JPH0738181U - Molded cotton for mattress - Google Patents

Abstract

(57)【要約】 （修正有） 【目的】 敷布団布地と中入加工綿とを別々に作製し、
その布団布地に中入加工綿を出し入れ自由として使用中
に汚染濁した場合、簡単に洗浄、消毒、乾燥の出来るも
のに取りかえる。 【構成】 高融点合成繊維に低融点熱に融着する合成繊
維を適当な割合で混合し之を製綿機にて展綿状となし、
熱処理加工に依り絡合された繊維相互がスポンジ状に融
着一体化した弾性芯材綿ｂの上下両面に天然繊維又は之
に適当の割合で合成繊維を混合、必要の厚さの展綿状と
したものに樹脂噴霧浸漬した加工綿ａ−２又はその展綿
状の表面に樹脂吹止した加工綿を併重、必要の寸法、厚
さにしたもののタテ、ヨコ４隅の周辺を半円型状に樹脂
液にて張り合せ接合したもの１を、各種の布地にて縫製
した布団皮の横側にファスナー等を縫いつけて出し入れ
自由とした構造を特徴とする敷布団用成形綿である。 (57) [Summary] (Corrected) [Purpose] The mattress fabric and the cotton with the inside are made separately,
You can freely put in and out cotton in the futon fabric, and if it becomes turbid during use, you can easily replace it with one that can be washed, disinfected, and dried. [Constitution] High melting point synthetic fibers are mixed with synthetic fibers that are fused to low melting point heat at an appropriate ratio, and formed into a spreading shape with a cotton making machine.
Natural fibers or synthetic fibers are mixed on the upper and lower surfaces of the elastic core material cotton b in which fibers that have been entangled by heat treatment are fused and integrated in a sponge form, and a spread of a required thickness is formed. The processed cotton a-2 which is soaked in resin sprayed with the above or the expanded cotton-like surface of the processed cotton is piled up and the required size and thickness are obtained. A molded cotton for a mattress, which has a structure in which a piece 1 formed by laminating and joining a mold with a resin liquid is sewn with a fastener or the like on the lateral side of a duvet skin sewn with various kinds of cloth, and can be freely taken in and out.

Description

【考案の詳細な説明】[Detailed description of the device]

【０００１】[0001]

【産業上の利用分野】[Industrial applications]

本考案は日本工業規格（ＪＩＳＬ−２００１）による弾性回復率９０％−１０ ０％の弾力性の強いスポンジ状に構成された加工綿を中芯材としその上下に吸湿 性、調湿性保温性のある天然繊維又は之に弾力性の強い高融点合成繊維を混合、 更に低融点合成繊維を少量混合して製綿機にて展綿状としたものを併重熱処理加 工により一体化したもの又は樹脂液にて噴霧加工して成形した加工綿を併重して そのタテ、ヨコ４隅の周辺を半円型状に張り合せ結合した加工綿をファスナー等 を縫いつけた表皮で被覆出し入れ自由にしたものに係り、特に営業用貸布団、老 人用又は病院用寝具として衛生的健康的経済的実用的な敷布団用成形綿を得んと するものである。 The present invention uses a processed sponge-like processed cotton with an elastic recovery rate of 90% -100% according to the Japanese Industrial Standards (JISL-2001) as a core material, and has moisture absorption, humidity control and heat retention properties above and below the core material. A natural fiber or a high-melting synthetic fiber with high elasticity is mixed, and a small amount of a low-melting synthetic fiber is mixed to form a cotton spread using a cotton maker. The processed cotton formed by spray processing with a resin liquid was overlaid, and the vertical and horizontal four corners were pasted together in a semi-circular shape, and the processed cotton was covered with a skin sewn with fasteners, etc. In particular, the present invention aims to obtain a molded cotton for a mattress that is hygienic, healthy, economical and practical, particularly as a commercial quilt, bedding for the elderly or hospital.

