JPH0813450B2 - Method of manufacturing artificial marble - Google Patents

Method of manufacturing artificial marble

Info

Publication number
JPH0813450B2
JPH0813450B2 JP3911987A JP3911987A JPH0813450B2 JP H0813450 B2 JPH0813450 B2 JP H0813450B2 JP 3911987 A JP3911987 A JP 3911987A JP 3911987 A JP3911987 A JP 3911987A JP H0813450 B2 JPH0813450 B2 JP H0813450B2
Authority
JP
Japan
Prior art keywords
weight
resin
inorganic
sheet
marble
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP3911987A
Other languages
Japanese (ja)
Other versions
JPS63207610A (en
Inventor
正泰 上條
孔万 久保田
鉄雄 高木
士朗 徳増
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kohjin Holdings Co Ltd
Original Assignee
Kohjin Holdings Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kohjin Holdings Co Ltd filed Critical Kohjin Holdings Co Ltd
Priority to JP3911987A priority Critical patent/JPH0813450B2/en
Publication of JPS63207610A publication Critical patent/JPS63207610A/en
Publication of JPH0813450B2 publication Critical patent/JPH0813450B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Producing Shaped Articles From Materials (AREA)

Description

【発明の詳細な説明】 (発明の技術分野) 本発明は人工大理石の製造法に関し、更に詳しくはセ
ルロース系繊維、有機又は無機繊維、屈折率が2.0以下
の無機質充填材等を必須構成要素として湿式抄紙法又は
それに準じた方法によりシート状にし、該シート状物に
合成樹脂を含浸・乾燥した後、複数枚積層し熱圧成形す
る事を特徴とする人工大理石の製造方法に関するもので
ある。
Description: TECHNICAL FIELD OF THE INVENTION The present invention relates to a method for producing artificial marble, more specifically, cellulose-based fibers, organic or inorganic fibers, inorganic fillers having a refractive index of 2.0 or less as essential constituent elements. The present invention relates to a method for producing an artificial marble, which comprises forming a sheet by a wet papermaking method or a method similar thereto, impregnating and drying the synthetic resin in the sheet, and laminating a plurality of sheets and thermoforming.

(従来技術及び問題点) 従来、人工大理石あるいは大理石外観を有するシート
の製造方法としては、合成樹脂化粧板用原紙(通称チタ
ン紙)と称する酸化チタンを含有する化粧板用原紙の表
面に大理石模様を印刷した後、メラミン樹脂等の熱硬化
樹脂を含浸・乾燥したものを表層に配し、コアー紙と称
する未晒クラフト紙にフェノール樹脂を含浸・乾燥した
ものを数枚その下に積層した状態で熱圧成形したいわゆ
る高圧メラミン化粧板、メチルメタアクリレート樹脂の
如き熱可塑性アクリル樹脂系モノマー及びポリマーと水
酸化アルミニウムの如き無機質充填材を混練後、押し出
し成形して板状にしたもの、あるいは、不飽和ポリエス
テル樹脂の如き熱硬化性樹脂に無機質充填材を混練した
後成形硬化させたものが公知技術として知られている。
しかしながらこれら従来技術にはそれぞれ重大な欠点の
ある事が判明した。即ちチタン紙の表面に大理石模様を
印刷したものを表層に配してコアー紙と積層し熱圧成形
したいわゆる高圧メラミン化粧板は見た目には疑似大理
石の様に見えるが表面のみのイミテーションであり、天
然大理石の無機質感、透明感、重量感等の質感には到底
及ばない。一方、熱可塑性樹脂モノマー及びポリマーに
無機充填材を混練して押し出し成形したものは無機質
感、透明感、重量感等は天然大理石に匹敵するものもあ
るが、耐衝撃性、耐熱性、耐摩耗性等のいわゆる板の物
理的特性は弱く板の厚味も余り薄くできない等の欠点が
あった。更に熱硬化性不飽和ポリエステル樹脂に無機質
充填材を混練・成形し、硬化させたものは無機質感、透
明感、重量感が劣り、又、樹脂板の厚味も余り薄くでき
ない等の欠点があった。以上の様に従来技術による人工
大理石の製造法ではそれぞれ欠点があり、無機質感、透
明感、重量感等の質感、更には物理特性も兼備し板の厚
味も相当薄くできる様な不能の人工大理石製造法はなか
った。
(Prior Art and Problems) Conventionally, as a method of manufacturing artificial marble or a sheet having a marble appearance, a marble pattern is formed on the surface of a base paper for a decorative board containing titanium oxide called a base paper for a synthetic resin decorative board (commonly called titanium paper). After printing, heat-curable resin such as melamine resin impregnated and dried is placed on the surface layer, and unbleached kraft paper called core paper is impregnated with phenol resin and dried, and several sheets are laminated under it. So-called high-pressure melamine decorative board hot-pressed with, a thermoplastic acrylic resin-based monomer and polymer such as methyl methacrylate resin and an inorganic filler such as aluminum hydroxide are kneaded and then extruded into a plate-like shape, or It is known in the art that a thermosetting resin such as an unsaturated polyester resin is kneaded with an inorganic filler and then molded and cured. You.
However, each of these conventional techniques has been found to have serious drawbacks. That is, the so-called high-pressure melamine decorative board, which is obtained by laying a marble pattern printed on the surface of titanium paper on the surface and laminating it with core paper, looks like pseudo marble, but it is an imitation of only the surface, It does not match the inorganic texture, transparency, and weight of natural marble. On the other hand, thermoplastic resin monomers and polymers are kneaded with an inorganic filler and extruded, but some have an inorganic texture, transparency, and weight that are comparable to natural marble, but impact resistance, heat resistance, and abrasion resistance. The so-called physical properties of the plate, such as properties, are weak, and the thickness of the plate cannot be too thin. Furthermore, the thermosetting unsaturated polyester resin is kneaded and molded with an inorganic filler and cured, and the cured product has inferior inorganic texture, transparency, and weight, and the resin plate cannot be thinned too much. It was As described above, each of the conventional methods for producing artificial marble has its drawbacks, and it is impossible to use artificial textures that have inorganic texture, transparency, weight, and other physical characteristics, and can also be used to significantly reduce the thickness of the plate. There was no marble manufacturing method.

