JPH0853784A - Washing method of machined parts and device therefor - Google Patents

Washing method of machined parts and device therefor

Info

Publication number
JPH0853784A
JPH0853784A JP6188024A JP18802494A JPH0853784A JP H0853784 A JPH0853784 A JP H0853784A JP 6188024 A JP6188024 A JP 6188024A JP 18802494 A JP18802494 A JP 18802494A JP H0853784 A JPH0853784 A JP H0853784A
Authority
JP
Japan
Prior art keywords
cleaning
washing
tank
objects
solvent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6188024A
Other languages
Japanese (ja)
Other versions
JP3377610B2 (en
Inventor
Shinji Makita
伸二 蒔田
Susumu Nishio
進 西尾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP18802494A priority Critical patent/JP3377610B2/en
Publication of JPH0853784A publication Critical patent/JPH0853784A/en
Application granted granted Critical
Publication of JP3377610B2 publication Critical patent/JP3377610B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

PURPOSE:To efficiently execute water-soluble and oil-soluble washing at a low cost without rust formation by housing objects to be washed into a washing cage, rotating these objects in a washing tank and washing the objects with a water-based alkaline washing liquid, then with an org. solvent. CONSTITUTION:The objects to be washed, such as machined parts, are housed in the washing cage 38 and this cage is suspended from a rotary disk 36. The cage is then rotated, oscillated or circularly moved in the washing tank 1. The alkaline washing liquid is injected toward such washing cage 38 or the cage is immersed into the washing liquid accumulated in the lower part of the washing tank 1, by which the objects are washed. The alkaline washing liquid is then discharged into a tank 31 and, thereafter, the objects are roughly washed similarly in the same washing tank 1 by using the org. solvent, such as perchloroethylene. The used solvent is then discharged and recovered into a distiller 12. The air in the washing tank 1 is thereafter circulated through an air cooler 33 and an air heater 34 via a fan 32, by which the objects are dried. The objects are then subjected to normal washing by the org. solvent, liquid discharging and drying.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は歯車、軸、薄板部品等の
機械加工部品を水及び有機溶媒を用いて洗浄及び乾燥す
る機械加工部品の洗浄方法及び装置に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for cleaning machined parts such as gears, shafts and thin plate parts, which are cleaned and dried using water and an organic solvent.

【0002】[0002]

【従来の技術】図2により水及び有機溶媒を用いる従来
の洗浄装置を説明すると、1は洗浄槽で、同洗浄槽1は
通常部品を収容する回転自在なドラムを内蔵したドラム
形ケースとして構成されている。また洗浄増1は洗液加
熱用蒸気ジャケット2を具備すると共に、導管3を介し
て水又は水性洗液が供給され、導管4を介して排出され
る。5は水性洗液に入れる洗浄活性物質等の収容のため
の容器を示す。洗浄開始時には、汚れた部品等を洗浄槽
1に充填した後、溶媒貯留タンク6からポンプ7により
導管8を経て溶媒が洗浄槽1に注入される。溶媒で部品
を洗浄する間、洗液はポンプ7により洗浄槽1と共に閉
じた循環管路をなす導管9及び8を介して循環され、そ
の際適宜の弁の操作によって不溶の汚れを除去するため
に、濾過器10を管路8に接続することもできる。この
洗浄過程が終了すると、溶媒洗液は貯留タンク6か、又
は汚れが大きければ、ポンプ7及び導管11を経て蒸留
容器12に送られ、部品は短時間の間遠心脱液される。
こうして溶媒を排除した上で、導管3により洗浄槽1に
水性洗液を充填し、その際容器5から洗浄活性物質を添
加することができる。次いで湿式洗浄が洗浄槽1の中で
行われ、このとき蒸気ジャケット2によって、洗浄槽1
の中にある前記の水性洗液が加熱される。
2. Description of the Related Art A conventional cleaning apparatus using water and an organic solvent will be described with reference to FIG. 2. Reference numeral 1 is a cleaning tank, and the cleaning tank 1 is a drum type case containing a rotatable drum for accommodating normal parts. Has been done. Further, the cleaning booster 1 is equipped with a steam jacket 2 for heating the washing liquid, and water or an aqueous washing liquid is supplied through the conduit 3 and discharged through the conduit 4. Reference numeral 5 indicates a container for accommodating a cleaning active substance and the like to be put into an aqueous cleaning liquid. At the start of cleaning, after the dirty parts are filled in the cleaning tank 1, the solvent is injected into the cleaning tank 1 from the solvent storage tank 6 by the pump 7 via the conduit 8. While cleaning the parts with the solvent, the cleaning liquid is circulated by the pump 7 through the conduits 9 and 8 forming a closed circulation path together with the cleaning tank 1, in order to remove insoluble dirt by operating a suitable valve. The filter 10 can also be connected to the line 8. When this washing process is completed, the solvent washing liquid is sent to the storage tank 6 or, if the dirt is large, to the distillation container 12 via the pump 7 and the conduit 11, and the components are centrifugally deliquified for a short time.
After removing the solvent in this way, the washing tank 1 can be filled with the washing solution 1 by means of the conduit 3, in which case the washing active substance can be added from the container 5. Next, wet cleaning is performed in the cleaning tank 1, and at this time, the cleaning tank 1 is cleaned by the steam jacket 2.
The above aqueous washing solution in is heated.

