JPH08163846A - Rotor for flat coreless motor - Google Patents
Rotor for flat coreless motorInfo
- Publication number
- JPH08163846A JPH08163846A JP32384594A JP32384594A JPH08163846A JP H08163846 A JPH08163846 A JP H08163846A JP 32384594 A JP32384594 A JP 32384594A JP 32384594 A JP32384594 A JP 32384594A JP H08163846 A JPH08163846 A JP H08163846A
- Authority
- JP
- Japan
- Prior art keywords
- rotor
- coil
- air
- coreless motor
- flat coreless
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Windings For Motors And Generators (AREA)
- Dc Machiner (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、偏平コアレスモータ
のロータのロータに係り、薄型に複数個の空心コイルを
載置して樹脂で一体モールドしたものの改良に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotor of a flat coreless motor, and relates to an improvement of a thin type in which a plurality of air-core coils are mounted and integrally molded with resin.
【0002】[0002]
【従来の技術】従来より、複数個の空心コイルを各巻終
わりを一括空中配線して樹脂で一体モールドしてなる偏
平コアレスモータのロータが知られている。最近におい
ては、リフロー技術の進歩により、図8に示すようにこ
れらの空心コイル1‥‥を厚み0.2ミリ程度の印刷配
線薄板2に載置し、各端末1a‥‥、1b‥‥を所定の
パターン2a‥‥、2b‥‥に半田結線したあと、一体
に樹脂モールド3してなるものがある。2. Description of the Related Art Conventionally, a flat coreless motor rotor is known in which a plurality of air-core coils are collectively air-wired at the end of each winding and integrally molded with resin. Recently, due to the progress of reflow technology, as shown in FIG. 8, these air-core coils 1 ... Are placed on a printed wiring thin plate 2 having a thickness of about 0.2 mm, and the terminals 1a ... 1b. There is one in which a predetermined pattern 2a ..., 2b ... Is soldered and then integrally molded with a resin.
【0003】[0003]
【発明が解決しようとする課題】ところが、この図8に
示すような構成であると、各空心コイル1は印刷配線薄
板2に粘着性接着等により接着したものであっても、樹
脂モールド時にゲート3aの反対側に破線で示すように
モールド時の圧力で移動してしまい、位置がアンバラン
スになってしまう欠点がある。しかも、コイルの移動に
伴い、結線部が断線しやすく、直径0.1以下の細線で
は対応できえないものであった。However, with the structure shown in FIG. 8, even if each air-core coil 1 is adhered to the printed wiring thin plate 2 by adhesive adhesion or the like, the gate is formed at the time of resin molding. As shown by the broken line on the opposite side of 3a, it moves due to the pressure at the time of molding, and there is a drawback that the position becomes unbalanced. Moreover, as the coil moves, the wire connection portion is likely to be broken, and a thin wire having a diameter of 0.1 or less cannot handle it.
【0004】この発明の目的は、上記のような問題点を
簡単な構成で解決しようとするもので、すなわち樹脂モ
ールド時の印刷配線薄板に載置した空心コイルの動きを
防ぐことにより特性の安定化を図ると共に、細線からな
る空心コイルであっても断線の問題が発生することのな
い偏平コアレスモータのロータを提供しようとするもの
である。An object of the present invention is to solve the above problems with a simple structure, that is, to prevent the movement of the air-core coil placed on the printed wiring thin plate during resin molding, thereby stabilizing the characteristics. The present invention aims to provide a rotor for a flat coreless motor which does not cause the problem of disconnection even with an air-core coil made of a thin wire.
