JPH11116995A - Detergent composition for industrial precision part and cleaning - Google Patents

Detergent composition for industrial precision part and cleaning

Info

Publication number
JPH11116995A
JPH11116995A JP9303605A JP30360597A JPH11116995A JP H11116995 A JPH11116995 A JP H11116995A JP 9303605 A JP9303605 A JP 9303605A JP 30360597 A JP30360597 A JP 30360597A JP H11116995 A JPH11116995 A JP H11116995A
Authority
JP
Japan
Prior art keywords
cleaning
industrial precision
oxide units
parts
compsn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9303605A
Other languages
Japanese (ja)
Other versions
JP3899445B2 (en
Inventor
Takeshi Kono
武司 河野
Toshiichi Nabeshima
敏一 鍋島
Hisami Sato
久美 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DKS Co Ltd
Original Assignee
Dai Ichi Kogyo Seiyaku Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Ichi Kogyo Seiyaku Co Ltd filed Critical Dai Ichi Kogyo Seiyaku Co Ltd
Priority to JP30360597A priority Critical patent/JP3899445B2/en
Publication of JPH11116995A publication Critical patent/JPH11116995A/en
Application granted granted Critical
Publication of JP3899445B2 publication Critical patent/JP3899445B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Detergent Compositions (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Cleaning Or Drying Semiconductors (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a water-base detergent compsn. for industrial precision parts which exhibits excellent cleaning effects at a low concn. SOLUTION: This compsn. comprises an ether compd. formed from medium- chain fatty alcohols of which 80-100 wt.% is accounted for by 6-10C fatty alcohols and a polyoxyalkylene glycol having oxyethylene blocks each comprising 3-6 ethylene oxide units and oxypropylene blocks each comprising 0-4 propylene oxide units. Cleaning is carried out by the contact with an aq. soln. contg. the compsn. in a concn. of 200-5,000 mg/L.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】本発明の背景 本発明は工業用精密部品を洗浄するための洗浄剤組成物
および洗浄方法に関する。
BACKGROUND OF THE INVENTION The present invention relates to a cleaning composition and a cleaning method for cleaning industrial precision parts.

【0002】電算機およびその周辺機器、家電機器、通
信機器、OA機器、時計、光学機器、医療機器、玩具、
液晶表示器、オーディオビデオ機器などの機器の精密部
品、および磁気記録部品、水晶振動子の電極部品、光電
変換部品などの精密部品は組立前にきれいに洗浄しなけ
ればならない。
Computers and their peripheral devices, home appliances, communication devices, OA devices, watches, optical devices, medical devices, toys,
Precision parts of devices such as liquid crystal displays and audio / video equipment, and precision parts such as magnetic recording parts, crystal resonator electrode parts, and photoelectric conversion parts must be cleaned thoroughly before assembly.

【0003】洗浄によって除去すべき汚染物は通常部品
それぞれの加工時に発生した素材由来の金属、樹脂、ガ
ラスなどの微粉末や、ほこり、イオン性諸物質などがあ
る。洗浄は普通ハロゲン化炭化水素、石油系炭化水素お
よびアルコールなどの有機溶剤、または界面活性剤を含
む水系洗浄剤水溶液が使用される。有機溶剤は共通して
環境問題とイオン性諸物質を効果的に除去できない問題
があり、石油系炭化水素およびアルコールは引火し易い
危険がある。
[0003] The contaminants to be removed by cleaning usually include fine powders such as metals, resins, and glass, dusts, ionic substances and the like derived from raw materials generated during processing of each part. For cleaning, an organic solvent such as halogenated hydrocarbon, petroleum hydrocarbon and alcohol, or an aqueous cleaning agent aqueous solution containing a surfactant is usually used. Organic solvents commonly have environmental problems and a problem that ionic substances cannot be removed effectively, and petroleum hydrocarbons and alcohols are liable to catch fire.