(問題点を解決する為の手段) 本発明者らはかかる従来技術の問題点を解決するため
に鋭意検討を重ねた結果、天然大理石に優るとも劣らな
い質感と天然大理石よりもはるかに優れた物理特性を兼
備した人工大理石の製造方法として本発明の完成に到達
した。
(Means for Solving Problems) As a result of intensive studies conducted by the present inventors in order to solve the problems of the prior art, the texture is not inferior to natural marble and far superior to natural marble. The present invention has been completed as a method for producing an artificial marble having physical properties.

即ち、A:セルロース系繊維類20〜80重量%、B:セルロ
ース系以外の有機又は無機繊維類2〜40重量%、C:屈折
率が2.0以下の無機質充填材10〜70重量%を主成分とす
る混合物を水分散体となし、湿式抄紙法又はそれに準じ
た方法によりシート状となし、次いで合成樹脂(以降、
含浸用樹脂という)を含浸し、必要により乾燥した後、
複数枚を積層し、熱圧成形する事により、人工大理石を
得るものである。該シート状物に合成樹脂を含浸させる
場合、合成樹脂量はシート状物100重量部に対し100〜15
0重量部の範囲で含浸させる事が望ましい。セルロース
系繊維類は、湿式抄紙法又はそれに準じた方法により、
シート状にする際の強度付与効果と無機質充填材を担持
する効果があるが、20重量%未満においてはシート状物
の強度が弱くなりすぎ、樹脂含浸、熱圧成形時に破断が
起こり好ましくない。一方80重量%以上においては強度
的には問題ないが、無機質感、透明感等の意匠性が劣り
好ましくない。これらセルロース系繊維類としてはコッ
トンリンターパルプ、晒サルファイトパルプ(NBSP,LBS
P)、晒クラフトパルプ(NBKP,LBKP)、溶解パルプ(D
P)等が例示されるが、これらに限られるものではな
い。又、セルロース系繊維以外の有機又は無機繊維類
(以降非セルロース系繊維という。)が入る事により寸
法安定性、耐摩耗性、耐衝撃性、耐熱性等の成形板とし
ての物理特定が著しく向上する効果を有するが、2重量
%未満では物理特性向上の効果がなく40重量%を超える
とシート状物としての層間強度が弱くなり、樹脂含浸時
及び熱圧成形時に破断が起こり易くなり好ましくない。
これら非セルロース系繊維としてはガラス長繊維(チョ
ップドストランド)、ガラス短繊維(マイクロガラ
ス)、アルミナシリカ繊維(セラミックファイバー)、
アルミナ繊維、ムライト繊維、石英繊維、高珪酸ガラス
繊維、熔融シリカ繊維、フォスフェート繊維、ロックウ
ール、チタン酸カリ繊維、ジルコニアファイバー、硫酸
カルシウム繊維、ボロン繊維、等の無機繊維、及びポリ
エステル、ナイロン、ビニロン、PVAレーヨン、ポリク
ラール、PP、アラミド、カイノール繊維等の合成有機繊
維等が例示されるがこれらに限られるものではない。こ
れらの中では特に水分散性が良く、無色、透明であり、
寸法安定性耐摩耗性、耐熱性、耐衝撃性等の物理特性の
全てに有効である合成無機繊維が良く、中でも平均繊維
径が10μ以下であり、平均繊維長が8mm乃至100μのもの
が望ましい。又、C:屈折率が2.0以下の無機質充填材
(以降、単に無機質充填材という。)を入れる事によ
り、合成樹脂を板にした時のプラスチック感(軽く、柔
かく、深みがない感じ)を打ち消し、重く、硬く、深み
のある無機質感を付与する事ができる。これらの無機質
感は、人工大理石においては非常に重要な要素であり、
これが備わっていなければ単なるプラスチックの板とな
ってしまい商品価値が著しく低下する。10重量%未満で
は無機質感が不足し、70重量%以上ではシートの強度が
弱くなり、樹脂含浸時、熱圧成形時等に破断し易くな
る。これら無機質充填材としては例えばケイ石、ケイ
砂、ケイ藻土、カオリン、ハロイサイト、モンモリロナ
イト、ベントナイト、ゼオライト、リン鉱石、ダイアヌ
ポア、ギプサイト、ボーキサイト、粘土状雲母(セリサ
イト、イライト)バーミキュライト、酸性白土、陶石、
ろう石、長石、石灰石、ケイ灰石、石膏、ドロマイト、
マグネサイト、滑石などの天然無機物、水酸化アルミニ
ウム、水酸化マグネシウム、水酸化カルシウム等の水不
溶性金属水酸化物、トベルモナイト、ゾノトライト等の
ケイ酸カルシウム系水和物、カルシウムアルミネート水
和物、カルシウムスルホアルミネート水和物等の各種酸
化物の水和物、アルミナ、シリカ、含水ケイ酸、球状シ
リカ、マグネシア、酸化亜鉛、スピネル、合成コージラ
イト、合成ムライト、合成ゼオライト、合成炭酸カルシ
ウム、リン酸カルシウム、硫酸バリウム、炭酸マグネシ
ウム等の合成無機物などの粉末あるいは長さがおおむね
100μ以下の微細な繊維状物が挙げられる。なお、ウイ
スカー状物、鱗片状物、フレーク状物も含まれる。これ
らの無機質充填材はその屈折率が2.0以下である事が必
要条件である。屈折率が2.0を越えるものは熱圧成形し
た場合に透明感が出ず、好ましくない。しかし、透明度
及び色調を調節する意味から酸化チタン等の屈折率が2.
0を越える無機質顔料を5重量%以内に限定して使用す
る事ができる。又、無機質充填材は比重、色もさまざま
であるが目的とする人工大理石の質感、色、透明度等に
合わせて1種又は2種以上を適宜選択すれば良い。
That is, A: 20 to 80% by weight of cellulosic fibers, B: 2 to 40% by weight of organic or inorganic fibers other than cellulosics, C: 10 to 70% by weight of inorganic filler having a refractive index of 2.0 or less as a main component The mixture is formed into an aqueous dispersion, and formed into a sheet by a wet papermaking method or a method similar thereto, and then a synthetic resin (hereinafter,
Impregnated resin), after drying if necessary,
An artificial marble is obtained by laminating a plurality of sheets and thermoforming. When the sheet-shaped material is impregnated with the synthetic resin, the amount of the synthetic resin is 100 to 15 per 100 parts by weight of the sheet-shaped material.
It is desirable to impregnate in the range of 0 parts by weight. Cellulosic fibers, by a wet papermaking method or a method similar thereto,
Although it has an effect of imparting strength in forming a sheet and an effect of supporting an inorganic filler, if the amount is less than 20% by weight, the strength of the sheet becomes too weak, and it is not preferable because breakage occurs during resin impregnation and thermocompression molding. On the other hand, when it is 80% by weight or more, there is no problem in strength, but the design properties such as inorganic texture and transparency are poor, which is not preferable. These cellulosic fibers include cotton linter pulp and bleached sulfite pulp (NBSP, LBS
P), bleached kraft pulp (NBKP, LBKP), dissolving pulp (D