【０００２】[0002]

【従来の技術】[Prior art]

従来使用されておる一般敷布団は一部にはウレタンホーム等を含む弾性芯材を 使い、その上下に各種繊維わたを併重したものを使用されており殆んどは各種繊 維綿１００％のものを必要の厚さ、例えば８０ｍ／ｍ−１００ｍ／ｍ寸法巾１ｍ ×長さ２ｍ、目つき４ｋｇ−６ｋｇを表皮布地と共に全体をミシン縫製により一 体化したもので、之に白地等のシーツを被覆使用しておるものである。 Conventionally used general mattresses are made of elastic core material that includes urethane home, etc., and various fiber cotton layers are piled up and down. Most of them are made of 100% fiber cotton. The necessary thickness, for example, 80m / m-100m / m size width 1m x length 2m, and unit weight 4kg-6kg are integrated with the surface cloth by sewing machine sewing. Is used for coating.

【０００３】[0003]

【考案が解決しようとする課題】[Problems to be solved by the device]

従来の技術で述べた通り、例えば厚さ８０ｍ／ｍ−１００ｍ／ｍの敷布団を使 用中汚濁又は表皮布地が破損した場合等に於て縫着したミシン糸をはずし表布地 と中綿とを剥がして洗浄、消毒、又は丸洗い補修等を行う時、その人件費並に時 間の空費は大なるものがあり、之が大きな問題点であり唯一の欠点であった。 As described in the prior art, for example, when a mattress with a thickness of 80 m / m-100 m / m is used, the sewing thread that is sewn is removed and the outer cloth and the inner cloth are peeled off in the case of pollution or damage to the outer cloth. When performing cleaning, disinfection, or full-flush repair, etc., the labor cost as well as the vacant time can be large, which is a major problem and the only drawback.

【０００４】[0004]

【課題を解決する為の手段】[Means for solving the problem]

上記欠点を解決し目的を達成する為に、本考案は高融点合成繊維例えばポリエ ステル繊維、ポリアクリル繊維、ポリアミド繊維等又は之に天然繊維、例えば綿 麻、毛、絹等の１種若しくは２種以上混合したものに比較的低い熱にて溶融接着 する合成繊維、例えばポリプロピレン繊維、ポリエチレン繊維、之等の共重合繊 維、ポリエステル低融点融着加工繊維等を２０％−３０％混合製綿機にて展綿状 となし熱処理加工して得られる絡合繊維相互が融着一体化してスポンジ状に形成 された弾性回復率（ＪＩＳＬ−２００１）規格による９０％−１００％のものを 弾性芯材綿（ｂ）として設け、此の（ｂ）の上下両面に上記天然繊維又は之に高 融点合成繊維を適当割合混合したもの、若しくはその合成繊維に低融点熱にて融 着する合成繊維を少量（５％−１５％）の割合で混合製綿機にて展綿状（ａ−１ ）となしたもの併重熱処理加工により低融点合成繊維が少量混合の為固着せず、 ふんわりと（ｂ）に融着一体化する処理工程中、熱処理機の出口にて冷却前の柔 軟な展綿体のタテ、ヨコ４隅を必要寸法に切断、その切断口が半円型状（１）に 接合したものを適宜の布地にて縫製した表皮の出し入れ口にファスナー又は紐等 にて結び覆った表布から出し入れ自由にした事を特徴とする敷布団用成形綿であ り、之に依って上記目的を解決達成したものである。（図１参照） In order to solve the above-mentioned drawbacks and to achieve the object, the present invention provides a high melting point synthetic fiber such as polyester fiber, polyacrylic fiber, polyamide fiber or the like or natural fiber such as cotton, hemp, silk or the like. 20% -30% of synthetic fibers such as polypropylene fibers, polyethylene fibers, copolymer fibers such as polyester fibers, low melting point fusion processed polyester fibers, etc. 90% -100% according to the elastic recovery rate (JISL-2001) standard, which is formed into a sponge by entangled fibers obtained by heat-processing without spreading with a machine. Provided as a cotton (b), and the natural fiber or the high-melting point synthetic fiber mixed in an appropriate ratio on the upper and lower surfaces of this (b), or a synthetic fiber that is fused to the synthetic fiber by heat with a low melting point. A small amount (5% -15%) of the mixture was made into a spreading shape (a-1) by a cotton-making machine, and the low melting point synthetic fibers did not stick because of the small amount of mixture due to the double heat treatment, and it was soft ( During the process of fusion-integrating with b), the flexible cotton body length before cooling and the four horizontal corners are cut to the required dimensions at the exit of the heat treatment machine, and the cutting opening is semicircular (1) Molded cotton for mattresses, which is characterized in that it can be inserted and removed freely from the outer cloth which is sewn with an appropriate cloth and tied and covered with a fastener or a string, etc. The above objectives have been solved and achieved. (See Figure 1)

