JPH0764323B2 - Product tray packing method and tray packing device - Google Patents
Product tray packing method and tray packing deviceInfo
- Publication number
- JPH0764323B2 JPH0764323B2 JP63326478A JP32647888A JPH0764323B2 JP H0764323 B2 JPH0764323 B2 JP H0764323B2 JP 63326478 A JP63326478 A JP 63326478A JP 32647888 A JP32647888 A JP 32647888A JP H0764323 B2 JPH0764323 B2 JP H0764323B2
- Authority
- JP
- Japan
- Prior art keywords
- tray
- stage
- product
- products
- packing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/32—Stacking of articles characterised by stacking during transit
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
- Intermediate Stations On Conveyors (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Fish Paste Products (AREA)
- Container Filling Or Packaging Operations (AREA)
- Relays Between Conveyors (AREA)
Description
【発明の詳細な説明】 （産業上の利用分野） 本発明は、一般商品，加工食品等の製造ラインや製品供
給装置等から連続的に供給される一定寸法の製品を、包
装用トレー内に自動供給して製品を複数段に詰め込むた
めのトレー段詰め方法及びトレー段詰め装置に関する。DETAILED DESCRIPTION OF THE INVENTION (Industrial field of application) The present invention provides a packaging tray with a product of a certain size, which is continuously supplied from a production line for general commodities, processed foods, or a product supply device. The present invention relates to a tray packing method and a tray packing apparatus for automatically supplying and packing products in a plurality of layers.
（従来の技術） 従来、例えば、フィルムで棒状に包装され、かつ、これ
を定寸切断機で一定寸法に切断されたカニ足肉様練り製
品を一定本数ずつ整列させた状態で包装用トレー内へ供
給するようにした自動供給装置が知られている。(Prior art) Conventionally, for example, a crab foot meat-like product that has been wrapped in a film into a rod shape and cut into a certain size by a sizing cutter is arranged in a packaging tray in a state in which a fixed number of the product is aligned. An automatic supply device adapted to supply is known.
（発明が解決しようとする課題） しかしながら、従来装置にあっては以下に述べるような
問題点があった。(Problems to be Solved by the Invention) However, the conventional device has the following problems.
即ち、従来装置では、定寸切断機で一定寸法に切断さ
れ、ベルトコンベアで連続的に供給される製品を、まず
一定本数づつに整列させた状態でトレーへ供給する必要
があるが、この整列作業及びトレーへの供給作業のスピ
ード化には限界があるため、これが製造ライン全体の処
理能力アップを阻害する要因ともなっていた。That is, in the conventional device, it is necessary to supply the products, which are cut into a certain size by the size cutting machine and are continuously supplied by the belt conveyor, to the tray in a state where they are arranged in a certain number of lines at first. Since there is a limit to the speed of the work and the supply work to the tray, this is also a factor that hinders the improvement of the processing capacity of the entire production line.
また、従来装置は、トレー内に製品を１段だけ供給す
る、いわゆる１段詰めを目的としたものであって、２段
以上供給する段詰め作業には対応できず、このため、段
詰め作業は従来通り手作業によらなければならないとい
う問題点があった。Further, the conventional device is intended for so-called one-stage packing, in which only one stage of the product is supplied into the tray, and cannot cope with the stage-packing work for supplying two or more stages. Had a problem that it had to be manually done as before.
本発明は、上述のような従来の問題点を解決するために
なされたもので、その目的とするところは、トレーに対
する製品の段詰め作業が能率的に行われ、製造ライン全
体の処理能力アップを可能にする製品のトレー段詰め方
法及びトレー段詰め装置を提供することにある。The present invention has been made to solve the above-mentioned conventional problems, and an object of the present invention is to efficiently perform a product packing operation on a tray and improve the processing capacity of the entire manufacturing line. It is an object of the present invention to provide a tray packing method and a tray packing apparatus for a product that enables the above.
（課題を解決するための手段） 前記目的を達成するための手段として本発明の製品のト
レー段詰め方法では、連続的に供給される製品を、各段
の詰め込み本数に応じた数の製品毎に、トレーへの積み
込み段数に応じた複数の搬送ラインにそれぞれ振り分け
整列させたのち、各段の製品を下段から順に移送中のト
レー内に上方より供給させるようにした構成を採用し
た。(Means for Solving the Problem) In the product tray tray packing method of the present invention as means for achieving the above-mentioned object, continuously supplied products are provided in a number of products corresponding to the number of packings in each tray. In addition, after arranging and arranging the products on a plurality of transfer lines according to the number of loading stages on the trays, the products on each stage are sequentially fed from the bottom into the tray being transferred from above.