P) and the like are exemplified, but the invention is not limited thereto. In addition, the inclusion of organic or inorganic fibers other than cellulosic fibers (hereinafter referred to as non-cellulosic fibers) significantly improves the physical identification of molded plates such as dimensional stability, abrasion resistance, impact resistance, and heat resistance. However, if it is less than 2% by weight, there is no effect of improving physical properties, and if it exceeds 40% by weight, the interlaminar strength as a sheet-like material becomes weak, and breakage easily occurs during resin impregnation and thermocompression molding, which is not preferable. .
These non-cellulosic fibers include long glass fibers (chopped strands), short glass fibers (micro glass), alumina silica fibers (ceramic fibers),
Alumina fiber, mullite fiber, quartz fiber, high silicate glass fiber, fused silica fiber, phosphate fiber, rock wool, potassium titanate fiber, zirconia fiber, calcium sulfate fiber, inorganic fiber such as boron fiber, and polyester, nylon, Examples thereof include synthetic organic fibers such as vinylon, PVA rayon, polyclar, PP, aramid, and kynol fiber, but are not limited thereto. Among these, water dispersibility is particularly good, it is colorless and transparent,
Synthetic inorganic fibers that are effective for all physical properties such as dimensional stability, abrasion resistance, heat resistance, and impact resistance are preferable, and among them, average fiber diameter of 10μ or less, and average fiber length of 8mm to 100μ are desirable. . In addition, C: By adding an inorganic filler having a refractive index of 2.0 or less (hereinafter, simply referred to as an inorganic filler), the plastic feel (lightness, softness, no depth) when using synthetic resin as a plate is canceled. It can give a heavy, hard, and deep inorganic texture. These inorganic textures are very important factors in artificial marble,
If this is not provided, it will simply be a plastic plate and the commercial value will drop significantly. If it is less than 10% by weight, the inorganic texture will be insufficient, and if it is 70% by weight or more, the strength of the sheet will be weak and the sheet will be easily broken during resin impregnation, thermocompression molding and the like. Examples of these inorganic fillers include silica stone, silica sand, diatomaceous earth, kaolin, halloysite, montmorillonite, bentonite, zeolite, phosphate rock, dianepore, gypsite, bauxite, clay-like mica (serisite, illite) vermiculite, acid clay, Pottery stone,
Wax, feldspar, limestone, wollastonite, gypsum, dolomite,
Natural inorganic substances such as magnesite and talc, water-insoluble metal hydroxides such as aluminum hydroxide, magnesium hydroxide and calcium hydroxide, calcium silicate hydrates such as tvermonite and xonotlite, calcium aluminate hydrate and calcium Hydrate of various oxides such as sulfoaluminate hydrate, alumina, silica, hydrous silicic acid, spherical silica, magnesia, zinc oxide, spinel, synthetic cordierite, synthetic mullite, synthetic zeolite, synthetic calcium carbonate, calcium phosphate, Powder or length of synthetic inorganic substances such as barium sulfate and magnesium carbonate
A fine fibrous material having a size of 100 μ or less can be used. Note that whiskers, scales, and flakes are also included. It is a necessary condition that the refractive index of these inorganic fillers is 2.0 or less. Those having a refractive index of more than 2.0 are not preferable because they do not give a transparent feeling when subjected to thermocompression molding. However, the refractive index of titanium oxide etc. is 2. because of the meaning of adjusting transparency and color tone.
Inorganic pigments exceeding 0 can be used within a limit of 5% by weight. Further, the inorganic filler has various specific gravities and colors, but one kind or two or more kinds may be appropriately selected according to the desired texture, color, transparency and the like of the artificial marble.

