JPH11172565A - Punching apparatus for fabric using rotary punch - Google Patents
Punching apparatus for fabric using rotary punchInfo
- Publication number
- JPH11172565A JPH11172565A JP34707397A JP34707397A JPH11172565A JP H11172565 A JPH11172565 A JP H11172565A JP 34707397 A JP34707397 A JP 34707397A JP 34707397 A JP34707397 A JP 34707397A JP H11172565 A JPH11172565 A JP H11172565A
- Authority
- JP
- Japan
- Prior art keywords
- needle
- fabric
- sewing
- punch
- sewing machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- Sewing Machines And Sewing (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、織布・不織布等
の布地や皮革類などの基布に孔を明ける際に採用して好
適な回転ポンチによる布地の孔明け装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fabric punching device using a rotary punch which is suitable for use in punching holes in a fabric such as woven or non-woven fabric or a base fabric such as leather.
【0002】[0002]
【従来の技術】布地に孔模様を縫成する装置としては、
従来、例えば特開平8−158235号公報記載のもの
が有った。この従来の技術は、自動刺しゅうミシンにお
ける針棒をミシン運転中において休止および運転自在と
するとともに、上記針棒の休止中において、下降する回
転メス取付台に基布に孔を形成する回動メスを設け、針
棒に隣接して設けた昇降棒の下端には針棒下端のミシン
針を案内する針ガイドを設け、上記針棒と昇降棒とを前
記回転メスにより基布に形成された孔内に縫目を作ると
きにのみ、上記昇降棒を下限まで下降させてミシン針を
案内するように連動させる連動手段を設けた孔状模様縫
製装置である。2. Description of the Related Art As a device for sewing a hole pattern on a fabric,
Conventionally, for example, there is one described in Japanese Patent Application Laid-Open No. 8-158235. This conventional technique is a rotary knife that forms a hole in a base cloth in a rotating knife mounting base that descends while the needle bar of the automatic embroidery sewing machine is stopped and operable while the needle bar is stopped. A needle guide for guiding the sewing machine needle at the lower end of the needle bar is provided at the lower end of the elevating bar provided adjacent to the needle bar, and the needle bar and the elevating bar are formed in the base fabric by the rotary knife. This is a hole-shaped pattern sewing apparatus provided with interlocking means for interlocking the lowering rod to the lower limit and guiding the sewing machine needle only when a stitch is formed in the sewing machine.
【0003】すなわち、この従来例は、自動刺しゅうミ
シンの運転中において、特定信号により針棒が上限で停
止すると同時に回動メス取付台が下降して下尖りの回転
メスを回転させながら刺しゅう棒に「ピーン」ときつく
張った基布に突き刺し、基布を押し広げて周囲が毛羽立
った小孔を形成したのち、回動メス取付台が上昇する。
次に、刺しゅう枠が動き、いま形成した孔が針棒の直下
に移動して停止し、ついで針ガイドがミシン針よりも少
し早いタイミングで下降して孔を所定大きさに保持す
る。That is, in this conventional example, during operation of the automatic embroidery sewing machine, the needle bar stops at the upper limit in response to a specific signal, and at the same time, the rotating knife mounting base is lowered to rotate the lower-pointed rotating knife to the embroidery bar. After "piercing" the pierced base cloth, the base cloth is pushed and spread to form a fuzzy small hole, and then the rotating knife mount is raised.
Next, the embroidery frame moves, the hole just formed moves immediately below the needle bar and stops, and then the needle guide descends at a slightly earlier timing than the sewing machine needle to hold the hole at a predetermined size.
【0004】次いで、上記のように孔内に嵌入した針ガ
イド内にミシン針が下降して縫目を作り上昇する。ミシ
ン針が上昇し、針ガイドも上昇すると、刺しゅう枠が動
いて基布の孔のない部分が針棒の直下にきて停止し、つ
いでミシン針が上下して孔のない部分に縫目を作る。[0004] Next, the sewing machine needle descends into the needle guide fitted into the hole as described above, forms a stitch, and rises. When the sewing needle goes up and the needle guide goes up, the embroidery frame moves and the holeless portion of the base fabric comes to just below the needle bar and stops, and then the sewing machine needle moves up and down to stitch the holeless portion. create.
【0005】さらに、縫目を作ったミシン針が上昇して
基布から抜けると再び刺しゅう枠が移動して基布の孔の
部分をミシン針の直下に移動させ、前回と同様に針ガイ
ドとミシン針を下降させて縫目を作りミシン針と針ガイ
ドが上昇すると刺しゅう枠が動く。上記の作用の繰り返
しによって基布に設けた孔の周囲に縫目を形成すること
で、孔の周囲をいわゆる『カガリ縫い』して基布の『ホ
ツレ止め』を実行するというものである。Further, when the sewing needle on which the seam is formed rises and comes out of the base cloth, the embroidery frame moves again to move the hole portion of the base cloth immediately below the sewing needle, and the needle guide and the needle guide are moved in the same manner as the previous time. When the sewing needle and needle guide rise, the hoop moves. By forming a stitch around the hole provided in the base cloth by repeating the above-described operation, the area around the hole is so-called "sewn" to "snap" the base cloth.
