JPH08321332A - Method of joining electric wires - Google Patents

Method of joining electric wires

Info

Publication number
JPH08321332A
JPH08321332A JP12820595A JP12820595A JPH08321332A JP H08321332 A JPH08321332 A JP H08321332A JP 12820595 A JP12820595 A JP 12820595A JP 12820595 A JP12820595 A JP 12820595A JP H08321332 A JPH08321332 A JP H08321332A
Authority
JP
Japan
Prior art keywords
powder
wire
metal powder
copper
electric wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP12820595A
Other languages
Japanese (ja)
Inventor
Atsushi Nakamura
篤 中村
Motoki Kawamoto
基喜 川本
Hayao Itou
準夫 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Wiring Systems Ltd
Original Assignee
Sumitomo Wiring Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems Ltd filed Critical Sumitomo Wiring Systems Ltd
Priority to JP12820595A priority Critical patent/JPH08321332A/en
Publication of JPH08321332A publication Critical patent/JPH08321332A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE: To get favorable metallic junction having the electric wires clearable of pollution and low in contact resistance. CONSTITUTION: Metallic powder 4 consisting of tin, lead, or solder softer than soft copper and metallic powder 5 of any one of copper, nickel, tungsten, and molybdenum being hard conductive powder harder than soft copper are applied on the pressure bonding part of a cable 2 in advance, before pressure-bonding the pressure bonding part of the cable 2 consisting of a plurality of element wires 1 consisting of soft copper by means of a crimp-style terminal 3. Accordingly, by the application of metallic powder 4 softer than the material of the element wire 1, the metallic powder 4 is transformed at the time of pressure bonding, and the space among several element wires 1 is stopped while agglutinating on the surface of the element wires 1, so the contact resistance can be dropped by enlarging the contact area between several elements 1 and between the element wire 1 and the crimp-style terminal 3. Moreover, by the application of the metallic powder 5 harder than the element wire material, the metallic powder 5 bites in the element wire 1 at the time of pressure bonding, and the polluted film 4 on the surface of the cable 1 is broken, so stable polluted film removal effect and excellent performance reproducibility at mass production can be obtained.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、複数の素線から成る
電線の圧着部を圧着端子により圧着して接合する電線接
合方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electric wire joining method for crimping and joining a crimp portion of an electric wire composed of a plurality of wires by a crimp terminal.

【0002】[0002]

【従来の技術】近年、自動車や一般の産業機器の高性能
化が進んでいるが、これは各種のセンサの応用の結果で
あると考えられ、このように種々のセンサの応用が進む
と、それに伴って微少な電圧,電流を流す信号回路が増
大し、またこれら信号回路の情報を処理してシステムを
制御するためのCPUの処理能力も向上している。
2. Description of the Related Art In recent years, the performance of automobiles and general industrial equipment has been improved, which is considered to be the result of the application of various sensors. Along with this, the number of signal circuits for passing minute voltages and currents has increased, and the processing capability of the CPU for processing the information of these signal circuits to control the system has also improved.

【0003】ところが、このように微小な電圧,電流を
扱う部分が増加すると、従来問題となり得なかった電線
等の接続部分の接触抵抗の増加や瞬断が大きくクローズ
アップされるに至り、このために電線の接合方法として
従来の圧着に代わって超音波溶接法や抵抗溶接法が用い
られ始めるようになったほか、従来の機械的圧着におい
て錫めっき電線が使用されるようになった。
However, when the number of parts handling such minute voltages and currents increases, the contact resistance and instantaneous interruption of the connection parts of electric wires and the like, which have not been a problem in the past, are greatly increased, which is why In addition to the conventional crimping method, ultrasonic welding method and resistance welding method have begun to be used as a method for joining electric wires, and tin-plated electric wires have been used in the conventional mechanical crimping method.

【0004】[0004]

【発明が解決しようとする課題】しかし、溶接の場合、
機械圧着に比べて引裂き強度が低くなるため、溶接部を
保護する工夫が必要になり、更に電線が細い場合には溶
接時のダメージが大きく、溶接部の機械的強度が低下す
るという問題がある。
However, in the case of welding,
Tear strength is lower than mechanical crimping, so it is necessary to devise a method to protect the welded part. Furthermore, if the wire is thin, there is a problem that the damage during welding is large and the mechanical strength of the welded part is reduced. .

【0005】また、電線の表面には自然酸化膜のほか
に、塩化ビニル等を被覆押し出しする際に付着した可塑
剤や滑剤等の有機化合物被膜が多少存在しており、これ
らの程度がひどくなると電線表面に有機物被膜が形成さ
れる。これら汚染被膜(酸化被膜+有機物被膜)による
悪影響を排除するために、圧着端子の内面側に電線の方
向に直交する方向への溝を複数形成してセレーションと
呼ばれる突起を形成し、圧着時にこのセレーションによ
って汚染被膜を突き破り、電線の汚染除去を行うと共
に、良好な金属接合を得ることが考えられているが、こ
の場合圧着端子の成形金型の摩耗に伴ってセレーション
のエッジが緩やかになり、電線表面の汚染被膜を突き破
る効果が薄れる。
In addition to the natural oxide film on the surface of the electric wire, there are some organic compound coatings such as plasticizers and lubricants that are attached when the vinyl chloride or the like is coated and extruded. An organic film is formed on the surface of the electric wire. In order to eliminate the adverse effects of these contaminated coatings (oxide coating + organic coating), a plurality of grooves are formed on the inner surface of the crimp terminal in the direction orthogonal to the direction of the wire to form protrusions called serrations. It is considered to break through the contaminated film by serration to remove the contamination of the electric wire and to obtain good metal joining, but in this case, the edges of the serration become gentle with the abrasion of the molding die of the crimp terminal, The effect of breaking through the contaminated coating on the surface of the wire is weakened.

