JPH09187803A - Composite plywood and its manufacture - Google Patents
Composite plywood and its manufactureInfo
- Publication number
- JPH09187803A JPH09187803A JP1936496A JP1936496A JPH09187803A JP H09187803 A JPH09187803 A JP H09187803A JP 1936496 A JP1936496 A JP 1936496A JP 1936496 A JP1936496 A JP 1936496A JP H09187803 A JPH09187803 A JP H09187803A
- Authority
- JP
- Japan
- Prior art keywords
- veneer
- plywood
- resistance
- particleboard
- thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本願発明は、フロアー台板用
等に使用する複合合板に関する。TECHNICAL FIELD The present invention relates to a composite plywood used for a floor base plate or the like.
【０００２】[0002]
【従来の技術】一般に、フロアー台板用等の合板として
は南洋材又は針葉樹単板を奇数枚、その繊維方向が交互
に直交する様に貼着した合板を使用することが多いが、
単板は寒熱差あるいは乾湿差による伸縮が大きく又表面
硬度が低いため、耐干割れ性、日常的な耐衝撃性、椅子
のキャスターによる耐凹み傷性等床材に要求される性能
を充分満足しているとはいえない。これらの問題点を解
決するために、既存商品としてはフロアー台板用南洋材
又は針葉樹合板表面に中密度繊維板であるＭＤＦ（ミデ
ィアム・デンシティ・ファイバーボード）を冷圧にて貼
着したものがあるが、後貼着である点と比較的高価なＭ
ＤＦを使用している点で反りが発生したりコストが高く
ついていた。2. Description of the Related Art Generally, as a plywood for a floor base plate or the like, an odd number of South Sea wood or softwood veneer is often used, and a plywood laminated such that the fiber directions thereof are orthogonal to each other is often used.
Veneer has large expansion and contraction due to difference in cold heat or humidity and low surface hardness, so it satisfies the performance required for flooring such as resistance to cracking, daily impact resistance, and dent scratch resistance by chair casters. It cannot be said that they are doing it. In order to solve these problems, existing products are those made by adhering MDF (Medium Density Fiberboard), which is a medium density fiberboard, to the surface of South Sea floor wood or softwood plywood under cold pressure. There is, however, the fact that it is attached later and M is relatively expensive
Since the DF is used, warpage occurs and the cost is high.
【０００３】[0003]
【発明が解決しようとする課題】本願発明の目的は、低
コストで反りの発生もなく、耐干割れ性、日常的な耐衝
撃性、椅子のキャスターによる耐凹み傷性等床材に要求
される性能を充分満足するフロアー台板用等の複合合板
及びその製造方法を提供することにある。DISCLOSURE OF THE INVENTION The object of the present invention is required for floor materials such as low cost, no warpage, resistance to cracking, daily impact resistance, and resistance to dents on casters of chairs. To provide a composite plywood for a floor base plate and the like, and a method for producing the same, which fully satisfies the above-mentioned performance.
【０００４】[0004]
【課題を解決するための手段】本願発明の請求項１記載
のフロアー台板用等の複合合板及び請求項２記載のその
製造方法は、合板製造段階において表板の単板として厚
さが２ｍｍ以下の薄いパーティクルボードを用い、以下
南洋材又は針葉樹単板を偶数枚用い、熱硬化性樹脂系接
着剤を介してその繊維方向が交互に直交する様に積層し
た後、冷圧し、続いて熱圧締し、前記パーティクルボー
ド及び南洋材又は針葉樹単板を１回で一体的に貼着する
ものである。The composite plywood for floor base plates and the like according to claim 1 of the present invention and the manufacturing method thereof according to claim 2 have a thickness of 2 mm as a veneer of a front plate at the plywood manufacturing stage. Using the following thin particle board, using even number of South Sea wood or softwood veneer below, after laminating so that their fiber directions are alternately orthogonal through a thermosetting resin adhesive, cold press, then heat The particle board and the Southern Ocean material or the coniferous wood veneer are integrally attached by pressing once.
【０００５】[0005]
【発明の実施の形態】続いて、添付した図面を参照しつ
つ、本発明を具体化した実施の形態につき説明し、本発
明の理解に供する。ここに、図１は本発明の実施の形態
に係るフロアー台板用等の複合合板の基材構成断面図、
図２は同じく出来上がり製品断面図である。BEST MODE FOR CARRYING OUT THE INVENTION Next, referring to the attached drawings, an embodiment in which the present invention is embodied will be described to provide an understanding of the present invention. Here, FIG. 1 is a sectional view of a base material structure of a composite plywood for a floor base plate according to an embodiment of the present invention,
FIG. 2 is a sectional view of the finished product.