又、本発明の製品のトレー段詰め装置では、トレーへの
詰め込み段数に応じた複数の搬送ラインと、連続して供
給されてくる製品を前記各搬送ラインへ振り分け搬送を
行なうセパレータと、前記セパレータの手前に備えら
れ、製品の通過数をカウントするカウントセンサと、カ
ウントセンサのカウント信号に基づいてあらかじめ定め
られた各段の詰め込み本数毎に前記セパレータのチャン
ネル切換を行なう制御手段と、前記各搬送ラインの終端
部にそれぞれ備えられ、搬送されてきた所要本数の製品
を整列させた状態でトレー内に供給するトレー詰め装置
と、前記各トレー詰め装置の下部に沿って設けられ、下
段用のトレー詰め装置から下段の製品が供給されたの
ち、その上に上段用のトレー詰め装置から上限の製品が
供給されるように下段用のトレー詰め装置から上段用の
トレー詰め装置に向かって順にトレーを移送供給するト
レー供給装置と、を備えた構成とした。Further, in the product tray packing apparatus of the present invention, a plurality of transport lines according to the number of packing stages in the tray, a separator for sorting and transporting continuously supplied products to each of the transport lines, and the separator. A count sensor for counting the number of passing products, control means for switching the channel of the separator for each number of packings in each stage, which is predetermined based on the count signal of the count sensor, and each of the transports. A tray packing device, which is provided at each end of the line and supplies the required number of conveyed products into the tray in an aligned state, and a tray packing device provided along the lower part of each tray packing device for lower trays. After the lower-stage product is supplied from the filling device, the lower-stage product is supplied so that the upper-limit product is supplied from the tray filling device for the upper stage. , A transfer supplies tray feeder tray sequentially toward the tray filling device for the upper from the tray filling apparatus has a configuration provided with a.
（作用） 本発明の製品のトレー段詰め方法及びトレー段詰め装置
では、上述のように、製品を、各段の詰め込み本数に応
じた数の製品毎に、トレーへの詰め込み段数に応じた複
数の搬送ラインにそれぞれ振り分けた後、各段の製品を
下段から順にトレー内に供給させるようにしたことで、
トレーへの段詰め作業の自動化が可能になると共に、複
数の搬送ラインへの振り分けによってトレーへの製品供
給作業のスピード化が可能となり、従って、製造ライン
全体の処理能力の大幅なアップが可能となる。(Operation) In the tray tray packing method and tray tray packing apparatus of the present invention, as described above, a plurality of products are provided for each number of products corresponding to the number of packing trays in each tray. After allocating to each transport line, the products of each stage are fed into the tray in order from the bottom.
It is possible to automate the tray packing work, and also to speed up the product supply work to the trays by allocating it to multiple transfer lines, thus significantly increasing the processing capacity of the entire manufacturing line. Become.
（実施例） 以下、本発明の実施例を図面に基づいて詳述する。尚、
この実施例では、製造ラインにおいてフィルムで包装さ
れ、かつ、定寸に切断された棒状のカニ足肉様練り製品
を、トレー内に上下２段に段詰めする場合を例にとって
説明する。(Example) Hereinafter, the Example of this invention is described in full detail based on drawing. still,
In this example, a case where rod-shaped crab foot meat-like kneaded products packaged with a film and cut to a certain size in a production line are packed in a tray in two upper and lower stages will be described as an example.
まず、実施例装置の構成を説明する。First, the configuration of the embodiment apparatus will be described.
この実施例のカニ足肉様練り製品のトレー段詰め装置Ａ
は、第１図〜第５図に示すように、１段目用搬送ライン
1aと、２段目用搬送ライン1bと、セパレータ２と、カウ
ントセンサ３と、制御手段４と、反転装置５と、１段目
用トレー詰め装置6aと、２段目用トレー詰め装置6bと、
トレー供給装置７とを主な構成として備えている。Tray filling device A for crab foot meat-like product of this embodiment
Is, as shown in FIG. 1 to FIG.
1a, second-stage transport line 1b, separator 2, count sensor 3, control means 4, reversing device 5, first-stage tray packing device 6a, and second-stage tray packing device 6b. ,
The tray supply device 7 is provided as a main component.
前記１段目用及び２段目用搬送ライン1a,1bは、トレー
Ｔへの詰め込み段数（この実施例では上下２段）に応じ
て別々に設けられる搬送手段であって、この実施例では
製品Ｇの長手方向に沿って搬送する縦送りコンベア10a,
10bと、幅方向に向きを変更して搬送する横送りコンベ
ア11a,11bとで構成されている。The first-stage and second-stage transport lines 1a and 1b are transporting means provided separately according to the number of trays to be loaded in the tray T (two upper and lower stages in this embodiment). A vertical feed conveyor 10a for carrying along the longitudinal direction of G,
It is composed of 10b and lateral feed conveyors 11a and 11b which change the direction in the width direction and convey.
