JPH0724948A - Tile carpet - Google Patents

Tile carpet

Info

Publication number
JPH0724948A
JPH0724948A JP19564393A JP19564393A JPH0724948A JP H0724948 A JPH0724948 A JP H0724948A JP 19564393 A JP19564393 A JP 19564393A JP 19564393 A JP19564393 A JP 19564393A JP H0724948 A JPH0724948 A JP H0724948A
Authority
JP
Japan
Prior art keywords
layer
foamed
weight
parts
foamed layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19564393A
Other languages
Japanese (ja)
Inventor
Minoru Sato
実 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Carpet Co Ltd
Original Assignee
Mitsubishi Rayon Carpet Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Carpet Co Ltd filed Critical Mitsubishi Rayon Carpet Co Ltd
Priority to JP19564393A priority Critical patent/JPH0724948A/en
Publication of JPH0724948A publication Critical patent/JPH0724948A/en
Pending legal-status Critical Current

Links

Landscapes

  • Carpets (AREA)
  • Laminated Bodies (AREA)
  • Floor Finish (AREA)

Abstract

PURPOSE:To retain strength, configuration, stability, slip preventing property and durability and prevent upward warping by a method wherein a rear layer unit is formed of a foamed layer, constituted of polyvinyl chloride blended with the specified amounts of plasticizer, inorganic filler, organic foaming agent and foam stabilizer, a non-foamed layer and a glass filament fabric layer between the foamed layer and non-foamed layer while the foamed layer is provided on the rear surface of the surface layer unit. CONSTITUTION:This carpet is constituted of a surface layer unit 1, formed of a base fabric 4 and piles 3, and a rear layer unit 2 is constituted of 100 pts.wt. of polyvinyl chloride blended with 70-100 pts.wt. of plasticizer, 300-500 pts.wt. of inorganic filler, 1-13 pts.wt. of organic foaming agent and 1-3 pts.wt. of foaming stabilizer. The tile carpet is a foamed layer 6, foamed by organic foaming agent so as to be 1.1-1.8 times, a non-foamed layer 8 containing 300-500 pts.wt. of inorganic filler based on 100 pts.wt. of poly chloride vinyl, and a glass filament fabric layer 7, interposed between the foamed layer 6 and the non-foamed layer 8. The foamed layer 6 is laminated on the rear surface side of the surface layer unit 1.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、オフィスや住宅等の床
面への敷設材料として用いられるタイルカーペットに関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tile carpet used as a laying material for a floor surface of an office or a house.

【0002】[0002]

【従来の技術】床面への敷設材料として用いられるタイ
ルカーペットは、使用する場所や目的に応じて種々の構
造のものがあるが、一般には、天然繊維や合成繊維等の
繊維材料を用いたパイル部のある表層部と、塩化ビニル
系樹脂を主体とし炭酸カルシウム等の充填剤を配合した
裏層部で構成され、表層部は色彩や柄のような外観や感
触等の機能を、裏層部はカーペットとしての適度な肉厚
や強度の付与、防滑性、保温性等の機能を担っている。
2. Description of the Related Art Tile carpets used as laying materials on floors have various structures depending on the place of use and purpose, but generally fiber materials such as natural fibers and synthetic fibers are used. It is composed of a surface layer with piles and a back layer containing vinyl chloride resin as a main component and a filler such as calcium carbonate.The surface layer has functions such as appearance and feel such as color and pattern. The part has functions such as imparting appropriate thickness and strength as a carpet, slip resistance, and heat retention.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、かかる
従来のタイルカーペットでの裏層部は、寸法安定性、耐
熱性、耐荷重性には優れているものの、塩化ビニル系樹
脂に配合する充填剤による重量増加が生じ、タイルカー
ペット本来の特長である運搬や施工の容易性を損ない、
また、裏層部が硬化しているためクッション性に欠ける
等の問題がある。この問題の解決策として、裏層部を発
泡層で形成する試みもあるが、タイルカーペットの強
度、形態安定性、防滑性、耐久性が失われる。また、裏
層部の一部を機械発泡による発泡層で構成する提案(特
公平4−30850号公報)もあるが、オークスミキサ
ー等の発泡設備が必要なことと、発泡時に塩化ビニルペ
ーストゾルの粘度上昇により発泡機内で発熱しゲル化が
起こるため、充填剤が殆ど混合できず、従来品に比べ大
幅にコストアップになるという欠点がある。
However, although the back layer portion in such a conventional tile carpet is excellent in dimensional stability, heat resistance and load resistance, it is formed by a filler mixed with a vinyl chloride resin. Weight increase occurs, and the original characteristics of tile carpet, such as ease of transportation and construction, are impaired.
Further, since the back layer portion is hardened, there is a problem such as lack of cushioning property. As a solution to this problem, there is an attempt to form the back layer with a foam layer, but the strength, morphological stability, slip resistance, and durability of the tile carpet are lost. There is also a proposal (Japanese Patent Publication No. 4-30850) that a part of the back layer part is formed by mechanical foaming, but it requires foaming equipment such as an oaks mixer and that a vinyl chloride paste sol Since the viscosity increases and heat is generated in the foaming machine to cause gelation, the filler can hardly be mixed, resulting in a significant cost increase compared to the conventional product.

