JPH1034786A - Heat insulating composite body - Google Patents

Heat insulating composite body

Info

Publication number
JPH1034786A
JPH1034786A JP19359396A JP19359396A JPH1034786A JP H1034786 A JPH1034786 A JP H1034786A JP 19359396 A JP19359396 A JP 19359396A JP 19359396 A JP19359396 A JP 19359396A JP H1034786 A JPH1034786 A JP H1034786A
Authority
JP
Japan
Prior art keywords
layer
thickness
metal
reinforcing layer
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19359396A
Other languages
Japanese (ja)
Inventor
Masahiko Nakamura
眞彦 中村
Eiichiro Uno
英一郎 宇野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Chemical Corp
Original Assignee
Mitsubishi Chemical Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Chemical Corp filed Critical Mitsubishi Chemical Corp
Priority to JP19359396A priority Critical patent/JPH1034786A/en
Publication of JPH1034786A publication Critical patent/JPH1034786A/en
Pending legal-status Critical Current

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  • Laminated Bodies (AREA)

Abstract

PROBLEM TO BE SOLVED: To satisfy a light-weight property and a high strength at the same time by a method wherein the expansion ratios of cellular plastics to be laminated with each other, are specified, and the content of a fiber material and the thickness of a reinforcing layer are specified, and the thickness of a metal layer is specified. SOLUTION: A cellular plastic layer, a reinforcing layer and a metal layer are laminated, and the expansion ratio of the plastic layer is made 2-100 times. For the resin which constitutes the cellular plastic, cellular polyurethane is especially preferable from the viewpoints that the mechanical strength is large, and the elastic force is great. For metal sheets to be bonded to both surfaces of the cellular polyurethane layer, the application of a sheet made of aluminum, steel or stainless steel, is especially preferable, and the thickness is made 0.03-1mm, preferably approx. 0.1-0.5mm. To the base resin of the reinforcing layer, a fiber material is added, and as the adding amount of the fiber material based on the base resin, is 1-80 wt.%, preferably approx. 5-20wt.%. The thickness of the reinforcing layer which is provided between the cellular plastic layer and the metal layer, is approx. 0.01-5mm.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、芯材として発泡プ
ラスチック層を用い、その片面又は両面に補強層を介し
て金属板を接合してなる断熱性複合体に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat insulating composite comprising a foamed plastic layer as a core material and a metal plate joined to one or both sides of the foamed plastic layer via a reinforcing layer.

【0002】[0002]

【従来の技術】アルミニウム、鉄、ステンレス等の金属
板2枚の間に芯材としてポリオレフィン等の合成樹脂を
接合した複合板はよく知られている(例えば、特公昭3
9−4739号公報参照)。また、発泡プラスチックの
両面に金属板を接合してなる複合板も知られている(例
えば特公平7−90621号公報参照) この種の複合板は、金属と合成樹脂双方の性質を有する
ため軽量性、耐衝撃性、加工の容易さ等の種々の特徴を
有している。用途として、建材、内外装部材その他が挙
げられ、各用途に適した改良も種々行なわれてきた。
2. Description of the Related Art A composite plate in which a synthetic resin such as polyolefin is bonded as a core material between two metal plates made of aluminum, iron, stainless steel, etc. is well known (for example, Japanese Patent Publication No. Sho 3).
9-4739). Further, a composite plate in which a metal plate is bonded to both surfaces of a foamed plastic is also known (for example, see Japanese Patent Publication No. 7-90621). This type of composite plate has the properties of both a metal and a synthetic resin, and thus is lightweight. It has various features such as resistance, impact resistance, and ease of processing. Applications include building materials, interior / exterior members and others, and various improvements suitable for each application have been made.