【0004】他方界面活性剤を含む水系洗浄液は実質上
すべての汚染物を除去する能力を持ち、大気汚染の危険
がなく、かつ取扱上安全であるが、その洗浄能力を十分
に発揮し維持するためには洗浄剤濃度を概して1w/v
%以上で洗浄しなければならない。また特に袋穴など狭
い隙間にある汚染は除去し難い問題もある。高濃度に設
定される洗浄剤はコストが嵩み、かつその廃液処理にも
コストが嵩むので不利である。比較的低濃度で高い界面
活性を有するフッ素系およびシリコーン系界面活性剤の
使用も考えられるが、もし洗浄液残渣として残存した場
合、界面活性剤由来のイオンが精密部品の信頼性を損ね
る危険がある。
[0004] On the other hand, an aqueous cleaning solution containing a surfactant has the ability to remove substantially all contaminants, has no risk of air pollution, and is safe in handling, but fully exhibits and maintains its cleaning ability. To achieve this, the detergent concentration is generally 1 w / v
Must be washed at% or more. In addition, there is also a problem that it is difficult to remove contamination in a narrow gap such as a bag hole. The cleaning agent set to a high concentration is disadvantageous because the cost increases and the cost of treating the waste liquid also increases. The use of fluorine-based and silicone-based surfactants with relatively low concentration and high surface activity is also conceivable. .

【0005】従って本発明の課題は、以上論じた欠点な
しに低濃度の水溶液として精密部品の洗浄に使用できる
洗浄剤組成物を提供することである。
It is therefore an object of the present invention to provide a cleaning composition which can be used as a low-concentration aqueous solution for cleaning precision parts without the disadvantages discussed above.

【0006】本発明の開示 上記課題は、本発明にかかる、炭素数6〜10の脂肪ア
ルコールが80〜100重量%を占める中鎖脂肪アルコ
ールと、鎖中にエチレンオキシド単位3〜6個のオキシ
エチレンブロックおよびプロピレンオキシド単位0〜4
個のオキシプロピレンブロックを有するポリオキシアル
キレングリコールとのエーテルよりなる工業上精密部品
洗浄剤組成物によって解決される。
[0006] disclosed above object of the present invention, according to the present invention, a medium-chain fatty alcohols fatty alcohols having 6 to 10 carbon atoms accounts for 80 to 100 wt%, ethylene oxide units 3-6 oxyethylene in the chain Block and propylene oxide units 0-4
The problem is solved by an industrial precision part cleaning composition comprising an ether with a polyoxyalkylene glycol having one oxypropylene block.

【0007】本発明はまた、この洗浄剤組成物を使用す
る工業用精密部品を洗浄する方法を提供する。該方法
は、本発明の洗浄剤組成物の200〜5,000mg/
Lの濃度水溶液を汚染した工業用精密部品と接触させる
ことよりなる。
[0007] The present invention also provides a method for cleaning industrial precision parts using the cleaning composition. The method comprises the steps of: providing 200 to 5,000 mg / detergent composition of the present invention;
Contacting the L-concentrated aqueous solution with contaminated industrial precision parts.

【0008】詳細な議論 非イオン界面活性剤の一種としてポリオキシエチレンア
ルキルエーテル型活性剤が知られている。通常このタイ
プの非イオン界面活性剤は、疎水基として長鎖すなわち
炭素数12以上のアルキルと、親水基としてエチレンオ
キシド単位5〜20個のポリオキシエチレン鎖を持って
いる。これら一般の界面活性剤は高濃度、例えば1w/
v%以上の濃度で使用することが多く、そのため排水処
理設備に余分の負荷を与えるほか、袋穴などの狭い空間
にある汚染物の洗浄能力が十分でない。
Detailed Discussion Polyoxyethylene alkyl ether type surfactants are known as a kind of nonionic surfactant. Normally, this type of nonionic surfactant has a long chain as a hydrophobic group, that is, an alkyl having 12 or more carbon atoms, and a polyoxyethylene chain having 5 to 20 ethylene oxide units as a hydrophilic group. These common surfactants have a high concentration, for example, 1 w /
In many cases, it is used at a concentration of v% or more, so that an extra load is applied to the wastewater treatment equipment and the ability to clean contaminants in a narrow space such as a bag hole is not sufficient.

【0009】本発明において使用する界面活性剤は疎水
基として中鎖すなわち炭素数6〜10のアルキルを持
ち、親水基としてエチレンオキシド単位3〜6個を有す
るオキシエチレンブロックと、プロピレンオキシド単位
0〜4個のオキシプロピレンブロックを持っているポリ
オキシアルキレン鎖を持っている。
The surfactant used in the present invention has an oxyethylene block having a medium chain as a hydrophobic group, ie, an alkyl having 6 to 10 carbon atoms, and having 3 to 6 ethylene oxide units as a hydrophilic group, and a propylene oxide unit having 0 to 4 propylene oxide units. It has a polyoxyalkylene chain with two oxypropylene blocks.