【0003】先行の溶媒処理により品物の中にまだある
溶媒の残余は、ここで「テトラクロルエチレン使用の場
合」前記の水性洗液と共に共沸混合物を生成する。この
混合物の共沸点以上に洗液が昇温するため、洗液から上
昇する蒸気はその中に含まれる溶媒分と共に導管13を
経て凝縮器14に到達する。好ましくは蒸発を促進する
ために、洗浄槽1に真空ポンプ21を接続し、このポン
プが吸出した蒸気を導管13aにより凝縮器14に押込
む。このポンプ21の作動時は導管13を遮断する。こ
こに示す例では、洗液中にまだある溶媒の残余を捕収す
るために、熱せられた洗液をポンプ7により導管9及び
8を介して循環することも併せて可能である。この洗浄
過程の際にこれらの導管8,9及び13又は13a以外
の、洗浄槽1に接続された全ての導管は勿論遮断されて
いる。凝縮器14で回収した凝縮物は水分離器15に送
られ、そこで2つの相、水と溶媒に分離され、水分は導
管16により排出される。また水分離器15の溶媒出口
は単位時間当たりの通過溶媒量を表示する流量計17及
び導管18を介して溶媒貯留タンク6に接続されてい
る。流量計17が0の値又は許容最低値を表示すると、
直ちに洗浄過程を中断することができる。そのとき洗液
は導管4により排出される。短時間の遠心脱水の後、洗
浄物は危険なく、即ち望ましくない溶媒の残余お含まず
に、洗浄槽1から取出され、又は慣用のように予め再度
水性洗液ですすぎ洗いすることができる。また蒸留容器
12に凝縮器19が接続されており、その凝縮物出口は
水分離器20と結合され、他方水分離器20は溶媒出口
を介して溶媒貯留タンク6と連通する。
The remainder of the solvent still present in the product from the previous solvent treatment, here "when using tetrachloroethylene" forms an azeotrope with the abovementioned aqueous wash. Since the temperature of the washing liquid rises above the azeotropic point of this mixture, the vapor rising from the washing liquid reaches the condenser 14 via the conduit 13 together with the solvent content contained therein. Preferably, in order to accelerate evaporation, a vacuum pump 21 is connected to the cleaning tank 1, and the vapor sucked by this pump is pushed into the condenser 14 by the conduit 13a. When the pump 21 operates, the conduit 13 is shut off. In the example shown here, it is also possible to circulate the heated wash liquor via the conduits 9 and 8 by means of the pump 7 in order to collect the residual solvent remaining in the wash liquor. During this cleaning process, all conduits connected to the cleaning tank 1 are of course shut off, except for these conduits 8, 9 and 13 or 13a. The condensate recovered in condenser 14 is sent to a water separator 15 where it is separated into two phases, water and solvent, and water is discharged via conduit 16. Further, the solvent outlet of the water separator 15 is connected to the solvent storage tank 6 via a flow meter 17 and a conduit 18 for displaying the amount of passing solvent per unit time. When the flow meter 17 displays the value of 0 or the minimum allowable value,
The washing process can be interrupted immediately. The washing liquid is then drained by the conduit 4. After a brief spin-drying, the washings can be taken out of the washing tank 1 without danger, ie without any residual undesired solvent, or can be pre-rinsed again as usual with an aqueous washing solution. A condenser 19 is also connected to the distillation vessel 12, the condensate outlet of which is connected to a water separator 20, while the water separator 20 communicates with the solvent storage tank 6 via the solvent outlet.