【0005】[0005]
【課題を解決するための手段】上記の基本的な課題は、
請求項1に示す発明のように、印刷配線薄板に複数個の
空心コイルを載置し、各端末を所定のパターンに結線
後、空心コイル側から樹脂を流入させて一体モールドし
てなる偏平コアレスモータのロータにおいて、前記印刷
配線薄板にコイル位置決め用透孔を配し、この透孔に金
型のガイドを挿入させ、このガイドによってコイルの位
置決めをすると共に、モールド時の圧力によりコイルが
移動するのを防止させたことにより達成できる。そし
て、請求項2に示す発明のように、前記透孔はコイルの
内径に結線パターンをさけて少なくとも2個配されてい
るようにするがよい。また、請求項3に示す発明のよう
に、前記透孔はコイルの外径部に配されているようにし
てもよい。さらに、請求項4に示す発明のように、金型
のガイドはロータの厚み内の高さにして樹脂側は不貫通
になっているのが望ましい。より具体的には、請求項5
に示すように印刷配線薄板に空心コイルの内径から外径
に至る連通部を配し、モールド時にこの連通部を通って
樹脂を空心コイルの内径まで流入させるように構成する
のがよい。[Means for Solving the Problems] The above basic problems are
According to the invention as set forth in claim 1, a plurality of air-core coils are placed on a thin printed wiring board, each terminal is connected in a predetermined pattern, and a resin is introduced from the air-core coil side to integrally mold the flat coreless. In the rotor of the motor, a coil positioning through hole is arranged in the printed wiring thin plate, a guide of a mold is inserted into the through hole, the coil is positioned by this guide, and the coil is moved by pressure during molding. This can be achieved by preventing this. Further, as in the invention described in claim 2, it is preferable that at least two of the through holes are arranged in the inner diameter of the coil so as to avoid a connection pattern. Further, as in the invention described in claim 3, the through hole may be arranged on the outer diameter portion of the coil. Further, as in the invention according to claim 4, it is desirable that the guide of the mold is set to a height within the thickness of the rotor and the resin side is not penetrated. More specifically, claim 5
It is preferable that a printed wiring thin plate is provided with a communicating portion extending from the inner diameter to the outer diameter of the air-core coil, and the resin flows through the communicating portion to the inner diameter of the air-core coil as shown in FIG.
【0006】[0006]
【作用】請求項1に示すような上記課題達成手段によれ
ば、ガイドピンによってコイルの横方向(径方向)の動
きが防止できる。請求項2に示すように、ガイドピンを
コイルの内径に配したものでは、コイルの外径部に間隙
が少ないものに応用できる。請求項3に示すように、ガ
イドピンをコイルの外径部に立設されるようにしたもの
では、コイル内径が極めて小さいものに応用して好適と
なる。請求項4に示すように、ガイドピンをロータの厚
み肉の高さにして樹脂側を不貫通にすることによりロー
タの強度を損なうおそれがない。請求項5に示すよう
に、印刷配線薄板に空心コイルの内径から外径に至る連
通部を配し、モールド時に樹脂が空心コイルの内径まで
流入させるようにすれば、空心コイルは内径と外径で樹
脂モールドされるので、空心コイルの電磁振動が防止で
きると共に、ロータ自体の重量が増加することになる。According to the means for achieving the above object, the guide pin can prevent the coil from moving laterally (in the radial direction). As described in claim 2, the guide pin arranged on the inner diameter of the coil can be applied to a coil having a small outer diameter portion. As described in claim 3, the guide pin provided upright on the outer diameter portion of the coil is suitable for application to a coil having an extremely small inner diameter. As described in claim 4, there is no fear of impairing the strength of the rotor by making the guide pin thick enough to make the resin side non-penetrating. According to a fifth aspect of the present invention, the printed wiring thin plate is provided with a communicating portion extending from the inner diameter to the outer diameter of the air-core coil, and the resin is made to flow into the inner diameter of the air-core coil during molding. Since it is resin-molded with, the electromagnetic vibration of the air-core coil can be prevented and the weight of the rotor itself is increased.