【0010】このような化合物は常法に従い、開始剤と
して炭素数6〜10の脂肪アルコールを用い、アルカリ
触媒の存在下アルコール1モルあたりエチレンオキシド
3〜6モルと、プロピレンオキシド0〜4モルを逐次付
加重合して製造することができる。生成する付加重合体
はプロピレンオキシド(PO)単位ゼロの場合はエチレ
ンオキシド(EO)のホモポリマーであり、PO単位1
〜4の場合はEOとPOのブロックコポリマーである。
EOおよびPOのどちらを最初に付加してもよく、従っ
て末端はPO単位およびEO単位のどちらでもよい。
According to a conventional method, a fatty alcohol having 6 to 10 carbon atoms is used as an initiator, and 3 to 6 moles of ethylene oxide and 0 to 4 moles of propylene oxide are mixed per mole of alcohol in the presence of an alkali catalyst. It can be produced by addition polymerization. The resulting addition polymer is a homopolymer of ethylene oxide (EO) when there are no propylene oxide (PO) units,
In the case of 44, it is a block copolymer of EO and PO.
Either EO or PO may be added first, so the terminus may be either PO or EO units.

【0011】中鎖すなわち炭素数6〜10の脂肪アルコ
ールは、ヤシ油脂肪酸のような中鎖脂肪酸を多く含んで
いる脂肪酸を還元して製造することができる。原料は天
然物であるヤシ油であるからこれから得られる脂肪アル
コールは異なる炭素数のアルコールを種々の割合で含ん
でいる混合物である。開始剤として用いる脂肪アルコー
ルは、このような混合物から炭素数が6未満および10
より多い成分を除去したり、所望炭素数の脂肪アルコー
ルを単離して用いることもできるが、炭素数6〜10の
脂肪アルコールを80重量%以上含んでいる限り混合物
を用いることができる。
The medium-chain fatty alcohol having 6 to 10 carbon atoms can be produced by reducing fatty acids containing a large amount of medium-chain fatty acids such as coconut oil fatty acids. Since the raw material is coconut oil which is a natural product, the fatty alcohol obtained therefrom is a mixture containing alcohols having different carbon numbers in various ratios. Fatty alcohols used as initiators have less than 6 and 10 carbon atoms from such mixtures.
Although it is possible to remove more components or to isolate and use a fatty alcohol having a desired number of carbon atoms, a mixture can be used as long as it contains 80% by weight or more of a fatty alcohol having 6 to 10 carbon atoms.

【0012】このような疎水基および親水基の選択によ
り、低濃度で素材由来の微粉末や、ほこり、イオン性諸
物質に対し洗浄能力の高い工業用精密部品洗浄剤組成物
を提供することができる。
[0012] By selecting such a hydrophobic group and a hydrophilic group, it is possible to provide an industrial precision parts cleaning composition having a high ability to clean fine powders, dusts and various ionic substances derived from raw materials at a low concentration. it can.

【0013】本発明の洗浄剤組成物は水、好ましくは純
水に溶解して水溶液の形で洗浄に使用される。この場合
洗浄剤が十分にその洗浄能力を発揮するためには水溶液
は洗浄剤を少なくとも200mg/Lの濃度で含むこと
が必要であり、また5000mg/Lをこえる濃度は経
済的および排水対策上不利である上にすすぎ操作に余分
て負荷を与えるから望ましくない。
The cleaning composition of the present invention is used for cleaning in the form of an aqueous solution by dissolving it in water, preferably pure water. In this case, it is necessary that the aqueous solution contains the detergent at a concentration of at least 200 mg / L in order for the detergent to sufficiently exhibit its cleaning ability, and a concentration exceeding 5000 mg / L is disadvantageous in economical and drainage measures. In addition, it is not desirable because it adds an extra load to the rinsing operation.

【0014】洗浄はこのように調整した洗浄液に部品を
浸漬することによって実施される。その場合超音波、噴
霧、ブラシ掛け等の物理的操作を併用するのが好まし
い。洗浄後は水でよくすすぎ、乾燥して部品の洗浄を終
了する。
The cleaning is carried out by immersing the components in the cleaning liquid thus adjusted. In this case, it is preferable to use physical operations such as ultrasonic waves, spraying, and brushing together. After washing, rinse well with water and dry to finish washing parts.