【0004】一方、タイルカーペットは、その施工時に
問題となる上反りを防止するため、裏層部の下部に収縮
性繊維で構成する織物や不織布を挿入する提案(特公平
3−16536号公報)があるが、コストアップにな
る、作業性が複雑になる等の欠点がある。本発明は、強
度、形態安定性、防滑性、耐久性を保持し、軽量化さ
れ、かつ上反りを防止したタイルカーペットを提供する
ことを目的とする。
On the other hand, in the tile carpet, in order to prevent the warp which is a problem during its construction, it is proposed to insert a woven fabric or a non-woven fabric composed of shrinkable fibers into the lower part of the back layer (Japanese Patent Publication No. 3-16536). However, there are drawbacks such as increased cost and complicated workability. It is an object of the present invention to provide a tile carpet that retains strength, shape stability, slip resistance, and durability, is lightweight, and prevents warpage.

【0005】[0005]

【課題を解決するための手段】本発明は、基布とパイル
とによって形成された表層部と、表層部裏面に積層され
た裏層部とからなり、該裏層部は、ポリ塩化ビニル10
0重量部に対して可塑剤70〜100重量部、無機充填
剤300〜500重量部、有機発泡剤1〜3重量部及び
発泡安定剤1〜3重量部が配合され、有機発泡剤の活性
化による1.1〜1.8倍に発泡させた発泡層と、ポリ
塩化ビニル100重量部に対して無機充填剤300〜5
00重量部が含まれる非発泡層と、発泡層と非発泡層の
間に介在するガラス繊維布層とで形成され、発泡層を表
層部裏面側に配置させて積層してなるタイルカーペット
にある。
The present invention comprises a surface layer portion formed of a base cloth and a pile, and a back layer portion laminated on the back surface of the surface layer portion. The back layer portion is made of polyvinyl chloride 10
70 to 100 parts by weight of a plasticizer, 300 to 500 parts by weight of an inorganic filler, 1 to 3 parts by weight of an organic foaming agent and 1 to 3 parts by weight of a foaming stabilizer are blended with 0 part by weight to activate the organic foaming agent. The foamed layer foamed 1.1 to 1.8 times according to the above, and the inorganic filler 300 to 5 with respect to 100 parts by weight of polyvinyl chloride.
A tile carpet formed by a non-foamed layer containing 100 parts by weight and a glass fiber cloth layer interposed between the foamed layer and the non-foamed layer, the foamed layer being disposed on the back surface side of the surface layer portion and laminated. .

