JPH0791028A - Manufacture of pattern floor - Google Patents
Manufacture of pattern floorInfo
- Publication number
- JPH0791028A JPH0791028A JP23480793A JP23480793A JPH0791028A JP H0791028 A JPH0791028 A JP H0791028A JP 23480793 A JP23480793 A JP 23480793A JP 23480793 A JP23480793 A JP 23480793A JP H0791028 A JPH0791028 A JP H0791028A
- Authority
- JP
- Japan
- Prior art keywords
- floor
- pattern
- coating
- joint members
- joint member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Floor Finish (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、建造物の床等に使用さ
れる、市松模様等の模様床の製造方法に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a patterned floor such as a checkered pattern used for a floor of a building.
【０００２】[0002]
【従来の技術と発明が解決しようとする課題】床材の効
率的な施工方法として、粘度の低い液状の塗り床材を、
こて等を用いて流し延べ塗布する方法がある。流し延べ
塗布による基本的な塗り床の施工工程は、概略下記のと
おりである。コンクリートの下地研磨処理（ポリッシャ
ー）→清掃→シールコート（ブリスター防止、ローラー
で薄塗り、半日なしい１日置く、省略する場合もある）
→プライマーコート（接着性付与、半日なしい１日置
く）→仕上げ（塗り床材の流し延べ塗布、ベースコー
ト、トップコート等）→養生、硬化（約１日）。2. Description of the Related Art As an efficient construction method for flooring materials, a liquid coating flooring material having a low viscosity is used.
There is a method of casting and spreading with a trowel or the like. The basic coating floor construction process by casting and spreading is outlined below. Concrete ground polishing (polishing) → cleaning → seal coat (blister prevention, thin coating with a roller, leave for a half day, sometimes omitted)
→ Primer coat (give adhesiveness, leave for half a day) → Finish (flow coating floor coating, base coat, top coat, etc.) → Curing and curing (about 1 day).
【０００３】ところが上記仕上げの層に、たとえば市松
模様等の２色以上の模様を形成する場合、プライマーコ
ートの表面を模様に合わせて養生テープ等で仕切り、所
定の色の塗り床材を流し延べ塗布して約１日放置し、塗
り床材が硬化しかけた段階（完全に硬化しない段階）で
養生テープを剥してさらに硬化させる、という一連の作
業を、模様を形成する各色ごとに行う必要があり、施工
が面倒なだけでなく、１色につき１日要するとして、２
色で２日、３色で３日というように、模様の色が増える
ほど作業日数がかかるという問題がある。塗り床材が硬
化しかけた段階で養生テープを剥すのは、塗り床材が完
全に硬化すると、養生テープが剥せなくなるからであ
る。However, in the case of forming a pattern of two or more colors such as a checkerboard pattern on the finishing layer, the surface of the primer coat is partitioned with a curing tape or the like according to the pattern, and a floor covering of a predetermined color is cast and spread. It is necessary to perform a series of work for each color forming the pattern, such as applying and leaving it for about 1 day, peeling off the curing tape at the stage where the floor covering is about to cure (the stage where it does not completely cure) and further curing Yes, not only is the construction troublesome, but it also takes one day for each color.
There is a problem that the number of working days increases as the color of the pattern increases, such as 2 days for colors and 3 days for colors. The curing tape is peeled off when the coating floor material is about to cure, because the curing tape cannot be peeled off when the coating floor material is completely cured.
【０００４】また養生テープはこしのない柔らかいもの
なので、たとえば塗り床材を流し延べ塗布する際等に変
形しやすく、境界部分をきれいに仕上げるのが難しいと
いう問題もある。本発明は、以上の事情に鑑みてなされ
たものであって、仕上げ層に２色以上の模様が形成され
た、仕上がりのきれいな模様床を、模様の色数に関係な
く、短期日で能率よく施工できる模様床の製造方法を提
供することを目的としている。Further, since the curing tape is soft and has no strain, it is apt to be deformed, for example, when the floor coating material is cast and spread, and it is difficult to finish the boundary portion cleanly. The present invention has been made in view of the above circumstances, and provides a clean finished pattern floor in which a pattern of two or more colors is formed in the finishing layer, efficiently in a short period of time regardless of the number of colors of the pattern. It is intended to provide a method of manufacturing a patterned floor that can be installed.