【0004】[0004]

【発明が解決しようとする課題】前記の有機溶媒で洗浄
した後、水で洗浄する洗浄方法を、水性切削油を用いて
加工した機械加工部品等の被洗物に適用すると、洗浄後
の乾燥過程で水分が多い状態が続き、被洗物がしばしば
発錆する。また従来公知の有機溶媒中にに洗剤によって
水を溶け込ませて洗浄する方法では、有機溶媒中の水の
量が制限され前記の被洗物に対しては満足できる洗浄度
が得られないという不具合があった。そこで本発明は、
1つの洗浄槽で水性のアルカリ洗浄と有機溶媒洗浄及び
乾燥を行うことができるようにして、前記従来の問題を
解決しようとするものである。
When the above-mentioned cleaning method of cleaning with an organic solvent and then with water is applied to an article to be cleaned such as a machined part machined using an aqueous cutting oil, it is dried after cleaning. During the process, the condition of high water content continues, and the items to be washed often rust. Further, in the conventionally known method in which water is dissolved by a detergent into an organic solvent for washing, the amount of water in the organic solvent is limited, and a satisfactory degree of washing cannot be obtained for the above-mentioned object to be washed. was there. Therefore, the present invention is
The present invention is intended to solve the above-mentioned conventional problems by making it possible to perform aqueous alkali cleaning, organic solvent cleaning and drying in one cleaning tank.

【0005】[0005]

【課題を解決するための手段】このため本発明は、機械
加工部品等の被洗物を収容する洗浄かごを洗浄槽内で回
転又は揺動させ、或いは一定の姿勢を保ちつつ円運動を
させると共に、同洗浄かごに向けて洗浄液を噴射し、或
いは同洗浄かごを洗浄槽下部に溜めた洗浄液に浸漬させ
て洗浄する方法において、最初に水性アルカリ洗浄液に
よる洗浄、排液を行い、次に同一洗浄槽内においてパー
クロルエチレン等の有機溶媒による粗洗浄、排液及び/
又は乾燥を行い、次に有機溶媒による本洗浄、排液、乾
燥を行うものであり、また加熱用ジャケットを備えた洗
浄槽と、同洗浄槽に内設され、被洗物を収容した洗浄か
ごを回転、揺動或いは円運動させる手段と、ポンプを介
して前記洗浄槽と接続する水性アルカリ洗浄液貯留タン
ク及び有機溶媒貯留タンクと、前記洗浄槽と接続する凝
縮器と、同凝縮器の出口及び前記有機溶媒貯留タンクと
接続する水分離器と、ファン、エアクーラ、エアヒータ
を有するエア循環回路とより成るもので、これを課題解
決のための手段とするものである。
Therefore, according to the present invention, a washing basket containing an object to be washed such as a machined component is rotated or swung in a washing tank, or is moved circularly while maintaining a constant posture. At the same time, in the method of injecting the cleaning liquid toward the same cleaning car, or immersing the cleaning car in the cleaning liquid stored in the lower part of the cleaning tank, first cleaning with an aqueous alkaline cleaning liquid and draining, and then the same Rough cleaning, drainage and / or cleaning with organic solvent such as perchlorethylene in the cleaning tank
Alternatively, the drying is performed, and then the main washing with an organic solvent, drainage, and drying are performed, and a washing tank equipped with a heating jacket and a washing basket installed in the washing tank and containing an object to be washed. Means for rotating, rocking or circularly moving, an aqueous alkaline cleaning liquid storage tank and an organic solvent storage tank connected to the cleaning tank via a pump, a condenser connected to the cleaning tank, an outlet of the condenser, and It is composed of a water separator connected to the organic solvent storage tank, and an air circulation circuit having a fan, an air cooler, and an air heater, which serves as means for solving the problem.