【0006】一方、錫めっき電線は圧着時の塑性変形に
より錫の新たな金属面が出現してガスタイト構造が得ら
れるため、接触信頼性は良好であるが、実際にはめっき
する必要がある部分は長さ数mm〜1cm程度の圧着部のみ
であるのに、めっき工程の関係上電線全体を錫めっきし
なければならず、材料の無駄が非常に大きいという問題
がある。
On the other hand, tin-plated electric wires have good contact reliability because a new metal surface of tin appears due to plastic deformation during crimping and a gas-tight structure is obtained. Has only a crimped portion with a length of about several mm to 1 cm, but the whole electric wire must be tin-plated due to the plating process, and there is a problem that the material is extremely wasteful.

【0007】また、有機樹脂に貴金属や銅,炭素等の粉
末を溶かした導電ペーストを電線に塗布して圧着する方
法も考えられているが、この場合樹脂が硬化したときの
接触抵抗の上昇や、高温環境下における樹脂の蒸発や樹
脂の分解によるガス放出が生じるため、放出されたガス
が周囲雰囲気中の成分と反応して圧着部に付着し、被膜
を形成して接触抵抗の上昇や、有機物質の種類によって
はコネクタハウジングの樹脂の溶融,損傷を招くという
問題がある。
Further, a method of applying a conductive paste prepared by dissolving a powder of a noble metal, copper, carbon or the like in an organic resin to an electric wire and press-bonding the electric wire has been considered, but in this case, an increase in contact resistance when the resin is hardened or Since gas is released due to evaporation of the resin or decomposition of the resin in a high temperature environment, the released gas reacts with the components in the ambient atmosphere and adheres to the pressure-bonded portion, forming a film and increasing contact resistance, Depending on the type of organic substance, there is a problem that the resin of the connector housing may be melted or damaged.

【0008】そこで、この発明は、上記のような問題点
を解消するためになされたもので、機械的強度の低下を
招くこともなく、簡単に接触抵抗を低下でき、しかも電
線表面の汚染被膜を効果的に除去できるようにすること
を目的とする。
Therefore, the present invention has been made in order to solve the above-mentioned problems, and can easily reduce the contact resistance without lowering the mechanical strength, and further, the contamination film on the surface of the wire. The purpose is to be able to effectively remove.

【0009】[0009]

【課題を解決するための手段】請求項1記載の発明は、
複数の素線から成る電線の圧着部を圧着端子により圧着
する際に、前記素線材料よりも柔らかい金属粉及び前記
素線材料よりも硬い硬質導電粉末を前記圧着部に塗布し
ておくことを特徴としている。
According to the first aspect of the present invention,
When crimping a crimp portion of an electric wire composed of a plurality of strands with a crimp terminal, a metal powder softer than the strand material and a hard conductive powder harder than the strand material may be applied to the crimp portion in advance. It has a feature.

【0010】また、請求項2記載のように、常温で揮発
性を有する有機溶剤に前記素線材料よりも柔らかい金属
粉及び前記素線材料よりも硬い硬質導電粉末をそれぞれ
懸濁したものを前記圧着部に付着させておくことも効果
的である。
According to a second aspect of the present invention, a suspension of a metal powder softer than the wire material and a hard conductive powder harder than the wire material in an organic solvent volatile at room temperature is used. It is also effective to attach it to the crimping part.

【0011】ところで、請求項3記載のように、前記金
属粉の粒径が80〜400メッシュであり、一方請求項
4記載のように、前記硬質導電粉末の粒径が70〜20
0メッシュであるのが望ましい。
By the way, as described in claim 3, the particle size of the metal powder is 80 to 400 mesh, while as described in claim 4, the particle size of the hard conductive powder is 70 to 20.
It is preferably 0 mesh.

【0012】[0012]

【作用】請求項1記載の発明においては、素線材料より
も柔らかい金属粉を塗布しておくと、圧着端子の圧着時
の衝撃により金属粉が変形して素線表面に凝着しながら
各素線間の隙間を埋めるため、各素線間及び素線・圧着
端子間の接触面積が大きくなって接触抵抗は低くなり、
金属粉が素線材料よりも柔らかいため、冷熱衝撃や機械
的振動などが圧着端子や電線に加わった場合でも、接触
面への衝撃が和らげられ、接触抵抗の長期的な安定性が
確保される。
According to the present invention, when the metal powder softer than the wire material is applied, the metal powder is deformed by the impact at the time of crimping the crimp terminal and adheres to the surface of the wire. Since the gap between the wires is filled, the contact area between the wires and between the wires and the crimp terminals is increased, and the contact resistance is reduced.
Since the metal powder is softer than the wire material, even if cold heat shock or mechanical vibration is applied to the crimp terminal or wire, the shock to the contact surface is softened and the long-term stability of the contact resistance is secured. .

【0013】一方、素線材料よりも硬い硬質導電粉末を
塗布しておくと、圧着時に硬質導電粉末が素線に食い込
んで電線表面の汚染被膜が突き破られるため、電線の汚
染が除去されて良好な金属接合が得られ、圧着時の加圧
力が小さな硬質導電粉末に集中するため、低い加圧力で
も硬質導電粉末は素線に十分食い込み、冷熱衝撃や機械
的振動などが圧着端子や電線に加わった場合でも、接触
抵抗の低い良好な電気的接続を保ち得、また安定した汚
染被膜除去効果が得られ、量産時の性能再現性にも優れ
る。
On the other hand, when the hard conductive powder harder than the wire material is applied, the hard conductive powder bites into the wire at the time of crimping and the contaminated coating on the wire surface is pierced, so that the wire contamination is removed. Good metallurgical bonding is obtained, and the pressure applied during crimping is concentrated on the hard conductive powder, so even with low pressure, the hard conductive powder bites into the wire sufficiently, and thermal shock and mechanical vibrations are applied to the crimp terminals and wires. Even when added, good electrical connection with low contact resistance can be maintained, stable contamination film removal effect can be obtained, and performance reproducibility during mass production is also excellent.