【0006】[0006]
【発明が解決しようとする課題】前記した従来の技術に
おける回転メスと称する孔明け用回転錐は、この従来例
唯一の実施例である前記従来例公報『0018』欄に記
載のように、回転メスの下端は、円錘状や角錐状に尖っ
ており、これら錐状部に沿わせてテーパ状の羽根を一昔
以前のガラスペンのように縦向き四方に設けてあり、
『これらの羽根は布を切らないように刃のないものとす
る』と有る。つまり、このような先の尖った回転メスで
布に孔を明けるには、前述した通り、錐状の回転メスを
回転させながら下面に当てものがない基布にその張力を
利用して突き刺しながら基布を回転羽根で無理にカキム
シリ押し広げることで、基布に孔を明けることになる。
したがって、この孔は、下尖りの錐を基布に突き通して
孔明けすることになるから、基布を刺しゅう枠にきつく
張る必要が有り、刺しゅう枠がないと実施できないとい
う本質的な問題点が有る。The drilling rotary cone referred to as a rotary knife in the above-mentioned prior art is a rotary cone as described in the above-mentioned prior art publication "0018" which is the only embodiment of this prior art. The lower end of the scalpel is pointed in the shape of a cone or a pyramid, and tapered blades are provided along these pyramids in all directions vertically like a glass pen before a long time ago,
"These blades have no blades so that they do not cut the cloth." In other words, in order to make a hole in the cloth with such a pointed rotary knife, as described above, while rotating the conical rotary knife, piercing the base cloth with no rest on the lower surface using the tension By forcibly spreading the base fabric with the rotating blades, a hole is made in the base fabric.
Therefore, since this hole will be drilled by penetrating the lower pointed cone into the base cloth, it is necessary to tighten the base cloth to the hoop, which is an essential problem that the hoop cannot be implemented without the hoop. There is.
【0007】また、この従来例による前記の孔は、その
周縁から起毛して毛羽立っているため、この起毛部分を
針ガイドで押し広げなから前記のように『カガリ縫い』
して孔の周囲の『ホツレ止め』をすると共に、孔の輪郭
をバッキリさせる必要が有り、面倒で手間が掛るし、皮
革やプラスチックフイルムやシートには美しい孔を明け
ることができないという第2の問題点も有る。[0007] Further, since the above-mentioned hole according to the conventional example is raised from the peripheral edge thereof and is fluffed, the raised portion is pushed and spread by a needle guide, so that "Kagari sewing" is performed as described above.
It is necessary to do "scratching" around the hole and to make the outline of the hole clear, which is troublesome and troublesome, and it is not possible to make beautiful holes in leather, plastic films and sheets. There are also problems.
【0008】さらに、この従来例で、孔の周辺に起毛部
分を針ガイドで押し載せることで孔を広げつつ『カガリ
縫い』をするため、孔の周辺部分だけが基布面よりも高
くなり、クレータ状に盛り上がってしまい、平坦な『カ
ガリ縫い』ができないという第3の問題点の他に、メス
と称する下尖りの回転錐では、直径5mm以上の大孔を基
布に明けることができないという数多くの本質的かつ、
重大な問題点が有る。Further, in this conventional example, since "gagging" is performed while expanding the hole by pressing the raised portion around the hole with a needle guide, only the peripheral portion of the hole becomes higher than the base fabric surface. In addition to the third problem that swelling in the form of a crater prevents flat “Kagari sewing”, it is not possible to drill a large hole with a diameter of 5 mm or more in the base cloth with a lower-pointed rotating cone called a scalpel. Many essential and
There are serious problems.
【0009】この従来例とは別に、本出願人が先に提案
した特開平9−217262号公報記載の孔明け方法も
周知である。この方法は、ミシンヘッドに少なくとも3
本以上の針棒を備えて刺繍縫いを行うものであって、該
ミシンヘッドに於ける2本の針棒は針棒先端を夫々カッ
ター刃に形成すると共に、1本はカッター刃が織物地の
経糸と直交する方向となるように、他の1本は織物地の
緯糸と直交する方向となるようになし、初めに織物地の
適当箇所に対し希望する模様形状のステッチ縫いを行
い、次に該ステッチ縫いされた内方を上記カッター刃の
上下作動で経糸及び緯糸を順次切断することによりステ
ッチ縫い模様形状の孔明けを行い、次に他の針棒で孔明
けされた周縁部分のかがり縫いを行うことを特徴とする
ミシン縫い刺繍に於ける模様作成方法である。Aside from this conventional example, a method of drilling described in Japanese Patent Application Laid-Open No. Hei 9-217262, which was previously proposed by the present applicant, is also well known. This method requires at least 3
The sewing machine head is provided with at least one needle bar for performing embroidery stitching. The two needle bars of the sewing machine head each have a needle bar tip formed on a cutter blade, and one of the needle bars has a The other one should be in the direction perpendicular to the weft of the woven fabric so as to be in the direction perpendicular to the warp, and firstly, stitch stitching of the desired pattern to the appropriate portion of the woven fabric, and then The warped and weft threads are sequentially cut by the up and down operation of the cutter blade on the inner side of the stitched stitch to form a stitch stitching pattern shape, and then the overlocking of the peripheral portion formed by another needle bar is performed. This is a method for creating a pattern in sewing embroidery.
