー１
８に取付けるが、その際には清掃溝１７を削刃１に向け
て取付け、その削刃の刃先１２が清掃溝１７に嵌入した
り、逆に該清掃溝から脱出したりし得るように構成す
る。付着物除去具３は、後述する導孔３３に沿いてその
始端（Ｓ）からスタートし、削刀１の刃先１２に沿いて
往復スライドして導孔３３の終端（Ｇ）に到達すると刃
先１２から脱出し、再び導孔３３に沿いてスライドして
始端（Ｓ）へ戻り、次の作動に待機し得るように構成す
る。尚、図６において導孔３３に沿う一点鎖線矢印は、
付着物除去具３、スライダ−１８及びスライド自在な係
合子１９の往動を示し、二点鎖線矢印は、それら除去
具、スライダ−及び係合子の復動を示す。付着物除去具
３に取付けられる係合子１９は、原料昆布ｔの移送部位
２１の対向部位において回転板２の周縁に沿いて機枠１
９に固定した円弧状の弯曲ガイド板３２の導孔３３（弯
曲ガイド板３２を展開したときに該ガイド板の幅方向に
略Ｖ字形を呈する導孔３３。図６参照）に細径頚部を貫
通せしめ、その導孔に係合した状態で弯曲ガイド板３２
の幅方向（回転板２の一側面との交差方向）に往復自在
に構成し、スライダ−１８、係合子１９の往復によって
付着物除去具３が削刀１の刃先１２に沿って往復スライ
ドするように構成する。係合子１９を前記導孔３３に沿
いて往復させるための構造は、不図示であるが、スライ
ダ−１８をクランク使用の機構系で往復スライド自在に
構成するほか、適宜の機構系で構成するようにする。付
着物除去具３をスライダ−１８、係合子１９に取付ける
手段は、いくつか考えられるが、スライダ−１８のスラ
イド杆２０、係合子１９の細径頚部２１の先端を付着物
除去具３にねじ込むとか、或いは該先端を付着物除去具
３に接着するとか、その他の採用可能な適宜の取付け手
段で取付けるようにする。押えベルト４は、原料昆布ｔ
を削刃１に対して押えることを主目的とするベルトで、
機枠１９に軸支した複数のプーリー２０にわたって懸架
するが、原料昆布ｔを移送する部位２１は、その移送方
向が削刃１の回転方向（回転板２の回転方向と同じ回転
方向）と同じ方向となるように回転板２の周縁に沿いて
配設する。押えベルト４の原料昆布ｔ用の移送部位２１
は、その昆布用の送込みローラー２２の近くに配置され
たプーリー２０（図１で最も上方のプーリー２０）から
回転板２の周縁に沿いてその回転板の回転方向に向って
配設し、回転板２に直近のプーリー２０（図１で右側か
ら２番目のプーリー２０）を経由し、モーター２３から
の入力軸２４のプーリー２０に懸架する。The attachment removing tool 3 is made of rubber, soft synthetic resin, or another new material exhibiting appropriate elasticity, and is formed in a rod shape shorter than the cutting blade 1 and has a cutting edge of the cutting blade 1. A cleaning groove 17 (a cleaning groove having substantially the same shape as the blade edge 12) into which the blade 12 is slightly fitted is formed by recessing the entire length. The attachment removing tool 3 is a slider 1 that can slide back and forth in the same direction as the cutting blade 1, that is, in a direction intersecting one side surface of the rotating plate 2.
At this time, the cleaning groove 17 is attached to the cutting blade 1 so that the blade tip 12 of the cutting blade can be fitted into the cleaning groove 17 or, conversely, can escape from the cleaning groove. I do. The adhering matter removing tool 3 starts from the starting end (S) along a guide hole 33 to be described later, slides back and forth along the cutting edge 12 of the sword 1 and reaches the end (G) of the guiding hole 33 when it reaches the end (G). , And slides again along the guide hole 33 to return to the starting end (S), so that it can wait for the next operation. In FIG. 6, a dashed line arrow along the guide hole 33 indicates
The forward movement of the extraneous matter removing tool 3, the slider 18, and the slidable engaging element 19 are shown, and the two-dot chain line arrow shows the returning movement of the removing tool, the slider, and the engaging element. The engaging element 19 attached to the attached matter removing tool 3 is arranged along the periphery of the rotary plate 2 at a position facing the transfer region 21 of the raw material kelp t.