【０００６】図１に示すように、本発明の一実施例に係
るフロアー台板用等の複合合板の基材構成１０は５層構
造であり、出来上がり製品の厚みは１２ｍｍである。表
板１１にパーティクルボード、中板１２に南洋材単板、
芯板１３に南洋材単板、裏板１４に南洋材単板を使用す
る。南洋材単板の厚みは、芯板１３および裏板１４が
１．２ｍｍ〜２．０ｍｍ程度、中板１２が２．５ｍｍ〜
４．０ｍｍ程度である。なお、中板、芯板、裏板用単板
は南洋材に限らず、ラジアータパイン等の針葉樹でもよ
く、また南洋材単板と針葉樹単板を複合させてもよい。
表板１１に使用するパーティクルボードは、耐水性向上
および高硬度とするため樹脂含有率を１５％〜３０％と
し、比重を０．８〜１．０としている。又、基材として
の反りを抑制するため、厚みを１．２ｍｍ〜２．０ｍｍ
とし、含水率を２〜６％に設定している。As shown in FIG. 1, a base material structure 10 of a composite plywood for a floor base plate or the like according to an embodiment of the present invention has a five-layer structure, and a finished product has a thickness of 12 mm. The front board 11 is a particle board, the middle board 12 is a South Pacific wood veneer,
The core plate 13 is a South Sea wood veneer, and the back plate 14 is a South Sea wood veneer. The thickness of the South Sea material veneer is about 1.2 mm to 2.0 mm for the core plate 13 and the back plate 14 and 2.5 mm for the middle plate 12.
It is about 4.0 mm. The middle plate, the core plate and the back plate veneer are not limited to the South Sea wood, but may be softwood such as radiata pine, or a combination of the South Sea wood veneer and the softwood veneer.
The particle board used for the front plate 11 has a resin content of 15% to 30% and a specific gravity of 0.8 to 1.0 in order to improve water resistance and have high hardness. Also, in order to suppress warpage as a base material, the thickness is 1.2 mm to 2.0 mm.
And the water content is set to 2 to 6%.
【０００７】通常の合板製造と同様に、中板１２の両面
にユリア系、メラミン系、フェノール系等の熱硬化性樹
脂系接着剤１５をスプレッダーにて塗布し、図１に示す
順番に積層する。As in ordinary plywood production, a thermosetting resin adhesive 15 of urea, melamine, phenol or the like is applied to both sides of the intermediate plate 12 by a spreader and laminated in the order shown in FIG. .
【０００８】積層後、冷圧し、続いて熱圧締にてプレス
成型する。冷圧は、常温にて圧力８ｋｇｆ／ｃｍ2 〜１
２ｋｇｆ／ｃｍ2 、プレス時間２０分〜４０分加圧して
仮接着後、ホットプレスにて温度１１０℃〜１４０℃、
圧力８ｋｇｆ／ｃｍ2 〜１２ｋｇｆ／ｃｍ2 、プレス時
間３．０分〜５．０分のプレス条件で熱圧締成型し、図
２のようなフロアー台板用等の複合合板を得る。After stacking, cold pressing is performed, and then hot pressing is performed to perform press molding. Cold pressure is 8 kgf / cm 2 to 1 at room temperature.
2 kgf / cm 2 , press time 20 to 40 minutes, pressurization and temporary bonding, then hot press at temperature 110 to 140 ° C.,
Pressure 8kgf / cm 2 ~12kgf / cm 2 , and hot press molded at pressing conditions of a press time of 3.0 minutes to 5.0 minutes to obtain a composite plywood floor boards or the like for a plate as shown in Figure 2.
【０００９】積層枚数は５層構造以外に３層、７層、９
層等奇数枚数であればよく、出来上がり製品厚みは１２
ｍｍが多く、その他９ｍｍ、１５ｍｍ等で、その範囲は
６ｍｍ〜３０ｍｍ程度である。In addition to the 5-layer structure, the number of laminated layers is 3, 7, or 9 layers.
If the number of layers is odd, the finished product thickness is 12
There are many mm, others are 9 mm, 15 mm, etc., and the range is about 6 mm to 30 mm.
【００１０】[0010]
【発明の効果】請求項１記載のフロアー台板用等の複合
合板及び請求項２記載のその製造方法は、合板製造時に
１回の熱圧締で南洋材又は針葉樹単板とＭＤＦよりも安
価で厚さが２ｍｍ以下の薄くて寒熱差あるいは乾湿差に
よる伸縮が小さく又表面硬度が高いパーティクルボード
を貼着するので、低コストで反りの発生もなく、耐干割
れ性、日常的な耐衝撃性、椅子のキャスターによる耐凹
み傷性等床材に要求される性能を充分満足する。The composite plywood for floor base plates and the like according to claim 1 and the method for producing the same according to claim 2 are less expensive than south sea lumber or softwood veneer and MDF by hot pressing once at the time of plywood production. A particle board with a thickness of 2 mm or less, which is small in expansion and contraction due to a difference in heat and cold or has a high surface hardness, is attached at a low cost without warpage, resistance to cracking, and daily impact resistance. Satisfies the performance required for flooring, such as durability and resistance to dents on chair casters.