【0014】また、請求項2記載のように、常温で揮発
性を有する有機溶剤に素線材料よりも柔らかい金属粉及
び素線材料よりも硬い硬質導電粉末を懸濁したものを圧
着部に付着させることにより、請求項1記載の発明の場
合と同様の作用によって接触抵抗が低下し、電線の汚染
が除去されて良好な金属接合が得られる。
Further, as described in claim 2, a suspension of metal powder softer than the wire material and hard conductive powder harder than the wire material in an organic solvent volatile at room temperature is attached to the crimping portion. By doing so, the contact resistance is lowered by the same action as in the case of the invention of claim 1, the contamination of the electric wire is removed, and good metal bonding is obtained.

【0015】ところで、請求項3記載のように、金属粉
の粒径を80〜400メッシュとすると、金属粉が80
メッシュより粗い場合のように、金属粉が各素線の隙間
に入り込みにくく圧着前に落ちてしまうこともなく、金
属粉が400メッシュより細かい場合のように、圧着時
に各素線が変形しても金属粉がつぶれにくく接触面積の
増大に寄与しないという不都合もない。
By the way, when the particle size of the metal powder is 80 to 400 mesh as described in claim 3, the metal powder is 80
As in the case where the metal powder is finer than 400 mesh, it is difficult for metal powder to enter the gaps between the wires, and it does not fall off before crimping. Also, there is no inconvenience that the metal powder is not easily crushed and does not contribute to the increase of the contact area.

【0016】また、請求項4記載のように、硬質導電粉
末の粒径を70〜200メッシュとすると、硬質導電粉
末が70メッシュより粗い場合のように、硬質導電粉末
が各素線の隙間に入り込みにくく圧着前に落ちてしまう
こともなく、硬質導電粉末が200メッシュより細かい
場合のように、圧着時に各素線間や素線−圧着端子間に
打ち込まれる楔の効果が薄れて接触抵抗の低減に寄与し
ないという不都合もない。
Further, when the particle diameter of the hard conductive powder is 70 to 200 mesh as described in claim 4, the hard conductive powder is present in the gap between the individual wires as in the case where the hard conductive powder is coarser than 70 mesh. It does not easily get in and does not fall off before crimping. As with hard conductive powder finer than 200 mesh, the effect of the wedges driven between the wires during crimping or between the wire and crimping terminals diminishes and contact resistance is reduced. There is no inconvenience of not contributing to the reduction.

【0017】このとき、請求項1,2,3または4記載
の発明において、素線が軟銅または銅合金から成る場合
には、金属粉が錫または鉛または半田から成ると共に、
硬質導電粉末が銅またはニッケルまたはタングステンま
たはモリブデンのいずれかの金属の粉末から成ることが
望ましく、素線がステンレスから成る場合には、金属粉
が銅または錫または鉛またはアルミニウムまたは半田か
ら成ると共に、硬質導電粉末がニッケルまたはタングス
テンまたはモリブデンのいずれかの金属の粉末から成る
ことが望ましく、素線がニッケルまたはニッケル合金か
ら成る場合には、金属粉が銅または錫または鉛またはア
ルミニウムまたは半田から成ると共に、硬質導電粉末が
タングステンまたはモリブデンのいずれかの金属の粉末
から成ることが望ましい。
At this time, in the invention described in claim 1, 2, 3 or 4, when the wire is made of annealed copper or copper alloy, the metal powder is made of tin, lead or solder, and
It is desirable that the hard conductive powder is made of powder of metal such as copper or nickel, tungsten or molybdenum, and if the wire is made of stainless steel, the metal powder is made of copper or tin or lead or aluminum or solder. It is desirable that the hard conductive powder be made of powder of metal such as nickel or tungsten or molybdenum, and when the wire is made of nickel or nickel alloy, the metal powder is made of copper or tin or lead or aluminum or solder. It is desirable that the hard conductive powder comprises a metal powder of either tungsten or molybdenum.

【0018】また、素線がアルミニウムまたはアルミニ
ウム合金から成る場合には、少なくとも硬質導電粉末が
銅または銅合金またはニッケルまたはタングステンまた
はモリブデンのいずれかの金属の粉末から成ることが望
ましい。
Further, when the wire is made of aluminum or aluminum alloy, it is desirable that at least the hard conductive powder is made of powder of copper or copper alloy or metal of nickel, tungsten or molybdenum.

【0019】さらに、請求項1,2,3または4記載の
発明において、素線が軟銅,ステンレス,ニッケルまた
はアルミニウムから成る場合には、少なくとも硬質導電
粉末が、チタン,タンタル,ニッケルなどの高融点金属
の窒化化合物または炭素化合物または硼素化合物のいず
れかの導電性セラミックス粉末から成ることが望まし
い。
Further, in the invention according to claim 1, 2, 3 or 4, when the wire is made of annealed copper, stainless steel, nickel or aluminum, at least the hard conductive powder has a high melting point of titanium, tantalum, nickel or the like. It is preferably composed of a conductive ceramic powder of either a metal nitride compound or a carbon compound or a boron compound.