前記セパレータ２は、前記両搬送ライン1a,1bへの製品
Ｇの振り分け搬送を行う装置であり、この実施例ではキ
ャタビラ式のセパレータが用いられている。The separator 2 is a device that sorts and conveys the product G to both the conveying lines 1a and 1b, and a caterpillar type separator is used in this embodiment.
即ち、このキャタビラ式のセパレータは、多数の摺動案
内バーで構成される無端ベルト20と、各摺動案内バー相
互間に摺動自在に備えられた分割搬送台21と、各分割搬
送台の裏面に突設されたピンに係合させて分割搬送台を
左右に振り分けるチャンネル切換手段とを備えたもので
ある。That is, the caterpillar-type separator is composed of an endless belt 20 composed of a large number of sliding guide bars, a division carrier 21 slidably provided between the sliding guide bars, and It is provided with a channel switching means which engages with a pin projecting on the back surface and distributes the divided carrier to the left and right.
前記カウントセンサ３は、前記セパレータ２に搬送され
る製品Ｇの通過数をカウントするためのセンサであり、
この実施例では光電スイッチが用いられ、セパレータ２
の始端部近くに備えられている。The count sensor 3 is a sensor for counting the number of passages of the product G conveyed to the separator 2,
In this embodiment, a photoelectric switch is used and the separator 2
It is provided near the beginning of the.
前記制御手段４は、前記カウントセンサ３からのカウン
ト信号に基づいて、予め定められた各段の製品詰め込み
本数カウント毎にセパレータ２のチャンネル切り替えを
行うための手段であって、この実施例では各段の詰め込
み本数を任意に設定できるように構成されている。The control means 4 is means for switching the channel of the separator 2 for each predetermined number of product packing in each stage based on the count signal from the count sensor 3, and in this embodiment, It is configured so that the number of packed stages can be set arbitrarily.
前記反転装置５は、１段目用及び２段目用トレー詰め装
置6a,6bの手前に備えられ、赤色着色面ｇが上向きとな
るように製品G1,G2を反転させるための装置であり、本
実施例では、横送りコンベア11a,11bの始端部にそれぞ
れ別々に備えられている。The reversing device 5 is provided in front of the tray packing devices 6a and 6b for the first and second tiers, and is a device for inverting the products G 1 and G 2 so that the red colored surface g faces upward. Therefore, in this embodiment, the horizontal transfer conveyors 11a and 11b are separately provided at the start ends thereof.
即ち、この実施例の反転装置５は、第５図に示すよう
に、横送りコンベア11a,11bの始端上部に備えられ、縦
送りコンベア10a,10bから送り込まれた製品G1,G2を横送
りコンベア11a,11bとは反対方向に移送する反転用コン
ベア5a,5bと、横送りコンベア11a,11bの始端部に形成さ
れ、反転用コンベンア5a,5bの上面送り側から下面戻り
側への反転円弧面50a,50bの外周に沿って製品G1,G2の上
面を軽く押える程度の間隔を保持して対向状に案内され
ると共に、反転円弧面50a,50bと同一角速度で移動する
円弧状案内部51a,51bとで形成されている。That is, as shown in FIG. 5, the reversing device 5 of this embodiment is provided above the starting ends of the horizontal feed conveyors 11a and 11b, and horizontally feeds the products G 1 and G 2 fed from the vertical feed conveyors 10a and 10b. Reverse conveyors 5a, 5b that move in the opposite direction to the feed conveyors 11a, 11b, and the reverse feed conveyors 5a, 5b are formed at the start ends of the reverse conveyors 5a, 5b from the upper feed side to the lower return side. Along the outer circumference of the arc surfaces 50a, 50b, the product G 1 , G 2 is guided in a facing manner with a gap that slightly presses the top surface of the product G, and at the same angular velocity as the reversing arc surfaces 50a, 50b. It is formed of guide portions 51a and 51b.
前記１段目用トレー詰め装置6aは、前記１段目用搬送ラ
イン1aにおける横送りコンベア11aの終端部に備えら
れ、間欠的に搬送される所要本数毎の製品G1をトレーＴ
の下段に供給するための装置であって、この実施例で
は、製品整列手段60と、プッシャー61と、トレーＴへの
送り込みコンベア62とで構成されている。The first-stage tray packing device 6a is provided at the end portion of the transverse feed conveyor 11a in the first-stage transport line 1a, and a tray T is provided with a required number of products G 1 that are intermittently transported.