【図１】フロアー台板用等の複合合板の基材構成断面図
である。FIG. 1 is a sectional view of a base material structure of a composite plywood for a floor base plate or the like.
【図２】フロアー台板用等の複合合板の出来上がり製品
断面図である。FIG. 2 is a sectional view of a finished product of a composite plywood for a floor base plate or the like.
１０ フロアー台板用等の複合合板の基材構成 １１ 表板（パーティクルボード） １２ 中板（南洋材単板） １３ 芯板（南洋材単板） １４ 裏板（南洋材単板） １５ 熱硬化性樹脂系接着剤 10 Base Material Composition of Composite Plywood for Floor Base Plates 11 Surface Plate (Particle Board) 12 Middle Plate (South Ocean Veneer) 13 Core Plate (South Ocean Veneer) 14 Back Plate (South Ocean Veneer) 15 Thermosetting Resin adhesive
Claims (2)
厚さが２ｍｍ以下の薄いパーティクルボードが貼着され
たことを特徴とする複合合板。1. A composite plywood, wherein in the structure of plywood, a thin particle board having a thickness of 2 mm or less is attached as a single veneer of a front plate.
いパーティクルボードを用い、以下南洋材又は針葉樹単
板を偶数枚用い、熱硬化性樹脂系接着剤を介してその繊
維方向が交互に直交する様に積層した後、冷圧し、続い
て熱圧締し、前記パーティクルボード及び南洋材又は針
葉樹単板を１回で一体的に貼着することを特徴とする複
合合板の製造方法。2. A thin particle board having a thickness of 2 mm or less is used as the veneer of the front plate, and even an even number of South Sea lumber or softwood veneer is used, and the fiber directions thereof are alternated via a thermosetting resin adhesive. A method for producing a composite plywood, characterized in that the particle board and the Southern Ocean wood or the softwood veneer are integrally attached at one time after being laminated so as to be orthogonal to the above, followed by cold pressing and then hot pressing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1936496A JPH09187803A (en) | 1996-01-09 | 1996-01-09 | Composite plywood and its manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1936496A JPH09187803A (en) | 1996-01-09 | 1996-01-09 | Composite plywood and its manufacture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH09187803A true JPH09187803A (en) | 1997-07-22 |
Family
ID=11997311
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1936496A Pending JPH09187803A (en) | 1996-01-09 | 1996-01-09 | Composite plywood and its manufacture |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH09187803A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20000063516A (en) * | 2000-07-19 | 2000-11-06 | 조춘남 | The manufacture method for a construction interior panel of a room, a grass mat chip and the chip |
| JP2012111129A (en) * | 2010-11-25 | 2012-06-14 | Mywood 2 Kk | Laminated material |
| JP2012111128A (en) * | 2010-11-25 | 2012-06-14 | Mywood 2 Kk | Laminated material |
| CN103144152A (en) * | 2013-03-13 | 2013-06-12 | 中国林业科学研究院木材工业研究所 | Formaldehyde-free plywood and fabrication method thereof |
| AU2013100502B4 (en) * | 2010-03-23 | 2013-10-10 | Lifewood International Pty Ltd | Composite Floorboards and Method for Constructing Same |
| AU2011200418B2 (en) * | 2010-03-23 | 2015-12-24 | Lifewood International Pty Ltd | Timber Laminates and Method for Constructing Same |
| CN110696118A (en) * | 2019-11-12 | 2020-01-17 | 石家庄华杰木业有限公司 | Impregnated bond paper facing laminated wood board with filling layer and manufacturing method thereof |
-
1996
- 1996-01-09 JP JP1936496A patent/JPH09187803A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20000063516A (en) * | 2000-07-19 | 2000-11-06 | 조춘남 | The manufacture method for a construction interior panel of a room, a grass mat chip and the chip |
| AU2013100502B4 (en) * | 2010-03-23 | 2013-10-10 | Lifewood International Pty Ltd | Composite Floorboards and Method for Constructing Same |
| AU2011200418B2 (en) * | 2010-03-23 | 2015-12-24 | Lifewood International Pty Ltd | Timber Laminates and Method for Constructing Same |
| JP2012111129A (en) * | 2010-11-25 | 2012-06-14 | Mywood 2 Kk | Laminated material |
| JP2012111128A (en) * | 2010-11-25 | 2012-06-14 | Mywood 2 Kk | Laminated material |
| CN103144152A (en) * | 2013-03-13 | 2013-06-12 | 中国林业科学研究院木材工业研究所 | Formaldehyde-free plywood and fabrication method thereof |
| CN110696118A (en) * | 2019-11-12 | 2020-01-17 | 石家庄华杰木业有限公司 | Impregnated bond paper facing laminated wood board with filling layer and manufacturing method thereof |
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