JPH07916B2 - Insulation wall panel manufacturing method - Google Patents
Insulation wall panel manufacturing methodInfo
- Publication number
- JPH07916B2 JPH07916B2 JP1113405A JP11340589A JPH07916B2 JP H07916 B2 JPH07916 B2 JP H07916B2 JP 1113405 A JP1113405 A JP 1113405A JP 11340589 A JP11340589 A JP 11340589A JP H07916 B2 JPH07916 B2 JP H07916B2
- Authority
- JP
- Japan
- Prior art keywords
- wall panel
- panel
- beads
- covering
- panel frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Building Environments (AREA)
Description
【発明の詳細な説明】 （産業上の利用分野） 本発明は、断熱性の良好な壁パネルを能率よく製造可能
とする断熱壁パネルの製造方法に関するものである。TECHNICAL FIELD The present invention relates to a method for producing a heat insulating wall panel that enables efficient production of a wall panel having good heat insulating properties.
（従来技術及び発明が解決しようとする課題） パネル枠体の内部に断熱材を充填して壁パネルを製造す
るために従来一般に採用されている製造方法は、該パネ
ル枠体の内部にグラスウールや合成樹脂発泡体を充填す
るものであった。(Prior Art and Problems to be Solved by the Invention) A manufacturing method that has been generally adopted in the past for manufacturing a wall panel by filling a heat insulating material inside a panel frame body includes glass wool and It was filled with a synthetic resin foam.
ところで、壁パネルの強度アップのためにパネル枠体の
内部に筋違が組込まれることも多いが、そのばあいには
筋違が邪魔して、これらの断熱材をパネル枠体の内部に
隙間なく充填することが特に困難となり、断熱性能の均
一な壁パネルを製造し難い問題があった。又断熱材充填
作業を能率よく行い難い問題があった。By the way, in order to increase the strength of the wall panel, struts are often incorporated inside the panel frame, but in that case, the struts interfere, and these heat insulating materials are interspersed inside the panel frame. There is a problem that it is particularly difficult to fill without a wall panel, and it is difficult to manufacture a wall panel having uniform heat insulation performance. Further, there is a problem that it is difficult to efficiently perform the work of filling the heat insulating material.
本発明は、主としてかかる問題点に鑑みて開発されたも
のであり、パネル枠体の内部に筋違が組込まれているば
あいであっても、断熱性能の均一な壁パネルを能率よく
製造しうる断熱壁パネルの製造方法の提供を目的とする
ものである。The present invention was developed mainly in view of the above problems, and efficiently manufactures a wall panel having uniform heat insulating performance even when a brace is incorporated inside the panel frame body. It is an object of the present invention to provide a method for manufacturing a heat insulating wall panel.
（課題を解決するための手段） 上記課題を解決するため本発明は以下のごとき手段を採
用する。(Means for Solving the Problems) In order to solve the above problems, the present invention employs the following means.
即ち、本発明に係る断熱壁パネルの製造方法は、縦枠材
２と横枠材３とを四角形状に枠組みしてなるパネル枠体
５の屋内側面を、発泡ビーズ12の過程を阻止しかつ空気
の通過を許す透孔13の多数が設けられてなる網状体を以
て形成された内側覆材６で覆うとともに、該パネル枠体
５の屋外側面を外側覆材７で覆うことによって該内外の
覆材間に形成された空所９に、液状接着剤が付着せしめ
られてなる合成樹脂製の発泡ビーム12の多数を空気圧を
以て供給し、内側覆材６の前記透孔13から順次排気させ
つつ空所９に該発泡ビーズ12を充填した後、液状接着剤
を乾燥させ、充填された発泡ビーズ相互を接着一体化す
ることを特徴とするものである。That is, in the method for manufacturing a heat insulating wall panel according to the present invention, the interior side surface of the panel frame body 5 in which the vertical frame member 2 and the horizontal frame member 3 are framed in a rectangular shape is used to prevent the process of the foam beads 12. By covering with an inner cover member 6 formed of a mesh body having a large number of through holes 13 that allow the passage of air, and by covering the outdoor side surface of the panel frame body 5 with an outer cover member 7, the inner and outer cover members are covered. A large number of synthetic resin foam beams 12 to which a liquid adhesive is adhered are pneumatically supplied to a space 9 formed between the materials, and are evacuated while sequentially exhausting the through holes 13 of the inner cover material 6. After filling the expanded beads 12 in the place 9, the liquid adhesive is dried and the filled expanded beads are adhered and integrated with each other.
（実施例） 以下本発明の実施例を図面に基づいて説明する。(Examples) Examples of the present invention will be described below with reference to the drawings.