【0006】本発明を図面で説明すると、図1は、本発
明のタイルカーペットの一例の断面図、図2は、本発明
のタイルカーペットの製造工程の一例の概略図であり、
1は表層部、2は裏層部、3はパイル糸、4は基布、5
はプレコート層、6は塩化ビニル樹脂の発泡層、7はガ
ラス繊維布層、8は塩化ビニル樹脂の非発泡層、9はカ
ーペット、10はオーブン、11はエンドレスベルト、
12はドクターナイフ、13はプレスローラーを示す。
The present invention will be described with reference to the drawings. FIG. 1 is a sectional view of an example of a tile carpet of the present invention, and FIG. 2 is a schematic view of an example of a manufacturing process of a tile carpet of the present invention.
1 is a surface layer portion, 2 is a back layer portion, 3 is a pile yarn, 4 is a base cloth, 5
Is a precoat layer, 6 is a foam layer of vinyl chloride resin, 7 is a glass fiber cloth layer, 8 is a non-foam layer of vinyl chloride resin, 9 is a carpet, 10 is an oven, 11 is an endless belt,
Reference numeral 12 represents a doctor knife, and 13 represents a press roller.

【0007】タイルカーペットの表層部1は、繊維材料
で構成され、その構成はタフテッドカーペット、ニード
ルパンチカーペット、ウイルトンカーペット等の任意の
カーペットが用いられ、パイル糸3からの毛羽発生を防
止する等必要によりカーペットの基布4にプレコート層
5を裏打ちする。また、このプレコート層5は発泡層6
との接着性を良好なものとするため塩化ビニル樹脂を主
体に用い形成することが好ましい。
The surface portion 1 of the tile carpet is made of a fiber material, and the construction is made of any carpet such as tufted carpet, needle punch carpet, Wilton carpet, etc. to prevent the pile yarn 3 from generating fluff. If necessary, the carpet base cloth 4 is lined with the precoat layer 5. The precoat layer 5 is a foam layer 6
It is preferable to use vinyl chloride resin as a main component in order to improve the adhesiveness with

【0008】表層部1のパイル糸3は、任意の繊維材料
が用いられ、天然繊維、半合成繊維、合成繊維から用途
に従って選択され、必要に応じてカーボン繊維、金属繊
維等の導電性繊維を混用してもよい。基布4は、任意の
繊維材料からなるものが用いられるが、ポリエステル繊
維の不織布等タフティング時におけるパイル糸の易針刺
性や交絡性のよいものを用いるのがよい。
The pile yarn 3 of the surface layer portion 1 is made of any fibrous material and is selected from natural fibers, semi-synthetic fibers and synthetic fibers according to the application, and if necessary, conductive fibers such as carbon fibers and metal fibers. You may mix it. The base cloth 4 is made of an arbitrary fiber material, but it is preferable to use a material such as a nonwoven fabric of polyester fiber, which has a good needle stick property and entanglement property of pile yarns during tufting.

【0009】タイルカーペットの裏層部2は、表層部側
から塩化ビニル樹脂の発泡層6、ガラス繊維布層7、塩
化ビニル樹脂の非発泡層8の順に積層され一体的に形成
されている。発泡層6は、ポリ塩化ビニル100重量部
に対して可塑剤70〜100重量部、無機充填剤300
〜500重量部、有機発泡剤1〜3重量部及び発泡安定
剤1〜3重量部が配合され、加熱によって有機発泡剤を
活性化して1.1〜1.8倍の範囲で発泡させてある。
The back layer 2 of the tile carpet is integrally formed by laminating a foam layer 6 of vinyl chloride resin, a glass fiber cloth layer 7, and a non-foam layer 8 of vinyl chloride resin in this order from the surface layer side. The foamed layer 6 comprises 70 to 100 parts by weight of a plasticizer and 300 parts by weight of an inorganic filler with respect to 100 parts by weight of polyvinyl chloride.
~ 500 parts by weight, 1 to 3 parts by weight of an organic foaming agent, and 1 to 3 parts by weight of a foaming stabilizer are added, and the organic foaming agent is activated by heating to foam in a range of 1.1 to 1.8 times. .