【0003】[0003]

【発明が解決しようとする課題】複合板の軽量性、耐熱
性、断熱性を向上させるため、芯材の合成樹脂を発泡さ
せて発泡樹脂を用いることが考えられた。しかしながら
表面の金属板は比較的薄肉のものが用いられるため、内
部が軟かい発泡樹脂であると複合板の金属面に押圧力や
衝撃力が加わると凹んだり、穴が開いたりするという面
圧強度低下の問題が生じる。
In order to improve the lightness, heat resistance and heat insulation of the composite plate, it has been considered to use a foamed resin by foaming a synthetic resin as a core material. However, since the metal plate on the surface is relatively thin, if the inside is soft foamed resin, the metal surface of the composite plate will be dented or open if a pressing force or impact force is applied to it. The problem of strength reduction occurs.

【0004】例えば、ポリエチレン等の合成樹脂を用
い、発泡倍率を1.3倍以上とすると、複合板の面圧強
度は実用に供し難いほど低下する。そのため、発泡樹脂
と金属板との間に無発泡樹脂からなる補強層を介在させ
て面圧強度の向上を計ったものも考えられているが、用
途によっては面圧強度の更なる向上が望まれている。面
圧強度を高める場合には金属板を厚くすることも考えら
れるが、重量化し、価格も上昇するという問題があり、
軽量性と高強度とを同時に満足する複合板が求められて
いた。
[0004] For example, if a synthetic resin such as polyethylene is used and the expansion ratio is set to 1.3 times or more, the surface pressure strength of the composite plate is reduced so as not to be practically used. For this reason, it has been considered to improve the surface pressure strength by interposing a reinforcing layer made of non-foamed resin between the foamed resin and the metal plate, but further improvement of the surface pressure strength is expected depending on the application. It is rare. In order to increase the surface pressure strength, it is conceivable to make the metal plate thicker, but there is a problem that the weight increases and the price increases,
There has been a demand for a composite plate that simultaneously satisfies both lightness and high strength.

【0005】[0005]

【課題を解決するための手段】本発明者等は、上記発泡
プラスチック−金属複合体の改良に鑑み種々検討した結
果、発泡プラスチック層と金属層との間に特殊の合成樹
脂層を介在させることにより、軽量でかつ強度の高い複
合体が得られることを知得して本発明に到達した。すな
わち、本発明の要旨は、発泡プラスチック層と補強層と
金属層とを積層してなる断熱性複合体であって、発泡プ
ラスチック層は発泡倍率2倍以上100倍以下のプラス
チックからなり、補強層は繊維質材料を1〜80重量%
含有する厚さ0.01〜5mmの合成樹脂層からなり、
金属層は厚さ0.03〜1mmの金属層からなることを
特徴とする断熱性複合体に存する。
The present inventors have made various studies in view of the improvement of the above-mentioned foamed plastic-metal composite, and found that a special synthetic resin layer is interposed between the foamed plastic layer and the metal layer. As a result, the present inventor has learned that a light-weight and high-strength composite can be obtained, and has reached the present invention. That is, the gist of the present invention is a heat-insulating composite formed by laminating a foamed plastic layer, a reinforcing layer, and a metal layer, wherein the foamed plastic layer is made of a plastic having an expansion ratio of 2 times or more and 100 times or less. Is 1 to 80% by weight of fibrous material
It consists of a synthetic resin layer with a thickness of 0.01 to 5 mm,
The metal layer consists of a metal layer having a thickness of 0.03 to 1 mm.

【0006】以下、本発明を詳細に説明する。発泡プラ
スチックを構成する樹脂は、発泡して硬質発泡体が得ら
れるものであればいずれでも使用できる。具体的には、
発泡プラスチックとして、発泡ポリウレタン、発泡ポリ
スチレン、発泡塩化ビニル樹脂、発泡ポリエチレン、発
泡フェノール樹脂、発泡ユリア樹脂等が挙げられ、特に
は発泡ポリウレタンが機械的強度が大きく、弾力性に富
む点で好ましい。
Hereinafter, the present invention will be described in detail. As the resin constituting the foamed plastic, any resin that can be foamed to obtain a rigid foam can be used. In particular,
Examples of foamed plastics include foamed polyurethane, foamed polystyrene, foamed vinyl chloride resin, foamed polyethylene, foamed phenolic resin, foamed urea resin, and the like. In particular, foamed polyurethane is preferred because of its high mechanical strength and rich elasticity.