更に又、必要に応じて抄紙用助剤として水溶性尿素樹
脂、メラミン樹脂、カチオン化澱粉、CMC、ポリアミド
ポリアミンエピクロルヒドリン樹脂、ポリイミン樹脂、
水溶性アクリル樹脂、等のWET紙力増強剤、更には高分
子凝集剤としてアニオン系ポリマー(例:ポリアクリル
酸ナトリウム、ポリアクリルアミドなどの部分加水分解
物の塩、マレイン酸共重合物の塩)、カチオン系ポリマ
ー(例:ポリアクリルアミドの部分加水分解物など)、
ノニオン系ポリマー(例:ポリアクリルアミド、ポリビ
ニルアルコール、PEO)あるいはトロロアオイなどの天
然の曳糸性高分子も使用しても良い。更にその他の硫酸
バンド、アルミン酸ソーダ、ポリリン酸ソーダ、シラン
カップリング剤等の補助薬剤、更には顔料としてモリブ
デンレッド、ベンガラ、群青、コバルト紫、コバルト
緑、コバルト青、紺青、等の無機系顔料、あるいは不溶
性アゾ系、アゾレーキ系、フタロシアニン系、トリフェ
ニルメタン系、キナクリドン系、チオインジゴ系、ジオ
キサジン系、ペリノンペリレン系、イソインドリノン
系、フルオルビン系、カントラキノン系、ピロコリン
系、カップリング型アゾ系、縮合型アゾ系、金属錯塩系
等の有機顔料も使用できる。
Furthermore, if necessary, water-soluble urea resin, melamine resin, cationized starch, CMC, polyamide polyamine epichlorohydrin resin, polyimine resin as a papermaking auxiliary,
WET paper strength enhancer such as water-soluble acrylic resin, and anionic polymer as a polymer flocculant (eg, salt of partially hydrolyzed sodium polyacrylate, polyacrylamide, etc., salt of maleic acid copolymer) , Cationic polymers (eg polyacrylamide partially hydrolyzed products, etc.),
Natural spinnable polymers such as nonionic polymers (eg, polyacrylamide, polyvinyl alcohol, PEO) or Troloois may also be used. In addition, other sulfuric acid bands, auxiliary agents such as sodium aluminate, sodium polyphosphate, and silane coupling agents, and as pigments, inorganic pigments such as molybdenum red, red iron oxide, ultramarine blue, cobalt purple, cobalt green, cobalt blue, and navy blue. Or insoluble azo type, azo lake type, phthalocyanine type, triphenylmethane type, quinacridone type, thioindigo type, dioxazine type, perinone perylene type, isoindolinone type, fluorvin type, canthraquinone type, pyrocholine type, coupling type azo type Organic pigments such as condensed azo type and metal complex salt type can also be used.