【0010】塩化ビニル樹脂の発泡層6は、ポリ塩化ビ
ニルとして、ペーストレジンが用いられ、有機発泡剤等
を配合した未発泡のペーストゾルをコーティング法等に
より1〜3mmの厚さの層とし、後に加熱、固化して発
泡層を形成させるが、配合される可塑剤が70重量部未
満では、ペーストゾルの粘度が高くなり過ぎてコーティ
ング等の加工性を悪化させ、100重量部を超えると、
製品にべたつきを発生させたり、発泡層の強度を低下
し、表層部との剥離を発生し易くする。可塑剤として
は、ジオクチルフタレート、ジイソノニルフタレート等
の公知のものが用いられる。
The foam layer 6 of vinyl chloride resin is made of paste resin as polyvinyl chloride, and an unfoamed paste sol containing an organic foaming agent or the like is formed into a layer having a thickness of 1 to 3 mm by a coating method or the like. Afterwards, it is heated and solidified to form a foamed layer, but when the plasticizer to be blended is less than 70 parts by weight, the viscosity of the paste sol becomes too high and the workability such as coating deteriorates, and when it exceeds 100 parts by weight,
This may cause the product to become sticky, reduce the strength of the foam layer, and facilitate peeling from the surface layer. As the plasticizer, known ones such as dioctyl phthalate and diisononyl phthalate are used.

【0011】無機充填剤は、炭酸カルシウム、クレー等
の公知の無機充填剤が用いられ、製品の施工安定性の保
持とコスト低減のために配合されるが、500重量部を
超えると、ペーストゾルの粘度が高くなり過ぎて加工性
を悪化させ、発泡層の強度低下、表層部との剥離発生を
招く。
As the inorganic filler, known inorganic fillers such as calcium carbonate and clay are used, and they are blended in order to maintain the construction stability of the product and to reduce the cost, but when it exceeds 500 parts by weight, the paste sol is used. The viscosity becomes too high and the workability is deteriorated, resulting in a decrease in strength of the foam layer and peeling from the surface layer.

【0012】有機発泡剤は、加熱により活性化されて起
こる炭酸ガス発生の化学反応によって、塩化ビニル樹脂
を発泡させるために用いられ、1重量部未満では、発泡
効果がなく、3重量部を超えると、発泡過多による厚み
コントロールが困難となり、かつコスト高となる。有機
発泡剤としては、アゾジカルボンアミド、アゾビスイソ
ブチロニトリル、バリウムアゾジカルボキシレート、ジ
ニトロソペンタメチレンテトラミン、P,P’−オキシ
ビスベンゼンスルホニルヒドラジッド、パラトルエンス
ルホニルヒドラジッド等が用いられる。
The organic foaming agent is used for foaming the vinyl chloride resin by a chemical reaction of carbon dioxide gas generation caused by activation by heating, and when it is less than 1 part by weight, it has no foaming effect and exceeds 3 parts by weight. As a result, it becomes difficult to control the thickness due to excessive foaming, and the cost increases. As the organic foaming agent, azodicarbonamide, azobisisobutyronitrile, barium azodicarboxylate, dinitrosopentamethylenetetramine, P, P'-oxybisbenzenesulfonyl hydrazide, paratoluenesulfonyl hydrazide, etc. are used. .

【0013】発泡安定剤は、タイルカーペット製造の加
熱工程での熱安定化、熱劣化防止のため使用されるが、
ペーストゾルの粘度上昇防止のため液状のものがよく、
Zn−Na系発泡安定剤、Zn−Ba系発泡安定剤等が
用いられ、1重量部未満では、塩化ビニル樹脂の熱安定
化効果がなく、3重量部を超えると、コスト高となる。
The foam stabilizer is used for heat stabilization and prevention of heat deterioration in the heating process of tile carpet production.
To prevent the paste sol from increasing in viscosity, a liquid one is preferable,
A Zn-Na-based foaming stabilizer, a Zn-Ba-based foaming stabilizer, or the like is used. If it is less than 1 part by weight, the vinyl chloride resin has no thermal stabilizing effect, and if it exceeds 3 parts by weight, the cost becomes high.

