JPH089194Y2 - Calendar device - Google Patents
Calendar deviceInfo
- Publication number
- JPH089194Y2 JPH089194Y2 JP1989058558U JP5855889U JPH089194Y2 JP H089194 Y2 JPH089194 Y2 JP H089194Y2 JP 1989058558 U JP1989058558 U JP 1989058558U JP 5855889 U JP5855889 U JP 5855889U JP H089194 Y2 JPH089194 Y2 JP H089194Y2
- Authority
- JP
- Japan
- Prior art keywords
- calendar
- roller
- polishing
- calendar roller
- calender
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Treatment Of Fiber Materials (AREA)
Description
【考案の詳細な説明】 (産業上の利用分野) 本考案はカレンダー装置に関し、特にカレンダローラ
の表面に発生した傷を研磨して修正するようにしたもの
に関する。DETAILED DESCRIPTION OF THE INVENTION (Industrial field of application) The present invention relates to a calender device, and more particularly to a calender device for polishing and repairing scratches generated on the surface of a calendar roller.
(従来の技術) 一般にカレンダー装置におけるカレンダローラはその
艶出し効率を高めるために、ペーパーを圧縮してカレン
ダローラを形成したり、少なくとも表面部分を合成樹脂
でカレンダローラが形成されていることから、これで処
理される布帛に固塊物等が付着していたり布帛が折れた
状態の侭カレンダローラに供給されると、この固塊物や
折れ込みのためにカレンダローラの表面に凹み傷が出来
てしまう。(Prior Art) In general, a calendar roller in a calendar device is formed by compressing paper to form a calendar roller, or at least a surface portion of the calendar roller is formed of a synthetic resin in order to enhance the glossing efficiency. If solid lumps or the like are attached to the fabric to be processed or if the fabric is supplied to the calender calendar roller in a broken state, dents or scratches can be made on the surface of the calendar roller due to the solid lumps or folding. Will end up.
こうしてカレンダローラの表面に凹み傷が出来てしま
うと、その傷のために処理される布帛に筋立ちや斑が発
生することから、発生した傷が小さな場合にはカレンダ
ローラを回転させながら手に持ったサンドペーパーをカ
レンダローラの表面に当てて均らし、その傷が大きな場
合にはカレンダローラをカレンダー装置から取り外し、
旋盤等の研削装置で表面を研削するようにしている。If the surface of the calendar roller has dents and scratches, the scratches and streaks will occur on the fabric to be processed.If the scratches are small, rotate the calendar roller while holding it in your hand. Apply the sandpaper you have held to the surface of the calendar roller and level it out.If the scratches are large, remove the calendar roller from the calendar device,
The surface is ground with a grinding machine such as a lathe.
(考案が解決しようとする課題) 上記従来の手法によるカレンダローラの研磨で、例え
ば、サンドペーパー等で傷部分を部分的に均らす場合、
均一に均らす作業が極めて難しく、作業員の熟練した感
や経験を必要とする。(Problems to be solved by the invention) In the polishing of the calendar roller by the conventional method, for example, when the scratched portion is partially leveled with sandpaper,
It is extremely difficult to even out the work evenly, and requires a skilled worker's experience and experience.
また、修正作業が作業員の個々によって感や経験が微
妙に異なり、傷の修正が均一に行えず、結果カレンダー
処理される布帛の品質に斑が生じてしまうと言う問題が
ある。Further, there is a problem that the feeling and experience of the repair work are slightly different depending on each worker, and the scratches cannot be repaired uniformly, resulting in unevenness in the quality of the cloth to be calendered.
加えて、その修正作業が殆ど手作業で行われるため
に、手間と時間を要し、作業能率が極めて悪いだけでな
く、カレンダローラを回転させながら研磨作業をするた
めに作業員がカレンダローラに巻き込まれる事故も発生
する危険性が高いと言う問題もある。In addition, since the correction work is almost manually performed, it takes time and labor, and not only the work efficiency is extremely poor, but also the worker performs the polishing work while rotating the calendar roller so that the worker does not need to change the calendar roller. There is also a problem that there is a high risk that an accident will be involved.