【０００５】[0005]
【課題を解決するための手段】上記課題を解決するため
の、本発明の模様床の製造方法は、施工面を、形成後の
模様床に埋め込まれる目地部材によって、形成すべき模
様に対応させて仕切った後、目地部材で仕切られた領域
内に模様形成用の塗り床材を流し延べ塗布することを特
徴とする。In order to solve the above-mentioned problems, a method of manufacturing a pattern floor according to the present invention is such that a construction surface is made to correspond to a pattern to be formed by a joint member embedded in the pattern floor after formation. It is characterized in that, after partitioning with a joint member, a floor coating material for pattern formation is cast and applied in a region partitioned by the joint member.
【０００６】[0006]
【作用】上記構成からなる本発明の模様床の製造方法に
よれば、施工面を模様に対応させて仕切る目地部材が、
形成後の模様床に埋め込まれるので、剥すことを考慮し
た養生テープを用いる場合のように、各色ごとに硬化さ
せつつ作業を行う必要がなく、上記目地部材によって仕
切られた各領域内に、各色の塗り床材を連続的に流し延
べ塗布することができる。According to the method for producing a patterned floor of the present invention having the above-mentioned structure, the joint member for partitioning the construction surface in accordance with the pattern is
Since it is embedded in the patterned floor after formation, it is not necessary to work while curing for each color, as in the case of using a curing tape in consideration of peeling, and each color is in each area partitioned by the joint member. The floor coating material can be continuously cast and applied.
【０００７】このため色数に関係なく、ほぼ１日の作業
で、２色以上の模様付きの仕上げ層を形成することがで
き、模様床を、短期日で能率よく施工することが可能と
なる。また上記目地部材は、形成後の模様床に埋め込ま
れて長期間使用されるものゆえ、養生テープより丈夫な
材料で形成されており、塗り床材の流し延べ塗布時等に
簡単に変形することがないので、模様の境界部分をきれ
いに仕上げることができ、仕上がりのきれいな模様床が
得られる。Therefore, regardless of the number of colors, it is possible to form a finish layer having a pattern of two or more colors in almost one day of work, and it is possible to efficiently construct a pattern floor in a short period of time. . Further, since the joint member is embedded in the patterned floor after being formed and is used for a long period of time, it is made of a material that is stronger than the curing tape, and should be easily deformed when the casting floor material is spread and applied. Since there is no edge, it is possible to finish the boundary part of the pattern neatly and obtain a finished pattern floor with a beautiful finish.
【０００８】[0008]
【実施例】以下に本発明を、市松模様の模様床を製造す
る場合を示す図面を参照しつつ、説明する。まず図１
(a) に示すように、下地研磨処理（ポリッシャー）を施
し、清掃したコンクリート等の下地１の表面に、プライ
マーコート２を形成する。The present invention will be described below with reference to the drawings showing the case of manufacturing a checkered pattern floor. Figure 1
As shown in (a), a primer coat 2 is formed on the surface of the ground 1 such as concrete which has been subjected to ground polishing (polishing).
【０００９】なお下地コンクリートの不陸がはげしい場
合は、研磨処理後、パテ等で修正しておいてもよい。プ
ライマーコート２の下には、必要に応じて、従来公知の
種々の材料からなる浸透性のシールコート（図示せず）
を施すこともできる。つぎに、図１(b) および図２に示
すように、プライマーコート２の表面に、市松模様に合
わせて目地部材３を井桁状に組み合わせたものを敷き並
べて、当該プライマーコート２の表面を仕切る。この
際、目地部材３の、水平方向のレベルが揃うように注意
する。If the underlying concrete is extremely uneven, it may be corrected with putty after polishing. Below the primer coat 2, if necessary, a permeable seal coat (not shown) made of various conventionally known materials.
Can also be applied. Next, as shown in FIG. 1 (b) and FIG. 2, the surface of the primer coat 2 is divided by laying on the surface of the primer coat 2 a combination of joint members 3 in a checkerboard pattern in a grid pattern. . At this time, be careful so that the joint members 3 are leveled in the horizontal direction.
【００１０】また目地部材３の、とくに表面側の部分に
隙間があると、塗り床材５が隙間を通って隣接する領域
に侵入するおそれがあるので、隙間の有無を確認する。
そして必要があれば、目地部材と同系色の補修材で隙間
を埋めるか、または形成する模様と同系色の補修材を模
様に合わせて使用して隙間を埋めるようにする。なお上
記目地部材３は、プライマーコート２の表面が硬化する
前に敷き並べるのがよい。この場合、プライマーコート
２の硬化によって目地部材３が固定されるので、接着剤
等の固定手段を省略できる。If there is a gap in the joint member 3, especially on the surface side, the coated floor material 5 may penetrate into the adjacent region through the gap, so the presence or absence of the gap is confirmed.