【0006】[0006]

【作用】水性切削油を用いて加工した機械加工部品等の
被洗物を洗浄かごに収容し、この洗浄かごを洗浄槽内の
回転円板の懸垂棒に固定するか、或いは回転自在に吊り
下げる。回転円板を回転又は揺動すると、洗浄かごは回
転円板と共に回転、揺動、或いは観覧車のように一定の
姿勢を保ちながら円を描いて回る。洗浄液を上から洗浄
かごに向けて噴射し、或いは洗浄槽内の液面を高くし
て、洗浄かごを繰り返し浸漬させて洗浄し、洗浄液は必
要に応じて循環させる。先ず最初にアルカリ洗浄液貯留
タンクから水性のアルカリ洗浄液を洗浄槽に供給して前
記のように洗浄し、水溶性の汚れを除去した後、洗浄液
は元のアルカリ洗浄液貯留タンクに戻す。次いで有機溶
媒貯留タンクから有機溶媒を洗浄槽に供給して前記と同
様の動作で粗洗浄し、使用した有機溶媒は直ちに蒸溜器
に送り込む。この粗洗浄によって洗浄槽、洗浄かご、被
洗物、導管等に残っているアルカリ洗浄液、汚れの残
渣、油分、洗浄剤が除去される。次いでエア循環回路を
形成し、洗浄槽の加熱用ジャケットとエア回路のヒータ
でエアを加熱し、エアクーラで溶媒を回収しながら乾燥
する。被洗物の表面に僅かに残っている水分が除去さ
れ、発錆を防止する。次いで、通常の有機溶媒による本
洗浄を行い、被洗物に付着している油及び油溶性の汚れ
を除去し、有機溶媒は蒸溜器に排液し凝縮器で回収す
る。なお、水性のアルカリ洗浄液は繰り返し使用し、汚
染が限度に達したら蒸溜器に排液する。
[Function] The object to be washed such as machined parts processed by using the aqueous cutting oil is housed in the cleaning basket, and the cleaning basket is fixed to the suspension rod of the rotating disk in the cleaning tank or rotatably hung. Lower. When the rotating disk is rotated or rocked, the cleaning basket rotates or rocks together with the rotating disk, or draws a circle while maintaining a fixed posture like a ferris wheel. The cleaning liquid is sprayed from the top toward the cleaning basket, or the liquid level in the cleaning tank is raised, and the cleaning basket is repeatedly immersed and cleaned, and the cleaning liquid is circulated as necessary. First, the aqueous alkaline cleaning liquid is supplied from the alkaline cleaning liquid storage tank to the cleaning tank and cleaned as described above to remove water-soluble stains, and then the cleaning liquid is returned to the original alkaline cleaning liquid storage tank. Next, the organic solvent is supplied from the organic solvent storage tank to the cleaning tank and roughly cleaned by the same operation as described above, and the used organic solvent is immediately sent to the distiller. By this rough cleaning, the alkaline cleaning liquid remaining in the cleaning tank, the cleaning basket, the object to be cleaned, the conduit, etc., the residue of dirt, the oil content, and the cleaning agent are removed. Next, an air circulation circuit is formed, and the air is heated by the heating jacket of the cleaning tank and the heater of the air circuit, and dried while collecting the solvent by the air cooler. A small amount of water remaining on the surface of the object to be washed is removed to prevent rusting. Then, the main cleaning is performed with a normal organic solvent to remove oil and oil-soluble stains adhering to the object to be washed, and the organic solvent is drained to a distiller and collected by a condenser. The aqueous alkaline cleaning solution is repeatedly used, and when the contamination reaches the limit, it is drained to the distiller.