【0010】この従来例は、孔明け個所に角孔や円形孔
を明けるに当り、二本の針棒の下部に平刃状傾斜面を有
する直交二枚のカッター刃をそれぞれ備えて、これら2
枚のカッター刃で織物地の径糸と緯糸とを分けて切断す
ることで布地に孔明けをする方法である。したがって、
布地に直径5mm程度の小経孔を明ける際にも直交二枚の
カッタ刃をそれぞれ約20回ずつ計40回程度昇降させ
なければならないので、孔明け作業に長時間を要して作
業性悪く、しかも、孔の輪郭が不明瞭で、美しい孔を明
けることができず、また、針棒一本の一枚刃だけでは、
布地に孔を明けることができないという本質的かつ、重
大な問題点が有る。In this conventional example, two rectangular cutter blades each having a flat blade-like inclined surface are provided at the lower part of two needle bars for drilling a square hole or a circular hole at a drilled portion.
This is a method of perforating the fabric by separating and cutting the diameter yarn and the weft yarn of the fabric using a single cutter blade. Therefore,
Even when drilling a small acupuncture hole with a diameter of about 5 mm in the fabric, it is necessary to raise and lower the orthogonal two cutter blades about 20 times each for a total of about 40 times. In addition, the outline of the hole is unclear and a beautiful hole cannot be drilled.
There is an essential and significant problem of not being able to drill holes in the fabric.
【0011】この発明は、前記した各問題点を除去する
ために、織布・不織布などの布地や皮革類等の基布に円
筒状回転ポンチの円形刃先で円形孔を明けるに当り、ミ
シンヘッドにおける一本の針棒に円筒状孔明け回転ポン
チを備えることで、布地に輪郭明瞭な丸孔などを瞬時に
透設できるようにすることを目的とする。According to the present invention, there is provided a sewing machine head for forming a circular hole in a cloth such as woven or non-woven fabric or a base cloth such as leather with a circular cutting edge of a cylindrical punch. It is an object of the present invention to provide a needle bar having a cylindrical punching rotary punch so that a round hole or the like having a sharp contour can be instantaneously provided in a fabric.
【0012】[0012]
【課題を解決するための手段】前記の本発明の目的は、
基布受け座上に配置した基布に回転孔明けポンチの円形
刃先を回転対接して円形孔を透設する装置を構成するに
当り、ミシンヘッドにおける針棒から縫い針と針元布地
押さえとを除去するとともに、この針棒に前記回転孔明
けポンチを取付具により前記ミシンヘッドの外部に垂下
突設したことで達成できた。The object of the present invention is as follows.
In constructing a device for rotating a circular cutting edge of a punch with a rotary hole in contact with a base cloth arranged on a base cloth receiving seat to penetrate a circular hole, a sewing needle and a needle base cloth presser are used from a needle bar in a sewing machine head. , And the needle bar is provided with the rotary hole punch which is attached to the outside of the sewing machine head with a mounting tool.
【0013】また、前記ミシンヘッドに複数の針棒を平
行して備え、前記回転孔明けポンチを有する針棒以外の
他の針棒に針元布地押さえと縫い針とを備えることによ
り、この縫い針で前記円形孔の周縁をかがり縫いするこ
ともできた。そして、基布受け座としては、剛性繊維を
縦に密集配置した可撓繊維束体の上面部分とか、竹や金
属の線条束体の上面や剛性針束の上面または半硬質ゴム
柱体の摩擦面などを用いることができる。[0013] Further, the sewing machine head is provided with a plurality of needle bars in parallel, and the needle bar other than the needle bar having the rotating hole punch is provided with a needle base fabric presser and a sewing needle, so that this sewing is performed. It was also possible to overlock the periphery of the circular hole with a needle. As the base cloth receiving seat, an upper surface portion of a flexible fiber bundle in which rigid fibers are densely arranged vertically, an upper surface of a bamboo or metal linear bundle, an upper surface of a rigid needle bundle, or a semi-rigid rubber column. A friction surface or the like can be used.
【0014】[0014]
【発明の実施の形態】本発明の実施の形態例について図
面を参照して説明する。先ず、この発明の基本実施形態
は、図1、図2に示すように、たとえば刺しゅうミシン
における金属製等周知の針板やその他の板材1aの所用
個所に設けた凹所1A内に固定した基布受け座1上に自
動枠等を介し孔を明けるべき織物布地等の基布2を配置
し、前記ミシンにおける針棒7に取付具8で図1、図2
のように取付けた送気回転羽根式等の周知の回転孔明け
具3Aの筒状孔明けポンチ3の円筒刃先4を前記基布2
に図2のように回転対接してこの基布2に直径1.5〜
10mm程度の円形孔5を明けることに有る。Embodiments of the present invention will be described with reference to the drawings. First, a basic embodiment of the present invention, as shown in FIGS. 1 and 2, is a base fixed in a recess 1A provided at a required position of a well-known needle plate or other plate material 1a in an embroidery sewing machine, for example. A base fabric 2 such as a woven fabric to be perforated is arranged on a cloth receiving seat 1 via an automatic frame or the like, and a needle bar 7 of the sewing machine is attached with a fixture 8 as shown in FIGS.