【0014】塩化ビニル樹脂の発泡層6は、タイルカー
ペットにクッション性と断熱性を与え、かつ軽量化をも
たらし、更に耐荷重性を確保するには、発泡剤の量及び
加熱発泡条件により発泡倍率を1.1〜1.8倍とす
る。また、この発泡層には、無機充填剤、顔料等が含ま
れていてもよい。この発泡層の形成は、未発泡のペース
トゾルをコーティング等により層とした後、ペーストゾ
ルを加熱ゲル化する際の加熱により発泡させ、固化する
ことにより行われる。したがい、発泡のみの装置或いは
工程は特に必要とはしない。
The foam layer 6 of vinyl chloride resin provides cushioning properties and heat insulating properties to the tile carpet, and also contributes to weight reduction. Further, in order to secure load bearing capacity, the expansion ratio depends on the amount of the foaming agent and the heat foaming conditions. Is 1.1 to 1.8 times. Further, the foamed layer may contain an inorganic filler, a pigment or the like. The foamed layer is formed by forming an unfoamed paste sol into a layer by coating or the like, and then foaming and solidifying the paste sol by heating at the time of heating and gelling. Therefore, a foaming-only device or process is not particularly required.

【0015】ガラス繊維布層7は、製品に寸法安定性と
適度な硬さを与えるもので、ガラス繊維布として織物、
不織布のいずれも用いられるが、安価で寸法安定性効果
に優れる目付け30〜60g/m2の不織布が好ましく
用いられる。
The glass fiber cloth layer 7 imparts dimensional stability and appropriate hardness to the product, and is woven as a glass fiber cloth,
Although any non-woven fabric is used, a non-woven fabric having a basis weight of 30 to 60 g / m 2 which is inexpensive and has excellent dimensional stability effect is preferably used.

【0016】塩化ビニル樹脂の非発泡層8は、ポリ塩化
ビニル100重量部に対して無機充填剤300〜500
重量部が配合され、可塑剤を含む非発泡の層であり、ポ
リ塩化ビニルは、発泡層の形成に用いると同様のペース
トレジンが用いられ、必要により安定剤、顔料等を配合
したペーストゾルをコーティング法等により1〜3mm
の厚さの層とし、後に加熱ゲル化、固化して非発泡層を
形成する。
The non-foamed layer 8 of vinyl chloride resin is composed of 300 to 500 inorganic fillers per 100 parts by weight of polyvinyl chloride.
It is a non-foaming layer containing parts by weight and containing a plasticizer.For polyvinyl chloride, the same paste resin as that used for forming the foaming layer is used, and if necessary, a paste sol containing stabilizers, pigments, etc. is used. 1-3mm depending on coating method
Layer having a thickness of 3 .mu.m, which is then gelled by heat and solidified to form a non-foamed layer.

【0017】この非発泡層中の無機充填剤は、製品の寸
法安定性を向上させると共にコストを低減させ、無機充
填剤が、300重量部未満では、寸法安定性の効果がな
く、500重量部を超えると、ペーストゾルの粘度が高
くなり過ぎて層の形成時の加工性を悪化させる。
The inorganic filler in the non-foamed layer improves the dimensional stability of the product and reduces the cost. If the inorganic filler is less than 300 parts by weight, the dimensional stability is not effective and the inorganic filler is 500 parts by weight. When it exceeds, the viscosity of the paste sol becomes too high and the processability at the time of forming the layer is deteriorated.

【0018】塩化ビニル樹脂の非発泡層8は、タイルカ
ーペットの強度を高めると共に、衝撃荷重による発泡層
6の塑性変形を防ぐ上で顕著な効果を発揮し、製品の上
反りを防止する。
The non-foamed layer 8 of vinyl chloride resin not only enhances the strength of the tile carpet, but also exerts a remarkable effect in preventing the plastic deformation of the foamed layer 6 due to an impact load and prevents the warp of the product.

【0019】[0019]

【実施例】本発明のタイルカーペットの製造例を以下の
実施例により説明する。
EXAMPLES An example of manufacturing the tile carpet of the present invention will be described by the following examples.