【0007】[0007]

【実施例】以下本発明の実施例を図面について説明する
と、図1は本発明の実施例装置の系統図を示すが、構造
は前記の従来例の装置と類似している。図において、1
は洗浄槽、2は加熱用ジャケット、6は有機溶媒貯留タ
ンク、7はポンプ、8及び9は導管、10は濾過器、1
2は蒸溜器、19は凝縮器、20は水分離器で、これら
は従来例と同じか又は類似の構成要素(同一符号)であ
る。また31はアルカリ洗浄液貯留タンク、32はファ
ン、33はエアクーラ、34はエアヒータ、35は導管
9に設けられたストレーナ、36は洗浄槽1内で側壁に
沿い、かつ水平軸回りに回転する回転円板、37は回転
円板36に片持梁状に垂設された複数の懸垂棒、38は
被洗浄物を収容する洗浄かごであり、このかご38は液
の通過が自由な網等で囲まれて形成されている。またフ
ァン32、エアクーラ33及びエアヒータ34は洗浄槽
1と共にエア循環回路を形成すると共に、従来例の凝縮
器14に対応していて、エアクーラ33の下部は導管で
水分離器20と連通している。なお、回路に設けられる
弁その他の遮断手段は図示を省略してある。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring now to the drawings, an embodiment of the present invention will be described. FIG. 1 shows a system diagram of an embodiment of the present invention. In the figure, 1
Is a cleaning tank, 2 is a heating jacket, 6 is an organic solvent storage tank, 7 is a pump, 8 and 9 are conduits, 10 is a filter, 1
Reference numeral 2 is a distiller, 19 is a condenser, and 20 is a water separator, which are the same or similar components (same reference numerals) as in the conventional example. Further, 31 is an alkaline cleaning liquid storage tank, 32 is a fan, 33 is an air cooler, 34 is an air heater, 35 is a strainer provided in the conduit 9, 36 is a rotation circle that rotates along a side wall and around a horizontal axis in the cleaning tank 1. Reference numeral 37 is a plate, 37 is a plurality of suspension rods suspended from the rotating disc 36 in a cantilever shape, and 38 is a cleaning basket for containing the object to be cleaned. Is formed. The fan 32, the air cooler 33, and the air heater 34 form an air circulation circuit together with the cleaning tank 1, and correspond to the condenser 14 of the conventional example. The lower part of the air cooler 33 is connected to the water separator 20 by a conduit. . It should be noted that valves and other shutoff means provided in the circuit are not shown.