【0007】発泡プラスチックの発泡倍率は、2倍以上
とすることにより本発明の意義が生じ、それ以下では得
られた複合板の面圧強度は実用的に充分であるので後述
する合成樹脂層を設ける必要が無くなる。好ましくは5
倍以上、特には10倍以上が好ましい。また、発泡倍率
の上限は特には無いが、複合板の強度低下を防ぐ為に1
00倍以下、好ましくは2〜50倍程とするのが良い。
発泡プラスチック層の厚さは、所望する複合板の厚さに
応じて適宜決定すれば良いが、通常1〜500mm程
度、通常の用途であれば3〜20mm程度とする。
[0007] The significance of the present invention arises when the expansion ratio of the foamed plastic is 2 times or more. When the expansion ratio is less than 2 times, the surface pressure strength of the obtained composite plate is practically sufficient. There is no need to provide. Preferably 5
It is preferably at least 10 times, especially at least 10 times. Although there is no particular upper limit for the expansion ratio, a value of 1 is required to prevent the strength of the composite plate from decreasing.
It is good to be 00 times or less, preferably about 2 to 50 times.
The thickness of the foamed plastic layer may be appropriately determined according to the desired thickness of the composite board, but is usually about 1 to 500 mm, and about 3 to 20 mm for normal use.

【0008】発泡ポリウレタン層の両面に接合する金属
板は、アルミニウム、鉄、銅、チタン、錫、ニッケル等
の金属又はこれらの合金からなる金属板を用いる。特
に、アルミニウム、鉄又はステンレスからなる板を用い
ることが好ましい。金属板の厚さは、これから得られる
複合板を軽量化し、本発明の効果が生じさせるために、
0.03〜1mm、好ましくは0.1〜0.5mm程度
とする。鉄、ステンレスの場合は、強度が高いので厚さ
0.15mm以下で用い得る。
As the metal plate to be bonded to both surfaces of the foamed polyurethane layer, a metal plate made of a metal such as aluminum, iron, copper, titanium, tin, nickel or an alloy thereof is used. In particular, it is preferable to use a plate made of aluminum, iron or stainless steel. The thickness of the metal plate is to reduce the weight of the composite plate obtained from this, to produce the effects of the present invention,
0.03 to 1 mm, preferably about 0.1 to 0.5 mm. In the case of iron or stainless steel, it can be used with a thickness of 0.15 mm or less because of its high strength.

【0009】本発明は、発泡プラスチック層と金属板と
の間に補強層を介在させることを大きな特徴とし、これ
によって、軽量性、剛性、面圧強度に優れた複合板を得
ることができる。補強層は合成樹脂に繊維質材料を添加
混合して構成される。補強層のベースとなる合成樹脂と
してはポリスチレン、ポリウレタン、ポリエチレン、ポ
リプロピレン、フェノール樹脂、エポキシ樹脂、アクリ
ル樹脂、ポリフェニレンエーテル、ポリフェニレンサル
ファイド、ポリカーボネート、ポリアミド、ポリブチレ
ンテレフタレート、ポリアセタール等発泡プラスチック
層との接着性、必要強度等を考慮して決めれば良い。
The present invention is characterized in that a reinforcing layer is interposed between a foamed plastic layer and a metal plate, whereby a composite plate excellent in light weight, rigidity and surface pressure strength can be obtained. The reinforcing layer is formed by adding and mixing a fibrous material to a synthetic resin. As a synthetic resin serving as a base of the reinforcing layer, adhesiveness to a foamed plastic layer such as polystyrene, polyurethane, polyethylene, polypropylene, phenol resin, epoxy resin, acrylic resin, polyphenylene ether, polyphenylene sulfide, polycarbonate, polyamide, polybutylene terephthalate, and polyacetal It may be determined in consideration of required strength and the like.