The small-diameter neck portion is inserted into the guide hole 33 of the arcuate curved guide plate 32 fixed to 9 (a guide hole 33 having a substantially V shape in the width direction of the guide plate when the curved guide plate 32 is unfolded; see FIG. 6). The curved guide plate 32 is pierced and engaged with the guide hole.
Is reciprocable in the width direction (intersecting direction with one side surface of the rotary plate 2), and the removable slider 3 and the engaging element 19 cause the attached matter removing tool 3 to reciprocate along the cutting edge 12 of the sword 1. The configuration is as follows. Although a structure for reciprocating the engagement element 19 along the guide hole 33 is not shown, the slider 18 may be configured to be reciprocally slidable by a mechanical system using a crank, or may be configured by an appropriate mechanical system. To There are several possible means for attaching the extraneous matter removing tool 3 to the slider 18 and the engaging element 19, but the slide rod 20 of the slider 18 and the tip of the small-diameter neck 21 of the engaging element 19 are screwed into the extraneous matter removing tool 3. Alternatively, the tip may be attached to the attachment removing tool 3 or other suitable attachment means that can be used. Presser belt 4 is made of raw kelp t
A belt whose main purpose is to press against the cutting blade 1,
The suspension 21 is suspended over a plurality of pulleys 20 pivotally supported by the machine frame 19, and the transfer direction of the portion 21 for transferring the raw material kelp t is the same as the rotation direction of the cutting blade 1 (the same rotation direction as the rotation direction of the rotary plate 2). It is arranged along the periphery of the rotating plate 2 so as to be in the direction. Transfer part 21 for material kelp t of presser belt 4
Is disposed from a pulley 20 (the uppermost pulley 20 in FIG. 1) disposed near the feeding roller 22 for the kelp along the periphery of the rotating plate 2 in the rotation direction of the rotating plate, The pulley 20 (the second pulley 20 from the right in FIG. 1) is closest to the rotating plate 2 and is suspended from the pulley 20 of the input shaft 24 from the motor 23.
【０００８】制御部５は、カウンター６で検知された多
孔回転板９の回転数から削刃１の回転数を計算した後、
その回転数信号を速度メーター７へ送信する計算送信機
能と、該速度メーターから送信される削刃回転速度信号
を受信すると、送込みモーター８へモーター回転速度調
整信号を送信し、該モーターの回転速度を調整する送込
みモーター回転速度調整機能とを発揮する構造で、電気
系又は機構系で構成することができる。制御部５は、電
気系で構成する場合、周波数制御もしくは電圧制御を行
い得るように構成するも、又はマイクロコンピュターを
使用するも任意であり、さらには、カム類、回転部材、
スライド部材などを使用して機構系で構成するも任意で
ある。The controller 5 calculates the number of revolutions of the cutting blade 1 from the number of revolutions of the perforated rotary plate 9 detected by the counter 6, and then calculates
A calculation transmission function for transmitting the rotation speed signal to the speed meter 7, and upon receiving the cutting blade rotation speed signal transmitted from the speed meter, a motor rotation speed adjustment signal is transmitted to the sending motor 8 to rotate the motor. It has a structure that exerts the function of adjusting the rotation speed of the feed motor for adjusting the speed, and can be constituted by an electric system or a mechanical system. When the control unit 5 is configured by an electric system, the control unit 5 may be configured to perform frequency control or voltage control, or may use a microcomputer.
It is also optional to use a mechanism system using a slide member or the like.