【0020】また、請求項2,3,4,5,6,7,8
または9記載の発明において、有機溶剤がエタノールま
たは正プロピルアルコールまたはイソプロピルアルコー
ルであることが望ましい。
Further, claims 2, 3, 4, 5, 6, 7, 8
Alternatively, in the invention described in Item 9, it is desirable that the organic solvent is ethanol, orthopropyl alcohol, or isopropyl alcohol.

【0021】[0021]

【実施例】この発明の一実施例について説明すると、ま
ず図1に示すように、例えば軟銅から成る複数の素線1
により構成される電線2の圧着部を圧着端子3により圧
着するに先立ち、軟銅よりも柔らかい錫または鉛または
半田から成る80〜400メッシュの粒径の金属粉4を
電線2の圧着部に塗布すると共に、軟銅よりも硬い硬質
導電粉末である70〜200メッシュの粒径の銅または
ニッケルまたはタングステンまたはモリブデンのいずれ
かの金属の粉末5を電線2の圧着部に塗布しておき、そ
の後図2に示すように圧着機によって圧着端子3を圧着
する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described. First, as shown in FIG. 1, a plurality of strands 1 made of, for example, annealed copper.
Prior to crimping the crimp portion of the electric wire 2 constituted by the above with the crimp terminal 3, the crimp portion of the electric wire 2 is coated with the metal powder 4 having a particle size of 80 to 400 mesh, which is made of tin, lead or solder, which is softer than soft copper. At the same time, a powder 5 of copper or nickel or a metal of tungsten or molybdenum having a particle diameter of 70 to 200 mesh, which is a hard conductive powder harder than soft copper, is applied to the crimping portion of the electric wire 2 and then, as shown in FIG. As shown, the crimp terminal 3 is crimped by a crimping machine.

【0022】このように、素線1の材料である軟銅より
も柔らかい金属粉4を塗布しておくと、圧着時の衝撃に
より金属粉4が変形して素線1の表面に凝着しながら各
素線1間の隙間を埋めるため、各素線1間及び素線1−
圧着端子3間の接触面積が大きくなり、接触抵抗は低く
なる。
As described above, when the metal powder 4 softer than the soft copper, which is the material of the wire 1, is applied, the metal powder 4 is deformed by the impact at the time of crimping and adheres to the surface of the wire 1. In order to fill the gaps between the wires 1, the wires 1 and 1-
The contact area between the crimp terminals 3 becomes large and the contact resistance becomes low.

【0023】また、金属粉4が素線1の材料よりも柔ら
かいため、冷熱衝撃や機械的振動などが圧着端子3や電
線2に加わった場合でも、接触面への衝撃が和らげら
れ、接触抵抗が長期間の使用に対しても上昇することも
なく長期的な安定性が確保される。
Further, since the metal powder 4 is softer than the material of the element wire 1, even when cold shock or mechanical vibration is applied to the crimp terminal 3 or the electric wire 2, the impact on the contact surface is softened and the contact resistance is reduced. The long-term stability is assured without increasing even after long-term use.

【0024】一方、素線1の材料である軟銅よりも硬い
硬質導電粉末としての金属の粉末5を塗布しておくと、
図3に示すように、圧着時の衝撃により金属の粉末5が
素線1に食い込んで電線2の表面の汚染被膜6が突き破
られるため、電線2の汚染が除去されて安定した汚染被
膜除去効果を得ることができ、新鮮な金属同士の接触に
よる良好な金属接合を得ることができ、しかも従来の如
く圧着端子の内面側にセレーションを形成する場合のよ
うに、圧着端子の成形金型の摩耗に伴うセレーションの
エッジの摩耗による汚染被膜除去効果の低下もなく、安
定した汚染被膜除去効果と同時に量産時における優れた
性能再現性も得られる。
On the other hand, when the metal powder 5 as hard conductive powder which is harder than the soft copper which is the material of the strand 1 is applied,
As shown in FIG. 3, since the metal powder 5 bites into the strand 1 by the impact at the time of crimping and the contamination film 6 on the surface of the electric wire 2 is pierced, the contamination of the electric wire 2 is removed and the stable contamination film is removed. The effect can be obtained, good metal joining can be obtained by contact between fresh metals, and moreover, as in the case of forming serrations on the inner surface side of the crimp terminal as in the conventional case, the molding die of the crimp terminal can be formed. The effect of removing the contaminated film due to the abrasion of the edges of the serration due to the abrasion does not decrease, and the stable effect of the contaminated film removal and the excellent performance reproducibility during mass production can be obtained.

【0025】また、圧着時の加圧力が小さな金属の粉末
5に集中するため、低い加圧力でも金属の粉末5は素線
1に十分食い込み、冷熱衝撃や機械的振動などが圧着端
子や電線2に加わった場合でも、良好な電気的接続を保
ち得る。
Further, since the pressing force at the time of crimping is concentrated on the metal powder 5 having a small pressure, the metal powder 5 sufficiently digs into the wire 1 even with a low pressing force, and the thermal shock or mechanical vibration causes the crimping terminal or the electric wire 2. Good electrical connection can be maintained even when added to.