第１〜３図は、本発明によって製造された断熱壁パネル
１の一例を示すものであり、該断熱壁パネル１は、所要
間隔を隔てる縦枠材2,2,2と横枠材3,3とを縦長四角形状
に枠組してなるパネル枠体５の屋内側面を内側覆材６で
覆うとともにその屋外側面を外側覆材７で覆い、該内外
の覆材間に形成される空所９を合成樹脂製の発泡ビーズ
集合部10を以て充填してなるものである。なお本実施例
においては、パネル枠体５の内部に、外側面がパネル枠
体５の屋外側面と面一である筋違11が組込まれている。1 to 3 show an example of a heat insulating wall panel 1 manufactured according to the present invention. The heat insulating wall panel 1 includes vertical frame members 2, 2, 2 and horizontal frame members 3, 2, which are separated by a required distance. A space 9 formed between the inner and outer coverings by covering the indoor side surface of the panel frame body 5 formed by vertically arranging 3 and 3 with the inner covering material 6 and the outdoor side surface thereof with the outer covering material 7. Is filled with a synthetic resin foam bead collecting portion 10. In this embodiment, a brace 11 whose outer surface is flush with the outdoor side surface of the panel frame 5 is incorporated inside the panel frame 5.
内側覆材６は、発泡ビーズ12の通過を阻止し、かつ空気
の通過を許す透孔13の多数が設けられてなる網状体、例
えば安価な寒冷紗を以て形成されており、その四周の縁
部15は、パネル枠体５の各枠材の内側面16に接着等の手
段により固着されている。The inner cover material 6 is formed of a mesh body provided with a large number of through holes 13 that prevent the passage of the foam beads 12 and allow the passage of air, for example, an inexpensive cheesecloth, and an edge portion 15 on four sides thereof. Are fixed to the inner surface 16 of each frame member of the panel frame body 5 by means such as adhesion.
外側覆材７は、防風及び防水作用を発揮する素材、例え
ばポリエステル不織布の表面に所要の防水処理を施して
なる防風・防水シートを以て形成されており、その四周
の縁部17は、パネル枠体５の各枠材の外側面19に接着等
の手段により固着されている。The outer covering material 7 is formed of a material having a windproof and waterproof effect, for example, a windproof / waterproof sheet obtained by subjecting the surface of a polyester nonwoven fabric to a required waterproof treatment, and the four edges 17 are the panel frame body. 5 is fixed to the outer side surface 19 of each frame member by means such as adhesion.
内外の覆材6,7間に形成される空所９に充填されている
発泡ビーズ集合部10は、合成樹脂製の発泡ビーズ12（例
えば発泡ポリスチレンビーズ）の多数を、発泡ビーズ相
互の接着により板状に一体化して形成されている。The expanded bead collecting portion 10 filled in the space 9 formed between the inner and outer covering materials 6 and 7 is formed by adhering a large number of synthetic resin expanded beads 12 (for example, expanded polystyrene beads) to each other. It is integrally formed in a plate shape.
又外側覆材７の外面部には、第２〜３図に示すごとく、
パネル枠体５の外面側に添設される外壁材20と外側覆材
７との間に上下左右が外部と連通した通気路21を形成せ
しめる通気用突出部22が設けられている。該通気用突出
部22は、本実施例においては、外側覆材７の外面部にお
いて各縦枠材2,2,2の外面と重なる状態で取付けられた
縦方向の桟材23,23,23と、該縦方向桟材23,23,23を連結
する状態で上下方向に所要間隔をおいて取付けられた横
方向の桟材25…との組合わせからなり、縦方向桟材の外
面26と横方向桟材の外面27とは面一に形成されている。
又横方向桟材25と外側覆材７との間には、第３図に示す
ごとく通気用間隙ｇを形成されており、各縦方向桟材23
には、通気用切欠部29が形成されている。On the outer surface of the outer cover 7, as shown in FIGS.
A ventilation projection 22 is formed between the outer wall member 20 attached to the outer surface of the panel frame 5 and the outer cover member 7 to form a ventilation path 21 communicating with the outside in the vertical and horizontal directions. In this embodiment, the ventilation projections 22 are attached to the outer surface of the outer cover member 7 so as to overlap with the outer surfaces of the vertical frame members 2, 2, 2 in the vertical direction. And the horizontal crosspieces 25, which are attached at a required interval in the vertical direction in a state in which the vertical crosspieces 23, 23, 23 are connected to each other. It is formed flush with the outer surface 27 of the lateral crosspiece.
Further, as shown in FIG. 3, a ventilation gap g is formed between the horizontal cross member 25 and the outer covering member 7, and each vertical cross member 23 is formed.