【０００９】カウンター６は、原料昆布ｔ用の送込みモ
ーター８を停止、低速、中速、高速に制御する機能を発
揮する。カウンター６の受信側は、回転板２の他側面側
において回転軸２８に緩く差込まれている多孔回転板９
に環状かつ等間隔に開穿配列された多数の通孔１０の他
側面側対向部位に配設されている通孔用センサー１１に
電気的に接続され、かつ送信側が制御部５に電気的に接
続される。カウンター６と、多孔回転板９の通孔１０に
対向している通孔用センサー１１と、上記通孔１０とを
上述のように構成した理由を説明する。原料昆布ｔは、
送込みローラー２２によって送込むが、その一端部の送
込み部位は、図１示の回転板２及び押えローラー１６を
時計の文字盤にたとえれば、６時３０分〜７時００分位
の部位まで送込む。送込まれて薄く削られる原料昆布ｔ
は次第に短寸になる。この短寸になった分を新たに送込
む必要が生じるので、送込みモーター８を制御する必要
が生じる。原料昆布ｔの送込み量、即ち、該昆布の一端
部が移送部位２１のどの辺に位置しているのかというこ
とを感知する手段として押えローラー１６を利用する。The counter 6 has a function of stopping the feed motor 8 for the raw material kelp t and controlling it at a low speed, a medium speed and a high speed. The receiving side of the counter 6 is a perforated rotary plate 9 loosely inserted into the rotary shaft 28 on the other side of the rotary plate 2.
Is electrically connected to the through-hole sensor 11 disposed at the other side-facing portion of the large number of through-holes 10 which are annularly and equally spaced apart from each other, and the transmission side is electrically connected to the control unit 5. Connected. The reason why the counter 6, the through-hole sensor 11 facing the through-hole 10 of the perforated rotary plate 9, and the above-described through-hole 10 will be described. Raw kelp t
The feed roller 22 is fed by the feed roller 22, and the feed portion at one end thereof is a portion between about 6:30 and 7:00 when the rotating plate 2 and the pressing roller 16 shown in FIG. Send up to Raw material kelp t
Gradually becomes shorter. Since it becomes necessary to newly send the reduced length, it is necessary to control the feeding motor 8. The pressing roller 16 is used as means for sensing the amount of the raw material kelp t fed, that is, which side of the transfer site 21 is located at one end of the kelp t.
【００１０】押えローラー１６は、後記のように原料昆
布ｔに接触している時には自己の回転中心の周りを回り
ながら回転板２と同時回転し、原料昆布ｔが無い状態で
の押えベルト１６との接触時には自己の回転中心の周り
を回ることなく回転板２と同時回転する。この理由は、
前述したように回転板２の外周の周速と、押えベルト１
６の速度とがほぼ同速であるからである。このことか
ら、押えローラー１６の回転数を知ることで送込まれた
原料昆布ｔの一端部の存在部位を知ることが可能にな
る。即ち、押えローラー１６の回転（自己の回転中心の
周りの回転）→多孔回転板９の同調回転→カウンター６
による通孔１０の回転数検知→原料昆布ｔの一端部検知
（送込み量検知）→制御部５→送込みモーター８の制御
となる。つまり、原料昆布ｔの送込み量によって送込み
モーター８を停止、低速、中速、高速のどれかに制御
し、前記原料昆布ｔの短寸になった分をスムースに送込
み得るように構成する。原料昆布ｔの削り加工中、該原
料昆布が張力の為に中途部位（図１示の回転板２及び押
えローラー１６を時計の文字盤にたとえれば、８時００
分位の部位）で切断することがあるが、その切断位置に
よって送込みモーター８の速度を高速、中速、低速のな
かから自動選択するように構成する。When the pressing roller 16 is in contact with the raw material kelp t, as described later, the pressing roller 16 rotates simultaneously with the rotary plate 2 while rotating around its own rotation center. At the same time, it rotates simultaneously with the rotating plate 2 without rotating around its own rotation center. The reason for this is
As described above, the peripheral speed of the outer periphery of the rotating plate 2 and the pressing belt 1
This is because the speed 6 is almost the same. From this, it is possible to know the location of one end of the fed raw material kelp t by knowing the number of rotations of the holding roller 16. That is, the rotation of the press roller 16 (the rotation around its own rotation center) → the synchronized rotation of the perforated rotary plate 9 → the counter 6
, The detection of the rotation speed of the through hole 10 → the detection of one end of the raw material kelp t (the detection of the feeding amount) → the control unit 5 → the control of the feeding motor 8. That is, the feeding motor 8 is stopped according to the feeding amount of the raw material kelp t, and is controlled to one of low speed, medium speed, and high speed so that the reduced length of the raw material kelp t can be smoothly fed. I do. During the shaving of the raw material kelp t, the raw material kelp is at an intermediate position due to tension (for example, at 8:00 when the rotating plate 2 and the presser roller 16 shown in FIG. 1 are compared to a clock face).