If necessary, the gap is filled with a repair material having a color similar to that of the joint member, or a repair material having a color similar to the pattern to be formed is used according to the pattern to fill the gap. The joint member 3 is preferably laid out before the surface of the primer coat 2 is cured. In this case, since the joint member 3 is fixed by hardening the primer coat 2, fixing means such as an adhesive can be omitted.
【００１１】目地部材３は、本発明の場合、形成後の模
様床に埋め込まれて長期間使用されるので、腐蝕につよ
く、しかも外観のきれいな材料からなるものが使用され
る。目地部材３の材料の好適な例としては、たとえばス
テンレス鋼、アルミニウム等の金属材料や、あるいは各
種合成樹脂材料等があげられる。目地部材３の厚みは、
塗り床材５を流し延べ塗布し、硬化させて形成される仕
上げ層の厚みに応じた高さに設定される。In the case of the present invention, the joint member 3 is embedded in the patterned floor after being formed and is used for a long period of time, so that the joint member 3 is made of a material which is resistant to corrosion and has a beautiful appearance. Preferable examples of the material of the joint member 3 include metal materials such as stainless steel and aluminum, and various synthetic resin materials. The thickness of the joint member 3 is
The height of the coating floor material 5 is set according to the thickness of the finish layer formed by casting and coating and curing.
【００１２】なお目地部材３は、実施例の場合、断面が
略台形状であったが、図３(a) に示すように断面三角形
状、または図３(b) に示すように断面円形状であっても
よい。図３(a) の断面三角形状のものは、形成された模
様床の表面に露出する部分が小さく、目立たないという
利点がある。つぎに、プライマーコート２が硬化した時
点で、図１(c) に示すように、目地部材３の表面に養生
テープ４を貼る。養生テープ４は、流し延べ塗布する際
に、塗り床材５が目地部材３を超えて他の領域に流れ込
むのを防止するためのものである。In the case of the embodiment, the joint member 3 has a substantially trapezoidal cross section. However, the joint member 3 has a triangular cross section as shown in FIG. 3 (a) or a circular cross section as shown in FIG. 3 (b). May be The triangular cross-section shown in FIG. 3 (a) has an advantage that the portion exposed on the surface of the formed pattern floor is small and inconspicuous. Next, when the primer coat 2 is cured, a curing tape 4 is attached to the surface of the joint member 3 as shown in FIG. 1 (c). The curing tape 4 is for preventing the coated floor material 5 from flowing over the joint member 3 and into another region when the coating is performed by casting.
【００１３】つぎに、目地部材３と養生テープ４によっ
て仕切られた領域内に、所定の色の塗り床材５を、こて
等を用いて流し延べ塗布する。流し延べ塗布の作業は、
作業のための足場を確保しつつ、市松模様を構成する各
色の塗り床材について順次、連続的に行う。具体的に
は、たとえば白黒２色の市松模様の場合、図２に矢印で
示す順に、白、黒の塗り床材を交互に流し延べ塗布すれ
ばよい。Next, the floor coating material 5 of a predetermined color is cast and spread by using a trowel or the like in the region partitioned by the joint member 3 and the curing tape 4. The work of casting and spreading is
While securing the scaffolding for work, the floor coverings of each color that make up the checkerboard pattern will be sequentially and continuously performed. Specifically, for example, in the case of a black and white checkered pattern, white and black coating floor materials may be alternately poured and spread in the order shown by the arrows in FIG.
【００１４】つぎに、流し延べ塗布が済んだ部分から順
次、養生テープ４を剥し、約一日間、塗り床材５を養
生、硬化させると、市松模様の仕上げ層ができあがる。
流し延べ塗布が済んだ部分から養生テープ４を次々に剥
して行くのは、先にも述べたように、塗り床材５が完全
に硬化すると養生テープ４が剥せなくなるからである。Next, the curing tape 4 is sequentially peeled off from the portion which has been cast and applied, and the coating floor material 5 is cured and hardened for about one day to form a checkered pattern finishing layer.
The reason why the curing tape 4 is peeled off one after another from the portion that has been cast and applied is that the curing tape 4 cannot be peeled off when the coating floor material 5 is completely cured, as described above.