【０００５】 上記実用新案登録請求の範囲、請求項１に記載した弾性芯材綿（ｂ）を必要の 厚さ、寸法としたものの上下両面に上記高融点合成繊維又は之に天然繊維を適当 割合混合したものを製綿機にて必要の厚さの展綿状としたものに樹脂液を噴霧浸 漬乾燥した樹脂加工綿（ａ−２）、又は上記天然繊維又は之に合成繊維を混合、 若しくは合成繊維のみを製綿機にて展綿状としたものの表面に樹脂液を噴霧吹止 を施した加工綿（ａ−２）を併重、その併せ目のタテ、ヨコ周辺を接着性の強い 樹脂液にて半円型状（２）に張り合せ、乾燥加工したものを適宜の布地にて縫製 した表皮の出し入れ口にファスナー、又は紐等にて結ぶ様にした表布から出し入 れ自由とした事を特徴とする敷布団用成型綿によって課題を解決、その目的を達 成したものである。（図２参照）The above-mentioned utility model registration claim and the elastic core material cotton (b) described in claim 1 having the required thickness and dimensions, but the above-mentioned high melting point synthetic fiber or natural fiber on both upper and lower surfaces in an appropriate ratio. The blended product was spread into a required thickness with a cotton maker and the resin-treated cotton was spray-dried and dried (a-2), or the above natural fibers or synthetic fibers were mixed. Alternatively, only synthetic fibers are spread with a cotton maker and the processed cotton (a-2) sprayed with resin liquid is added to the surface, and the vertical and horizontal edges of the joint are adhesive. A semi-circular shape (2) is laminated with a strong resin liquid, dried, and sewn with an appropriate cloth. Achieved the purpose by solving the problem with molded cotton for mattress, which is characterized by freedom It was done. (See Figure 2)

【０００６】[0006]

【作用】[Action]

本考案の敷布団用成形綿は弾性芯材綿を使用した繊維１００％構成の一体化に よる加工綿であって、敷布団に被覆の表皮布地とは別口に製作されており、従っ て使用中汚染、又は表皮布地の破れ等にそれぞれの洗浄、消毒、縫製、補修等に 当り、それ等の作用至って簡単に、加えて最も安価な経費で行えるものである。 The molded cotton for the mattress of the present invention is a processed cotton made by integrating the fiber 100% composition using the elastic core material cotton, and is manufactured separately from the covering cloth of the mattress and is in use. It is possible to clean, disinfect, sew, repair, etc. each due to contamination or breakage of the skin material, and the effects of such cleaning are simple and can be done at the lowest cost.

【０００７】[0007]