(Cut off portion), the speed of the feeding motor 8 is automatically selected from among high speed, medium speed and low speed depending on the cutting position.
【００１１】速度メーター７は、停止、高速メーター７
ａ、中速メーター７ｂ、低速メーター７ｃの４種があ
り、いずれも制御部５の送信部と受信部とに電気的に接
続される。速度メーター７には、削刃１の所定回転速度
を予め削刃設定速度として入力しておく。速度メーター
７に、停止、高速メーター７ａ、中速メーター７ｂ、低
速メーター７ｃというように４種のメーターを使用する
目的は、原料昆布ｔの厚さの違い、乾燥度合、硬軟度合
などによって薄く削る速度を調整する必要があるからで
ある。The speed meter 7 is a stop, high speed meter 7
a, a medium speed meter 7b, and a low speed meter 7c, all of which are electrically connected to the transmission unit and the reception unit of the control unit 5. A predetermined rotational speed of the cutting blade 1 is input to the speed meter 7 in advance as a cutting blade set speed. The purpose of using four types of meters, such as a stop, a high-speed meter 7a, a medium-speed meter 7b, and a low-speed meter 7c, as the speed meter 7, is to thinly cut the raw material kelp t according to the difference in thickness, the degree of drying, the degree of hardness and the like. This is because it is necessary to adjust the speed.
【００１２】送込みモーター８は、スイッチ２５を介し
て制御部５に電気的に接続され、かつそのスイッチ及び
スイッチ用制御部２６を介して原料昆布ｔ用センサー２
７にも電気的に接続される。尚、センサー２７は、原料
昆布ｔの送込み終了を検知してスイッチ２５用制御部２
６を作動させ、スイッチ２５を開いてモーター８を一時
停止させるための構成である。送込みモーター８は、制
御部５からモーター回転速度調整信号を受信すると、モ
ーター自体の回転速度を調整し、薄く削られる原料昆布
ｔの送込み速度を削刃１の周速（削刃回転速度）と相対
的に調整し、製品（おぼろ昆布）の厚さを適度の厚さに
調整可能にする。処で、図１示、図２示の符号２８は、
回転板２の回転中心が一体に取付けられる回転軸で、前
述したように多孔回転板９が押えローラー１６の回転
（自己の回転中心の周りの回転）と同調回転可能に多孔
回転板９の回転中心が取付けられる。The feed motor 8 is electrically connected to the control unit 5 via a switch 25, and the raw material kelp t sensor 2 via the switch and the switch control unit 26.
7 is also electrically connected. The sensor 27 detects the end of the feeding of the raw material kelp t, and detects the end of the feeding of the kelp t.
6 is operated, the switch 25 is opened, and the motor 8 is temporarily stopped. Upon receiving the motor rotation speed adjustment signal from the control unit 5, the feeding motor 8 adjusts the rotation speed of the motor itself, and adjusts the feeding speed of the raw material kelp t that is thinly cut to the peripheral speed of the cutting blade 1 (cutting blade rotation speed). ) And adjust the thickness of the product (rag kelp) to an appropriate thickness. Here, reference numeral 28 shown in FIG. 1 and FIG.
The rotation center of the rotating plate 2 is a rotating shaft that is integrally mounted, and as described above, the porous rotating plate 9 rotates so that it can rotate in synchronization with the rotation of the holding roller 16 (rotation about its own rotation center). The center is mounted.