【0007】[0007]
【第1の実施例】図1に示すものはこの発明の第1の実
施例として振動モータに用いられる偏心した偏平コアレ
スモータのロータの要部断面図であり、図2は同要部平
面図である。すなわち、3個の3角形の空心コイル1‥
‥を厚み0.2ミリ程度の拡開した扇型の印刷配線薄板
2に両面粘着テープTによって接着載置してなるもので
あるが、印刷配線薄板2には各空心コイル1‥‥の内径
のコーナに臨む位置に各々3個のコイル位置決め用透孔
H‥‥が配され、その内側には巻始め結線用パターン2
a‥‥が形成されると共に、外径の肩近傍には、巻終わ
り結線用パターン2b‥‥が形成されている。前記空心
コイル1‥‥の巻始め、巻終わり端末1a‥‥、1b‥
‥はそれぞれ予備半田されている。[First Embodiment] FIG. 1 is a sectional view of an essential part of a rotor of an eccentric flat coreless motor used in a vibration motor as a first embodiment of the present invention, and FIG. 2 is a plan view of the essential part. Is. That is, three triangular air-core coils 1 ...
Is attached to the fan-shaped printed wiring thin plate 2 having a thickness of about 0.2 mm by a double-sided adhesive tape T. The printed wiring thin plate 2 has an inner diameter of each air-core coil 1. Of the three coil positioning through holes H ... Are arranged at the positions facing the corners, and the winding start connection pattern 2 is provided inside thereof.
are formed, and winding end connection patterns 2b are formed near the shoulder of the outer diameter. Winding start, winding end terminals 1a, ..., 1b ..
Each is pre-soldered.
【0008】これらの空心コイル1‥‥を印刷配線薄板
2‥‥に載置させるには、図3に示すように前記透孔H
‥‥に合わせたガイドピンP‥‥を有する治具Jに予め
クリーム半田を各結線パターン2a‥‥、2b‥‥に印
刷させておいた印刷配線薄板2に、透孔H‥‥をガイド
ピンP‥‥にはめればよい。In order to mount these air-core coils 1 ... On the printed wiring thin plates 2 ... As shown in FIG.
A jig J having a guide pin P matched with ... is provided with a through hole H in the printed wiring thin plate 2 on which cream solder has been printed in advance in each connection pattern 2a ... 2b. You can put it in P.
【0009】各空心コイル1‥‥の各端末1a‥‥、1
b‥‥は予備半田されているので、治具Jにセットされ
たままリフローすることにより容易に半田結線される。
その後、金型に植設させている前記透孔H‥‥に合わせ
たガイドポールG‥‥に合わせて同金型に入れ、上方か
らピンゲートに高摺動性樹脂3で射出成形させることに
より偏平コアレスモータのロータとして構成される。図
中、鎖線で示すものは、空心コイル1‥‥の反対面に一
体に印刷された整流子パターン2c‥‥であり、2dは
ロータを回転自在に支承させるための軸受け孔、3aは
ゲートである。ガイドポールGのために、ゲート口3a
から射出成形しても空心コイル1‥‥は射出成形時の圧
力で動いてしまうおそれはない。Each terminal 1a of each air-core coil 1 ...
Since b ... Are pre-soldered, they can be easily soldered by reflowing while still set in the jig J.
After that, the guide poles G are fitted into the through holes H, which are set in the mold, and are inserted into the mold. It is configured as a rotor of a coreless motor. In the figure, what is shown by a chain line is a commutator pattern 2c, which is integrally printed on the opposite surface of the air-core coil 1, ..., 2d is a bearing hole for rotatably supporting the rotor, and 3a is a gate. is there. Gate opening 3a for the guide pole G
Even if injection molding is performed, the air-core coils 1 ... Do not move due to the pressure during injection molding.