【実施例】【Example】

実施例につき図面を参照して説明すると図１において捲縮性、弾力性の強い通 気性、保温性のあるポリエステル繊維１５Ｄ×５１ｍ／ｍのもの７０％に低融点 熱に溶融接着するポリエステル加工繊維６ＤＸ５１ｍ／ｍのもの３０％を混合し て製綿機にて熱処理加工仕上後、厚さ３０ｍ／ｍ寸法巾１ｍ×長さ２ｍ、目つき ２ｋｇになる様に製綿機にて混合展綿状となし周知技術により１６０℃の熱処理 加工を施し絡合繊維相互が融着一体化して、スポンジ状に形成された弾性回復率 ＪＩＳＬ−２００１規格検査による１００％の成績のものを弾性芯材（ｂ）とし て設け、此の（ｂ）の上下両面に綿繊維７０％１５Ｄ×５１ｍ／ｍのポリエステ ル繊維２０％低融点熱に溶融接着する加工を施したポリエステル繊維６Ｄｘ５１ ｍ／ｍのもの１０％を混合、熱処理加工仕上げ後切断寸法巾１ｍ×長さ２ｍ、目 つき１ｋｇ、厚さ２５ｍ／ｍ（両面で合計５０ｍ／ｍ）になる様に製綿機にて展 綿状としたもの（ａ−１）を併重１４０℃にて熱処理加工を施し（ａ−１）が（ ｂ）にふんわりと融着一体化する行程中、熱処理加工機の出口にて冷却前の熱く 軟質状の時点にて、そのまま切断機にて巾１ｍ×長さ２ｍに切断、そのタテ、ヨ コ切断口の繊維が必然的に半円型状（１）に成形され、之を冷却して軽く押圧整 形し寸法巾１ｍ×長さ２ｍ、目つき４ｋｇ、厚さ８０ｍ／ｍに構成されたものを 白布地にて袋縫した表皮の横側面にファスナーを縫いつけ、出し入れ自由とした 事を特徴とする敷布団用成形綿である。 An example will be described with reference to the drawings. In FIG. 1, a polyester fiber having a crimping property, a highly elastic, air-permeable and heat-retaining polyester fiber of 15D × 51 m / m, which has a low melting point and is melt-bonded to 70% of polyester fiber 30% of 6DX51m / m is mixed and heat-treated with a cotton machine to finish, then the thickness is 30m / m, the width is 1m, the length is 2m, and the weight is 2kg. Spontaneous fibers are fused and integrated by heat treatment at 160 ° C by a well-known technique, and elastic recovery rate is formed in a sponge shape. 10% of polyester fibers 6Dx51 m / m which have been processed to melt and adhere to 70% cotton fiber 15% x 51 m / m polyester fiber 20% low melting point heat on both the upper and lower sides of (b). After being mixed and heat-treated, cut into a cotton shape with a width of 1 m × length of 2 m, unit weight of 1 kg, and thickness of 25 m / m (total of 50 m / m on both sides) with a cotton machine (a -1) is subjected to heat treatment at a combined temperature of 140 ° C, and (a-1) is softly fused and integrated with (b) during the process of fusion and integration at the outlet of the heat treatment machine at the time when it is hot and soft before cooling. Then, it is cut as it is with a cutting machine to a width of 1 m × a length of 2 m, and the fibers of the vertical and horizontal cutting ports are inevitably formed into a semicircular shape (1), cooled and lightly pressed and shaped. Molding for mattresses, characterized by having a width of 1 m x length of 2 m, a unit of 4 kg and a thickness of 80 m / m sewn in white cloth with a sewn fastener on the lateral side of the outer surface of the outer skin. It is cotton.

【０００８】 図２に示される実施例については上記図１記載の弾性芯材綿（ｂ）のものの上 下両面に吸湿性、調湿性、保温性の強い羊毛繊維７０％に捲縮性、弾力性の強い 通気性、保温性を有するポリエステル繊維１５Ｄ×５１ｍ／ｍのもの３０％混合 したものを製綿機にて寸法巾１．１ｍ×長さ２．１ｍ、目つき１ｋｇ、厚さ３０ ｍ／ｍの展綿状としたものの表面にアクリル樹脂液にて噴霧吹止加工を施し乾燥 したものを併重（ａ−２）、その併せ目タテ、ヨコ周辺をアクリル樹脂液にて吹 きつけ半円型状に張り合せ接着一体化（２）した仕上り加工寸法巾１ｍ×長さ２ ｍ、厚さ９０ｍ／ｍ、目つき４ｋｇのものをクリーム布地で縫製した表皮の出し 入れ口の処にファスナーを縫いつけ、出し入れ自由とした事を特徴とする敷布団 用成形綿である。In the embodiment shown in FIG. 2, 70% of wool fiber having high hygroscopicity, humidity control and heat retention on the upper and lower surfaces of the elastic core material cotton (b) described in FIG. 1 above is crimpable and elastic. Highly breathable and heat-retaining polyester fiber 15D x 51 m / m 30% mixed with a cotton machine with a width of 1.1 m x length of 2.1 m, weight of 1 kg, thickness of 30 m / M spreaded surface is spray-stopped with acrylic resin liquid and dried, and is then piled up (a-2), and the vertical and horizontal joints are sprayed with acrylic resin liquid half Finished processing that is laminated and adhered in a circular shape (2) Finished dimensions width 1 m x length 2 m, thickness 90 m / m, weight of 4 kg sewn on the surface of the skin with a zipper at the entrance / exit A futon quilt characterized by being sewn in and out It is shaped cotton.

