JPH07149943A - Antibacterial synthetic resin composition and its production - Google Patents
Antibacterial synthetic resin composition and its productionInfo
- Publication number
- JPH07149943A JPH07149943A JP5320833A JP32083393A JPH07149943A JP H07149943 A JPH07149943 A JP H07149943A JP 5320833 A JP5320833 A JP 5320833A JP 32083393 A JP32083393 A JP 32083393A JP H07149943 A JPH07149943 A JP H07149943A
- Authority
- JP
- Japan
- Prior art keywords
- antibacterial
- synthetic resin
- metal component
- inorganic oxide
- resin composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は抗菌性、防カビ性、防臭
性に優れた合成樹脂組成物および該合成樹脂組成物の製
造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a synthetic resin composition having excellent antibacterial, antifungal and deodorant properties and a method for producing the synthetic resin composition.
【０００２】[0002]
【従来技術およびその問題点】従来、ゼオライトやシリ
カゲル、酸化チタン等の粉末に抗菌性を有する金属成分
をイオン交換や含浸などの方法により担持した抗菌剤を
合成樹脂中に含有せしめた抗菌性合成樹脂組成物が知ら
れている。[Prior art and its problems] Conventionally, antibacterial synthesis in which a synthetic resin contains an antibacterial agent in which a powder of zeolite, silica gel, titanium oxide or the like is loaded with an antibacterial metal component by a method such as ion exchange or impregnation. Resin compositions are known.
【０００３】例えば、特開平２−２５５８４４号公報に
は、抗菌性金属イオンを保持しているゼオライトおよび
塩基性金属化合物を含有する樹脂組成物が開示されてお
り、また、特開平３−８４０６６号公報には、銀、銅、
亜鉛、金および白金より選ばれる少なくとも１種の金属
および／またはその酸化物を０．１〜２０重量％担持し
た平均粒子径が１０μｍ以下である無機系および／また
は有機系複合粒子を樹脂中に０．０１〜２０重量％含有
させてなる抗菌作用を有する樹脂組成物が記載されてい
る。For example, JP-A-2-255844 discloses a resin composition containing a zeolite retaining an antibacterial metal ion and a basic metal compound, and JP-A-3-84066. The bulletins include silver, copper,
Inorganic and / or organic composite particles having an average particle size of 10 μm or less, in which 0.1 to 20% by weight of at least one metal selected from zinc, gold and platinum and / or an oxide thereof are carried in a resin. A resin composition having an antibacterial action, which is contained by 0.01 to 20% by weight, is described.
【０００４】しかし、上記従来の抗菌剤は粉末状で、そ
の粒子径が大きいため添加したときの分散性が悪く、不
透明であり、さらに、多孔質のため空気中の水分を吸収
して、変色や樹脂劣化を引き起こす要因となる。また、
抗菌性成分を粉末に担持しているため利用効率が低く、
抗菌性が効果的に発現しにくくて、所望の抗菌活性を得
るためには多量の抗菌剤を添加する必要がある。この場
合、金属成分の含有量も多くなるので、銀などの抗菌性
金属成分を用いた抗菌剤を使用した合成樹脂組成物では
変色が起こるといった問題点があった。However, the above-mentioned conventional antibacterial agents are powdery and have a large particle size, so that they have poor dispersibility when added, and are opaque. Further, they are porous and absorb moisture in the air to cause discoloration. And cause resin deterioration. Also,
Utilization efficiency is low because the antibacterial component is supported on the powder,
The antibacterial property is difficult to effectively develop, and it is necessary to add a large amount of antibacterial agent in order to obtain a desired antibacterial activity. In this case, since the content of the metal component also increases, there is a problem that discoloration occurs in a synthetic resin composition using an antibacterial agent using an antibacterial metal component such as silver.