【0010】補強層のベース樹脂には繊維質材料が添加
される繊維質材料としてはセルロース繊維、ガラス繊
維、ガラスウール、ロックウール、カーボンファイバ
ー、セラミックウール等、一般に用いられている補強用
の繊維質材料が適宜用い得る。繊維質材料としてはベー
ス樹脂への分散性や必要強度等からチョップ品の場合に
は直径が2〜20μm、好ましくは3〜9μm、長さが
2〜50mm、好ましくは3〜10mmのものが用いら
れる。ベース樹脂に対する繊維材料の添加量としては繊
維材料を1〜80重量%、好ましくは5〜20重量%程
度である。勿論、この添加量は必要強度に応じ適宜決定
する。繊維質材料の形態としてはチョップ品、織布状、
不織布状で用い得る。
A fibrous material is added to the base resin of the reinforcing layer. Examples of fibrous materials include cellulose fibers, glass fibers, glass wool, rock wool, carbon fibers, and ceramic wool. Quality materials can be used as appropriate. As the fibrous material, a chop product having a diameter of 2 to 20 μm, preferably 3 to 9 μm, a length of 2 to 50 mm, and preferably 3 to 10 mm is used in the case of a chop product from the viewpoint of dispersibility in the base resin and required strength. Can be The amount of the fiber material added to the base resin is 1 to 80% by weight, preferably about 5 to 20% by weight. Of course, the amount of addition is appropriately determined according to the required strength. Chopped products, woven fabrics,
It can be used in non-woven form.

【0011】発泡プラスチック層と金属層との間に設け
る補強層の厚さとしては0.01〜5mm、好ましくは
0.1〜1mm程度である。ベース樹脂と繊維材料を混
合し又は繊維質材料に合成樹脂を含浸させる等して、押
出成形やプレス成形等によりシート状に成形して用いら
れるが、多少発泡させることも可能で、繊維材料を含有
した補給層の密度として0.9〜2g/cm3 、好まし
くは0.9〜1.5g/cm3 程度の密度のものが用い
得る。
The thickness of the reinforcing layer provided between the foamed plastic layer and the metal layer is about 0.01 to 5 mm, preferably about 0.1 to 1 mm. It is used by mixing a base resin and a fiber material or impregnating a synthetic resin into a fibrous material and forming it into a sheet shape by extrusion or press molding, etc. The density of the replenishing layer contained may be 0.9 to 2 g / cm 3 , preferably about 0.9 to 1.5 g / cm 3 .

【0012】本発明の複合体は、以上の発泡プラスチッ
ク層、金属層及び補強層からなり、通常は金属層−補強
層−発泡プラスチック層−補強層−金属層の構造で接合
し一体化されたものであるが、場合によっては発泡プラ
スチック層の片面にのみ補強層と金属層を設けたもので
も良い。複合体の厚さは通常3〜500mm程度である
が、用途によってはこれに限定されない。複合体の製造
方法は、上記積層の順序となるものであれば特に限定さ
れず、連続方式、バッチ式を含めた従来公知の方法が可
能である。例えば、シート状に成形した発泡プラスチッ
ク層、補強層を加熱圧着等により金属板と接合する方
法、発泡プラスチックの原料混合物や溶融状態の補強層
組成物を金属板間に供給する方法等が考えられる。
The composite of the present invention comprises the above-mentioned foamed plastic layer, metal layer and reinforcing layer, and is usually joined and integrated in the structure of metal layer-reinforcing layer-foamed plastic layer-reinforcing layer-metal layer. However, in some cases, a reinforcing layer and a metal layer may be provided only on one side of the foamed plastic layer. The thickness of the composite is usually about 3 to 500 mm, but is not limited to this depending on the use. The method for producing the composite is not particularly limited as long as it is in the order of the above-mentioned lamination, and a conventionally known method including a continuous method and a batch method can be used. For example, a method in which a foamed plastic layer formed into a sheet shape, a reinforcing layer is bonded to a metal plate by heat compression, or the like, a method in which a raw material mixture of a foamed plastic or a reinforcing layer composition in a molten state is supplied between the metal plates, and the like can be considered. .