A ventilation notch 29 is formed in the.
第４図は外側覆材７の他の態様を示すものであり、全体
が合成樹脂発泡体を以て一体形成されており、その表面
には、独立体としての通気用突出部22が所要間隔で突出
形成されている。FIG. 4 shows another embodiment of the outer cover member 7, which is integrally formed of synthetic resin foam, and has ventilation projections 22 as independent bodies projected at required intervals on the surface thereof. Has been formed.
なお本発明に係る断熱壁パネルは窓開口部や換気扉開口
部等の各種開口部を具えるものとして構成されることも
ある。In addition, the heat insulation wall panel according to the present invention may be configured to have various openings such as a window opening and a ventilation door opening.
このような構成を有する断熱壁パネル１を製造する要領
は次のようである。即ち、まず縦枠材２と横枠材３とを
四角形状に枠組してなるパネル枠体５を形成するととも
に（該パネル枠体５の内部には、必要に応じて筋違11が
組込まれる）、該パネル枠体５の屋外側を、発泡ビーズ
の通過を阻止しかつ空気の通過を許す透孔13の多数が設
けられてなる網状体を以て形成された内側覆材（例えば
寒冷紗）６で覆うとともに、その屋外側面を、防風及び
防水作用を発揮する素材を以て形成された外側覆材（防
風・防水シート等）７で覆い、又外側覆材７の外面部に
は例えば前記構成を有する通気用突出部22を設けて後、
内側覆材６と外側覆材７との間に形成される空所９に、
例えば該空所９の上端部分から、液状接着剤が付着せし
められてなる合成樹脂製の発泡ビーズ12の多数を空気圧
を以て供給する。その際、内側覆材６の透孔13から空所
９内に送り込まれた空気は該透孔13から順次排出されつ
つ、発泡ビーズ12が空所９に充填されることとなる。そ
して内側覆材６は、前記のごとく網状体を以て形成され
ているため、空所９内への発泡ビーズの充填作業は、そ
の網目を透かして、空所９内への発泡ビーズの充填状態
を目視しつつ行なうことができる。従って、筋違と縦枠
材との交叉部分等に未充填部分を生じさせることなく発
泡ビーズを密に充填することができる。なお、充填完了
後、内側覆材６の発泡ビーズ供給部31（第５図参照）を
塞ぐ。そして充填完了後、乾燥工程を経ることによって
液状接着剤を乾燥させ、これによって、充填された発泡
ビーズ相互を接着一体化せしめ、前記発泡ビーズ集合部
10を形成する。The procedure for manufacturing the heat insulating wall panel 1 having such a configuration is as follows. That is, first, a panel frame body 5 is formed by frame-forming the vertical frame material 2 and the horizontal frame material 3 into a quadrangular shape (the inside of the panel frame body 5 is provided with braces 11 if necessary). ), The outer side of the panel frame 5 is covered with an inner covering material (for example, a gauze cloth) 6 formed of a mesh body provided with a large number of through holes 13 that prevent the passage of foam beads and allow the passage of air. In addition to covering, the outdoor side surface is covered with an outer covering material (a windproof / waterproof sheet, etc.) 7 formed of a material exhibiting a windproof and waterproof action, and the outer surface portion of the outer covering material 7 has, for example, a ventilation having the above-mentioned configuration. After providing the protrusion 22 for
In the space 9 formed between the inner cover material 6 and the outer cover material 7,
For example, a large number of synthetic resin foam beads 12 to which a liquid adhesive is attached are pneumatically supplied from the upper end portion of the void 9. At this time, the air blown into the space 9 from the through hole 13 of the inner cover material 6 is sequentially discharged from the through hole 13 while the foam beads 12 are filled in the space 9. Since the inner cover material 6 is formed of the mesh-like body as described above, the filling operation of the foam beads into the void 9 is performed by passing through the mesh and filling the void 9 with the foam beads. It can be done visually. Therefore, it is possible to densely fill the foamed beads without causing unfilled portions at the crossing portions with the vertical frame members and the like. After the completion of filling, the foamed bead supply portion 31 (see FIG. 5) of the inner cover material 6 is closed. After the filling is completed, the liquid adhesive is dried by a drying process, whereby the filled expanded beads are adhered and integrated with each other.
Forming 10.