更に、旋盤等研磨装置で表面を研磨する場合にはカレ
ンダー装置からカレンダローラを取り外し、研磨された
カレンダローラを再びカレンダー装置に組付けるまでの
長い時間カレンダー装置は停止しなくてはならず、これ
が為に稼働効率が大幅に低下してしまい、カレンダー処
理に要するコストも高価になってしまうと言う問題もあ
った。Furthermore, when polishing the surface with a lathe or other polishing device, the calender device must be stopped for a long time before the calender device is removed from the calender device and the calender roller that has been polished is reassembled into the calender device. As a result, the operating efficiency is significantly reduced, and the cost required for the calendar process is also high.
本考案は上記問題点に鑑み提案されたもので、熟練や
感に頼ることなく、安全に、誰でも簡単に短時間でカレ
ンダローラを研磨出来る装置を備えたカレンダー装置を
提供出来るようにすることを目的とするものである。The present invention has been made in view of the above problems, and an object of the present invention is to provide a calendar device equipped with a device that can safely and easily polish a calendar roller in a short time without relying on skill or feeling. The purpose is.
(課題を解決するための手段) 上記目的を達成するために本考案に係るカレンダー装
置は、加熱ローラと、これに布帛を挟持した状態で当接
するカレンダローラとを有してなるカレンダー装置に於
いて、カレンダローラの表面を研磨する研磨部材を姿勢
切り換え手段でカレンダローラの表面に当接する研磨姿
勢とカレンダローラの表面から離間する待機姿勢とに切
り換え可能に形成し、基端部が回転駆動手段で回転駆動
され、先端がカレンダローラの上方に位置するように研
磨ベルトを捲回し、この研磨ベルトをカレンダローラの
回転方向または逆方向に回動可能に構成して研磨部材を
形成するとともに、該研磨部材をカレンダローラの表面
の略全幅に亙って移動させる移動手段を設けて研磨装置
を構成したことを特徴とするものである。(Means for Solving the Problem) In order to achieve the above object, a calender device according to the present invention is a calender device including a heating roller and a calendar roller that abuts against the heating roller while holding a cloth therebetween. Further, the polishing member for polishing the surface of the calendar roller is formed by the attitude switching means so as to be switchable between a polishing attitude in which it contacts the surface of the calendar roller and a standby attitude in which it is separated from the surface of the calendar roller, and the base end portion is the rotation driving means. The polishing belt is wound so that the tip is located above the calendar roller, and the polishing belt is configured to be rotatable in the rotation direction of the calendar roller or in the opposite direction to form the polishing member. It is characterized in that the polishing device is constituted by providing a moving means for moving the polishing member over substantially the entire width of the surface of the calendar roller.
(作用) 先ず、カレンダー装置の稼動時には研磨部材をカレン
ダローラの表面から離間する待機状態にして布帛をカレ
ンダー処理する。(Operation) First, when the calender device is in operation, the cloth is calendered in a standby state in which the polishing member is separated from the surface of the calendar roller.
次ぎに、カレンダー処理される布帛に付着した固塊物
や、布帛の折れ込みによりカレンダローラの表面に凹ん
だ傷が発生すると、回転駆動手段で研磨ベルトをカレン
ダローラの回転方向またはその逆方向に回転駆動させた
状態で研磨部材をカレンダローラの表面に当接する研磨
姿勢にする。然る後、研磨部材を移動手段でカレンダロ
ーラの全幅に亙って移動させてゆくと、カレンダローラ
の表面の傷は研磨部材で除去され、表面は綺麗に修復さ
れるのである。Next, if a solid mass attached to the fabric to be calendered or a dent on the surface of the calendar roller due to folding of the fabric occurs, the polishing belt is rotated by the rotation driving means in the rotation direction of the calendar roller or in the opposite direction. The polishing member is brought into contact with the surface of the calendar roller in a polishing posture while being rotated. After that, when the polishing member is moved by the moving means over the entire width of the calendar roller, the scratches on the surface of the calendar roller are removed by the polishing member, and the surface is beautifully restored.