【０００５】また、特開平４−２５５７６７号公報に
は、（ａ）合成樹脂エマルジョン、（ｂ）コロイド状も
しくは微粒子状の金属酸化物、シリカゲルおよび／また
はゼオライト、（ｃ）抗菌性金属の錯イオン、および
（ｄ）水、を主成分とするコーティング用組成物が開示
されているが、この組成物はそもそも繊維材料に被膜を
形成するためのコーティング用組成物であり、また抗菌
効果の持続性の点が隘路となっている。Further, JP-A-4-255767 discloses that (a) a synthetic resin emulsion, (b) a colloidal or particulate metal oxide, silica gel and / or zeolite, and (c) a complex ion of an antibacterial metal. , And (d) water as a main component are disclosed, but this composition is a coating composition for forming a film on a fiber material in the first place, and has a long-lasting antibacterial effect. Is the bottleneck.
【０００６】さらに、特開平４−３２１６２８号公報に
は、抗菌性の高い銀コロイド粒子からなる抗菌剤が提案
されているが、該コロイド溶液は灰褐色に着色してお
り、透明性に欠け、また、銀成分そのものがコロイド粒
子であるため、凝集し易く安定性に欠けるという問題点
を有している。Further, JP-A-4-321628 proposes an antibacterial agent composed of silver colloid particles having high antibacterial properties, but the colloidal solution is colored grayish brown and lacks transparency. Further, since the silver component itself is colloidal particles, there is a problem in that it easily aggregates and lacks stability.
【０００７】[0007]
【発明の目的】本発明は、優れた抗菌活性、防カビ性、
消臭性を有し、平均粒子径が５００ｎｍ以下の微粒子を
使用することで、前述したような粉末状の抗菌剤を使用
することによる問題点を解決し、長期間にわたって優れ
た抗菌効果を維持することができ、しかも、変色するこ
とがない抗菌性合成樹脂組成物、および、該合成樹脂組
成物の製造方法を提供することを目的とするものであ
る。OBJECT OF THE INVENTION The present invention has excellent antibacterial activity, antifungal properties,
By using fine particles having an odor eliminating property and an average particle size of 500 nm or less, the problems caused by using the above-mentioned powdery antibacterial agent are solved, and an excellent antibacterial effect is maintained for a long period of time. It is an object of the present invention to provide an antibacterial synthetic resin composition that can be obtained and does not discolor, and a method for producing the synthetic resin composition.
【０００８】[0008]
【発明の概要】本発明に係る抗菌性合成樹脂組成物は、
抗菌性金属成分と該抗菌性金属成分以外の無機酸化物と
から構成される平均粒子径が５００ｎｍ以下の微粒子を
含有することを特徴とする。本発明に係る抗菌性合成樹
脂組成物の製造方法は、抗菌性金属成分と該抗菌性金属
成分以外の無機酸化物とから構成される微粒子が分散し
てなる抗菌性無機酸化物コロイド溶液を合成樹脂製造に
おける任意の工程で添加することを特徴とするものであ
る。SUMMARY OF THE INVENTION The antibacterial synthetic resin composition according to the present invention comprises:
It is characterized by containing fine particles having an average particle diameter of 500 nm or less, which are composed of an antibacterial metal component and an inorganic oxide other than the antibacterial metal component. The method for producing an antibacterial synthetic resin composition according to the present invention synthesizes an antibacterial inorganic oxide colloidal solution in which fine particles composed of an antibacterial metal component and an inorganic oxide other than the antibacterial metal component are dispersed. It is characterized in that it is added at an arbitrary step in resin production.
【０００９】[0009]
【発明の具体的な説明】本発明において、抗菌性金属成
分と該抗菌性金属成分以外の無機酸化物とから構成され
る微粒子は、抗菌性金属成分が無機酸化物と混合物また
は化合物の形で微粒子を形成するか、あるいは、該抗菌
性金属成分が無機酸化物微粒子の表面に結合している。
特に、該微粒子が抗菌性金属成分と無機酸化物との混合
物または化合物の形、即ち、複合酸化物を形成している
ことが、長期間にわたり抗菌効果を持続して有する上で
好ましい。DETAILED DESCRIPTION OF THE INVENTION In the present invention, fine particles composed of an antibacterial metal component and an inorganic oxide other than the antibacterial metal component are fine particles of the antibacterial metal component in the form of a mixture or compound with the inorganic oxide. Fine particles are formed or the antibacterial metal component is bonded to the surface of the inorganic oxide fine particles.