The cylindrical cutting edge 4 of a cylindrical punch 3 of a well-known rotary drilling tool 3A such as an air supply rotary blade type attached to the base cloth 2
2, as shown in FIG.
This is to make a circular hole 5 of about 10 mm.
【0015】本発明では、先ず、周知の自動刺しゅうミ
シンにおけるミシンヘッド6に備えた複数の針棒7のう
ちの一本の針棒から縫い針と針元布地押さえとその下降
復帰ばねとを図3のように取外し除去すると共に、この
針棒7を同図中の縦長コ字形の金属製取付具8の上下の
アーム8Aの孔に図1の鎖線のように上から挿通してミ
シンヘッド6に図1のように昇降可能に、しかも、上昇
スプリングSPで上昇復帰するように配設し、この針棒
7に上記取付具8を図2のように止めねじnで螺着し固
定すると共に、針棒7の上部には上昇復帰スプリングS
Pを止めねじnで備える。In the present invention, first, a sewing needle, a needle base fabric presser, and a lowering return spring from one of a plurality of needle bars 7 provided on a sewing head 6 of a known automatic embroidery sewing machine are illustrated. 3, the needle bar 7 is inserted from above into the holes of the upper and lower arms 8A of the vertically long U-shaped metal fitting 8 as shown by a chain line in FIG. As shown in FIG. 1, it is arranged so as to be able to ascend and descend, and to be lifted and returned by an ascending spring SP. The mounting member 8 is screwed to the needle bar 7 with a set screw n as shown in FIG. And a return spring S on the upper part of the needle bar 7.
P is provided with a set screw n.
【0016】次いで、上記取付具8のスリット付縦孔8
Bに前記細長い周知の高速風車式などの回転孔明けポン
チ3を下部に突設した孔明け具3Aを図1のように挿通
して位置決めした後、取付具8の正面スリット8Cの間
隔を取付具8の側面からスリット8Cを経て螺入した止
めねじnで図2のように締め付け狭めることで、上記回
転孔明け具3を取付具8にシッカリ固定して前記ミシン
ヘッド6の前部に図1、図2のように垂下縦設する。Next, the slit-equipped vertical hole 8
After inserting the drilling tool 3A, which is provided with the elongated known high-speed windmill type punching rotary punch 3 at its lower part, as shown in FIG. 1B and positioning it as shown in FIG. By tightening and narrowing as shown in FIG. 2 with a set screw n screwed in from the side surface of the tool 8 through the slit 8C, the rotary hole drilling tool 3 is firmly fixed to the mounting tool 8 and is attached to the front of the sewing machine head 6. 1, vertically as shown in FIG.
【0017】また、本発明では、前記基布受け座1上に
載置した基布2に円筒状の回転孔明けポンチ3の円形刃
先4を図1の鎖線のように回転対接して円形孔5を明け
る装置に用いる前記基布受け座1として、金属製やプラ
スチック製フィラメントからなる多数本の可撓性線条物
や細棒集合体を束ねた線条束体を図1のように針板凹所
1A内に密集固定配置することで、上面を粗面とした基
布受け座1を構成したが、この基布受け座は、半硬質合
成ゴム柱体などの摩擦台でもよい。Further, in the present invention, the circular cutting edge 4 of the cylindrical rotary hole punch 3 is brought into contact with the base cloth 2 placed on the base cloth receiving seat 1 as shown by a chain line in FIG. As the base cloth receiving seat 1 used in the apparatus for unwinding 5, a bundle of filaments formed by bundling a number of flexible filaments or thin rods made of metal or plastic filaments as shown in FIG. Although the base cloth receiving seat 1 having a rough upper surface is formed by densely and fixedly arranged in the plate recess 1A, the base cloth receiving seat may be a friction table such as a semi-rigid synthetic rubber column.
【0018】次に、前記針棒7とこれに付設した回転孔
明けポンチ3を昇降させる構成例につき説明する。二本
の針棒7は、図1のようにミシンヘッド6の前側上下に
設けた針棒受け6A、6Aの孔に遊挿してあって、上昇
復帰スプリングSPにより常には図1の実線で示す上死
点位置にあり、図3における左側の針棒7には、通常の
針棒同様に針元布地押さえ9とその下動復帰スプリング
9Aおよび縫い針10がそれぞれ周知の刺しゅうミシン
ヘッドと同様に備えてあり、図2の右側の針棒7には回
転ポンチ3が前述した図1の通り備えてある。Next, an example of a structure in which the needle bar 7 and the punch 3 attached to the needle bar 7 are raised and lowered will be described. The two needle bars 7 are loosely inserted into holes of needle bar receivers 6A, 6A provided on the upper and lower sides of the front side of the sewing machine head 6 as shown in FIG. 1, and are always shown by solid lines in FIG. At the top dead center position, the needle bar 7 on the left side in FIG. 3 is provided with a needle base fabric presser 9, its lower return spring 9A, and a sewing needle 10 in the same manner as a normal needle bar, similarly to a well-known embroidery sewing head. The rotary punch 3 is provided on the right needle bar 7 in FIG. 2 as shown in FIG. 1 described above.