(実施例) 以下、本考案にかかるカレンダー装置の実施例を図面
に基づいて説明する。Embodiment An embodiment of the calendar device according to the present invention will be described below with reference to the drawings.
第1図はカレンダー装置の構成を示す概略側面図であ
り、図中符号1はカレンダー処理装置を全体的に示す。FIG. 1 is a schematic side view showing the configuration of a calendar device, and the reference numeral 1 in the figure generally indicates the calendar processing device.
このカレンダー装置1は布帛供給部2と、布帛供給部
2のコンテナ3に折り畳まれて収納された布帛4を取り
出すガイドローラ部5と、ガイドローラ部5から供給さ
れた布帛4を加工処理するカレンダー部6及びカレンダ
ー部6で加工処理された布帛4を折り畳んで収納する布
帛収納部7とからなる。The calendar device 1 includes a cloth supply section 2, a guide roller section 5 for taking out the cloth 4 folded and stored in a container 3 of the cloth supply section 2, and a calendar for processing the cloth 4 supplied from the guide roller section 5. The fabric storage unit 7 is configured to fold and store the fabric 4 processed by the unit 6 and the calendar unit 6.
上記カレンダー部6は、例えば電熱装置又はガスバー
ナー等からなる図外の加熱手段で加熱されるスチール製
の加熱ローラ8と、円板に形成された紙材9をローラ軸
10の軸芯に直交する方向に並べた状態で側方から圧縮し
たのち周面を切削して形成されたカレンダローラ(ペー
パーローラ)11と、下方から油圧シリンダ12で上方に向
けて押圧されるカレンダー用バックアップローラ13とを
左右のフレーム14・15に亙って摺動メタル32・33・34を
介して上から順に配設されており、加熱ローラ8とカレ
ンダー用バックアップローラ13とが連動手段により電動
機(共に図示せず)で回転駆動されるように構成されて
おり、カレンダローラ11の後部にはカレンダローラ11の
表面に生じた傷を除去するための研磨装置16が設けられ
ている。The calender unit 6 includes a heating roller 8 made of steel which is heated by a heating means (not shown) such as an electric heating device or a gas burner, and a paper shaft 9 formed on a circular plate.
A calendar roller (paper roller) 11 formed by compressing from the side and cutting the peripheral surface in a state of being arranged in a direction orthogonal to the axis of 10 and pressed upward from below by a hydraulic cylinder 12 The calendar backup roller 13 and the left and right frames 14 and 15 are sequentially arranged from the top through sliding metals 32, 33, and 34, and the heating roller 8 and the calendar backup roller 13 are interlocking means. Is configured to be rotationally driven by an electric motor (both not shown), and a polishing device 16 for removing scratches generated on the surface of the calendar roller 11 is provided at the rear portion of the calendar roller 11.
尚、上記ペーパーローラに代えて合成樹脂でカレンダ
ローラ11が形成されることもある。The calendar roller 11 may be formed of synthetic resin instead of the paper roller.
上記研磨装置16は、第2図及び第3図に示すように、
カレンダー部6の左右のフレーム14・15間に亙って架着
したスライドレール17と、スライドレール17に載置され
たスライドベッド18と、スライドベッド18の上面に姿勢
切り換え手段19を介して設けられた研磨部材20と、研磨
部材20をカレンダローラ11の表面の略全幅に亙って移動
させる移動手段21とで構成されている。The polishing device 16 is, as shown in FIGS. 2 and 3,
Provided on the slide rail 17 mounted between the left and right frames 14 and 15 of the calendar unit 6, a slide bed 18 placed on the slide rail 17, and an attitude switching means 19 on the upper surface of the slide bed 18. The polishing member 20 and the moving means 21 for moving the polishing member 20 over substantially the entire width of the surface of the calendar roller 11.