【００１３】押えローラー１６は、回転板２の周縁に沿
いて一側面側から他側面側へ貫通突出せしめ、その他側
面側の突出端部にプーリー２９を取付け、回転軸２８に
非一体的に取付けられた中心プーリー３０とプーリー２
９とにわたって伝動部材３１を懸架し、原料昆布ｔと非
接触時の押えローラー１６が自己の回転中心の周りを回
らずに回転板２と一緒に回転し、原料昆布ｔに接触時の
押えローラー１６が回転板２と同時回転しながら自己の
回転中心の周りを回転し得るように構成する。The pressing roller 16 extends from one side to the other side along the periphery of the rotating plate 2, and a pulley 29 is attached to a protruding end on the other side, and is non-integrally attached to the rotating shaft 28. Center pulley 30 and pulley 2
9, the pressing roller 16 when not in contact with the raw material kelp t rotates together with the rotary plate 2 without rotating around its own center of rotation, and the pressing roller 16 when it comes into contact with the raw material kelp t. 16 is configured to be able to rotate around its own rotation center while rotating simultaneously with the rotating plate 2.
【００１４】次におぼろ昆布の製造方法を説明する。モ
ーター２３を起動せしめて回転板２を回転させ、送込み
モーター８を起動して送込みローラー２２を回転させ
る。同時に付着物除去具３をスライド待機状態にしてお
く。スイッチ２５は、閉である。（図２参照。付着物除
去具３は図２に示さず） 通孔用センサー１１によって押えローラー１６（換言す
れば多孔回転板９の通孔１０）の回転数が検知され、カ
ウンター６に送信され、原料昆布ｔの一端部存在部位
（原料昆布送込み量）が検知される。一方その多孔板回
転数信号が制御部５に送信され、この制御部で削刃１の
回転数が計算されて速度メーター７へ送信される。速度
メーター７には、おぼろ昆布製造作業開始時に予め削刃
設定速度を入力しておく。（図２参照） 速度メーター７は、制御部５から削刃回転数信号を受信
すると、前記の予め入力されている削刃設定速度に基づ
いた削刃回転速度信号を制御部５に送信する。制御部５
は、速度メーター７から削刃回転速度信号を受信する
と、スイッチ２５を介して送込みモーター８へモーター
回転速度調整信号を送信する。（図２参照） 送込みモーター８は、制御部５からモーター回転速度調
整信号を受信すると、モーター自体の回転速度を調整
し、送込みローラー２２で原料昆布ｔの送込み速度を調
整しながら、回転板２の押えローラー１６と押えベルト
４との間で時刻でいうと６時３０分〜７時００分位の部
位に原料昆布ｔの一端部側を送込む。Next, a method for producing ragged kelp will be described. The motor 23 is started to rotate the rotating plate 2, and the feeding motor 8 is started to rotate the feeding roller 22. At the same time, the attachment removing tool 3 is set in a slide standby state. The switch 25 is closed. (Refer to FIG. 2. The attached matter removing tool 3 is not shown in FIG. 2.) The number of rotations of the pressing roller 16 (in other words, the through hole 10 of the perforated rotary plate 9) is detected by the through hole sensor 11, and transmitted to the counter 6. Then, a portion where one end of the raw material kelp t exists (a raw material kelp feeding amount) is detected. On the other hand, the perforated plate rotation speed signal is transmitted to the control unit 5, which calculates the rotation speed of the cutting blade 1 and transmits it to the speed meter 7. To the speed meter 7, the cutting blade set speed is input in advance at the start of the ragged kelp manufacturing operation. (See FIG. 2) Upon receiving the blade rotation speed signal from the controller 5, the speed meter 7 transmits a blade rotation speed signal based on the previously set blade setting speed to the controller 5. Control unit 5
Receives the cutting blade rotation speed signal from the speed meter 7, transmits a motor rotation speed adjustment signal to the feed motor 8 via the switch 25. (See FIG. 2) Upon receiving the motor rotation speed adjustment signal from the control unit 5, the feeding motor 8 adjusts the rotation speed of the motor itself, and while adjusting the feeding speed of the raw material kelp t with the feeding roller 22, One end of the raw material kelp t is fed to the portion between about 6:30 and 7:00 in terms of time between the pressing roller 16 of the rotating plate 2 and the pressing belt 4.