この様な構成要素を水中に分散して水分散体となし、
湿式抄紙法又はそれに準じた方法により抄紙し、乾燥し
てシート状となす。ここに、湿式抄紙法又はそれに準じ
た方法とは、例えば帯状、円筒状、角型状等の過網、
過布、もしくは過板のような過媒体の上に前記水
分散液を流した後、又はこれらの過媒体で挾むなどし
た後、例えば自然過、あるいは減圧過などの操作に
より過してシート状とする方法の総称である。
Dispersing such components in water to form an aqueous dispersion,
Paper is formed by a wet papermaking method or a method similar thereto, and dried to form a sheet. Here, the wet papermaking method or a method similar thereto means, for example, a hypernet such as a belt, a cylinder or a square.
After passing the water dispersion liquid on an over medium such as a cloth or a plate, or after sandwiching with such an over medium, the sheet is passed by an operation such as natural over or under reduced pressure. It is a general term for the method of forming.

これらのシート化を連続的に行なう方法としては従来
より公知の長網状、円網状、円網フォーマー式、傾斜金
網式等の湿式抄紙機がある。
As a method for continuously forming these sheets, there are conventionally known wet paper machines such as a long-mesh form, a cylinder form, a cylinder former type, and a slanted wire mesh type.

この様にして得られた乾燥シートに含浸用樹脂を含浸
し、乾燥する。含浸用樹脂としてはフェノール、メラミ
ン、ユリア、不飽和ポリエステル、エポキシ、ジアリル
フタレート、アルキッド、ポリイミド、ポリアミド・イ
ミド、フラン等の熱硬化性樹脂が望ましいが、その他に
も合成樹脂モノマー等を含浸しておき、熱圧により流動
して硬化反応を起こし、最終的に樹脂板に仕上がるもの
であれば使用できる。
The dried sheet thus obtained is impregnated with an impregnating resin and dried. The impregnating resin is preferably thermosetting resin such as phenol, melamine, urea, unsaturated polyester, epoxy, diallyl phthalate, alkyd, polyimide, polyamide-imide, furan, etc. Any resin can be used as long as it is heated and fluidized by heat and pressure to cause a curing reaction, and finally a resin plate is finished.