【００１５】なお養生テープ４を剥す時点では、塗り床
材５は未硬化の状態であるが、前述のように、当該塗り
床材５が、目地部材３の厚みとほぼ同じ高さに塗られて
いれば、目地部材３を超えて他の領域に流れ出すことは
ない。また、目地部材３の厚みより厚く塗られている場
合でも、その差が僅かであれば、塗り床材５は、自身の
表面張力により、目地部材３を超えることがない。At the time when the curing tape 4 is peeled off, the coated floor material 5 is in an uncured state, but as described above, the coated floor material 5 is coated at a height substantially the same as the thickness of the joint member 3. If it does, it will not flow over the joint member 3 to other regions. Further, even when the joint floor member 3 is coated thicker than the joint member 3, if the difference is small, the coating floor material 5 will not exceed the joint member 3 due to its own surface tension.
【００１６】本発明において、プライマーコート２およ
び塗り床材５としては、従来と同様の組み合わせが採用
される。たとえば塗り床材５がエポキシ樹脂系である場
合、プライマーコート２としては、同じエポキシ樹脂系
のプライマー塗料を流し延べ塗布した層が好適に採用さ
れる。In the present invention, as the primer coat 2 and the floor coating material 5, the same combination as the conventional one is adopted. For example, when the coating floor material 5 is an epoxy resin type, as the primer coat 2, a layer in which the same epoxy resin type primer coating material is cast and spread is preferably used.
【００１７】また仕上げ層を構成する塗り床材５がウレ
タン樹脂系であるときは、プライマーコート２として
も、同じウレタン樹脂系のプライマー塗料を流し延べ塗
布したものが好適に採用される。また、プライマーコー
ト２と塗り床材５の間に樹脂モルタル層を設ける場合も
あるが、このときは樹脂モルタル上に目地部材３を敷き
並べて樹脂モルタル表面を仕切り、塗り床材５を流し延
べ塗布することもできる。Further, when the coating floor material 5 constituting the finishing layer is made of urethane resin, the primer coat 2 is preferably one in which the same urethane resin type primer coating material is cast and spread. In addition, a resin mortar layer may be provided between the primer coat 2 and the coated floor material 5. In this case, the joint member 3 is laid on the resin mortar to partition the surface of the resin mortar, and the coated floor material 5 is spread and applied. You can also do it.
【００１８】なお仕上げ層を構成する塗り床材５として
は、上記エポキシ樹脂系、ウレタン樹脂系以外にも、た
とえばビニルエステル、ＭＭＡ、ＭＡＥ、ポリエステル
等があり、それぞれ、同じ樹脂系のプライマーコート２
と組み合わせるのがよい。なお本発明の模様床の製造方
法は、以上で説明した図の実施例には限定されない。As the coating floor material 5 constituting the finishing layer, there are vinyl ester, MMA, MAE, polyester and the like in addition to the above epoxy resin type and urethane resin type.
Good to combine with. The method for producing the patterned floor of the present invention is not limited to the embodiments shown in the figures.
【００１９】たとえば図の実施例では、市松模様を形成
していたが、本発明の構成は、他の幾何学模様の模様床
の製造に適用することも可能である。また、上記製造方
法で形成された模様床の表面に、さらに、透明なトップ
コート等を形成することもできる。その他、本発明の要
旨を逸脱しない範囲で、種々の設計変更を施すことかで
きる。For example, in the illustrated embodiment, a checkerboard pattern is formed, but the structure of the present invention can be applied to the production of a pattern floor having other geometric patterns. Further, a transparent top coat or the like can be further formed on the surface of the patterned floor formed by the above-mentioned manufacturing method. In addition, various design changes can be made without departing from the scope of the present invention.
【００２０】[0020]
【発明の効果】以上、詳述したように本発明の模様床の
製造方法によれば、各色ごとに硬化させつつ作業を行う
必要がなく、複数色の塗り床材を、目地部材で仕切られ
た各領域内に連続的に流し延べ塗布して、模様付きの仕
上げ層を形成できるので、模様床を、短期日で能率よく
施工することが可能となる。As described above in detail, according to the method for manufacturing a patterned floor of the present invention, it is not necessary to perform the work while curing each color, and the coated floor materials of a plurality of colors are separated by the joint members. Further, since it is possible to form a finishing layer having a pattern by continuously casting and coating in each region, it becomes possible to efficiently construct the pattern floor in a short period of time.