【0008】次に前記の如く構成された実施例について
作用を説明すると、水溶性の加工油等で汚れた機械加工
部品を洗浄かご38に収容し、洗浄槽1内の回転円板3
6に垂設された懸垂棒37に固定又は吊り下げる。次い
で水性のアルカリ洗浄液が、アルカリ洗浄液貯留タンク
31からポンプ7によって導管9、ストレーナ35、導
管8を経て洗浄槽1の上部に設けられた図示省略の複数
のノズルから洗浄かごに向けて噴射され、洗浄槽1内に
溜った洗浄液の液面が規定高さに達すると、洗浄槽1か
らポンプ7に戻る循環回路が形成されて循環する。被洗
物は上部から洗浄液を噴射され、また下に溜まった洗浄
液に浸漬を繰り返して水溶性の汚れを除去される。一定
時間経過後、アルカリ洗浄液は自重でアルカリ洗浄液貯
留タンク31へ戻される。次いで有機溶媒が有機溶媒貯
留タンク6からポンプ7によって導管9、ストレーナ3
5、導管8を経て前記と同様に洗浄槽1へ供給され、洗
浄槽1、洗浄かご38及びその中の被洗物、導管8,9
に残っているアルカリ洗浄液、汚れの残渣、油分、洗浄
剤を粗洗浄し、使用した溶媒はそのまま蒸溜器12へ排
液する。この工程が終了した段階では、被洗物の表面に
は僅かに分散した水分が残っており、これを素早く排除
しなければ時間の経過と共に発錆することが知られてい
る。
Next, the operation of the embodiment constructed as described above will be explained. A machined part soiled with water-soluble processing oil or the like is housed in the cleaning basket 38, and the rotating disk 3 in the cleaning tank 1 is stored.
It is fixed or suspended on a suspension rod 37 which is vertically installed at 6. Next, an aqueous alkaline cleaning solution is sprayed from the alkaline cleaning solution storage tank 31 by the pump 7 through the conduit 9, the strainer 35, and the conduit 8 toward a cleaning basket from a plurality of nozzles (not shown) provided in the upper part of the cleaning tank 1, When the liquid level of the cleaning liquid accumulated in the cleaning tank 1 reaches the specified height, a circulation circuit for returning from the cleaning tank 1 to the pump 7 is formed and circulates. The washing liquid is sprayed with the cleaning liquid from the upper part and is repeatedly immersed in the cleaning liquid accumulated below to remove water-soluble stains. After a certain period of time, the alkaline cleaning liquid is returned to the alkaline cleaning liquid storage tank 31 by its own weight. Then, the organic solvent is transferred from the organic solvent storage tank 6 by the pump 7 to the conduit 9 and the strainer 3.
5, through the conduit 8 and supplied to the cleaning tank 1 in the same manner as described above, the cleaning tank 1, the cleaning basket 38 and the objects to be cleaned therein, the conduits 8 and 9.
The alkaline cleaning liquid, the residue of dirt, the oil content, and the cleaning agent remaining in 1 are roughly cleaned, and the used solvent is drained to the distiller 12 as it is. It is known that, at the stage when this step is completed, slightly dispersed water remains on the surface of the object to be washed, and if it is not removed quickly, it will rust over time.

【0009】このため本発明では、前記工程に次いで洗
浄槽1、ファン32、エアクーラ33、エアヒータ34
を通って洗浄槽1に戻るエアの循環回路を形成し、加熱
ジャケット2を作動させて洗浄槽1内のエアの温度を6
0℃程度に保って3分間ほどエアを循環させて被洗物を
乾燥する。エアに含まれる溶媒はエアクラー33で凝縮
して水分離器20に送られ、エアクーラ33で温度が下
がったエアはエアヒータ34で再加熱される。被洗物が
乾燥した後、有機溶媒を前記粗洗浄と同様に洗浄槽1に
供給し、循環させて本洗浄を行う。被洗物に付着してい
る油及び油溶性の汚れは、前記と同様に上からの溶媒の
噴射と、下に溜まった溶媒に浸漬を繰り返しながら一定
時間処理されて除去され、次いで有機溶媒はストレーナ
35を経て蒸溜器12へ排液され、乾燥工程を経て全工
程を終了する。なお、粗洗浄後は乾燥を省略して直接本
洗浄工程へ進んでもよい。蒸溜器12に送られた有機溶
媒は凝縮器19で凝縮して回収され、水分離器20で水
を除かれて有機溶媒貯留タンク6に戻る。また水性アル
カリ洗浄液は繰り返し使用し、汚染が限度に達したら蒸
溜器に排液する。
Therefore, in the present invention, after the above steps, the cleaning tank 1, the fan 32, the air cooler 33, and the air heater 34 are provided.
A circulation circuit for air returning to the cleaning tank 1 through the above is formed, and the heating jacket 2 is operated to increase the temperature of the air in the cleaning tank 1 to 6
The object to be washed is dried by keeping the temperature at about 0 ° C. and circulating air for about 3 minutes. The solvent contained in the air is condensed by the air killer 33 and sent to the water separator 20, and the air whose temperature has been lowered by the air cooler 33 is reheated by the air heater 34. After the article to be washed is dried, an organic solvent is supplied to the washing tank 1 and circulated in the same manner as in the rough washing to perform the main washing. The oil and oil-soluble stains adhering to the object to be washed are removed by being treated for a certain period of time while repeatedly spraying the solvent from above and soaking in the solvent accumulated below, and then removing the organic solvent. The liquid is discharged to the distiller 12 via the strainer 35, and the whole process is completed after the drying process. After the rough cleaning, the drying may be omitted and the process may directly proceed to the main cleaning step. The organic solvent sent to the distiller 12 is condensed and collected by the condenser 19, the water is removed by the water separator 20, and the organic solvent storage tank 6 is returned. The aqueous alkaline cleaning solution is repeatedly used, and when the contamination reaches the limit, it is drained to the distiller.