水分散型、有機溶媒溶液型等いずれでもよく、含浸率
は乾燥シート100重量部に対して固形分として80〜160重
量部位が望ましい。含浸率が80重量部未満においては、
樹脂の流れが十分でなく、カスレが出易くなり、160重
量部を越えると樹脂が流れすぎて、シートが破断しやす
くなる。この様にして含浸用樹脂を含浸し乾燥したシー
トを複数枚積層した後、熱圧成形する。熱圧成形する際
の温度、圧力、時間等はそれぞれの使用した樹脂の性質
及び積層厚さにより適宜設定する。又、積層するシート
の枚数も成形板の希望する厚さに応じて必要なだけ積層
することができる。
It may be either a water dispersion type or an organic solvent solution type, and the impregnation rate is preferably 80 to 160 parts by weight as a solid content relative to 100 parts by weight of the dry sheet. When the impregnation rate is less than 80 parts by weight,
The flow of the resin is not sufficient, and scuffing easily occurs. When the amount exceeds 160 parts by weight, the resin flows too much and the sheet easily breaks. In this way, a plurality of sheets impregnated with the impregnating resin and dried are laminated, and then thermocompression molding is performed. The temperature, pressure, time, etc. at the time of thermocompression molding are appropriately set depending on the properties of the resin used and the laminated thickness. Also, the number of sheets to be laminated can be laminated as required according to the desired thickness of the forming plate.

(発明の効果) この様にして得られた人工大理石板は無機質感、透明
感、重量感等の質感は天然大理石に優るとも劣らないも
のであり、更に物理特性、2次加工性等は天然大理石よ
りもむしろ優れた点を有する全く新しいタイプの建築内
外装材料であり、家具、システムキッチン、インテリ
ヤ、外装材、その他広範囲の用途に適用可能である。
(Effects of the Invention) The artificial marble plate thus obtained has an inorganic texture, transparency, and a feeling of weight that are not inferior to those of natural marble, and further has physical properties, secondary processability, and the like. It is an entirely new type of building interior / exterior material that has advantages over marble, and is applicable to a wide range of applications such as furniture, system kitchens, interiors, and exterior materials.

(実施例) 次に実施例を挙げ本発明を具体的に説明する。(Example) Next, an example is given and the present invention is explained concretely.

〈実施例1〉 コットンリンターパルプ40重量部、ガラス長繊維チョ
ップドストランド(旭ファイバーグラス社製、平均繊維
径6μ、平均繊維長6mm)20重量部、シリカ粉末(屈折
率1.54)19重量部、水酸化アルミニウム粉末(屈折率1.
57)20重量部、酸化チタン(屈折率2.71)2重量部を水
に分散し、更に水溶性メラミン樹脂系紙力増強剤を1重
量部添加し、次いで硫酸バンドとアルミン酸ソーダによ
りpH5.5に調節した後、タッピシートマシンにて坪量150
g/m2のシートを抄造した。次いで水溶性メラミン樹脂
(日本カーバイト社製ニカレジン)を固形分含浸率140
%でシートに含浸し、乾燥した後同様のシートを12枚積
層して、温度160℃、圧力100kg/m2で30分間プレスし
た。出来上がった板は厚味3mmであった。この成形板と
従来より市場に出ている大理石模様印刷系高圧メラミン
樹脂化粧板、水酸化アルミニウム粉末混練系メチルメタ
クリレート樹脂成形板、不飽和ポリエステル樹脂成形
板、天然大理石との性能比較を行なった結果を表−1に
示す。
<Example 1> 40 parts by weight of cotton linter pulp, 20 parts by weight of glass long fiber chopped strand (manufactured by Asahi Fiber Glass Co., average fiber diameter 6μ, average fiber length 6 mm), silica powder (refractive index 1.54) 19 parts by weight, water Aluminum oxide powder (refractive index 1.
57) 20 parts by weight and 2 parts by weight of titanium oxide (refractive index 2.71) are dispersed in water, 1 part by weight of a water-soluble melamine resin-based paper strength enhancer is further added, and then a pH of 5.5 is obtained with a sulfuric acid band and sodium aluminate. After adjusting to, tapping sheet machine, basis weight 150
Sheets of g / m 2 were made into paper. Next, a water-soluble melamine resin (Nikaresin made by Nippon Carbide Co., Ltd.) was used to impregnate the solid content of 140
The sheet was impregnated with 10% and dried, then 12 sheets of the same type were laminated and pressed at a temperature of 160 ° C. and a pressure of 100 kg / m 2 for 30 minutes. The finished plate had a thickness of 3 mm. The results of performance comparison between this molded board and high-pressure melamine resin decorative board for marble pattern printing, aluminum methacrylate powder kneading-based methyl methacrylate resin molded board, unsaturated polyester resin molded board, and natural marble that have hitherto been on the market Is shown in Table-1.