【0026】ところで、線径0.18mmの50本の軟銅
素線1から成る1.25sqの電線2、黄銅から成る圧
着端子3、80メッシュの錫から成る金属粉4及び80
メッシュの硬質導電粉末としての銅から成る粉末5を用
いて冷熱衝撃耐久試験を行い、試験開始前の初期の接触
抵抗値と、−40〜120℃,各30分を1サイクルと
した冷熱衝撃を300サイクル繰り返した耐久後の接触
抵抗値とを測定したところ、図4に示すようになった。
尚、図4には比較のために、従来の圧着法による場合の
同様のデータも一緒に示してある。
By the way, a 1.25 sq electric wire 2 composed of 50 pieces of annealed copper wire 1 having a diameter of 0.18 mm, a crimp terminal 3 composed of brass, and metal powders 4 and 80 composed of 80-mesh tin.
A cold heat shock endurance test was conducted using a powder 5 made of copper as a hard conductive powder for the mesh, and the initial contact resistance value before the start of the test and the cold heat shock with -40 to 120 ° C for 30 minutes each as one cycle When the contact resistance value after endurance was measured after repeating 300 cycles, it was as shown in FIG.
For comparison, FIG. 4 also shows similar data obtained by the conventional crimping method.

【0027】図4の結果から明らかなように、このよう
に素線材料よりも柔らかい錫から成る金属粉4を塗布
し、素線材料よりも硬い銅から成る粉末5を塗布する
と、初期の接触抵抗値は従来に比べて1桁低下する上
に、初期と耐久後の接触抵抗値の変化も従来に比べて小
さく、耐久試験に対する安定性が著しく増加しているこ
とがわかる。
As is apparent from the results of FIG. 4, when the metal powder 4 made of tin, which is softer than the wire material, is applied, and the powder 5 made of copper, which is harder than the wire material, is applied, the initial contact is made. It can be seen that the resistance value is decreased by one digit compared with the conventional one, and the change in the contact resistance value between the initial stage and the endurance is smaller than the conventional one, and the stability in the durability test is remarkably increased.

【0028】また、圧着部に存在するものは素線1,金
属粉4及び粉末5だけであるため、従来の有機樹脂から
成る導電ペーストを用いる場合のように、接触抵抗の上
昇や高温環境下でのガス放出による不都合が生じること
はない。
Further, since only the wire 1, the metal powder 4 and the powder 5 are present in the crimping portion, there is an increase in contact resistance and a high temperature environment as in the case of using a conventional conductive paste made of an organic resin. There is no inconvenience caused by the gas release in the above.

【0029】ところで、金属粉4の粒径を80〜400
メッシュとすると、粒径が80メッシュより粗い場合の
ように、金属粉が各素線の隙間に入り込みにくく圧着前
に落ちてしまうこともなく、粒径が400メッシュより
細かい場合のように、圧着時に各素線が変形しても金属
粉がつぶれにくく接触面積の増大に寄与しないという不
都合もない。
By the way, the particle size of the metal powder 4 is 80 to 400.
With a mesh, unlike the case where the particle size is coarser than 80 mesh, the metal powder does not easily enter the gaps between the individual wires and does not fall off before crimping. Even when each strand is deformed, the metal powder is not easily crushed and does not contribute to the increase of the contact area.

【0030】また、金属の粉末5の粒径を70〜200
メッシュとすると、粒径が70メッシュより粗い場合の
ように、金属の粉末5が各素線1の隙間に入り込みにく
く圧着前に落ちてしまうこともなく、粒径が200メッ
シュより細かい場合のように、圧着時に各素線1間や素
線1−圧着端子3間に打ち込まれる楔の効果が薄れて接
触抵抗の低減に寄与しないという不都合もない。
The particle size of the metal powder 5 is 70 to 200.
When a mesh is used, as in the case where the particle size is coarser than 70 mesh, the metal powder 5 does not easily enter the gaps between the individual wires 1 and does not drop before crimping. In addition, there is no inconvenience that the effect of the wedge driven between the wires 1 or between the wires 1 and the crimp terminals 3 at the time of crimping is weakened and does not contribute to the reduction of the contact resistance.

【0031】従って、上記実施例によれば、電線2の圧
着部に素線1の材料よりも柔らかい金属粉4を塗布して
おくことにより、圧着時の金属粉4の変形により各素線
1間の隙間を埋めることができ、各素線1間及び素線1
−圧着端子3間の接触面積を大きくして接触抵抗を低下
することができる。
Therefore, according to the above-described embodiment, by applying the metal powder 4 softer than the material of the wire 1 to the crimping portion of the electric wire 2, each wire 1 is deformed by the deformation of the metal powder 4 at the time of crimping. It is possible to fill in the gaps between the wires 1 and 1
-The contact area between the crimp terminals 3 can be increased to reduce the contact resistance.

【0032】さらに、金属粉4が素線1の材料よりも柔
らかいため、冷熱衝撃や機械的振動などが圧着端子3や
電線2に加わっても、接触面への衝撃を和らげることが
可能になり、接触抵抗の長期的な安定性を確保すること
ができる。
Furthermore, since the metal powder 4 is softer than the material of the wire 1, even if a cold heat shock or mechanical vibration is applied to the crimp terminal 3 or the electric wire 2, it is possible to soften the shock to the contact surface. It is possible to secure long-term stability of contact resistance.

【0033】一方、電線2の圧着部に素線材料よりも硬
い硬質導電粉末である金属の粉末5を塗布しておくと、
圧着時に金属の粉末5が素線1に食い込んで電線表面の
汚染被膜4が突き破られるため、電線の汚染を除去で
き、接触抵抗の低い良好な金属接合を得ることができ、
しかも安定した汚染被膜除去効果及び量産時の優れた性
能再現性を得ることができる。
On the other hand, when the metal powder 5 which is a hard conductive powder harder than the wire material is applied to the crimping portion of the electric wire 2,
Since the metal powder 5 bites into the element wire 1 at the time of crimping and the contaminated coating film 4 on the surface of the electric wire is pierced, contamination of the electric wire can be removed and a good metal joint with low contact resistance can be obtained.
Moreover, it is possible to obtain a stable contamination film removing effect and excellent performance reproducibility during mass production.