上記研磨部材20の姿勢を切り換える姿勢切り換え手段
19は、スライドベッド18の上面に、位置調節ハンドル22
で研磨部材20がカレンダローラ11の表面に当接する第2
図中実線図の研磨姿勢Aとカレンダローラ11の表面から
離間する想像線図の待機姿勢Bとに摺動される基台23を
設け、この基台23の上面に研磨部材20が設けられて構成
されている。Attitude switching means for switching the attitude of the polishing member 20
19 is a position adjustment handle 22 on the upper surface of the slide bed 18.
The polishing member 20 comes into contact with the surface of the calendar roller 11 by the second
A base 23 is provided which is slidable between a polishing posture A shown by a solid line in the figure and a standby posture B shown by an imaginary line which is separated from the surface of the calendar roller 11, and a polishing member 20 is provided on an upper surface of the base 23. It is configured.
研磨部材20は、基台23に取付けられた電動モータ24
と、この電動モータ24で回転駆動される先端が斜め上方
に位置する研磨ベルト25とで構成されている。The polishing member 20 includes an electric motor 24 attached to a base 23.
And a polishing belt 25 whose tip driven to rotate by the electric motor 24 is located diagonally above.
また、上記基台23をカレンダローラ11の全幅に亙って
移動させる移動手段21は、カレンダー部6の左右のフレ
ーム14・15間に亙って螺軸26をスライドレール17と平行
して回転可能に枢支し、この螺軸26にスライドベッド18
の下面に固着された摺動ブロック27を螺合させるととも
に、螺軸26の一端に設けた従動プーリー28とフレーム14
に固着の支持ブラケット28に取付けられた移動用電動モ
ータ29の駆動プーリー30とに亙って“V"ベルト31を捲き
掛けて構成されており、移動用電動モータ29の駆動によ
りスライドベッド18及び基台23を介して研磨部材20が第
3図の実線の位置Cから想像線の位置Dにまで移動可能
に構成されている。The moving means 21 for moving the base 23 over the entire width of the calendar roller 11 rotates the screw shaft 26 in parallel with the slide rail 17 between the left and right frames 14 and 15 of the calendar portion 6. Able to pivot and slide bed 18 to this screw shaft 26
The sliding block 27 fixed to the lower surface of the screw is screwed, and the driven pulley 28 and the frame 14 provided at one end of the screw shaft 26 are
A "V" belt 31 is wound around a drive pulley 30 of a moving electric motor 29 attached to a support bracket 28 fixed to the slide bracket 18 by driving the moving electric motor 29. The polishing member 20 is configured to be movable from a position C indicated by a solid line in FIG. 3 to a position D indicated by an imaginary line via the base 23.
上記のように構成されたカレンダー装置1の作用を次
ぎに説明する。The operation of the calendar device 1 configured as described above will be described below.
先ず、カレンダー装置1の稼動時は、研磨部材20をカ
レンダローラ11の表面から離間した待機姿勢Bにし、布
帛供給部2からガイドローラ部5を介してカレンダー部
6に供給された布帛4がカレンダー処理されるのであ
る。First, when the calendar device 1 is in operation, the polishing member 20 is placed in the standby position B separated from the surface of the calendar roller 11, and the cloth 4 supplied from the cloth supply unit 2 to the calender unit 6 via the guide roller unit 5 is calendered. It is processed.
次ぎに、カレンダー処理中に布帛4に付着した固塊物
や、布帛4の折れ込みがカレンダローラ11と加熱ローラ
8との間、またはカレンダローラ11とバックアップロー
ラ13との間に噛み込むとカレンダローラ11の表面が凹ん
で傷付いてしまう。Next, when the solid mass adhered to the cloth 4 during the calendering process or the fold of the cloth 4 is caught between the calender roller 11 and the heating roller 8 or between the calender roller 11 and the backup roller 13, the calender is calendered. The surface of the roller 11 is dented and damaged.