【0020】(実施例1〜3、比較例)図2に示した製
造工程において、途中の走行部にオーブン10を備え、
剥離性を有するフッ素樹脂をコーティングしたエンドレ
スベルト11の表面に、次の配合組成の非発泡層形成用
のペーストゾル8a ポリ塩化ビニルペーストレジン(PVC) 100重量部 ジオクチルフタレート(DOP) 85重量部 炭酸カルシウム 400重量部 熱安定剤(Zn−Ba系発泡安定剤を転用) 1重量部 顔料 1.5重量部 をドクターナイフ12で1.5mmの厚さにコーティン
グし、その上に目付け40g/m2のガラス繊維不織布
7を繰り出して積層すると共に、このガラス繊維不織布
7の上に、表1に示す配合組成の発泡層形成用の未発泡
ペーストゾル6aを供給してドクターナイフ12で1.
5mmの厚さにコーティングした。
(Examples 1 to 3 and Comparative Example) In the manufacturing process shown in FIG.
On the surface of the endless belt 11 coated with a fluororesin having releasability, a paste sol 8a for forming a non-foamed layer having the following composition: Polyvinyl chloride paste resin (PVC) 100 parts by weight Dioctyl phthalate (DOP) 85 parts by weight Carbonate Calcium 400 parts by weight Heat stabilizer (Zn-Ba based foaming stabilizer is diverted) 1 part by weight Pigment 1.5 parts by weight is coated with a doctor knife 12 to a thickness of 1.5 mm, and a basis weight of 40 g / m 2 The glass fiber non-woven fabric 7 of No. 1 is fed out and laminated, and the unfoamed paste sol 6a for forming the foamed layer having the compounding composition shown in Table 1 is supplied onto the glass fiber non-woven fabric 7 and the 1.
It was coated to a thickness of 5 mm.

【0021】さらに、その上に基布部を塩化ビニル樹脂
でプレコートしたカーペット原反9をそのパイルを有す
る表層部が外側になるよう供給して載置したのち、プレ
スローラー13で圧着させ、次にオーブン10に通して
180℃で4分非発泡ペーストゾル8a及び未発泡ペー
ストゾル6aをそれぞれ加熱しゲル化と同時に未発泡ペ
ーストゾル6aを発泡させ、冷却固化して非発泡層8及
び発泡層6を形成し、その後、所定の大きさのタイル状
に切断した。
Further, a carpet original fabric 9 having a base cloth portion pre-coated with vinyl chloride resin is further supplied and placed thereon so that the surface layer portion having the pile is on the outside, and then the press roller 13 is pressure-bonded thereto, In the oven 10, the non-foaming paste sol 8a and the unfoaming paste sol 6a are heated at 180 ° C. for 4 minutes to gel, and at the same time, the unfoaming paste sol 6a is foamed and cooled to solidify to form the non-foaming layer 8 and the foaming layer. 6 was formed and then cut into tiles having a predetermined size.

【0022】[0022]

【表1】 [Table 1]

【0023】得られたタイルカーペットの評価の結果、
発泡層を含む裏層部を有する実施例1〜3のカーペット
は、表2に示したように、軽量化され、反り程度が著し
く改善されたものであり、その他の性能は従来の非発泡
の塩化ビニル系樹脂裏層部のタイルカーペットの性能と
何ら遜色のないものであった。
As a result of evaluation of the obtained tile carpet,
As shown in Table 2, the carpets of Examples 1 to 3 having the back layer portion including the foamed layer were light in weight and significantly improved in the degree of warpage, and other performances were the same as those of the conventional non-foamed carpet. The performance was comparable to the performance of the tile carpet of the vinyl chloride resin back layer.