【0034】さらに、圧着時の加圧力が小さな金属の粉
末5に集中し、低い加圧力でも金属の粉末5は素線1に
十分食い込むため、冷熱衝撃や機械的振動などが圧着端
子3や電線2に加わった場合でも、良好な電気的接続を
保つことが可能である。
Further, the pressure applied during crimping is concentrated on the metal powder 5 and even if the pressure is low, the metal powder 5 bites into the wire 1 sufficiently, so that thermal shock, mechanical vibration, etc., may occur in the crimp terminal 3 or the wire. Even in the case of adding to 2, it is possible to maintain a good electrical connection.

【0035】なお、上記実施例では、素線1に軟銅を用
い、これよりも柔らかい錫または鉛または半田から成る
金属粉4を塗布し、硬い硬質導電粉末である銅またはニ
ッケルまたはタングステンまたはモリブデンのいずれか
の金属の粉末5を塗布した場合について説明したが、素
線1は銅合金であってもよく、更に素線1がステンレス
から成る場合には、金属粉として銅または錫または鉛ま
たはアルミニウムまたは半田のいずれかを用いると共
に、硬質導電粉末である金属の粉末5としてニッケルま
たはタングステンまたはモリブデンのいずれかを用いて
もよく、素線1がニッケルまたはニッケル合金から成る
場合には、金属粉として銅または錫または鉛またはアル
ミニウムまたは半田のいずれかを用いると共に、硬質導
電粉末である金属の粉末5としてタングステンまたはモ
リブデンのいずれかを用いてもよい。
In the above embodiment, the element wire 1 is made of soft copper, and the softer metal powder 4 made of tin, lead, or solder is applied to the hard wire 1, which is made of copper, nickel, tungsten, or molybdenum. Although the case where the powder 5 of any metal is applied has been described, the wire 1 may be a copper alloy, and when the wire 1 is made of stainless steel, copper, tin, lead, or aluminum is used as the metal powder. Alternatively, either solder, or nickel, tungsten, or molybdenum may be used as the metal powder 5 that is a hard conductive powder. When the wire 1 is made of nickel or a nickel alloy, it may be used as a metal powder. Either copper, tin, lead, aluminum, or solder is used, together with a metal that is a hard conductive powder. Either tungsten or molybdenum as end 5 may be used.

【0036】また、素線1がアルミニウムまたはアルミ
ニウム合金から成る場合には、金属粉4としてこれらよ
り柔らかい99.999%以上の高純度アルミニウムや
半田を用い、硬質導電粉末である金属の粉末5として銅
または銅合金またはニッケルまたはタングステンまたは
モリブデンのいずれかを用いてもよく、いずれの組み合
わせであっても上記実施例と同等の効果が得られる。
When the wire 1 is made of aluminum or an aluminum alloy, 99.999% or more of high-purity aluminum or solder, which is softer than these, is used as the metal powder 4, and the hard metal powder 5 is used as the metal powder 5. Any of copper, copper alloy, nickel, tungsten, or molybdenum may be used, and any combination can obtain the same effect as that of the above embodiment.

【0037】さらに、素線1が軟銅,ステンレス,ニッ
ケルまたはアルミニウムから成る場合には、硬質導電粉
末としてチタン,タンタル,ニッケルなどの高融点金属
の窒化化合物または炭素化合物または硼素化合物のいず
れかの導電性セラミックス粉末を用いても、上記実施例
と同等の効果を得ることができる。
Further, when the wire 1 is made of annealed copper, stainless steel, nickel or aluminum, the hard conductive powder is either a nitride compound of a refractory metal such as titanium, tantalum, nickel or a carbon compound or a boron compound. The same effect as that of the above-described embodiment can be obtained by using the conductive ceramic powder.

【0038】また、素線は導線の外側にステンレス,ニ
ッケル,アルミニウム等をメッキ或いはクラッドした複
合線であってもよい。
The element wire may be a composite wire in which stainless steel, nickel, aluminum or the like is plated or clad on the outside of the conductor wire.

【0039】さらに、その他の実施例として、圧着端子
3の圧着に先立ち、常温で揮発性を有するエタノールま
たは正プロピルアルコールまたはイソプロピルアルコー
ル等の有機溶剤に、素線1の材料よりも柔らかい金属粉
4及び素線1の材料よりも硬い金属の粉末5や導電セラ
ミックス粉末といった硬質導電粉末をそれぞれ懸濁した
ものを電線2の圧着部に付着させておいてもよく、これ
により上記実施例の場合と同様に、接触抵抗を低下する
ことができると共に、電線の汚染を除去して接触抵抗の
低い良好な金属接合を得ることができる。
Further, as another embodiment, prior to crimping the crimp terminal 3, a metal powder 4 softer than the material of the wire 1 is added to an organic solvent having volatility at room temperature, such as ethanol or positive propyl alcohol or isopropyl alcohol. Alternatively, a suspension of hard conductive powder such as metal powder 5 or conductive ceramics powder that is harder than the material of the wire 1 may be adhered to the crimping portion of the electric wire 2. Similarly, the contact resistance can be reduced, and the contamination of the electric wire can be removed to obtain a good metal joint having a low contact resistance.