It is a device for supplying to the lower stage, and in this embodiment, it is composed of a product arranging means 60, a pusher 61, and a feeding conveyor 62 to the tray T.
製品整列手段60は、横送りコンベア11aで送られて来る
製品G1相互の間隔を詰める役目をなすもので、第４図に
示すように、コンベアベルトの上面にその幅方向に横架
されたストッパ60aと、横送りコンベア11aの上面側に製
品G1の上面に軽く触れる程度の間隔で対向状に備えら
れ、その下面側が横送りコンベア11aの上面送り側と同
一方向に移動する製品回転防止用コンベア60bとで構成
されている。尚、この製品回転防止用コンベア60bの送
り速度は任意であるが、この実施例では横送りコンベア
11aの送り速さと一致させている。The product arranging means 60 serves to reduce the space between the products G 1 sent by the lateral feed conveyor 11a, and is horizontally placed on the upper surface of the conveyor belt in the width direction thereof, as shown in FIG. Stopper 60a is provided on the upper surface side of the horizontal feed conveyor 11a so as to be opposed to the upper surface of the product G 1 at an interval such that the upper surface of the product G 1 is lightly touched, and the lower surface side thereof moves in the same direction as the upper feed side of the horizontal feed conveyor 11a. It is configured with a conveyor 60b. The feed speed of the product rotation preventing conveyor 60b is arbitrary, but in this embodiment, the lateral feed conveyor is used.
It matches the feed rate of 11a.
プッシャー61は、前記整列手段60で整列された所要本数
の製品G1を、横送りコンベア11a上から送り込みコンベ
ア62に押し出すための装置であり、この実施例では横送
りコンベア11aの側面から、整列された所要本数の製品
を同時に押し出し可能な幅広のバー61aと、これを進退
させるアクチュエータとしてのエアシリンダ61bとで構
成されている。The pusher 61 is a device for pushing out the required number of products G 1 aligned by the aligning means 60 from the horizontal feed conveyor 11a to the feed-in conveyor 62, and in this embodiment, the side feed conveyor 11a is aligned. It is composed of a wide bar 61a capable of simultaneously pushing out the required number of products, and an air cylinder 61b as an actuator for advancing and retracting the bar.
送り込みコンベア62は、前記プッシャ61で押し出された
所要本数の製品G1をトレーＴ内に送り込むためのコンベ
アであり、この実施例では、前記横送りコンベア11aの
側面から直交する方向で下り斜面状に備えられている。The feed-in conveyer 62 is a conveyer for feeding the required number of products G 1 pushed out by the pusher 61 into the tray T, and in this embodiment, it is a downward slope in the direction orthogonal to the side surface of the transverse feed conveyor 11a. Is equipped with.
前記２段目用トレー詰め装置6bは、前記２段目用搬送ラ
イン1bにおける横送りコンベア11bの終端部に備えら
れ、間欠的に搬送される所要本数毎の製品G2をトレーＴ
の上段に供給するための装置であり、前記１段目用トレ
ー詰め装置6aと同一構造のものが用いられている。The second-stage tray packing device 6b is provided at the end portion of the horizontal feed conveyor 11b in the second-stage transport line 1b, and the tray T is provided with a required number of products G 2 that are intermittently transported.
This is a device for supplying to the upper stage, and has the same structure as the first-stage tray packing device 6a.
前記トレー供給装置７は、前記１段目用及び２段目用ト
レー詰め装置6a,6bにおける送り込みコンベア62,62の下
部に沿って設けられ、各トレー詰め装置6a,6bに下段か
ら順にトレーＴを間欠的に移送供給するための装置であ
り、この実施例では、摺動案内枠70内に供給されるトレ
ーＴを、無端チェーンに一定間隔のもとに備えた係合ピ
ン71で間欠的に移送するようにしている。The tray supply device 7 is provided along the lower portion of the feed conveyors 62, 62 in the first-stage and second-stage tray packing devices 6a, 6b, and the tray T is sequentially provided to each tray packing device 6a, 6b from the bottom. In this embodiment, the tray T supplied into the sliding guide frame 70 is intermittently moved by the engagement pins 71 provided at a fixed interval in the endless chain. I am going to transfer it to.
次に、実施例の作用を説明する。Next, the operation of the embodiment will be described.