【0015】〔実施例〕 その1.洗浄剤組成物 表1および表2に示す組成の洗浄剤組成物を用意した。
表中「PO/EO」はPOブロックが脂肪アルコールに
直結し、EOブロックが末端であることを示し、「PO
/EO」はその反対の形態であることを示している。な
お組成物No.10〜18は比較用である。
Embodiment 1 Detergent compositions Detergent compositions having the compositions shown in Tables 1 and 2 were prepared.
In the table, “PO / EO” indicates that the PO block is directly connected to the fatty alcohol, and the EO block is at the end.
/ EO "indicates the opposite form. In addition, composition No. 10 to 18 are for comparison.

【0016】[0016]

【表1】 [Table 1]

【0017】[0017]

【表2】 [Table 2]

【0018】その2.洗浄試験 (1)アルミHDD(ハードディスクドライブ)モデル
部品洗浄試験 水溶性切削油を使って切削処理したアルミHDD部品を
入手準備し、それぞれ表3に示した濃度で各洗浄剤組成
物を含んでいる水溶液中50℃で3分間超音波洗浄(6
00W,40KHz)し、次いで30℃で2分間純水浸
漬超音波すすぎ操作を行い、さらに純水仕上げすすぎ操
作を行った後乾燥し、評価検体とした。
Part 2. Cleaning Test (1) Aluminum HDD (Hard Disk Drive) Model Parts Cleaning Test Aluminum HDD parts that have been cut using water-soluble cutting oil are obtained and prepared, and contain the respective detergent compositions at the concentrations shown in Table 3. Ultrasonic cleaning in aqueous solution at 50 ° C for 3 minutes (6
(00 W, 40 KHz), followed by immersion in pure water at 30 ° C. for 2 minutes, ultrasonic rinsing operation, further rinsing operation with pure water, and drying to obtain an evaluation sample.

【0019】この検体を常温にした後塩化メチレン槽に
1検体につき10個を浸漬し、30W・4KHzの超音
波処理をそれぞれ10分間行い、検体を取出した後耐溶
剤性の0.1μmメンブレンフィルターにより塩化メチ
レンを濾過し、洗浄後残っている切粉および塵埃の重量
を精密天秤により測定し、以下の基準に洗浄性を評価し
た。結果を表3に示す。
After the specimens were cooled to room temperature, 10 specimens per specimen were immersed in a methylene chloride bath, subjected to ultrasonic treatment at 30 W and 4 kHz for 10 minutes each. Methylene chloride was filtered, and the weight of chips and dust remaining after washing was measured with a precision balance, and the washing performance was evaluated based on the following criteria. Table 3 shows the results.

【0020】 評価基準:残存切粉・塵埃重量/10個 ◎:1.0mg未満 〇:1.0mg以上〜2.0mg未満 △:2.0mg以上〜5.0mg未満 ×:5.0mg以上Evaluation criteria: Residual chip / dust weight / 10 pieces :: less than 1.0 mg 〇: 1.0 mg or more to less than 2.0 mg Δ: 2.0 mg or more to less than 5.0 mg ×: 5.0 mg or more

【0021】(2)付着洗浄剤すすぎ性試験 清浄にしたポリカーボーネート製円筒形(直径5mm×
長さ8mm)部品100個を治具に入れ、それぞれ表3
の洗浄液(常温)に5分間浸漬した後、常温の純水すす
ぎ操作を3回繰り返し、常温乾燥して評価検体とした。
(2) Rinsing test of adhered detergent: A cylinder made of cleaned polycarbonate (diameter: 5 mm ×
(8mm length) 100 parts are put in a jig, and each is shown in Table 3.
After immersion in the washing solution (normal temperature) for 5 minutes, the operation of rinsing with pure water at normal temperature was repeated three times, and dried at normal temperature to obtain an evaluation sample.

【0022】48時間放置乾燥後、検体を分析用四塩化
炭素に浸漬し、残存する洗浄剤を抽出し、赤外線分光光
度計で四塩化炭素中の洗浄剤濃度を測定し、その値から
部品100個に付着していた洗浄剤の重量を求めた。こ
れを以下の基準により評価した。
After being left to dry for 48 hours, the specimen is immersed in carbon tetrachloride for analysis, the remaining detergent is extracted, and the concentration of the detergent in carbon tetrachloride is measured by an infrared spectrophotometer. The weight of the cleaning agent attached to the individual was determined. This was evaluated according to the following criteria.