【００２１】また上記目地部材は、形成後の模様床に埋
め込まれて長期間使用されるものゆえ、養生テープより
丈夫な材料で形成されており、塗り床材の流し延べ塗布
時等に簡単に変形することがないので、模様の境界部分
をきれいに仕上げることができ、仕上がりのきれいな模
様床が得られる。Further, since the joint member is embedded in the patterned floor after being formed and is used for a long period of time, it is made of a material stronger than the curing tape, so that it can be easily applied at the time of spread coating of the coating floor material. Since it is not deformed, the boundary of the pattern can be finished neatly, and a finished pattern floor with a beautiful finish can be obtained.
【図１】同図(a) 〜(c) は、本発明の模様床の製造方法
の一例としての、市松模様の模様床を製造する工程を示
す断面図である。1 (a) to 1 (c) are cross-sectional views showing a step of producing a checkered pattern floor as an example of the method for producing a patterned floor of the present invention.
【図２】上記製造工程のうち、プライマーコートの表面
に、市松模様に合わせて、目地部材を井桁状に敷き並べ
た状態を示す部分切裁斜視図である。FIG. 2 is a partial cutaway perspective view showing a state in which joint members are laid out in a checkerboard pattern on the surface of a primer coat in a grid pattern in the above manufacturing process.
【図３】同図(a)(b)はそれぞれ、目地部材の変形例を示
す断面図である。3 (a) and 3 (b) are cross-sectional views showing modified examples of joint members, respectively.
３ 目地部材 ５ 塗り床材 3 joint members 5 floor coating
Claims (1)
目地部材によって、形成すべき模様に対応させて仕切っ
た後、目地部材で仕切られた領域内に模様形成用の塗り
床材を流し延べ塗布することを特徴とする模様床の製造
方法。1. A construction surface is partitioned by a joint member embedded in a pattern floor after formation so as to correspond to a pattern to be formed, and then a coated floor material for pattern formation is provided in an area partitioned by the joint member. A method for producing a patterned floor, which comprises applying by casting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23480793A JPH0791028A (en) | 1993-09-21 | 1993-09-21 | Manufacture of pattern floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23480793A JPH0791028A (en) | 1993-09-21 | 1993-09-21 | Manufacture of pattern floor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0791028A true JPH0791028A (en) | 1995-04-04 |
Family
ID=16976704
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23480793A Pending JPH0791028A (en) | 1993-09-21 | 1993-09-21 | Manufacture of pattern floor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0791028A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003120032A (en) * | 2001-10-18 | 2003-04-23 | Misawa Homes Co Ltd | Curing cover for foundation top end, and construction method of foundation top end |
| JP2008196187A (en) * | 2007-02-13 | 2008-08-28 | Bloom Co Ltd | Concrete floor reinforcing structure and method of constructing the same |
| JP2009215812A (en) * | 2008-03-12 | 2009-09-24 | Ube Ind Ltd | Concrete floor structure and construction method therefor |
| JP2016138448A (en) * | 2016-05-11 | 2016-08-04 | 株式会社大林組 | Surface finishing method for base material |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55122966A (en) * | 1979-03-14 | 1980-09-22 | Masashi Yamada | Adiabatic molding for concrete placing |
| JPS6389772A (en) * | 1986-09-30 | 1988-04-20 | 大日本インキ化学工業株式会社 | Surface beautiful finish of building and civil engineering structure |
-
1993
- 1993-09-21 JP JP23480793A patent/JPH0791028A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55122966A (en) * | 1979-03-14 | 1980-09-22 | Masashi Yamada | Adiabatic molding for concrete placing |
| JPS6389772A (en) * | 1986-09-30 | 1988-04-20 | 大日本インキ化学工業株式会社 | Surface beautiful finish of building and civil engineering structure |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003120032A (en) * | 2001-10-18 | 2003-04-23 | Misawa Homes Co Ltd | Curing cover for foundation top end, and construction method of foundation top end |
| JP2008196187A (en) * | 2007-02-13 | 2008-08-28 | Bloom Co Ltd | Concrete floor reinforcing structure and method of constructing the same |
| JP2009215812A (en) * | 2008-03-12 | 2009-09-24 | Ube Ind Ltd | Concrete floor structure and construction method therefor |
| JP2016138448A (en) * | 2016-05-11 | 2016-08-04 | 株式会社大林組 | Surface finishing method for base material |
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