【0040】[0040]

【発明の効果】以上のように、請求項1記載の発明によ
れば、素線材料よりも柔らかい金属粉を塗布しておくた
め、圧着時の金属粉の変形により各素線間の隙間を埋め
ることができ、従来の溶接法の場合のような機械的強度
の低下や錫メッキ電線のような不都合もなく、各素線間
及び素線・圧着端子間の接触面積を大きくして容易に接
触抵抗を低下することが可能となり、金属粉が素線材料
よりも柔らかいため、冷熱衝撃や機械的振動などが圧着
端子や電線に加わった場合でも接触面への衝撃を和らげ
ることができ、接触抵抗の長期的な安定性を確保するこ
とができる一方、電線の圧着部に素線材料よりも硬い硬
質導電粉末を塗布しておくため、圧着時に硬質導電粉末
の素線への食い込みにより電線表面の汚染被膜を突き破
ることができ、電線の汚染除去によって接触抵抗の低い
良好な金属接合を得ることが可能で、しかも安定した汚
染被膜除去効果及び量産時の優れた性能再現性を得るこ
とができ、圧着時の加圧力の硬質導電粉末への集中作用
により低い加圧力で硬質導電粉末を十分素線に食い込ま
せて、冷熱衝撃や機械的振動などが圧着端子や電線に加
わった場合でも良好な電気的接続を保つことが可能にな
り、自動車や一般産業機器におけるワイヤーハーネスの
端子−電線或いは電線−電線の接合に極めて好適であ
る。
As described above, according to the first aspect of the present invention, since the metal powder softer than the wire material is applied, the gap between the wires is deformed by the deformation of the metal powder during crimping. It is possible to bury it, there is no decrease in mechanical strength as in the case of the conventional welding method, and there is no inconvenience such as tin-plated electric wires, and it is easy to increase the contact area between each wire and between the wire and crimp terminals. The contact resistance can be reduced, and since metal powder is softer than the wire material, it is possible to soften the impact on the contact surface even when a thermal shock or mechanical vibration is applied to the crimp terminal or wire. While long-term stability of resistance can be ensured, the hard conductive powder that is harder than the wire material is applied to the crimping part of the wire. Can break through the contaminated coating of It is possible to obtain a good metal joint with low contact resistance by removing the contamination of the above, and also to obtain a stable contamination film removing effect and excellent performance reproducibility during mass production. Due to the concentrated action on the wire, the hard conductive powder is sufficiently dig into the wire with a low pressing force, and it is possible to maintain a good electrical connection even when a thermal shock or mechanical vibration is applied to the crimp terminal or the wire. , It is extremely suitable for joining terminals-electric wires or electric wires-electric wires of a wire harness in automobiles and general industrial equipment.

【0041】また、請求項2記載のように、常温で揮発
性を有する有機溶剤に素線材料よりも柔らかい金属粉及
び素線材料よりも硬い硬質導電粉末を懸濁したものを圧
着部に付着させることにより、請求項1記載の発明の場
合と同様の作用によって、接触抵抗を低下することがで
き、しかも電線の汚染を除去して良好な金属接合を得る
ことができる。
Further, as described in claim 2, a suspension of metal powder softer than the wire material and hard conductive powder harder than the wire material in an organic solvent volatile at room temperature is attached to the crimping portion. By doing so, the contact resistance can be reduced by the same effect as in the case of the invention of claim 1, and the contamination of the electric wire can be removed to obtain a good metal joint.

【0042】ところで、請求項3記載のように、金属粉
の粒径を80〜400メッシュとすると、金属粉が80
メッシュより粗い場合のように、金属粉が各素線の隙間
に入り込みにくく圧着前に落ちてしまうこともなく、金
属粉が400メッシュより細かい場合のように、圧着時
に各素線が変形しても金属粉がつぶれにくく接触面積の
増大に寄与しないという不都合もなく、請求項4記載の
ように、硬質導電粉末の粒径を70〜200メッシュと
すると、硬質導電粉末が70メッシュより粗い場合のよ
うに、硬質導電粉末が各素線の隙間に入り込みにくく圧
着前に落ちてしまうこともなく、硬質導電粉末が200
メッシュより細かい場合のように、圧着時に各素線間や
素線−圧着端子間に打ち込まれる楔の効果が薄れて接触
抵抗の低減に寄与しないという不都合もない。
When the particle size of the metal powder is 80 to 400 mesh as described in claim 3, the metal powder is 80 mesh.
As in the case where the metal powder is coarser than the mesh, the metal powder does not easily enter the gaps between the individual wires and does not fall off before crimping. Also, there is no inconvenience that the metal powder is less likely to be crushed and does not contribute to an increase in the contact area, and when the particle diameter of the hard conductive powder is 70 to 200 mesh as described in claim 4, when the hard conductive powder is coarser than 70 mesh, As described above, it is difficult for the hard conductive powder to enter the gaps between the wires, and the hard conductive powder does not drop before the crimping.
There is no inconvenience that the effect of the wedge driven between the wires or between the wires and the crimp terminals at the time of crimping is weakened and does not contribute to the reduction of the contact resistance as in the case where the mesh is finer.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の一実施例の途中の工程における断面
図である。
FIG. 1 is a cross-sectional view showing a step in the middle of one embodiment of the present invention.

【図2】一実施例の異なる工程における断面図である。2A to 2D are cross-sectional views in different steps of one embodiment.

【図3】一実施例の一部の断面図である。FIG. 3 is a partial cross-sectional view of one embodiment.

【図4】一実施例の接触抵抗の測定結果を示す図であ
る。
FIG. 4 is a diagram showing a measurement result of contact resistance in one example.