【0023】 評価基準:残存洗浄剤重量/100個 ◎:0.5mg未満 〇:0.5mg以上〜1.0mg未満 △:1.0mg以上〜5.0mg未満 ×:5.0mg以上Evaluation criteria: residual detergent weight / 100 pieces ◎: less than 0.5 mg mg: 0.5 mg or more to less than 1.0 mg Δ: 1.0 mg or more to less than 5.0 mg ×: 5.0 mg or more

【0024】3.隙間部洗浄試験 パラフィン系カッティングオイルに浸漬したガラス板を
取出し、5枚を重ね合わせた後垂直に立て掛け、24時
間放置して過剰のオイルを取り除いた後洗浄検体とし
た。それぞれの洗浄液に治具に入れた上記検体を浸漬
し、40℃で10分間静置浸漬後300W・40KHz
の超音波洗浄を10分間行い、次いで30℃の純水超音
波すすぎを洗浄と同じ条件で10分間2回繰り返し、純
水流水仕上げすすぎを行った後乾燥し評価検体とした。
3. Gap portion cleaning test A glass plate immersed in paraffin-based cutting oil was taken out, five sheets were superimposed, and then leaned vertically, left for 24 hours to remove excess oil, and used as a washed sample. Immerse the above-mentioned sample in a jig in each washing solution, and leave it at 40 ° C. for 10 minutes, and then immerse it at 300 W / 40 KHz.
Was ultrasonically rinsed for 10 minutes, and then ultrasonically rinsed with pure water at 30 ° C. twice for 10 minutes under the same conditions as in the washing, rinsed with pure water in running water, and dried to obtain an evaluation sample.

【0025】常温とした検体を分析用四塩化炭素に浸漬
して残存するオイルを抽出し、赤外分光光度計で四塩化
炭素中のオイル濃度を測定し、その値から5枚のガラス
板に付着し残っていたオイルの重量を求め、以下の基準
に従って評価した。
A sample at normal temperature is immersed in carbon tetrachloride for analysis to extract the remaining oil, and the oil concentration in carbon tetrachloride is measured by an infrared spectrophotometer. The weight of the remaining oil was determined and evaluated according to the following criteria.

【0026】 評価基準:残存オイル重量/ガラス板5枚 ◎:0.5mg未満 〇:0.5mg以上〜1.0mg未満 △:1.0mg以上〜5.0mg未満 ×:5.0mg以上Evaluation criteria: Residual oil weight / five glass plates ◎: less than 0.5 mg 〇: 0.5 mg or more to less than 1.0 mg Δ: 1.0 mg or more to less than 5.0 mg ×: 5.0 mg or more

【0027】[0027]

【表3】 [Table 3]

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】炭素数6〜10の脂肪アルコールが80〜
100重量%を占める中鎖脂肪アルコールと、鎖中にエ
チレンオキシド単位3〜6個のオキシエチレンブロック
およびプロピレンオキシド単位0〜4個のオキシプロピ
レンブロックを有するポリオキシアルキレングリコール
とのエーテルよりなる工業用精密部品洗浄剤組成物。
A fatty alcohol having 6 to 10 carbon atoms is 80 to
Industrial precision consisting of an ether of a medium-chain fatty alcohol occupying 100% by weight and a polyoxyalkylene glycol having 3 to 6 oxyethylene blocks of ethylene oxide units and 0 to 4 oxypropylene blocks of propylene oxide units in the chain. Parts cleaning composition.
【請求項2】請求項1の洗浄剤組成物の200〜500
0mg/Lの濃度水溶液と、汚染した工業用精密部品と
接触させることよりなる工業用精密部品の洗浄方法。
2. The cleaning composition according to claim 1, which is 200 to 500.
A method for cleaning industrial precision parts, which comprises bringing a 0 mg / L aqueous solution into contact with contaminated industrial precision parts.
JP30360597A 1997-10-17 1997-10-17 Industrial precision parts cleaner composition and cleaning method Expired - Fee Related JP3899445B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Publications (2)

Publication Number Publication Date
JPH11116995A true JPH11116995A (en) 1999-04-27
JP3899445B2 JP3899445B2 (en) 2007-03-28

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006070215A (en) * 2004-09-03 2006-03-16 Dai Ichi Kogyo Seiyaku Co Ltd Detergent composition
JP2010515805A (en) * 2007-01-11 2010-05-13 ダウ グローバル テクノロジーズ インコーポレイティド Alkoxylate mixture surfactant
WO2011049045A1 (en) * 2009-10-19 2011-04-28 花王株式会社 Nonionic surfactant, and surfactant composition containing same
JP2014526586A (en) * 2011-09-27 2014-10-06 ダウ グローバル テクノロジーズ エルエルシー Branched alkoxylate surfactant composition

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