【0024】[0024]

【表2】 [Table 2]

【0025】[0025]

【発明の効果】本発明によるタイルカーペットは、特別
な機械発泡装置を用いることなく従来の装置で製造する
ことができ、寸法安定性、耐熱性、耐荷重性等の非発泡
の従来の塩化ビニル系樹脂裏層部の利点を損なわずに、
強度、形態安定性、防滑性、耐久性を保持し、発泡層に
よる軽量化により運搬、施工における取扱いの容易性を
有し、また、施工時に問題となる上反りのないものであ
る。
The tile carpet according to the present invention can be manufactured by a conventional apparatus without using a special mechanical foaming apparatus, and has a conventional non-foaming vinyl chloride such as dimensional stability, heat resistance and load resistance. Without impairing the advantages of the system resin back layer,
It retains strength, morphological stability, anti-slip properties, and durability, and has a foam layer that makes it lightweight for easy handling during transportation and construction, and does not warp during construction.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明のタイルカーペットの一例の断面図であ
る。
FIG. 1 is a cross-sectional view of an example of a tile carpet of the present invention.

【図2】本発明のタイルカーペットの製造工程の一例の
概略図である。
FIG. 2 is a schematic view of an example of a manufacturing process of the tile carpet of the present invention.

【符号の説明】[Explanation of symbols]

1 表層部 2 裏層部 3 パイル糸 4 基布 5 プレコート層 6 発泡層 6a 未発泡ペーストゾル 7 ガラス繊維布 8 非発泡層 8a 非発泡ペーストゾル 9 カーペット原反 10 オーブン 11 エンドレスベルト 12 ドクターナイフ 13 プレスローラー 1 Surface layer 2 Back layer 3 Pile yarn 4 Base cloth 5 Precoat layer 6 Foaming layer 6a Unfoamed paste sol 7 Glass fiber cloth 8 Non-foamed layer 8a Non-foamed paste sol 9 Carpet roll 10 Oven 11 Endless belt 12 Doctor knife 13 Press roller

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 基布とパイルとによって形成された表層
部と、表層部裏面に積層された裏層部とからなり、該裏
層部は、ポリ塩化ビニル100重量部に対して可塑剤7
0〜100重量部、無機充填剤300〜500重量部、
有機発泡剤1〜3重量部及び発泡安定剤1〜3重量部が
配合され、有機発泡剤の活性化による1.1〜1.8倍
に発泡させた発泡層と、ポリ塩化ビニル100重量部に
対して無機充填剤300〜500重量部が含まれる非発
泡層と、発泡層と非発泡層の間に介在するガラス繊維布
層とで形成され、発泡層を表層部裏面側に配置させて積
層してなるタイルカーペット。
1. A surface layer portion formed of a base cloth and a pile, and a back layer portion laminated on the back surface of the surface layer portion, wherein the back layer portion is a plasticizer 7 per 100 parts by weight of polyvinyl chloride.
0 to 100 parts by weight, inorganic filler 300 to 500 parts by weight,
A foam layer containing 1 to 3 parts by weight of an organic foaming agent and 1 to 3 parts by weight of a foaming stabilizer, and foamed 1.1 to 1.8 times by activation of the organic foaming agent, and 100 parts by weight of polyvinyl chloride. On the other hand, a non-foamed layer containing 300 to 500 parts by weight of an inorganic filler and a glass fiber cloth layer interposed between the foamed layer and the non-foamed layer are formed. A tile carpet made by stacking.
JP19564393A 1993-07-14 1993-07-14 Tile carpet Pending JPH0724948A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19564393A JPH0724948A (en) 1993-07-14 1993-07-14 Tile carpet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19564393A JPH0724948A (en) 1993-07-14 1993-07-14 Tile carpet

Publications (1)

Publication Number Publication Date
JPH0724948A true JPH0724948A (en) 1995-01-27

Family

ID=16344588

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19564393A Pending JPH0724948A (en) 1993-07-14 1993-07-14 Tile carpet

Country Status (1)

Country Link
JP (1) JPH0724948A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004156165A (en) * 2002-11-06 2004-06-03 Achilles Corp Antislip processed floor material
US7972672B2 (en) * 2007-02-24 2011-07-05 Jason Allen Laminated anti-fatigue area rug and method of manufacture

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004156165A (en) * 2002-11-06 2004-06-03 Achilles Corp Antislip processed floor material
US7972672B2 (en) * 2007-02-24 2011-07-05 Jason Allen Laminated anti-fatigue area rug and method of manufacture

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