この実施例のカニ足肉様練り製品のトレー段詰め装置Ａ
では上昇構成より成るため、まず、セパレータ２に一本
づつ製品Ｇが送り込まれると、カウントセンサ３で製品
の通過数がカウントされ、制御手段４ではこのカウント
信号に基づいて、予め定められた各段の製品詰め込み本
数カウント毎にチャンネル切替手段の切り替えが行わ
れ、この切り替えによって製品Ｇが所要本数毎に１段目
搬送ライン1aと２段目用搬送ライン1bの各縦送りコンベ
ア10a,10bに交互に振り分けられることになる。Tray filling device A for crab foot meat-like product of this embodiment
However, since the product G is sent to the separator 2 one by one, the count sensor 3 counts the number of passing products, and the control means 4 determines each of the predetermined numbers based on the count signal. The channel switching means is switched every time the number of products packed in each stage is counted, and by this switching, the product G is transferred to each vertical feed conveyor 10a, 10b of the first-stage transport line 1a and the second-stage transport line 1b for each required number of products. It will be distributed alternately.
そして、１段目用搬送ライン1aの縦送りコンベア10a側
に振り分けられた１段目用の製品G1は、まず、反転装置
５を構成する反転用コンベア5a上に送り込まれ、同反転
コンベア5aの反転円弧面50aと横送りコンベア11aの円弧
状案内部51aとの間に挾持された状態で搬送されること
によって反転され、横送りコンベア11aで横向きに移送
される。そして、１段目用トレー詰め装置6aでは、ま
ず、ストッパ60aで製品G1の移送が規制されることによ
って、送られて来る製品G1相互の間隔が詰められた状態
に整列された後、プッシャー61で送り込みコンベア62上
に押し出され、次いで、同送り込みコンベア62でその下
部に待機しているトレーＴの下段に供給される。Then, the product G 1 for the first stage, which is distributed to the vertical feed conveyor 10a side of the first-stage transport line 1a, is first fed onto the reversing conveyer 5a constituting the reversing device 5, and the reverse conveyor 5a. It is inverted by being conveyed while being sandwiched between the reverse arc surface 50a and the arcuate guide portion 51a of the horizontal feed conveyor 11a, and is laterally transferred by the horizontal feed conveyor 11a. Then, the first-stage tray packing apparatus 6a, firstly, by the transfer of products G 1 by the stopper 60a is restricted, after being aligned in a state in which the product G 1 mutual spacing sent packed, The pusher 61 pushes it out onto the feeding conveyor 62, and then the feeding conveyor 62 feeds it to the lower stage of the tray T waiting on its lower part.
尚、前記ストッパ60aで移送が規制された製品G1は横送
りコンベンア11aの移動で回転力を受けるが、その上面
に接する製品回転防止用コンベア60bによる反対方向の
回転力によって打ち消された状態となるので、製品G1の
回転はなく、従って、反転装置5aで反転された状態、即
ち、赤色着色面ｇが上向きになった状態のままでトレー
Ｔ内に供給されることになる。The product G 1 whose transfer is regulated by the stopper 60a receives a rotational force due to the movement of the lateral feed conveyor 11a, but is in a state of being canceled by the rotational force in the opposite direction by the product rotation preventing conveyor 60b in contact with the upper surface thereof. Therefore, the product G 1 is not rotated, and therefore the product G 1 is supplied into the tray T in a state of being inverted by the reversing device 5a, that is, in a state where the red colored surface g faces upward.
また、以上のようにして下段への製品G1の供給が終了す
ると、トレー供給装置７が作動して次の２段目用トレー
詰め装置6bの定位置まで移送されると共に、１段目用ト
レー詰め装置6aの定位置には新たなトレーＴが移送供給
され、この状態で待機した状態となる。Further, when the supply of the product G 1 to the lower stage is completed as described above, the tray supply device 7 is activated to be transferred to the fixed position of the tray packing device 6b for the next second stage and for the first stage. A new tray T is transferred and supplied to the fixed position of the tray packing device 6a, and in this state, it stands by.
次に、２段目用搬送ライン1bの縦送りコンベア10b側に
振り分けられた２段目用の製品G2は、前記１段目用搬送
ライン1aにおける場合と同様に、反転装置５で反転され
た後、横送りコンベア11bで横向きに移送され、２段目
用トレー詰め装置6bでは前記１段目用トレー詰め装置6a
の場合と同様に製品G2が整列された状態でトレーＴの上
段、即ち、下段の製品G1の上に重ねた状態で供給される
ことになる。Next, the product G 2 for the second stage, which is distributed to the vertical feed conveyor 10b side of the second-stage transport line 1b, is inverted by the reversing device 5 as in the case of the first-stage transport line 1a. After that, the sheet is laterally transferred by the horizontal feed conveyor 11b, and the second-stage tray packing device 6b uses the first-stage tray packing device 6a.
In the same manner as in the above case, the products G 2 are supplied in an aligned state, being stacked on the upper stage of the tray T, that is, on the lower stage product G 1 .