こうして、カレンダローラ11の表面が傷付いた場合、
カレンダローラ11を回転させた状態で研磨部材20の研磨
ベルト25を電動モータ24で回転駆動させながら、位置調
節ハンドル22で基台23を移動させて待機姿勢Bから研磨
ベルト25がカレンダローラ11の表面に接する研磨姿勢A
にしたのち、螺軸26を移動用電動モータ29で回転駆動さ
せ、これに螺合している摺動ブロック27を第3図の実線
の位置Cから想像線の位置Dにまで移動させると、カレ
ンダローラ11の表面が研磨されてカレンダローラ11の表
面の傷は研磨ベルト25で除去され、綺麗に修復されるの
である。In this way, if the surface of the calendar roller 11 is damaged,
While rotating the polishing belt 25 of the polishing member 20 with the electric motor 24 while the calendar roller 11 is being rotated, the base 23 is moved by the position adjusting handle 22 so that the polishing belt 25 moves from the standby position B to the calendar roller 11 position. Polishing posture A in contact with the surface
After that, the screw shaft 26 is rotationally driven by the moving electric motor 29, and the sliding block 27 screwed thereto is moved from the position C indicated by the solid line in FIG. 3 to the position D indicated by the imaginary line. The surface of the calendar roller 11 is abraded and scratches on the surface of the calendar roller 11 are removed by the abrading belt 25, and are repaired cleanly.
カレンダローラ11の表面の傷が修復された後、位置調
節ハンドル22でスライドベッド23を移動させ、研磨ベル
ト25を研磨姿勢Aから待機姿勢Bに移動させるとカレン
ダー装置1は再び稼動させることが出来るのである。After the scratches on the surface of the calendar roller 11 are repaired, the slide bed 23 is moved by the position adjusting handle 22 and the polishing belt 25 is moved from the polishing posture A to the standby posture B, so that the calendar device 1 can be operated again. Of.
尚、上記実施例では研磨部材20を移動させる移動手段
21及び姿勢切り換え手段19は空圧または油圧シリンダで
構成するようにしても良いし、ラック・ピニオンギアで
構成することも出来ることは勿論である。Incidentally, in the above-mentioned embodiment, the moving means for moving the polishing member 20.
The 21 and the attitude switching means 19 may be configured by pneumatic or hydraulic cylinders, or may be configured by rack and pinion gears.
(考案の効果) 以上に説明したように本考案に係るカレンダー装置に
依れば、基端部が回転駆動手段で回転駆動され、先端が
カレンダローラの上方に位置するように研磨ベルトを捲
回し、この研磨ベルトをカレンダローラの回転方向また
は逆方向に回動可能に構成して研磨部材を形成し、この
研磨部材をカレンダローラの表面に当接する研磨姿勢に
する。こうしてカレンダローラの表面に当接した研磨部
材の研磨ベルトは線接触した状態でカレンダローラと同
方向または逆方向に回転される。(Effects of the Invention) As described above, according to the calendar device of the present invention, the polishing belt is wound so that the base end portion is rotationally driven by the rotation drive means and the tip end is located above the calendar roller. The polishing belt is configured to be rotatable in the direction of rotation of the calendar roller or in the opposite direction to form a polishing member, and the polishing member is brought into a polishing posture in which it contacts the surface of the calendar roller. In this way, the polishing belt of the polishing member, which is in contact with the surface of the calendar roller, is rotated in the same direction or in the opposite direction as the calendar roller in a state of linear contact.
この状態で研磨部材を移動手段でカレンダローラの全
幅に亙って移動させてゆくだけで、カレンダローラの表
面の傷を除去することが出来、従来のように作業員の熟
練した感や経験を必要とせず、傷の修正が均一に行え、
カレンダー処理される布帛を斑のない均一な品質に保つ
ことが出来ると言う利点がある。In this state, the polishing member can be moved by the moving means over the entire width of the calendar roller to remove the scratches on the surface of the calendar roller. No need for uniform repair of scratches,
There is an advantage that the calendered fabric can be maintained in uniform quality without spots.