【0010】[0010]
【第2の実施例】図4に示すものは、この発明の第2の
実施例として空心コイル11‥‥は内径が小さく、この
内径に透孔Hを設ける余裕のない小型なロータに用いた
平面図であり、ガイドピンP及びガイドポールGを挿入
する透孔Hは空心コイルの外径の部分が押さえられるよ
うになっている。その他の構造については図1と同等で
あるので、同一符号を記することによりその説明を省略
したい。なお、ガイドポールGはロータの厚みの半分程
度とし、ガイドポールGの上面は樹脂が充填されるよう
にするのが樹脂の流入が容易となるので望ましい。この
ようにすると、内径の小さな、すなわち小型なロータに
用いて好適なものとなる。[Second Embodiment] As shown in FIG. 4, the second embodiment of the present invention is used for a small rotor in which the air-core coil 11 has a small inner diameter and a through hole H cannot be provided in this inner diameter. It is a plan view, and the through hole H into which the guide pin P and the guide pole G are inserted is designed to hold down the outer diameter portion of the air-core coil. Since the other structures are the same as those in FIG. 1, the description thereof will be omitted by giving the same reference numerals. It is desirable that the guide pole G is about half the thickness of the rotor, and that the upper surface of the guide pole G is filled with the resin, because the resin can easily flow in. This makes it suitable for use in a rotor having a small inner diameter, that is, a small rotor.
【0011】[0011]
【第3の実施例】図5に示すものは、この発明の第3の
実施例として通常回転型偏平コアレスモータのロータの
平面図で、空心コイル111は、円盤形の印刷配線薄板
22に120゜間隔で等分配置されており、巻幅で決ま
る内径部の両端にガイドとなるように透孔Hが設けられ
ている。その他の構成については、上記の第1の実施例
と同等であるので同一符号を記してその説明を省略した
い。[Third Embodiment] FIG. 5 is a plan view of a rotor of a normal rotation type flat coreless motor as a third embodiment of the present invention, in which an air-core coil 111 is provided on a disk-shaped printed wiring thin plate 22. The holes H are arranged at equal intervals, and through holes H are provided at both ends of the inner diameter portion determined by the winding width so as to serve as guides. Other configurations are the same as those in the first embodiment, and therefore, the same reference numerals are given and the description thereof is omitted.
【0012】[0012]
【第4の実施例】図6に示すものは、第1の実施例を変
形させた第4の実施例の平面図であり、その特徴とする
ところは、印刷配線薄板2に各空心コイル1の内径から
外径に至る連通孔2d‥‥を配し、高摺動性で比較的高
密度の樹脂33で一体モールドするとき、図7の断面図
で示すように内径にまで樹脂33が連通孔2e‥‥を通
って充填されるようにしたものである。この場合も金型
のガイドポールGはロータの厚みの半分の高さであるの
がよい。[Fourth Embodiment] FIG. 6 is a plan view of a fourth embodiment which is a modification of the first embodiment. When the through holes 2d ... Are arranged from the inner diameter to the outer diameter and are integrally molded with the resin 33 having a high slidability and a relatively high density, the resin 33 communicates with the inner diameter as shown in the sectional view of FIG. It is designed to be filled through the holes 2e. In this case as well, the guide pole G of the mold is preferably half the height of the rotor.
【0013】このようにすると、空心コイル1は内径と
外径が樹脂33で押さえこまれるので電磁振動音がとじ
こめられ、機械的ノイズが軽減されるし、ロータの重量
が増加するので、振動モータとして用いると好都合とな
る。In this way, since the inner diameter and the outer diameter of the air-core coil 1 are held by the resin 33, electromagnetic vibration noise is trapped, mechanical noise is reduced, and the weight of the rotor is increased. It is convenient to use as.
【0014】[0014]
【発明の効果】この発明は、上記のように印刷配線薄板
コイル位置決め用透孔を配するという簡単な構成で、空
心コイルの樹脂成形時の動きを防止して特性の安定化を
図ると共に、断線問題を解決した偏平コアレスモータの
ロータを提供できる。内径にも樹脂を充填させる構成に
すれば、空心コイルの電磁ノイズをとじこめるものも可
能となるし、重量の増加ができるので振動モータとして
用いると特に効果的である。As described above, the present invention has a simple structure in which the through holes for positioning the printed wiring thin plate coils are arranged as described above, and the movement of the air-core coil during resin molding is prevented and the characteristics are stabilized. It is possible to provide a rotor for a flat coreless motor that solves the disconnection problem. If the inner diameter is also filled with resin, it is possible to confine the electromagnetic noise of the air-core coil, and the weight can be increased, so that it is particularly effective when used as a vibration motor.