尚、この上段の製品G2も、前記反転装置５によって上下
反転されるので、赤色着色面ｇが上向きの状態となる。The product G 2 in the upper stage is also inverted upside down by the inversion device 5, so that the red colored surface g faces upward.
以上説明してきたように、この実施例のカニ足肉様練り
製品のトレー段詰め装置Ａ及び、この段詰め装置Ａを用
いたカニ足肉様練り製品のトレー段詰め方法によれば、
上述のように、フィルムで棒状に包装され、かつ、定寸
に切断されたカニ足肉様練り製品Ｇを、各段の詰め込み
本数に応じた数の製品毎に、トレーＴへの詰め込み段数
である１段目用搬送ライン1aと２段目用搬送ライン1bと
に振り分けると共に、下段の製品G1から上段の製品G2の
順にトレーＴ内に供給させるようにしたことで、トレー
Ｔへの２段詰め作業の自動化が可能になると共に、搬送
ライン1a,1bの振り分けによってトレーＴへの製品供給
作業のスピード化が可能となり、従って、製造ライン全
体の処理能力の大幅なアップ（約２倍）が可能となる。As described above, according to the tray filling apparatus A for crab foot meat-like paste product and the tray filling method for crab foot meat-like paste product using this filling apparatus A,
As described above, the number of stuffing stages of the crab leg meat-like kneaded product G, which is wrapped in a film in a rod shape and cut into a certain size, into the tray T for each number of products according to the number of stuffing in each stage. By distributing the product to the first-stage transport line 1a and the second-stage transport line 1b and supplying the product G 1 from the lower stage to the product G 2 in the upper stage in the tray T in order, It is possible to automate the packing work and to speed up the product supply work to the tray T by allocating the transfer lines 1a and 1b. Therefore, the processing capacity of the whole production line is greatly increased (about double). Is possible.
また、上述のように搬送ライン1a,1bを振り分けると共
に、上下両段の製品G1,G2をトレーＴ内に供給する前に
予め反転させることによって、製品G1,G2の赤色着色面
ｇを上向きにした状態でトレー内に段詰めすることがで
きるようになる。The transport line 1a as described above, the distributing 1b, by previously inverted before being supplied to the upper and lower stages of the products G 1, G 2 and the tray T, a red colored surface of the product G 1, G 2 It becomes possible to pack the tray in the tray with g facing upward.
以上、本発明の実施例を図面に基づいて詳述してきた
が、具体的な構成はこの実施例に限定されるものではな
く、本発明の要旨を逸脱しない範囲における設計変更等
があっても本発明に含まれる。Although the embodiment of the present invention has been described in detail above with reference to the drawings, the specific configuration is not limited to this embodiment, and even if there is a design change or the like within a range not departing from the gist of the present invention. Included in the present invention.
例えば、実施例では、トレーへの製品段詰めを各段１列
づつ行うようにした場合を示したが、これには限られ
ず、例えば前後２列づつ段詰めするようにしてもよい。For example, in the embodiment, the case where the trays are packed into the trays one by one in each row has been shown, but the invention is not limited to this, and the trays may be packed in two rows before and after, for example.
また、実施例では、製品の２段詰めを行う場合を示した
が、段数は任意である。Further, in the embodiment, the case where the products are packed in two stages is shown, but the number of stages is arbitrary.
また、実施例では、反転装置を介装させることによって
製品を反転させるようにした場合を示したが、これは必
ずしも必要なものではない。即ち、製品に上下の区別が
ない場合や、製造ライン等から製品が上向きの状態で供
給される場合には製品を更に反転させる必要性はない。
尚、製品に上下の区別があって製品を反転させる必要が
ある場合でも、反転装置の介装場所は任意であり、特に
セパレータより手前に介装させることによって反転装置
が１台ですむことになる。Further, in the embodiment, the case where the product is inverted by interposing the reversing device is shown, but this is not always necessary. That is, there is no need to further invert the product when the products are not distinguished from each other or when the products are supplied in an upward state from the manufacturing line or the like.
In addition, even if there is a need to invert the product because there is a distinction between the top and bottom of the product, the location of the reversing device is optional, and in particular by interposing it before the separator, only one reversing device is required. Become.
更には、各搬送ラインへの反転装置の介装の有無の組み
合わせによって、各段の製品の向きを自由に設定できる
ようになる。Furthermore, it becomes possible to freely set the orientation of the product in each stage by combining the presence or absence of the reversing device on each transport line.
また、この実施例では製品として、カニ足肉様練り製品
を例にとったが、これには限られず、その他の加工食
品、菓子、一般商品等のトレー段詰めに適用されるもの
である。Further, in this embodiment, the crab foot meat-like paste product was taken as an example of the product, but the product is not limited to this, and is applied to tray packing of other processed foods, confectionery, general products and the like.