【００１５】原料昆布ｔは、回転板２の回転方向へ移送
されながら、同方向へ回転する削刃１によって移送部位
２１で薄く削られ、不図示であるが、製品（おぼろ昆
布）が回転板２の一側面側（図１の正面側、図２の左
側）に取出される。（第１工程。図１、図３、図６参
照。） もし、おぼろ昆布製造時に生じた昆布滓が削刃１に付着
している場合には、削刃１が原料昆布ｔの送込み部位に
到達しないうちに、付着物除去具３が一往復スライドし
て昆布滓を除去し、削刃１の刃先１２を清掃し、次回の
清掃作業の為におぼろ昆布製造加工の邪魔にならないよ
うに待機する。（第２工程。図１、図５、図６参照。） そして、原料昆布ｔの送込みが終了し、該昆布の他端部
側がセンサー２７の下方を通過すると、該センサーがス
イッチ２５用制御部２６を作動させ、スイッチ２５を開
き、モーター８を一時（３秒位）停止させる。モーター
８の停止中もモーター２３が駆動し続け、回転板２の回
転を維持せしめ、かつ押えベルト４の回転も維持し、加
工されている原料昆布ｔの移送を継続せしめる。モータ
ー８の一時停止が経過すると、スイッチ２５用制御部２
６が再び作動してスイッチ２５を自動的に閉にし、モー
ター８を起動させ、次の原料昆布ｔの送込みを可能なら
しめる。上記した製造方法が繰返えされる。尚、モータ
ー２３は、自動的に停止することがなく、不図示のスイ
ッチを操作することで起動と停止とを繰返えす。上述し
た製造工程のように原料昆布ｔの移送速度が一定であれ
ば、該昆布の表面黒皮だけを削取ることが可能になる
が、このことによって、製造装置のスイッチをおぼろ昆
布製造スイッチからバッテラ製造スイッチに切替えれ
ば、昆布の表裏両面を削り、昆布の芯であるバッテラを
製造することができる。While the raw material kelp t is transported in the rotating direction of the rotary plate 2, the raw material kelp t is thinly shaved at the transfer portion 21 by the cutting blade 1 rotating in the same direction. 2 (the front side in FIG. 1 and the left side in FIG. 2). (First step; see FIG. 1, FIG. 3, and FIG. 6.) If the kelp slag generated during the production of the ragged kelp adheres to the cutting blade 1, the cutting blade 1 is used to feed the raw material kelp t. Before reaching, the attachment remover 3 slides back and forth to remove the kelp slag and cleans the cutting edge 12 of the cutting blade 1 so that it does not interfere with the production of the ragged kelp for the next cleaning operation. stand by. (Second step; see FIG. 1, FIG. 5, and FIG. 6.) When the feeding of the raw kelp t is completed and the other end of the kelp passes below the sensor 27, the sensor controls the switch 25. The unit 26 is operated, the switch 25 is opened, and the motor 8 is temporarily stopped (about three seconds). Even while the motor 8 is stopped, the motor 23 continues to be driven to maintain the rotation of the rotating plate 2 and the rotation of the presser belt 4, and to continue the transfer of the processed raw material kelp t. When the suspension of the motor 8 has elapsed, the control unit 2 for the switch 25
6 is operated again, the switch 25 is automatically closed, the motor 8 is started, and the feeding of the next raw material kelp t becomes possible. The above manufacturing method is repeated. Note that the motor 23 does not stop automatically, and starts and stops repeatedly by operating a switch (not shown). If the transfer speed of the raw material kelp t is constant as in the above-described manufacturing process, it becomes possible to scrape only the surface black scale of the kelp, but this allows the switch of the manufacturing apparatus to be changed from the ragged kelp manufacturing switch. By switching to the battera manufacturing switch, it is possible to cut both the front and back surfaces of the kelp and manufacture the batella, the core of the kelp.