【0019】一方、前記ミシンヘッド6は、図1、図2
のように刺しゅうミシンにおける固定ビーム11Aに備
えた周知のヘッド受アーム11に対して、図1のように
その前部上下に横設したガイドレール12,12に係合
したヘッドスライダ13で二本の針棒間隔寸法だけ自動
刺しゅうミシンにおける針替えロッド14の動きによ
り、図2矢示のように横動可能に実装してある。そし
て、前記二本の針棒7の中間部には、それぞれ昇降片1
5が後方(図1では右側)に向け固定突設してあって、
これら二本の針棒7の各昇降片15の一つに前記ミシン
ヘッド6を針替えロッド14で動かすことで選択的に凹
凸係合する昇降筒16をその孔で遊挿した固定縦軸17
が前記ヘッド受アーム11の前側内部に縦設してある。On the other hand, the sewing machine head 6 is shown in FIGS.
A known head receiving arm 11 provided on a fixed beam 11A in an embroidery sewing machine as shown in FIG. By the movement of the needle changing rod 14 in the automatic embroidery sewing machine by the needle bar interval dimension as shown in FIG. In the middle of the two needle bars 7, the lifting piece 1
5 is fixedly protruding toward the rear (the right side in FIG. 1),
By moving the sewing machine head 6 with one of the lifting pieces 15 of the two needle bars 7 by means of the needle changing rod 14, a lifting cylinder 16 which selectively engages in a concave and convex manner is loosely inserted in the hole in the fixed longitudinal axis 17 thereof.
Are vertically provided inside the front side of the head receiving arm 11.
【0020】また、前記昇降筒16を介して回転ポンチ
3を昇降駆動するために、ヘッド受アーム11内には、
図2のようにシャフトカバー11B内に横設した回転軸
18に図1のように偏心させて軸着したカム板19を回
転可能に配設すると共に、このカム板19の外周面に備
えたローラベアリング内装の昇降リング20の下部に昇
降アーム21を図1のように突設し、このアーム21に
中間部を軸22Aで枢支した後部軸支の回転アーム22
の前端を軸22Bとリング片23とを介して前記昇降筒
16の突片16Aに軸23Aで図1のように枢支結合す
る。Further, in order to drive the rotary punch 3 up and down through the elevating cylinder 16, the head receiving arm 11 has:
As shown in FIG. 2, a cam plate 19 eccentrically mounted on a rotating shaft 18 provided laterally in the shaft cover 11B as shown in FIG. 1 is rotatably disposed and provided on the outer peripheral surface of the cam plate 19. A lifting arm 21 is protruded below the lifting ring 20 inside the roller bearing as shown in FIG. 1, and a rotating arm 22 of a rear shaft pivotally supported by an intermediate portion of the arm 21 by a shaft 22A.
Is pivotally connected to the protruding piece 16A of the elevating cylinder 16 via a shaft 22B and a ring piece 23 as shown in FIG.
【0021】なお、図1、図2における符号10aで示
した部分は、板材1aに明けた針ニガシ孔、また、符号
6Bで示すものは、ヘッドカバーであり、さらに、ヘッ
ド受けアーム11のガイドレール12とミシンヘッド6
のヘッドスライダ13との間には、図1のように各対向
溝向にローラやボールを介在してアーム11に対するミ
シンヘッド6の横動を助成するようにしてあり、この横
動幅は針替ロッド14の動き寸法や周知のストッパで制
限してある。In FIGS. 1 and 2, the portion denoted by reference numeral 10 a is a needle bore hole formed in the plate 1 a, the reference numeral 6 B is a head cover, and the guide rail of the head receiving arm 11. 12 and sewing head 6
As shown in FIG. 1, a roller or a ball is interposed between the head slider 13 and the head slider 13 to assist the lateral movement of the sewing machine head 6 with respect to the arm 11. The movement size of the replacement rod 14 and a known stopper are limited.
【0022】そして、前記回転ポンチ3の側面には、当
然に前記各図および図4のように基布2の抜きカス2a
の取り除き孔3aが設けてあり、また、図2、図3にお
ける符号10Aで示すものは、針棒7の縫い針10に通
した上糸(図示せず)をガイドする周知の糸マネキで、
この糸マネキは、針棒7の昇降に関連して周知手段で揺
動するようにしてあり、回転ポンチ3を有する針棒側に
は必要ないので除去してもよいが、図2、図3の仮想線
で示すように残して置いてもよい。The side surface of the rotary punch 3 is, as shown in FIGS.
2 and FIG. 3 is a well-known thread mannequin for guiding the upper thread (not shown) passed through the sewing needle 10 of the needle bar 7.
The thread mannequin is swung by well-known means in connection with the raising and lowering of the needle bar 7, and is unnecessary on the side of the needle bar having the rotary punch 3, and may be removed. May be left as shown by the virtual line.