また、送り込みコンベアの上面に押し出された所要本数
の製品を、同送り込みコンベア上で更に整列させた状態
でトレー内に送り込むようにしてもよい。即ち、送り込
みコンベアの先端部上面に製品の先端面に係合する開閉
自在なシャッタを備え、かつ、両側面には製品を両側面
から進退自在に押圧するプッシャをそれぞれ備えること
によって、シャッタで製品の先端面を揃えると同時に両
プッシャで幅方向に製品を詰めた状態でトレー内に送り
込むことができる。Further, the required number of products extruded on the upper surface of the feeding conveyor may be fed into the tray while being further aligned on the feeding conveyor. That is, a shutter is provided on the top surface of the leading end portion of the feeding conveyor, which is openable and closable to engage with the tip end surface of the product, and both side surfaces are provided with pushers that press the product forward and backward from the side surface. At the same time as aligning the tip surfaces of the products, the products can be sent into the tray with both pushers packed in the width direction.
（発明の効果） 以上説明してきたように、本発明の製品の段詰め方法で
は、連続的に供給される製品を、トレーへの積み込み段
数に応じた複数の搬送ラインに振り分け整列させたの
ち、各段の製品を下段から順に移送中のトレー内に上方
より供給させるようにしたことで、トレーへの段詰め作
業の自動化が可能になると共に、複数の搬送ラインへの
振り分けによって連続的に供給されてくる製品を止める
ことなくトレーへの段詰め作業を行なうことができ、従
って、製造ライン全体の処理能力の大幅なアップが可能
になるという効果が得られる。(Effects of the Invention) As described above, in the method for packing products according to the present invention, after continuously supplying the products, the products are sorted and arranged in a plurality of transfer lines according to the number of loading stages in the tray, By supplying the products in each stage from the bottom to the tray being transferred from above, it is possible to automate the stage packing work to the trays and continuously supply them by distributing them to multiple transfer lines. It is possible to perform the tray packing operation without stopping the products to be delivered, and thus it is possible to significantly increase the processing capacity of the entire production line.
また、本発明の製品の段詰め装置では、トレーへの詰め
込み段数に応じた複数の搬送ラインと、連続して供給さ
れてくる製品を前記各搬送ラインへ振り分け搬送を行な
うセパレータと、前記セパレータの手前に備えられ、製
品の通過数をカウントするカウントセンサと、前記カウ
ントセンサのカウント信号に基づいてあらかじめ定めら
れた各段の詰め込み本数毎に前記セパレータのチャンネ
ル切換を行なう制御手段と、前記各搬送ラインの終端部
にそれぞれ備えられ、搬送されてきた所要本数の製品を
整列させた状態でトレー内に上方より供給するトレー詰
め装置と、前記各トレー詰め装置の下部に沿って設けら
れ、下段用のトレー詰め装置から下段の製品が供給され
たのち、その上に上段用のトレー詰め装置から上段の製
品が供給されるように下段用のトレー詰め装置から上段
用のトレー詰め装置に向かって順にトレーを移送供給す
るトレー供給装置とを備えたことで、トレーへの段詰め
作業の自動化が可能になると共に、複数の搬送ラインへ
の振り分けによって連続的に供給されてくる製品を止め
ることなくトレーへの段詰め作業を行なうことができ、
従って、製造ライン全体の処理能力の大幅なアップが可
能になるという効果が得られる。In the product packing apparatus of the present invention, a plurality of transfer lines corresponding to the number of packing stages in the tray, a separator for continuously transferring the products supplied to each of the transfer lines, and a separator A count sensor provided in front of the counter, which counts the number of passing products, control means for switching the channel of the separator for each packing number of each stage, which is predetermined based on the count signal of the count sensor, and each of the transports. A tray packing device, which is provided at each end of the line, supplies the required number of products that have been conveyed from above into the tray in an aligned state, and is provided along the lower part of each tray packing device. After the tray filling device supplies the lower product, the upper tray filling device supplies the upper product. Since it is equipped with a tray supply device that sequentially feeds trays from the lower tray packing device to the upper tray packing device, it is possible to automate the tray packing operation and to convey multiple trays. By distributing to the line, it is possible to perform tray packing work without stopping products that are continuously supplied,
Therefore, there is an effect that the processing capacity of the entire manufacturing line can be significantly increased.