加えて、その修正作業が殆ど自動的に行われるため
に、短時間に行え、作業能率を大幅に向上させることが
出来る上、従来のように作業員がカレンダローラに巻き
込まれるような危険な事故も完全に無くすことが出来る
という利点もある。In addition, since the correction work is performed almost automatically, it can be done in a short time and the work efficiency can be greatly improved, and a dangerous accident that a worker is caught in the calendar roller as in the past. Also has the advantage that it can be completely eliminated.
更に、カレンダローラの表面の傷を修正する場合に、
カレンダローラを取り外さなくても済み、カレンダー装
置の停止時間を短縮して稼働効率を大幅に向上させるこ
とが出来る。Furthermore, when repairing scratches on the surface of the calendar roller,
It is not necessary to remove the calendar roller, and the downtime of the calendar device can be shortened and the operating efficiency can be greatly improved.
これにより、カレンダー処理に要するコストを低減さ
せることが出来るという利点もある。This also has the advantage that the cost required for calendar processing can be reduced.
図面は本発明の実施例を示し、第1図はカレンダー装置
の概略の構成を示す側面図、第2図はカレンダー部の側
面図、第3図はカレンダー部の正面図である。 1……カレンダー装置、4……布帛、8……加熱ロー
ラ、11……カレンダローラ、19……姿勢切り換え手段、
20……研磨部材、21……移動手段、24……電動モータ
(回転駆動手段)、A……研磨姿勢、B……待機姿勢。The drawings show an embodiment of the present invention. FIG. 1 is a side view showing a schematic configuration of a calendar device, FIG. 2 is a side view of a calendar portion, and FIG. 3 is a front view of the calendar portion. 1 ... Calendar device, 4 ... Fabric, 8 ... Heating roller, 11 ... Calendar roller, 19 ... Attitude switching means,
20: polishing member, 21: moving means, 24: electric motor (rotary driving means), A: polishing posture, B: standby posture.
Claims (1)
で当接するカレンダローラとを有してなるカレンダー装
置に於いて、カレンダローラの表面を研磨する研磨部材
を姿勢切り換え手段でカレンダローラの表面に当接する
研磨姿勢とカレンダローラの表面から離間する待機姿勢
とに切り換え可能に形成し、基端部が回転駆動手段で回
転駆動され、先端がカレンダローラの上方に位置するよ
うに研磨ベルトを捲回し、この研磨ベルトをカレンダロ
ーラの回転方向または逆方向に回動可能に構成して研磨
部材を形成するとともに、該研磨部材をカレンダローラ
の表面の略全幅に亙って移動させる移動手段を設けて研
磨装置を構成したことを特徴とするカレンダー装置。1. A calender device comprising a heating roller and a calender roller which is in contact with the cloth while sandwiching the cloth between the calender roller and the calender roller. The polishing belt is formed so that it can be switched between a polishing position in which it contacts the surface and a standby position in which it separates from the surface of the calendar roller. The polishing belt is wound, and the polishing belt is configured to be rotatable in the direction of rotation of the calendar roller or in the opposite direction to form a polishing member, and moving means for moving the polishing member over substantially the entire width of the surface of the calendar roller is provided. A calendar device characterized by being provided and constituting a polishing device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1989058558U JPH089194Y2 (en) | 1989-05-19 | 1989-05-19 | Calendar device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1989058558U JPH089194Y2 (en) | 1989-05-19 | 1989-05-19 | Calendar device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02149793U JPH02149793U (en) | 1990-12-21 |
JPH089194Y2 true JPH089194Y2 (en) | 1996-03-13 |
Family
ID=31584279
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1989058558U Expired - Lifetime JPH089194Y2 (en) | 1989-05-19 | 1989-05-19 | Calendar device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH089194Y2 (en) |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6156862A (en) * | 1984-08-24 | 1986-03-22 | Yuri Roll Kk | Simplified polishing device for elastic roll |
-
1989
- 1989-05-19 JP JP1989058558U patent/JPH089194Y2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH02149793U (en) | 1990-12-21 |
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