【0023】さらに、図4において、符号Sで示したも
のは、回転ポンチ3の周囲に垂設した基布押え用のスプ
リングであるが、基布2を自動枠で不動にした場合はス
プリングSを省略しても支障なく基布2に円形孔5を明
けることができた。Further, in FIG. 4, what is indicated by the reference symbol S is a spring for holding down the base cloth suspended around the rotary punch 3, but when the base cloth 2 is immobilized by the automatic frame, the spring S Was able to form the circular hole 5 in the base cloth 2 without any trouble.
【0024】また、図1、図2において、符号Pで示し
たものは、別設した周知のコンプレッサ等の送気源から
の気流を孔明け具3A内に備えた周知の風車式回転羽根
に向け噴出するための可撓パイプで、回転ポンチ3は、
上記回転羽根の回転力で、毎秒100〜300回程度の
高速度で回転するような周知の噴気式回転孔明け具3A
を本発明では用いるが、この回転孔明け具は、小型の高
速電気ドリル等の周知の電気式回転孔明け具を用いても
よい。In FIGS. 1 and 2, what is indicated by the symbol P is a well-known wind turbine type rotary blade provided in the drilling tool 3A with an airflow from an air supply source such as a separately-known well-known compressor. The rotating punch 3 is a flexible pipe for jetting toward
A well-known fumed rotary hole drilling tool 3A that rotates at a high speed of about 100 to 300 times per second by the rotational force of the rotary blade.
In the present invention, a known electric rotary drilling tool such as a small high-speed electric drill may be used as the rotary drilling tool.
【0025】さらに、回転ポンチ3が、針棒7を中心と
して水平円弧方向に妄動しないようにするには、針棒7
を角棒にしたり、または、昇降片15や取付具8の左右
側面を、ミシンヘッド6に所定間隔を隔てて対設した横
ぶれ規制片(周知の板片でよいので図示せず)で、転子
や滑り部材を介し昇降可能に支持することで達成でき
た。Further, in order to prevent the rotary punch 3 from moving in the horizontal arc direction around the needle bar 7, the needle bar 7
Into a square bar, or a horizontal movement restricting piece (not shown because a well-known plate piece may be used) opposite to the left and right side surfaces of the elevating piece 15 and the attachment 8 at a predetermined interval from the sewing machine head 6. This was achieved by supporting the trochanter and sliding members to be able to move up and down.
【0026】本発明の布地孔明け装置は、以上のように
構成をなしたので、これを使用するに当り、図1、図2
のように、板材1a上に孔を明けるべき布地や皮革類そ
の他シート状の基布2を直接そのまま、または自動刺し
ゅうミシンにおける周知の自動枠を介し配置しておく。
次いで、前記ミシンヘッド6を横動して位置決めをする
針替ロッド14により、ヘッド6における二本の針棒7
のうち、回転ポンチ3を備えた針棒7の昇降片15だけ
を図1の実線で示すように針棒7の上死点で昇降筒16
に係合させると共に、パイプPから孔明け具3A内に給
気して回転ポンチ3を毎秒200〜300回程度の高速
度で回転させる。The fabric drilling device of the present invention is constructed as described above.
As described above, the fabric, leather, and other sheet-like base fabrics 2 to be perforated are placed directly on the plate material 1a or through a well-known automatic frame in an automatic embroidery machine.
Next, the two needle bars 7 in the head 6 are moved by the needle replacement rod 14 for positioning the sewing machine head 6 by moving it sideways.
Of these, only the lifting piece 15 of the needle bar 7 provided with the rotary punch 3 is moved up and down at the top dead center of the needle bar 7 as shown by the solid line in FIG.
While rotating the punch 3 at a high speed of about 200 to 300 times per second by supplying air from the pipe P into the drilling tool 3A.
【0027】その後、回転軸18を刺しゅうミシンにお
ける周知の駆動手段と回転開始指令により回転させる
と、偏心カム板19を介し昇降リング20が図1の鎖線
で示すように上記偏心寸法だけ下動し、この下動により
上記リング20の昇降アーム21、回転アーム22、リ
ング片23、昇降筒16および昇降片15もそれぞれ順
次に図1の鎖線のように下動すると同時に針棒7と回転
ポンチ3と共に図1鎖線のように協動下動する結果、ポ
ンチ3の高速回転している円筒状刃先4が基布2を経て
密集状態に在る線条束体または、接着剤で硬化済の線条
束体による基布受け座1の所用部分をカキ分けて図4の
ように下降し、図1、図4に示すような円形孔5を基布
2に素早く明けることができた。Thereafter, when the rotary shaft 18 is rotated by a known drive means and a rotation start command in the embroidery machine, the elevating ring 20 moves down by the eccentric dimension via the eccentric cam plate 19 as shown by the chain line in FIG. Due to this downward movement, the elevating arm 21, the rotating arm 22, the ring piece 23, the elevating cylinder 16 and the elevating piece 15 of the ring 20 are respectively sequentially moved down as shown by a chain line in FIG. 1 as a result of the cooperative movement as shown by the chain line in FIG. The required portion of the base cloth receiving seat 1 formed by the bundle was divided into perforations and descended as shown in FIG. 4, so that the circular holes 5 as shown in FIGS.