第１図は本発明実施例のカニ足肉様練り製品のトレー段
詰め装置を示す全体平面図、第２図は同正面図、第３図
は第２段目用トレー詰め装置部分の詳細を示す背面図、
第４図は製品整列手段部分の詳細を示す側面図、第５図
は反転装置部分の詳細を示す側面図である。 1a:1段目用搬送ライン 1b:2段目用搬送ライン 2:セパレータ 3:カウントセンサ 4:制御手段 6a:1段目用トレー詰め装置 6b:2段目用トレー詰め装置 7:トレー供給装置 G:製品 T:トレーFIG. 1 is an overall plan view showing a tray filling device for crab foot meat-like kneaded products according to an embodiment of the present invention, FIG. 2 is a front view of the same, and FIG. 3 shows details of a tray filling device portion for the second stage. Rear view,
FIG. 4 is a side view showing details of the product aligning means portion, and FIG. 5 is a side view showing details of the reversing device portion. 1a: 1st stage transport line 1b: 2nd stage transport line 2: Separator 3: Count sensor 4: Control means 6a: 1st stage tray packing device 6b: 2nd stage tray packing device 7: Tray feeder G: Product T: Tray
Claims (2)
み本数に応じた数の製品毎に、トレーへの積み込み段数
に応じた複数の搬送ラインにそれぞれ振り分け整列させ
たのち、各段の製品を下段から順に移送中のトレー内に
上方より供給させるようにしたことを特徴とする製品の
トレー段詰め方法。1. The products to be continuously supplied are sorted and arranged in a plurality of transfer lines according to the number of loading stages in each tray according to the number of products packed in each stage, and then each stage is arranged. The product is packed in a tray in order from the bottom into the tray being transferred from above.
送ラインと、 連続して供給されてくる製品を前記各搬送ラインへ振り
分け搬送を行なうセパレータと、 前記セパレータの手前に備えられ、製品の通過数をカウ
ントするカウントセンサと、 前記カウントセンサのカウント信号に基づいてあらかじ
め定められた各段の詰め込み本数毎に前記セパレータの
チャンネル切換を行なう制御手段と、 前記各搬送ラインの終端部にそれぞれ備えられ、搬送さ
れてきた所要本数の製品を整列させた状態でトレー内に
上方より供給するトレー詰め装置と、 前記各トレー詰め装置の下部に沿って設けられ、下段用
のトレー詰め装置から下段の製品が供給されたのち、そ
の上に上段用のトレー詰め装置から上段の製品が供給さ
れるように下段用のトレー詰め装置から上段用のトレー
詰め装置に向かって順にトレーを移送供給するトレー供
給装置と、を備えたことを特徴とする製品のトレー段詰
め装置。2. A plurality of transfer lines according to the number of trays to be packed in a tray, a separator for distributing and continuously supplying products that are continuously supplied to each of the transfer lines, and a separator provided in front of the separator, A count sensor for counting the number of passages, a control means for switching the channel of the separator for each number of packings in each stage, which is predetermined based on the count signal of the count sensor, and a terminal portion of each of the transport lines. And a tray packing device that supplies the required number of products that have been conveyed from above into the tray in an aligned state, and is provided along the lower part of each tray packing device, from the tray packing device for the lower stage to the lower stage. After the product is supplied, the tray packing for the lower stage is performed so that the product for the upper stage is supplied to the tray packing device for the upper stage. Device product tray stage filling apparatus being characterized in that and a transport supplies tray feeder tray sequentially toward the tray filling device for the upper from.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63326478A JPH0764323B2 (en) | 1988-12-24 | 1988-12-24 | Product tray packing method and tray packing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63326478A JPH0764323B2 (en) | 1988-12-24 | 1988-12-24 | Product tray packing method and tray packing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02180103A JPH02180103A (en) | 1990-07-13 |
| JPH0764323B2 true JPH0764323B2 (en) | 1995-07-12 |
Family
ID=18188259
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63326478A Expired - Lifetime JPH0764323B2 (en) | 1988-12-24 | 1988-12-24 | Product tray packing method and tray packing device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0764323B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4748876B2 (en) * | 2001-05-11 | 2011-08-17 | 三菱重工食品包装機械株式会社 | Container sorting method and apparatus |
| KR100959680B1 (en) * | 2005-08-01 | 2010-05-26 | 엘아이지에이디피 주식회사 | System for transferring the substrate |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS522690A (en) * | 1975-06-24 | 1977-01-10 | Junichi Hamano | Apparatus for packaging in corrugated board box |
| JPS6140642Y2 (en) * | 1980-05-24 | 1986-11-20 | ||
| JPS60139702U (en) * | 1984-02-29 | 1985-09-14 | 森永乳業株式会社 | container boxing machine |
-
1988
- 1988-12-24 JP JP63326478A patent/JPH0764323B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02180103A (en) | 1990-07-13 |
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