【0010】[0010]

【発明の効果】以上詳細に説明した如く本発明によれ
ば、次のような優れた効果が得られる。即ち、洗浄物に
付着した汚れが水溶性、油溶性の何れであっても、発錆
させることなく洗浄することができ、満足できる洗浄度
を得ることがきると共に、1つの洗浄槽で水性のアルカ
リ洗浄と有機溶媒洗浄及び乾燥が可能となるので、作業
時間の低減、洗浄装置の小型化及びコストの低減、設置
面積の低減に寄与する。また有機溶剤を処理槽上部に設
けたノズルより噴射し、洗浄槽内壁面を含み、導管内に
付着残存する水分を除去して蒸溜器へ送るので、水の介
在による発錆の予防ができ、更にアルカリ洗浄液は繰り
返し使用し、使用できない限度に汚染された時点で蒸溜
器に排液するので、アルカリ洗剤及び廃棄物処理の費用
を軽減できる。
As described in detail above, according to the present invention, the following excellent effects can be obtained. That is, regardless of whether the stains adhered to the cleaning object are water-soluble or oil-soluble, it can be cleaned without rusting, and a satisfactory cleaning degree can be obtained, and at the same time, a single cleaning tank can be used to Since alkali cleaning, organic solvent cleaning and drying are possible, it contributes to reduction of working time, downsizing of cleaning device and cost, and reduction of installation area. In addition, the organic solvent is sprayed from the nozzle provided on the upper part of the treatment tank, including the inner wall surface of the cleaning tank, and water remaining in the conduit is removed and sent to the distiller, so rusting due to the presence of water can be prevented, Further, since the alkaline cleaning liquid is repeatedly used and is drained to the distiller when it is contaminated to the extent that it cannot be used, the cost of the alkaline detergent and waste treatment can be reduced.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例に係る機械部品の洗浄装置の系
統図である。
FIG. 1 is a system diagram of a cleaning device for mechanical parts according to an embodiment of the present invention.

【図2】従来の水及び有機溶媒を用いる洗浄装置の系統
図である。
FIG. 2 is a system diagram of a conventional cleaning device using water and an organic solvent.

【符号の説明】[Explanation of symbols]

1 洗浄槽 2 加熱用ジャケット 6 有機溶媒貯留タンク 7 ポンプ 19 凝縮器 20 水分離器 31 アルカリ洗浄液貯留タンク 32 ファン 33 エアクーラ 34 エアヒータ 38 洗浄かご 1 Cleaning Tank 2 Heating Jacket 6 Organic Solvent Storage Tank 7 Pump 19 Condenser 20 Water Separator 31 Alkaline Cleaning Solution Storage Tank 32 Fan 33 Air Cooler 34 Air Heater 38 Cleaning Basket