【0013】特に、金属層間に接着剤を介して補強層を
供給して、金属層上に補強層を形成させ、この一対の金
属−補強層接合体の間に発泡プラスチックの原料混合物
を連続的に注入し、その後に発泡させて発泡プラスチッ
クの反応終了に伴って、所望の複合体を得る方法や金属
−補強層接合体の間に接着剤を介して発泡プラスチック
層を送り込み複合体を得る方法が、連続生産が可能であ
るために工業的には極めて好ましい。複合体の製造時に
接着剤を用いる場合には感圧型、熱融着型、ホットメル
ト型、化学反応型等の接着剤が用いられる。
In particular, a reinforcing layer is supplied between the metal layers via an adhesive to form a reinforcing layer on the metal layer, and the raw material mixture of the foamed plastic is continuously fed between the pair of metal-reinforced layer joints. And then foaming to obtain a desired composite with the completion of the reaction of the foamed plastic, or a method of feeding a foamed plastic layer via an adhesive between metal-reinforcement layer joints to obtain a composite However, it is industrially extremely preferable because continuous production is possible. When an adhesive is used at the time of manufacturing the composite, an adhesive of a pressure-sensitive type, a heat fusion type, a hot melt type, a chemical reaction type, or the like is used.

【0014】更なる補強のため金属板と補強層との間等
に合成又は天然繊維からなる層(紙、不織布、織布等か
らなる層)を設けても良い。なお、本発明の合成樹脂
層、発泡プラスチック層には、安定剤、潤滑剤、カーボ
ンブラック等の紫外線吸水剤、酸化防止剤などの種々の
添加剤を加えることができる。
For further reinforcement, a layer made of synthetic or natural fibers (a layer made of paper, nonwoven fabric, woven fabric, etc.) may be provided between the metal plate and the reinforcing layer. Various additives such as a stabilizer, a lubricant, an ultraviolet absorbent such as carbon black, an antioxidant and the like can be added to the synthetic resin layer and the foamed plastic layer of the present invention.

【0015】[0015]

【実施例】以下に実施例を示すが、本発明はその要旨を
越えない限り以下の実施例に限定されるものではない。 実施例1 ポリエチレン樹脂に直径10μm、平均長さ50mmの
ガラス繊維を70重量%混合した補強層用樹脂組成物を
用意し、これを厚さ0.6mmのシートにキャスト成形
した。得られた補強層と0.3mmの厚さのアルミニウ
ムシートとをアクリル系接着剤を用いて積層した。得ら
れたアルミニウム−補強層積層体を2枚、補強層を向い
合わせとし、その間に厚さ3.4mm、発泡倍率30倍
の発泡ポリスチレンシートをアクリル系の接着剤を塗布
しつつ供給し、押圧しつつ100℃に保持し、積層し
た。
The present invention will be described in more detail with reference to the following Examples, but it should not be construed that the present invention is limited thereto. Example 1 A resin composition for a reinforcing layer was prepared by mixing 70% by weight of a glass fiber having a diameter of 10 μm and an average length of 50 mm in a polyethylene resin, and this was cast into a sheet having a thickness of 0.6 mm. The obtained reinforcing layer and an aluminum sheet having a thickness of 0.3 mm were laminated using an acrylic adhesive. Two pieces of the obtained aluminum-reinforcement layer laminate, with the reinforcement layers facing each other, are supplied with a 3.4 mm-thick expanded polystyrene sheet having a foaming ratio of 30 times while applying an acrylic adhesive therebetween, and pressed. While keeping the temperature at 100 ° C., the layers were laminated.