【００１６】[0016]
【発明の効果】本発明は、叙上の如く原料昆布を一端部
から他端部へ向って薄く削る第１工程と、削刃の刃先を
清掃する第２工程とを順次に繰返えすから、製品（おぼ
ろ昆布）を自動的に能率よく製造し得るのは勿論、昆布
滓が削刃に付着するようなことが起きても自動的かつ強
制的に清掃し得ることとなり、全工程を能率よく終るこ
とができる付加価値の高いおぼろ昆布手段を提供でき
る。According to the present invention, as described above, the first step of shaving the raw kelp thinly from one end to the other end and the second step of cleaning the cutting edge of the cutting blade are sequentially repeated. In addition to being able to automatically and efficiently manufacture products (ragged kelp), even if kelp slag adheres to the cutting blade, it can be automatically and forcibly cleaned, and the entire process can be performed efficiently. A high value-added rag kelp means that can be finished well can be provided.
【図１】本発明おぼろ昆布の製造方法に使用する製造装
置の概略正面図。FIG. 1 is a schematic front view of a manufacturing apparatus used in a method for manufacturing an rag kelp according to the present invention.
【図２】上記製造装置の概略側面図。FIG. 2 is a schematic side view of the manufacturing apparatus.
【図３】図１の要部拡大縦断正面図。FIG. 3 is an enlarged vertical sectional front view of a main part of FIG. 1;
【図４】図３の一部拡大側面図。FIG. 4 is a partially enlarged side view of FIG. 3;
【図５】削刃と付着物除去具との関係を示す要部拡大縦
断正面図。FIG. 5 is an enlarged vertical sectional front view of a main part showing a relationship between a cutting blade and an attached matter removing tool.
【図６】第１工程〜第２工程までの工程説明図。FIG. 6 is a process explanatory view of a first step to a second step.
１…削刃 ２…回転板 ｔ…原料昆布 ３…付着物除去具 12…削刃の刃先 DESCRIPTION OF SYMBOLS 1 ... Cutting blade 2 ... Rotating plate t ... Raw material kelp 3 ... Debris removal tool 12 ... Cutting edge
Claims (2)
かつ削刃を回転板の一側面と交差する方向に向けて削刃
を回転板の一側面に片持ち配設し、該削刃を回転板の回
転中心の周りに回転させながら、原料昆布を一端部から
他端部へ向って薄く削る第１工程と、削刃の刃先を清掃
する第２工程とを順次繰返えすことを特徴とするおぼろ
昆布の製造方法。1. A cutting edge of a cutting blade is directed in a rotating direction of a rotating plate,
And the cutting blade is cantilevered on one side of the rotating plate with the cutting blade facing in a direction intersecting with one side of the rotating plate, and while rotating the cutting blade around the rotation center of the rotating plate, the raw material kelp is removed. A method for producing ragged kelp, wherein a first step of thinly shaving from one end to the other end and a second step of cleaning the cutting edge of the cutting blade are sequentially repeated.
面と交差する方向にスライド自在な付着物除去具で行う
ことを特徴とする請求項１記載のおぼろ昆布の製造方
法。2. The method for producing ragged kelp according to claim 1, wherein the second step of cleaning the cutting edge is performed by an attached matter removing tool that is slidable in a direction intersecting one side surface of the rotating plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9369357A JP3061773B2 (en) | 1997-12-27 | 1997-12-27 | Manufacturing method of ragged kelp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9369357A JP3061773B2 (en) | 1997-12-27 | 1997-12-27 | Manufacturing method of ragged kelp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH11192074A true JPH11192074A (en) | 1999-07-21 |
| JP3061773B2 JP3061773B2 (en) | 2000-07-10 |
Family
ID=18494216
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9369357A Expired - Lifetime JP3061773B2 (en) | 1997-12-27 | 1997-12-27 | Manufacturing method of ragged kelp |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3061773B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773693A (en) * | 2016-05-21 | 2016-07-20 | 王彬 | Automatic laminaria japonica flatting shredding machine |
-
1997
- 1997-12-27 JP JP9369357A patent/JP3061773B2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773693A (en) * | 2016-05-21 | 2016-07-20 | 王彬 | Automatic laminaria japonica flatting shredding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3061773B2 (en) | 2000-07-10 |
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