【図1】本発明の偏平コアレスモータのロータの第1の
実施例として偏心させたロータの要部断面図である。FIG. 1 is a cross-sectional view of essential parts of a eccentric rotor as a first embodiment of a flat coreless motor rotor according to the present invention.
【図2】同要部平面図である。FIG. 2 is a plan view of the same main part.
【図3】同ロータを生産するための治具の要部斜視図で
ある。FIG. 3 is a perspective view of a main part of a jig for producing the rotor.
【図4】同第2の実施例としてより小形にしたロータの
要部平面図である。FIG. 4 is a plan view of a main part of a smaller rotor according to the second embodiment.
【図5】同第3の実施例として通常回転型偏平コアレス
モータのロータの要部平面図である。FIG. 5 is a plan view of an essential part of a rotor of a normal rotation type flat coreless motor as a third embodiment.
【図6】同第4の実施例として上記第1の実施例の変形
例としたロータの要部平面図である。FIG. 6 is a plan view of a main portion of a rotor as a modified example of the first embodiment as the fourth embodiment.
【図7】同ロータの要部断面図である。FIG. 7 is a cross-sectional view of essential parts of the rotor.
【図8】従来の偏平コアレスモータのロータの要部平面
図である。FIG. 8 is a plan view of a main portion of a rotor of a conventional flat coreless motor.
1,11,111 空心コイル 1a 巻始め端末 1b 巻終わり端末 2,22 印刷配線薄板 2a 巻始め結線用パターン 2b 巻終わり結線用パターン 3,33 樹脂 H コイル位置決め用透孔 P ガイドピン J 治具 G ガイドポール 2c 整流子パターン 2d 軸受け孔 3a,33a ゲート 1,11,111 Air-core coil 1a Winding start end 1b Winding end end 2,22 Printed wiring thin plate 2a Winding start wiring pattern 2b Winding end wiring pattern 3,33 Resin H Coil positioning through hole P Guide pin J Jig G Guide pole 2c Commutator pattern 2d Bearing holes 3a, 33a Gate
Claims (5)
置し、各端末を所定のパターンに結線後、空心コイル側
から樹脂を流入させて一体モールドしてなる偏平コアレ
スモータのロータにおいて、前期印刷配線薄板にコイル
位置決め用透孔を配し、この透孔に金型のガイドを挿入
させ、このガイドによってコイルの位置決めをすると共
に、モールド時の圧力によりコイルが移動するのを防止
させた偏平コアレスモータのロータ。1. A rotor for a flat coreless motor, comprising a plurality of air-core coils mounted on a thin printed wiring board, each terminal being connected in a predetermined pattern, and resin being flowed in from the air-core coil side to be integrally molded. In the previous period, a through hole for coil positioning was placed in the printed wiring thin plate, a guide of the mold was inserted into this through hole, and the coil was positioned by this guide, and the coil was prevented from moving due to pressure during molding. Flat coreless motor rotor.
ンをさけて少なくとも2個配されている請求項1に記載
の偏平コアレスモータのロータ。2. The rotor of a flat coreless motor according to claim 1, wherein at least two through holes are arranged inside the coil so as to avoid a wire connection pattern.
る請求項1に記載の偏平コアレスモータのロータ。3. The rotor of a flat coreless motor according to claim 1, wherein the through hole is arranged in an outer diameter portion of the coil.
さにして樹脂側は不貫通となっている請求項1ないし3
のいずれか1つに記載の偏平コアレスモータのロータ。4. The guide of the mold is made thicker than the rotor, and the resin side is not penetrated.
A rotor for a flat coreless motor according to any one of items 1.