【0028】この孔明け時には、ミシン針10を有する
針棒7は不動であり、また基布受け座1の上部のザラ付
き粗面、または前記摩擦面に基布2を回転ポンチ3の刃
先4で押し当てながら孔明けできるので、基布の横ズレ
を防止でき、美しい円形孔5を基布2に瞬時に明けるこ
とかできた。孔明け後、図1の実線のように回転ポンチ
3の上死点で回転軸18を停止し、ポンチ3を上昇維持
させることで、基布受け座1の線条束体は、その素材の
有する固有弾力で図1に示す元の密集納置状態に復元す
る。At the time of this drilling, the needle bar 7 having the sewing machine needle 10 is immovable, and the base cloth 2 is attached to the rough surface with a rough upper surface of the base cloth receiving seat 1 or the friction surface. As a result, it was possible to prevent lateral displacement of the base cloth, and it was possible to make a beautiful circular hole 5 in the base cloth 2 instantaneously. After drilling, the rotary shaft 18 is stopped at the top dead center of the rotary punch 3 as shown by the solid line in FIG. 1 and the punch 3 is kept up, so that the linear bundle of the base cloth receiving seat 1 is made of the material. The original dense storage state shown in FIG. 1 is restored with the inherent elasticity.
【0029】[0029]
【実施例】この布地孔明け後、基布2の円形孔5の周縁
をカガリ縫いしてホツレ止めをするに当っては、先ず、
針替えロッド14を図2のや矢示方向に引いてミシンヘ
ッド6を針棒間隔だけ右動させることで、今度は、昇降
筒16にミシン針10を下部に有する針棒7の昇降片1
5を凹凸係合させた後、回転軸18を回転させること
で、カム板19を初めとする昇降アーム21や回動アー
ム22、リング片23や昇降筒16および昇降片15を
順次に介してミシン針10が有る針棒だけが上下動し、
周知の孔まわりカガリ縫い運針により、基布2の円形孔
5の縁辺を縫い針10でカガリ縫いすることができた。DESCRIPTION OF THE PREFERRED EMBODIMENTS After drilling a fabric hole, the periphery of the circular hole 5 of the base fabric 2 is sewn to prevent fraying.
By pulling the needle changing rod 14 in the direction indicated by the arrow in FIG. 2 and moving the sewing machine head 6 to the right by the needle bar interval, this time, the elevating piece 1 of the needle bar 7 having
By rotating the rotating shaft 18 after the concave / convex engagement of the shaft 5, the lifting arm 21 and the rotating arm 22 including the cam plate 19, the ring piece 23, the lifting cylinder 16, and the lifting piece 15 are sequentially passed. Only the needle bar with the sewing needle 10 moves up and down,
The edge of the circular hole 5 of the base cloth 2 could be sewn with the sewing needle 10 by the well-known sew-around needle operation.
【0030】また、円形孔5をポンチ刃先4の径選択に
より、孔直径2〜3mm程度の比較的小径の円形孔5とな
し、この円形孔5の多数を任意の孔明け輪郭に沿って基
布2に多数隣接連続して明けることで、基布2に多数の
連続円形孔5による角形や楕円等任意の孔明けパターン
による種々の形状大きさの孔を明けることができた。The circular hole 5 is formed into a relatively small circular hole 5 having a hole diameter of about 2 to 3 mm by selecting the diameter of the punch cutting edge 4, and a large number of the circular holes 5 are formed along an arbitrary drilling contour. By continuously drilling a large number of holes adjacent to the cloth 2, holes of various shapes and sizes were formed in the base cloth 2 by an arbitrary drilling pattern such as a square or an ellipse formed by a large number of continuous circular holes 5.
【0031】[0031]
【発明の効果】この発明は、以上のような形態を採用し
たので、以下に記載の効果を奏する。本発明では、基布
受け座1上に配置した基布2に回転孔明けポンチ3の円
形刃先4を回転対接して円形孔5を透設する装置を構成
するに当り、ミシンヘッド6における針棒7から縫い針
と針元布地押さえとを除去するとともに、この針棒7に
前記回転孔明けポンチ3を取付具8により前記ミシンヘ
ッド6の外部に垂下突設したことで上記回転ポンチによ
る布地に輪郭鮮明な孔を瞬時に明けることができたとい
う工業的効果が有る。The present invention adopts the above-described embodiment, and has the following effects. According to the present invention, in forming an apparatus for rotating a circular cutting edge 4 of a rotary hole punch 3 against a base cloth 2 placed on a base cloth receiving seat 1 to penetrate a circular hole 5, a needle in a sewing machine head 6 is used. The sewing needle and the needle base fabric holder are removed from the rod 7 and the rotating hole punch 3 is attached to the needle bar 7 so as to protrude outside the sewing machine head 6 by the fixture 8 so that the fabric using the rotating punch is removed. There is an industrial effect that a hole having a sharp outline can be instantaneously formed.