【0016】得られた複合板上に直径0.5インチ(1
2.72mm)の500gの小球を、高さ30cm、5
0cmから落とし、その凹み深さ(mm)を測定した。
10回測定した平均を下記表1に示す。 比較例1 補強層を用いなかったこと以外は実施例1と同様にして
複合体を得た。実施例1と同様に測定した結果を表1に
示す。
A 0.5 inch (1 inch) diameter on the resulting composite plate
(2.72 mm) 500 g of small balls, height 30 cm, 5
It dropped from 0 cm, and the dent depth (mm) was measured.
The average of ten measurements is shown in Table 1 below. Comparative Example 1 A composite was obtained in the same manner as in Example 1 except that the reinforcing layer was not used. Table 1 shows the measurement results in the same manner as in Example 1.

【0017】[0017]

【表1】 [Table 1]

【0018】[0018]

【発明の効果】本発明の発泡プラスチック複合体は、従
来の物と同様に高い断熱性、遮音性を有し、かつ極めて
軽量であるにも拘らず剛性、面圧強度、耐衝撃性など強
度面で優れているので、建物用壁材、冷暖房設備のハウ
ジング等の広い用途に適用でき、工業的に極めて有用な
ものである。
As described above, the foamed plastic composite of the present invention has high heat insulation and sound insulation as in the case of conventional products, and is extremely lightweight, yet has high strength such as rigidity, surface pressure strength and impact resistance. Since it is excellent in terms of surface, it can be applied to a wide range of uses such as wall materials for buildings and housings for cooling and heating equipment, and is industrially extremely useful.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 発泡プラスチック層と補強層と金属層と
を積層してなる断熱性複合体であって、発泡プラスチッ
ク層は発泡倍率2倍以上100倍以下のプラスチックか
らなり、補強層は繊維質材料を1〜80重量%含有する
厚さ0.01〜5mmの合成樹脂層からなり、金属層は
厚さ0.03〜1mmの金属層からなることを特徴とす
る断熱性複合体。
1. A heat insulating composite comprising a foamed plastic layer, a reinforcing layer, and a metal layer, wherein the foamed plastic layer is made of plastic having an expansion ratio of 2 to 100 times, and the reinforcing layer is made of fibrous material. A heat insulating composite comprising a synthetic resin layer having a thickness of 0.01 to 5 mm containing a material of 1 to 80% by weight and a metal layer comprising a metal layer having a thickness of 0.03 to 1 mm.
【請求項2】 発泡プラスチック層の両面に補強層と金
属層とを設けたことを特徴とする請求項1に記載の断熱
性複合体。
2. The heat insulating composite according to claim 1, wherein a reinforcing layer and a metal layer are provided on both sides of the foamed plastic layer.
【請求項3】 複合体の総厚が3〜500mmであるこ
とを特徴とする請求項1又は2に記載の断熱性複合体。
3. The heat insulating composite according to claim 1, wherein the total thickness of the composite is 3 to 500 mm.
JP19359396A 1996-07-23 1996-07-23 Heat insulating composite body Pending JPH1034786A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19359396A JPH1034786A (en) 1996-07-23 1996-07-23 Heat insulating composite body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19359396A JPH1034786A (en) 1996-07-23 1996-07-23 Heat insulating composite body

Publications (1)

Publication Number Publication Date
JPH1034786A true JPH1034786A (en) 1998-02-10

Family

ID=16310546

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19359396A Pending JPH1034786A (en) 1996-07-23 1996-07-23 Heat insulating composite body

Country Status (1)

Country Link
JP (1) JPH1034786A (en)

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JP2017043078A (en) * 2015-08-24 2017-03-02 株式会社巴川製紙所 Composite sheet for heat shielding and electromagnetic wave shielding and utilization thereof
WO2018109802A1 (en) * 2016-12-12 2018-06-21 株式会社市丸技研 Insulating plate, insulating structure for tire vulcanizers, and method of vulcanizing green tires
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