径に至る連通部を配し、モールド時にこの連通部を通っ
て樹脂を空心コイルの内径まで流入するようにした請求
項1ないし4のいずれか1つに記載の偏平コアレスモー
タのロータ。5. The printed wiring thin plate is provided with a communicating portion extending from the inner diameter to the outer diameter of the air-core coil, and the resin flows through the communicating portion to the inner diameter of the air-core coil during molding. A rotor for a flat coreless motor according to any one of claims.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32384594A JP3179669B2 (en) | 1994-11-30 | 1994-11-30 | Rotor of flat coreless motor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32384594A JP3179669B2 (en) | 1994-11-30 | 1994-11-30 | Rotor of flat coreless motor |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001031431A Division JP3407803B2 (en) | 2001-02-07 | 2001-02-07 | Method for manufacturing rotor of flat coreless motor |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08163846A true JPH08163846A (en) | 1996-06-21 |
JP3179669B2 JP3179669B2 (en) | 2001-06-25 |
Family
ID=18159234
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32384594A Expired - Fee Related JP3179669B2 (en) | 1994-11-30 | 1994-11-30 | Rotor of flat coreless motor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3179669B2 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1026812A2 (en) * | 1999-01-29 | 2000-08-09 | Tokyo Parts Industrial Co., Ltd. | Eccentric commutator |
EP1037362A2 (en) * | 1999-03-15 | 2000-09-20 | Tokyo Parts Industrial Co., Ltd. | Eccentric rotor |
KR100419433B1 (en) * | 2000-08-11 | 2004-02-18 | 도쿄파츠고교 가부시키가이샤 | Disk-type eccentric rotor and flat-type vibrator motor having the rotor |
KR100431056B1 (en) * | 1998-07-06 | 2004-06-16 | 삼성전기주식회사 | Single vibration motor |
KR100529583B1 (en) * | 1998-11-27 | 2005-11-17 | 도쿄파츠고교 가부시키가이샤 | A flat coreless vibrator motor having a eccentric rotor |
JP2016156383A (en) * | 2015-02-23 | 2016-09-01 | 株式会社ショーワ | Housing structure and steering device |
CN106972683A (en) * | 2017-04-01 | 2017-07-21 | 浙江省东阳市东磁诚基电子有限公司 | A kind of horizontal vibration linear motor FPC and lead-out wires of coil structure |
-
1994
- 1994-11-30 JP JP32384594A patent/JP3179669B2/en not_active Expired - Fee Related
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100431056B1 (en) * | 1998-07-06 | 2004-06-16 | 삼성전기주식회사 | Single vibration motor |
KR100529583B1 (en) * | 1998-11-27 | 2005-11-17 | 도쿄파츠고교 가부시키가이샤 | A flat coreless vibrator motor having a eccentric rotor |
EP1026812A2 (en) * | 1999-01-29 | 2000-08-09 | Tokyo Parts Industrial Co., Ltd. | Eccentric commutator |
EP1026812A3 (en) * | 1999-01-29 | 2001-08-16 | Tokyo Parts Industrial Co., Ltd. | Eccentric commutator |
US6674202B2 (en) | 1999-01-29 | 2004-01-06 | Tokyo Parts Industrial Co., Ltd. | Eccentric commutator for vibrator motor |
EP1037362A2 (en) * | 1999-03-15 | 2000-09-20 | Tokyo Parts Industrial Co., Ltd. | Eccentric rotor |
EP1037362A3 (en) * | 1999-03-15 | 2001-08-16 | Tokyo Parts Industrial Co., Ltd. | Eccentric rotor |
EP1467467A2 (en) * | 1999-03-15 | 2004-10-13 | Tokyo Parts Industrial Co., Ltd. | Eccentric rotor |
EP1467467A3 (en) * | 1999-03-15 | 2005-12-28 | Tokyo Parts Industrial Co., Ltd. | Eccentric rotor |
KR100419433B1 (en) * | 2000-08-11 | 2004-02-18 | 도쿄파츠고교 가부시키가이샤 | Disk-type eccentric rotor and flat-type vibrator motor having the rotor |
JP2016156383A (en) * | 2015-02-23 | 2016-09-01 | 株式会社ショーワ | Housing structure and steering device |
CN106972683A (en) * | 2017-04-01 | 2017-07-21 | 浙江省东阳市东磁诚基电子有限公司 | A kind of horizontal vibration linear motor FPC and lead-out wires of coil structure |
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