このような構成を有する断熱壁パネル１は、建物の壁体
を形成するために用いられ、第３図に示すごとく、その
通気用突出部22の外面部（図２に示す、縦方向桟材の外
面26及び横方向桟材の外面27）に外壁材20が添設されか
つ内側覆材６の内面部に内装材30が添設されることによ
って建物壁体Ｗを形成することができる。そしてこのよ
うに構成される壁体においては、発泡ビーズ集合部10に
よって壁体を良好に断熱しうるとともに、通気用突出部
22を介して形成される通気路21における上方向あるいは
横方向への空気の流れにより壁体内部の効果的な換気を
行うことができる。第２図における矢印は、図示されて
いない外壁材の添設によって形成された通気路21におけ
る空気の流れ状態を示す。なお本実施例においては縦方
向桟材の外面26と横方向桟材27とが面一に形成されてい
るため、通気用突出部22の外面部において、外壁材20を
縦方向にあるいは横方向に自由に添設していくことがで
きる。The heat insulating wall panel 1 having such a configuration is used to form a wall of a building, and as shown in FIG. 3, the outer surface portion of the ventilation projection 22 (the vertical crosspiece shown in FIG. 2). The outer wall member 20 is attached to the outer surface 26 and the outer surface 27 of the horizontal crosspiece, and the interior material 30 is attached to the inner surface portion of the inner cover member 6, so that the building wall W can be formed. Further, in the wall body configured as described above, the foamed bead collecting portion 10 can well insulate the wall body, and the ventilation projection portion
Effective ventilation of the inside of the wall body can be performed by the upward or lateral flow of air in the ventilation path 21 formed via 22. The arrow in FIG. 2 shows the flow state of the air in the ventilation path 21 formed by the attachment of the outer wall material (not shown). In this embodiment, since the outer surface 26 of the vertical crosspiece and the horizontal crosspiece 27 are formed to be flush with each other, the outer wall material 20 is vertically or laterally formed on the outer surface of the ventilation projection 22. Can be freely attached.
又外側覆材７は防風及び防水作用を発揮する素材を以て
形成されていることから、外壁材の接着部分等から冷気
や雨水が浸入したとしても、これらを外側覆材７におい
て確実に遮断しうる。Further, since the outer cover material 7 is formed of a material exhibiting a windproof and waterproof effect, even if cold air or rainwater enters from the bonded portion of the outer wall material or the like, the outer cover material 7 can reliably block them. .
（発明の効果） 本発明に係る製造方法は、パネル枠体の屋内側面を覆う
内側覆材を網上体を以て形成しかつ液状接着剤が付着せ
しめられてなる合成樹脂製の発泡ビーズの多数を空気圧
を以て空所内に供給することとしているため、空所内の
空気を透孔から順次排出させつつ発泡ビーズの充填作業
を能率的に行うことができる。又その際、未充填部分が
生じないよう網状体の透孔を透かして充填状態を目視し
つつ充填作業を行うことができるため、パネル枠体内に
筋違が組込まれているような場合においても、空所内全
体に亘って、発泡ビーズを密に充填させることができ
る。そして、充填完了後乾燥工程を経て液状接着剤を乾
燥させることにより、充填された発泡ビーズ相互が接着
されてなる発泡ビーズ集合部を形成することができる。(Effects of the Invention) The manufacturing method according to the present invention comprises a large number of synthetic resin foam beads obtained by forming an inner covering material for covering the indoor side surface of a panel frame body with a net-like body and having a liquid adhesive adhered thereto. Since the air pressure is supplied into the void, it is possible to efficiently perform the filling operation of the foam beads while sequentially discharging the air in the void from the through holes. At that time, since the filling operation can be performed while visually checking the filling state through the through holes of the net-like body so that an unfilled portion does not occur, even in the case where a bracing is incorporated in the panel frame body. The foam beads can be densely packed throughout the void. Then, after the filling is completed, the liquid adhesive is dried through a drying step to form a foamed bead collecting portion in which the filled foamed beads are bonded to each other.
このように本発明に係る製造方法によるときには、パネ
ル枠体内の発泡ビーズの密な充填を能率的に行なうこと
ができ、又品質の均一な断熱壁パネルを製造しうること
となる。As described above, according to the manufacturing method of the present invention, it is possible to efficiently perform the dense filling of the foam beads in the panel frame body, and to manufacture the heat insulating wall panel of uniform quality.