【０００９】[0009]

【考案の効果】[Effect of device]

本考案は上述の通り構成されているので、次に記載する効果を奏する。 Since the present invention is configured as described above, it has the following effects.

【００１０】 本考案品は弾性回復率１００％の弾性芯材綿を中芯に使用し、その上下両面に 併重された加工綿のタテ、ヨコ４隅周辺が手造りされた円味のある敷布団の様に 半円型状に構成接着されたものであり加えて適宜の布地を使用した表皮に出し入 れ自由とした敷布団用成形綿である為に、特に営業用の貸布団又は老人、病人等 に使用中汚染による洗浄、消毒、生地の破れによる補修等について容易に早く行 えるその経費の節限は大なるものがある。The product of the present invention uses elastic core cotton with an elastic recovery rate of 100% for the core, and the vertical length of the processed cotton is laminated on the upper and lower sides of the core, and the round mattress is handmade around the four corners. Since it is a molded cotton for a mattress that is constructed and adhered in a semi-circular shape like the one described above and can be freely put in and out of the epidermis using an appropriate cloth, it is especially useful for business renters or elderly people and sick people. In addition, there is a large cost limit that can be easily and quickly used for cleaning, disinfection due to contamination during use, and repair due to tearing of the fabric.

【００１１】 本考案品は弾性芯材綿の硬さ硬度計（ＳＲＩＳ−０１０１型ＧＳ−７０１）に 依る６−１０内外に加工したものにつき臥床した人体が余り沈降しないと同時に 腰などの部分的な落ち込みが少ないので、水平に近い状態で就寝し得るので寝疲 れが防止され腰、背骨が痛くなったり、肩こりがせず安眠が得られ、よって健康 増進にも効果が大である。The product of the present invention is processed into the inside and outside of 6-10 according to the hardness hardness tester (SRIS-0101 type GS-701) of the elastic core material cotton, and the human body lying down does not settle down at the same time, Since there is little depression, it is possible to sleep in a state that is almost horizontal, so sleep fatigue is prevented, and the waist and spine are not hurt, and shoulders do not have stiff shoulders, so you can get a good night's sleep.

【００１２】[0012]

【図面の簡単な説明】[Brief description of drawings]

【図１】本考案請求項１の横断面図である。1 is a cross-sectional view of claim 1 of the present invention.

【図２】本考案請求項２の斜断面図である。FIG. 2 is an oblique sectional view of claim 2 of the present invention.

【符号の説明】[Explanation of symbols]

ｂ 弾性芯材綿 ａ−１ 天然繊維又は之に合成繊維を混合、更に低融点
合成繊維を少量混合した展綿状のものを併重、ふんわり
と融着した展綿の部 ａ−２ 天然繊維又は之に合成繊維を混合した展綿状に
樹脂液を噴霧した加工綿を併重した部 １ 切断機によりその切断口のタテ、ヨコ４隅周辺
が半円型状に融着接合の部 ２ 弾性芯材綿の上下両面に併重した樹脂加工綿の
タテ、ヨコ周辺を樹脂液で半円型状に張り合せ接着の部b Elastic core cotton a-1 Natural cotton or a blend of natural fibers and synthetic fibers, and a small amount of low-melting synthetic fibers mixed together to spread and fluffyly spread cotton a-2 Natural fibers Or, a section in which synthetic cotton mixed with synthetic fibers and processed cotton sprayed with a resin solution is also piled up. 1 A vertical section of the cutting edge and a semi-circular fusion-bonded section around the four corners by a cutting machine 2 Elastic core material The vertical and horizontal sides of the resin-processed cotton that are stacked on both sides of the cotton, and the area around the side is bonded with a resin solution in a semicircular shape.