表−1の結果より実施例1の人工大理石が総合的に優
れたものであった。
From the results in Table-1, the artificial marble of Example 1 was comprehensively excellent.

(実施例2) 実施例1と同様の方法により、シートの組成物の構成
比のみ種々変更して成形板を作った。その結果を表−2
に示す。
(Example 2) By the same method as in Example 1, variously changing only the composition ratio of the composition of the sheet, a molded plate was produced. The results are shown in Table-2.
Shown in

表−2より各組成物の構成比が最適範囲を外れた場合
は不都合が生ずる事が明らかである。
It is clear from Table 2 that inconvenience occurs when the composition ratio of each composition is out of the optimum range.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】A:セルロース系繊維類20〜80重量%、 B:セルロース系以外の有機又は無機繊維類2〜40重量
%、 C:屈折率が2.0以下の無機質充填材10〜70重量% を主成分とする混合物を水分散体となし、湿式抄紙法又
はそれに準じた方法によりシート状物とし、次いで合成
樹脂を含浸した後、複数枚を重ねて熱圧成形することを
特徴とする人工大理石の製造方法。
1. A: 20 to 80% by weight of cellulose fibers, B: 2 to 40% by weight of organic or inorganic fibers other than cellulose, C: 10 to 70% by weight of inorganic filler having a refractive index of 2.0 or less. A mixture containing as a main component is made into an aqueous dispersion, and formed into a sheet by a wet papermaking method or a method equivalent thereto, and then impregnated with a synthetic resin, and then a plurality of sheets are stacked and thermocompression molded. Marble manufacturing method.
【請求項2】含浸する合成樹脂が熱硬化性樹脂であるこ
とを特徴とする特許請求の範囲第1項の人工大理石の製
造方法。
2. The method for producing an artificial marble according to claim 1, wherein the synthetic resin to be impregnated is a thermosetting resin.
JP3911987A 1987-02-24 1987-02-24 Method of manufacturing artificial marble Expired - Fee Related JPH0813450B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3911987A JPH0813450B2 (en) 1987-02-24 1987-02-24 Method of manufacturing artificial marble

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3911987A JPH0813450B2 (en) 1987-02-24 1987-02-24 Method of manufacturing artificial marble

Publications (2)

Publication Number Publication Date
JPS63207610A JPS63207610A (en) 1988-08-29
JPH0813450B2 true JPH0813450B2 (en) 1996-02-14

Family

ID=12544200

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3911987A Expired - Fee Related JPH0813450B2 (en) 1987-02-24 1987-02-24 Method of manufacturing artificial marble

Country Status (1)

Country Link
JP (1) JPH0813450B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH075353B2 (en) * 1989-04-12 1995-01-25 ジャニス工業株式会社 Base material for ceramic decorative panel and method for manufacturing ceramic decorative panel using the same
FR2657048B1 (en) * 1990-01-17 1995-02-17 Oreal PROCESS FOR OBTAINING COINS HAVING THE APPEARANCE OF NATURAL STONES AND COINS THUS OBTAINED.
US5269991A (en) * 1990-01-17 1993-12-14 L'oreal Process for obtaining mouldings with the appearance of natural stones
DE102009023421A1 (en) * 2009-06-02 2010-12-09 Holger Marohn Method for producing a visible covering

Also Published As

Publication number Publication date
JPS63207610A (en) 1988-08-29

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