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 機械加工部品等の被洗物を収容する洗浄
かごを洗浄槽内で回転又は揺動させ、或いは一定の姿勢
を保ちつつ円運動をさせると共に、同洗浄かごに向けて
洗浄液を噴射し、或いは同洗浄かごを洗浄槽下部に溜め
た洗浄液に浸漬させて洗浄する方法において、最初に水
性アルカリ洗浄液による洗浄、排液を行い、次に同一洗
浄槽内においてパークロルエチレン等の有機溶媒による
粗洗浄、排液及び/又は乾燥を行い、次に有機溶媒によ
る本洗浄、排液、乾燥を行うことを特徴とする機械加工
部品の洗浄方法。
1. A cleaning basket containing an object to be cleaned such as a machined part is rotated or swung in a cleaning tank, or is moved circularly while maintaining a certain posture, and a cleaning liquid is directed toward the cleaning basket. In the method of spraying or immersing the same cleaning basket in the cleaning liquid stored in the lower part of the cleaning tank, first cleaning with an aqueous alkaline cleaning solution and draining are performed, then the organic solvent such as perchlorethylene in the same cleaning tank. A method for cleaning a machined part, which comprises performing rough cleaning with a solvent, draining and / or drying, and then performing main cleaning with an organic solvent, draining and drying.
【請求項2】 加熱用ジャケットを備えた洗浄槽と、同
洗浄槽に内設され、被洗物を収容した洗浄かごを回転、
揺動或いは円運動させる手段と、ポンプを介して前記洗
浄槽と接続する水性アルカリ洗浄液貯留タンク及び有機
溶媒貯留タンクと、前記洗浄槽と接続する凝縮器と、同
凝縮器の出口及び前記有機溶媒貯留タンクと接続する水
分離器と、ファン、エアクーラ、エアヒータを有するエ
ア循環回路とより成ることを特徴とする機械加工部品の
洗浄装置。
2. A cleaning tank equipped with a heating jacket, and a cleaning basket installed in the cleaning tank and containing an object to be cleaned,
Means for rocking or circular movement, an aqueous alkaline cleaning liquid storage tank and an organic solvent storage tank connected to the cleaning tank via a pump, a condenser connected to the cleaning tank, an outlet of the condenser and the organic solvent A cleaning device for machined parts, comprising a water separator connected to a storage tank, and an air circulation circuit having a fan, an air cooler, and an air heater.
JP18802494A 1994-08-10 1994-08-10 Method and apparatus for cleaning machined parts Expired - Fee Related JP3377610B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18802494A JP3377610B2 (en) 1994-08-10 1994-08-10 Method and apparatus for cleaning machined parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18802494A JP3377610B2 (en) 1994-08-10 1994-08-10 Method and apparatus for cleaning machined parts

Publications (2)

Publication Number Publication Date
JPH0853784A true JPH0853784A (en) 1996-02-27
JP3377610B2 JP3377610B2 (en) 2003-02-17

Family

ID=16216333

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18802494A Expired - Fee Related JP3377610B2 (en) 1994-08-10 1994-08-10 Method and apparatus for cleaning machined parts

Country Status (1)

Country Link
JP (1) JP3377610B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113927215A (en) * 2021-09-24 2022-01-14 江苏华电铁塔制造有限公司 Welding process for splicing steel tube tower of power transmission line
CN115287667A (en) * 2022-09-28 2022-11-04 临沭县旭坤五金制造有限公司 Rust-proof device for ship hardware fittings

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0480387A (en) * 1990-07-23 1992-03-13 Toshiba Corp Method of cleaning iron-base sliding part
JPH07185483A (en) * 1993-12-28 1995-07-25 Fujitsu Ltd One-tub type closed treatment apparatus

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0480387A (en) * 1990-07-23 1992-03-13 Toshiba Corp Method of cleaning iron-base sliding part
JPH07185483A (en) * 1993-12-28 1995-07-25 Fujitsu Ltd One-tub type closed treatment apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113927215A (en) * 2021-09-24 2022-01-14 江苏华电铁塔制造有限公司 Welding process for splicing steel tube tower of power transmission line
CN115287667A (en) * 2022-09-28 2022-11-04 临沭县旭坤五金制造有限公司 Rust-proof device for ship hardware fittings

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