第１図は本発明の製造方法によって製造された断熱壁パ
ネルの一実施例を示す一部欠切斜視図、第２図はその全
体斜視図、第３図は断熱壁パネルをその使用状態ととも
に示す断面図、第４図は断熱壁パネルの他の実施例をそ
の使用状態とともに示す断面図、第５図はパネル枠体の
空所に発泡ビーズを充填する要領を説明する斜視図であ
る。 １……断熱壁パネル、２……縦枠材、３……横枠材、５
……パネル枠体、６……内側覆材、７……外側覆材、９
……空所、10……発泡ビーズ集合部、12……発泡ビー
ズ、13……内側覆材の透孔、20……外壁材、21……通気
路、22……通気用突出部。FIG. 1 is a partially cutaway perspective view showing an embodiment of a heat insulation wall panel manufactured by the manufacturing method of the present invention, FIG. 2 is an overall perspective view thereof, and FIG. 3 is a heat insulation wall panel together with its usage state. FIG. 4 is a sectional view showing another embodiment of the heat insulation wall panel together with its use state, and FIG. 5 is a perspective view for explaining the procedure for filling the foam beads in the empty space of the panel frame. 1 ... Insulation wall panel, 2 ... Vertical frame material, 3 ... Horizontal frame material, 5
...... Panel frame, 6 ... Inner cover, 7 ... Outer cover, 9
…… Vacancy, 10 …… Foamed bead aggregate, 12 …… Foamed beads, 13 …… Inner cover material through hole, 20 …… Outer wall material, 21 …… Ventilation path, 22 …… Ventilation protrusion.
Claims (1)
してなるパネル枠体５の屋内側面を、発泡ビーズ12の通
過を阻止しかつ空気の通過を許す透孔13の多数が設けら
れてなる網状体を以て形成された内側覆材６で覆うとと
もに、該パネル枠体５の屋外側面を外側覆材７で覆うこ
とによって該内外の覆材間に形成された空所９に、液状
接着剤が付着せしめられてなる合成樹脂製の発泡ビーズ
12の多数を空気圧を以て供給し、内側覆材６の前記透孔
13から順次排気させつつ空所９に該発泡ビーズ12を充填
した後、液状接着剤を乾燥させ、充填された発泡ビーズ
相互を接着一体化することを特徴とする断熱壁パネルの
製造方法。1. A through hole 13 for blocking passage of foam beads 12 and permitting passage of air is provided on an indoor side surface of a panel frame body 5 formed by framing a vertical frame member 2 and a horizontal frame member 3 in a rectangular shape. A space 9 is formed between the inner and outer cover members by covering the outer side surface of the panel frame body 5 with the outer cover member 7 while covering the inner side cover member 6 formed with a net-like body provided with a large number. Foam beads made of synthetic resin with liquid adhesive attached to
A large number of 12 are pneumatically supplied, and the through holes of the inner cover material 6 are provided.
A method for manufacturing a heat insulating wall panel, characterized in that the foamed beads (12) are filled into the space (9) while sequentially evacuating from (13), and then the liquid adhesive is dried and the filled foamed beads are bonded and integrated with each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1113405A JPH07916B2 (en) | 1989-05-02 | 1989-05-02 | Insulation wall panel manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1113405A JPH07916B2 (en) | 1989-05-02 | 1989-05-02 | Insulation wall panel manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02292437A JPH02292437A (en) | 1990-12-03 |
| JPH07916B2 true JPH07916B2 (en) | 1995-01-11 |
Family
ID=14611456
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1113405A Expired - Lifetime JPH07916B2 (en) | 1989-05-02 | 1989-05-02 | Insulation wall panel manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07916B2 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2613717B2 (en) * | 1992-04-14 | 1997-05-28 | ミサワホーム株式会社 | Heat insulation structure of overhanging part of building |
| JP2971339B2 (en) * | 1994-10-07 | 1999-11-02 | 株式会社シクソン | Building construction method |
| JP2835026B2 (en) * | 1995-11-02 | 1998-12-14 | 大和ハウス工業株式会社 | Wall panels |
| JP2003113648A (en) * | 2001-10-04 | 2003-04-18 | Kanegafuchi Chem Ind Co Ltd | Wood frame structure including in wall ventilation route and dwelling house comprising the same |
| JP2003119918A (en) * | 2001-10-11 | 2003-04-23 | Kanegafuchi Chem Ind Co Ltd | Frame wall structure with airway in wall body and residence composed of it |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS563736A (en) * | 1979-06-23 | 1981-01-16 | Oshita Kazuyoshi | Heat insulation material for ventilation |
| JPS5932043U (en) * | 1982-08-23 | 1984-02-28 | ミサワホ−ム株式会社 | External wall structure |
| JPS6083108U (en) * | 1983-11-15 | 1985-06-08 | 日本ゼオン株式会社 | Flame-retardant insulation and dew-proof wall material |
| JPS6180910U (en) * | 1984-10-31 | 1986-05-29 | ||
| JPS627468U (en) * | 1985-06-28 | 1987-01-17 |
-
1989
- 1989-05-02 JP JP1113405A patent/JPH07916B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02292437A (en) | 1990-12-03 |
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