【0032】また、請求項2による発明によれば、前記
ミシンヘッド6に複数の針棒7を平行して備え、前記回
転孔明けポンチ3を有する針棒7以外の他の針棒7に針
元布地押さえ9と縫い針10とを備えることにより、こ
の縫い針10で前記円形孔5の周縁をかがり縫い可能と
なしたので、孔明け直後にほぼ同じ場所で上記円形孔5
の縁辺のカガリ縫いを実行でき、孔まわりの基布ホツレ
を皆無にできたという効果を付加できた。According to the second aspect of the present invention, a plurality of needle bars 7 are provided on the sewing machine head 6 in parallel, and the needle bar 7 other than the needle bar 7 having the rotary punch 3 is provided with a needle. By providing the original fabric retainer 9 and the sewing needle 10, it is possible to overlock the periphery of the circular hole 5 with the sewing needle 10.
Kagari sewing on the edge of the hole can be performed, and the effect of eliminating the base cloth fray around the hole can be added.
【図1】本発明装置の実施形態の一例を示す要部拡大縦
断側面図FIG. 1 is an enlarged longitudinal sectional side view showing an example of an embodiment of the present invention.
【図2】本発明装置の実施形態の一例を示す要部の斜視
図FIG. 2 is a perspective view of a main part showing an example of an embodiment of the device of the present invention.
【図3】図2に示すものの組立前の状態を示す斜視図FIG. 3 is a perspective view showing a state before assembly of the one shown in FIG. 2;
【図4】本発明装置の要部拡大断面図FIG. 4 is an enlarged sectional view of a main part of the device of the present invention.
1 基布受け座 2 基布 3 回転孔明けポンチ 4 円形刃先 5 円形孔 6 ミシンヘッド 7 針棒 8 取付具 9 針元布地押さえ 10 縫い針 11 ヘッド受けアーム 12 ガイドレール 13 ヘッドスライダ 14 針替えロッド 15 昇降片 16 昇降筒 17 縦軸 18 回転軸 19 カム板 20 昇降リング DESCRIPTION OF SYMBOLS 1 Base cloth receiving seat 2 Base cloth 3 Rotary hole punch 4 Circular blade tip 5 Circular hole 6 Sewing machine head 7 Needle bar 8 Attachment 9 Needle base cloth presser 10 Sewing needle 11 Head receiving arm 12 Guide rail 13 Head slider 14 Needle changing rod 15 Elevating piece 16 Elevating cylinder 17 Vertical axis 18 Rotating axis 19 Cam plate 20 Elevating ring
Claims (2)
孔明けポンチ3の円形刃先4を回転対接して円形孔5を
透設する装置において、ミシンヘッド6における針棒7
から縫い針と針元布地押さえとを除去するとともに、こ
の針棒7に前記回転孔明けポンチ3を取付具8により前
記ミシンヘッド6の外部に垂下突設してなる回転ポンチ
による布地の孔明け装置。1. An apparatus for rotating a circular cutting edge (4) of a rotary punch (3) against a base cloth (2) disposed on a base cloth receiving seat (1) to penetrate a circular hole (5).
The sewing needle and the needle base fabric presser are removed from the sewing machine, and the rotary punch for punching the needle bar 7 is attached to the sewing machine head 6 so as to protrude from the outside of the sewing machine head 6 with the mounting tool 8. apparatus.
行して備え、前記回転孔明けポンチ3を有する針棒7以
外の他の針棒7に針元布地押さえ9と縫い針10とを備
えることにより、この縫い針10で前記円形孔5の周縁
をかがり縫い可能となした請求項1記載の回転ポンチに
よる布地の孔明け装置。2. A plurality of needle bars 7 are provided in parallel with the sewing head 6, and a needle base fabric holder 9 and a sewing needle 10 are provided on other needle bars 7 other than the needle bar 7 having the rotary punch 3. 2. The fabric punching device according to claim 1, wherein the sewing needle (10) is used to overlock the periphery of the circular hole (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34707397A JPH11172565A (en) | 1997-12-02 | 1997-12-02 | Punching apparatus for fabric using rotary punch |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34707397A JPH11172565A (en) | 1997-12-02 | 1997-12-02 | Punching apparatus for fabric using rotary punch |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH11172565A true JPH11172565A (en) | 1999-06-29 |
Family
ID=18387741
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP34707397A Pending JPH11172565A (en) | 1997-12-02 | 1997-12-02 | Punching apparatus for fabric using rotary punch |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH11172565A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100973556B1 (en) | 2007-12-20 | 2010-08-03 | 주식회사 썬스타 | Controlling device of shaping cap hole with punching and sewing for sewing machine and method thereof |
JP2019518620A (en) * | 2016-06-09 | 2019-07-04 | アストン マーティン ラゴンダ リミテッドAston Martin Lagonda Limited | Device for drilling material panels |
-
1997
- 1997-12-02 JP JP34707397A patent/JPH11172565A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100973556B1 (en) | 2007-12-20 | 2010-08-03 | 주식회사 썬스타 | Controlling device of shaping cap hole with punching and sewing for sewing machine and method thereof |
JP2019518620A (en) * | 2016-06-09 | 2019-07-04 | アストン マーティン ラゴンダ リミテッドAston Martin Lagonda Limited | Device for drilling material panels |
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