【符号の説明】[Explanation of symbols]

1 素線 2 電線 3 圧着端子 4 金属粉 5 金属の粉末(硬質導電粉末) 1 Elementary wire 2 Electric wire 3 Crimp terminal 4 Metal powder 5 Metal powder (hard conductive powder)

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 複数の素線から成る電線の圧着部を圧着
端子により圧着する際に、前記素線材料よりも柔らかい
金属粉及び前記素線材料よりも硬い硬質導電粉末を前記
圧着部に塗布しておくことを特徴とする電線接合方法。
1. When crimping a crimp portion of an electric wire composed of a plurality of strands with a crimp terminal, a metal powder softer than the strand material and a hard conductive powder harder than the strand material are applied to the crimp portion. A method for joining electric wires, which is characterized in that
【請求項2】 複数の素線から成る電線の圧着部を圧着
端子により圧着する際に、常温で揮発性を有する有機溶
剤に前記素線材料よりも柔らかい金属粉及び前記素線材
料よりも硬い硬質導電粉末をそれぞれ懸濁したものを前
記圧着部に付着させておくことを特徴とする電線接合方
法。
2. When crimping a crimp portion of an electric wire composed of a plurality of strands with a crimp terminal, a metal powder softer than the strand material and harder than the strand material in an organic solvent volatile at room temperature. A method for joining electric wires, characterized in that a suspension of hard conductive powder is adhered to the crimp portion.
【請求項3】 前記金属粉の粒径が80〜400メッシ
ュであることを特徴とする請求項1または2記載の電線
接合方法。
3. The electric wire joining method according to claim 1, wherein the metal powder has a particle size of 80 to 400 mesh.
【請求項4】 前記硬質導電粉末の粒径が70〜200
メッシュであることを特徴とする請求項1,2または3
記載の電線接合方法。
4. The particle diameter of the hard conductive powder is 70 to 200.
A mesh, wherein the mesh is a mesh.
The electric wire joining method described.
【請求項5】 前記素線が軟銅または銅合金から成り、
前記金属粉が錫または鉛または半田から成ると共に、前
記硬質導電粉末が銅またはニッケルまたはタングステン
またはモリブデンのいずれかの金属の粉末から成ること
を特徴とする請求項1,2,3または4記載の電線接合
方法。
5. The wire is made of annealed copper or copper alloy,
The metal powder is made of tin, lead, or solder, and the hard conductive powder is made of a metal powder of copper, nickel, tungsten, or molybdenum. Wire joining method.
【請求項6】 前記素線がステンレスから成り、前記金
属粉が銅または錫または鉛またはアルミニウムまたは半
田から成ると共に、前記硬質導電粉末がニッケルまたは
タングステンまたはモリブデンのいずれかの金属の粉末
から成ることを特徴とする請求項1,2,3または4記
載の電線接合方法。
6. The wire is made of stainless steel, the metal powder is made of copper, tin, lead, aluminum or solder, and the hard conductive powder is made of a metal powder of nickel, tungsten or molybdenum. The electric wire joining method according to claim 1, 2, 3, or 4.
【請求項7】 前記素線がニッケルまたはニッケル合金
から成り、前記金属粉が銅または錫または鉛またはアル
ミニウムまたは半田から成ると共に、前記硬質導電粉末
がタングステンまたはモリブデンのいずれかの金属の粉
末から成ることを特徴とする請求項1,2,3または4
記載の電線接合方法。
7. The wire is made of nickel or a nickel alloy, the metal powder is made of copper, tin, lead, aluminum or solder, and the hard conductive powder is made of a metal powder of either tungsten or molybdenum. The claim 1, 2, 3, or 4 characterized in that
The electric wire joining method described.
【請求項8】 前記素線がアルミニウムまたはアルミニ
ウム合金から成り、少なくとも前記硬質導電粉末が銅ま
たは銅合金またはニッケルまたはタングステンまたはモ
リブデンのいずれかの金属の粉末から成ることを特徴と
する請求項1,2,3または4記載の電線接合方法。
8. The element wire is made of aluminum or an aluminum alloy, and at least the hard conductive powder is made of a powder of copper or a copper alloy or a metal of nickel, tungsten or molybdenum. The electric wire joining method according to 2, 3, or 4.
【請求項9】 前記素線が軟銅,ステンレス,ニッケル
またはアルミニウムから成り、少なくとも前記硬質導電
粉末が、チタン,タンタル,ニッケルなどの高融点金属
の窒化化合物または炭素化合物または硼素化合物のいず
れかの導電性セラミックス粉末から成ることを特徴とす
る請求項1,2,3または4記載の電線接合方法。
9. The conductive wire is made of annealed copper, stainless steel, nickel or aluminum, and at least the hard conductive powder is conductive of any one of a nitride compound of a refractory metal such as titanium, tantalum, nickel or a carbon compound or a boron compound. 5. The electric wire joining method according to claim 1, wherein the electric wire joining is performed with a conductive ceramic powder.
【請求項10】 前記有機溶剤がエタノールまたは正プ
ロピルアルコールまたはイソプロピルアルコールである
ことを特徴とする請求項2,3,4,5,6,7,8,
または9記載の電線接合方法。
10. The organic solvent is ethanol, propyl alcohol or isopropyl alcohol, or 2, 3, 4, 5, 6, 7, 8,
Alternatively, the electric wire joining method according to item 9.
JP12820595A 1995-05-26 1995-05-26 Method of joining electric wires Pending JPH08321332A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12820595A JPH08321332A (en) 1995-05-26 1995-05-26 Method of joining electric wires

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12820595A JPH08321332A (en) 1995-05-26 1995-05-26 Method of joining electric wires

Publications (1)

Publication Number Publication Date
JPH08321332A true JPH08321332A (en) 1996-12-03

Family

ID=14979084

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12820595A Pending JPH08321332A (en) 1995-05-26 1995-05-26 Method of joining electric wires

Country Status (1)

Country Link
JP (1) JPH08321332A (en)

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