Claims (2)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項１】 捲縮性、弾力性の強い通気性、保温性を
有する高融点合成繊維又は之に調湿性、保温性のある天
然繊維を混合したものに低融点熱にて溶融接着する合成
繊維を適当の割合に混合製綿機にて必要の厚さに展綿状
としたるものを熱処理加工して得られる絡合繊維の相互
が融着一体化してスポンジ状に形成された弾性回復率日
本工業規格ＪＩＳＬ−２００１による成績９０％−１０
０％のものを弾性芯材綿（ｂ）として設ける一方、調湿
性、保温性に優れた特性を有する天然繊維又は之に弾力
性の強い高融点合成繊維を適当に混合したもの又はその
合成繊維に低融点にて融着する合成繊維を少量混合、製
綿機にて必要の厚さに展綿状（ａ−１）としたものを別
設し、之を弾性芯材綿（ｂ）の上下に併重周知の技術に
よる熱処理加工によりふんわりと（ｂ）に融着化する処
理工程中に於て熱処理加工機の出口にて熱冷却前の柔軟
な融着展綿のタテ、ヨコ周辺を必要寸法に切断その切断
口が半円型状（１）に接合されたものを適宜の布地で縫
製した表皮の横側出し入れ口にファスナー又は紐等にて
結ぶ様にした表皮に出し入れ自由にした事を特徴とする
敷布団用成形綿。1. A synthetic method in which a high melting point synthetic fiber having a crimping property, a strong elasticity, a heat-retaining property, or a mixture of natural fibers having a humidity-controlling property and a heat-retaining property is melt-bonded at a low melting point heat. Sponge-like elastic recovery of entangled fibers obtained by heat-treating fibers that have been spread into the required thickness with a cotton mixing machine in an appropriate proportion. Rate 90% -10 according to Japanese Industrial Standard JISL-2001
While providing 0% as the elastic core cotton (b), natural fiber having excellent properties of humidity control and heat retention, or a mixture of high elasticity synthetic fiber having high elasticity or its synthetic fiber A small amount of synthetic fiber that fuses at a low melting point is mixed with the above, and a cotton spreader (a-1) with a required thickness is separately provided. Overlaying the top and bottom sides of the flexible fusion-expanded cotton before heat-cooling at the outlet of the heat-treatment processing machine during the process of fusion-bonding to (b) by the heat-treatment processing using well-known technology. Cut to the required dimension The cut end is joined to the semicircular shape (1) and sewn with appropriate cloth The side of the outer skin has a side entrance / exit, which is tied with a fastener or string etc. Molded cotton for futon, which is characterized by this. 【請求項２】上記請求項１に記載した弾力芯材綿（ｂ）
を必要の寸法、厚さとしてその上下両面に弾力性の強い
高融点合成繊維又は之に綿毛等の天然繊維を適当に混
合、ふんわりとカサ高の展綿状に樹脂液を完全噴霧浸漬
乾燥した樹脂加工綿（ａ−２）又は綿毛等の天然繊維若
しくは之に弾力性の強い合成繊維を適当割合混合、若し
くはその合成繊維を製綿機にて適当の厚さに展綿状とし
たものの表面に樹脂液を噴霧吹止乾燥した加工綿（ａ−
２）を併重そのタテ、ヨコ４隅の周辺を接着性の強い樹
脂液にて半円型状の構造に張り合せ乾燥処理した加工綿
をファスナー又は紐等にて結ぶ様に縫製した表皮に出し
入れ自由にした事を特徴とする敷布団用成形綿。2. The elastic core material cotton (b) according to claim 1.
As required size and thickness, high-melting point synthetic fiber with strong elasticity or natural fiber such as fluff is properly mixed on both upper and lower sides, and the resin solution is completely spray-immersed and dried in a fluffy and dry-height spreading pattern. Surface of resin-processed cotton (a-2), natural fibers such as fluff, or a mixture of highly elastic synthetic fibers in appropriate proportions, or the synthetic fibers being spread into an appropriate thickness with a cotton maker. Processed cotton (a-
2) is piled up vertically, the edges of the four corners are attached to a semi-circular structure with a highly adhesive resin liquid and dried, and then processed cotton is sewn to tie it with a fastener or string. Molded cotton for mattress, which can be put in and taken out freely.