In particular, it is preferable that the fine particles form a mixture or compound of an antibacterial metal component and an inorganic oxide, that is, form a composite oxide, in order to maintain the antibacterial effect for a long period of time.
【００１０】抗菌性金属成分としては、通常知られてい
るものを用いることができ、例えば、銀、銅、亜鉛、
錫、鉛、ビスマス、カドミウム、クロム、水銀などが例
示される。特に、銀、銅、亜鉛から選択される１種以上
の抗菌性金属成分は、抗菌作用、変色及び人体に対する
安全性などの観点から好ましい。As the antibacterial metal component, those generally known can be used, for example, silver, copper, zinc,
Examples include tin, lead, bismuth, cadmium, chromium and mercury. In particular, one or more antibacterial metal components selected from silver, copper, and zinc are preferable from the viewpoints of antibacterial action, discoloration, and safety to the human body.
【００１１】抗菌性成分としての銅イオンは青色を呈す
るが、銀イオンはそもそも無色である。しかし、銀イオ
ンは光化学反応や酸化作用により金属銀の凝集体あるい
は酸化物となり、褐色または黒色に変色する。特に紫外
線の光化学反応による銀成分の変色を防止するために
は、チタン、ジルコニウム、セリウム、亜鉛などを銀成
分と組合わせて使用することが望ましい。これは、チタ
ン、ジルコニウム、セリウムおよび亜鉛成分が紫外線吸
収剤として作用して、銀成分の変色を防止する効果を有
しているからである。Copper ion as an antibacterial component exhibits a blue color, while silver ion is originally colorless. However, silver ions become agglomerates or oxides of metallic silver due to photochemical reaction or oxidation, and turn brown or black. Particularly, in order to prevent the discoloration of the silver component due to the photochemical reaction of ultraviolet rays, it is desirable to use titanium, zirconium, cerium, zinc or the like in combination with the silver component. This is because the titanium, zirconium, cerium and zinc components act as an ultraviolet absorber and have the effect of preventing discoloration of the silver component.
【００１２】一方、本発明において、抗菌性金属成分以
外の無機酸化物としては、一般に知られているコロイド
溶液を構成する無機酸化物を挙げることができ、無機酸
化物コロイド粒子としては、単一または複合酸化物コロ
イド粒子、あるいはこれらの混合物を用いることが可能
である。On the other hand, in the present invention, examples of the inorganic oxides other than the antibacterial metal component include inorganic oxides that form a generally known colloidal solution, and the inorganic oxide colloidal particles include single particles. Alternatively, it is possible to use composite oxide colloidal particles, or a mixture thereof.
【００１３】単一の酸化物コロイド粒子としては、Ｓｉ
Ｏ2 、ＴｉＯ2 、ＺｒＯ2 、Ｆｅ2Ｏ3 、Ｓｂ2 Ｏ5 、
ＷＯ3 、などが例示され、複合酸化物コロイド粒子とし
ては、前記各酸化物と他の無機酸化物の複合酸化物コロ
イド粒子、例えば、ＳｉＯ2・Ａｌ2 Ｏ3 、ＳｉＯ2 ・
Ｂ2 Ｏ3 、ＳｉＯ2 ・Ｐ2 Ｏ5 、ＴｉＯ2 ・ＣｅＯ2、
ＴｉＯ2 ・ＺｒＯ2 、ＳｉＯ2 ・ＺｒＯ2 、ＳｎＯ2 ・
Ｓｂ2 Ｏ5 、ＳｉＯ2・Ａｌ2 Ｏ3 ・ＴｉＯ2 、ＳｉＯ
2 ・ＴｉＯ2 ・ＣｅＯ2 、ＴｉＯ2 ・ＳｉＯ2・ＺｒＯ
2 、ＳｉＯ2 ・Ａｌ2 Ｏ3 ・ＭｇＯ、ＳｉＯ2 ・Ａｌ2
Ｏ3 ・ＣａＯ、ＳｉＯ2 ・ＴｉＯ2 ・Ｆｅ2 Ｏ3 などを
挙げることができる。The single oxide colloidal particles include Si
O 2 , TiO 2 , ZrO 2 , Fe 2 O 3 , Sb 2 O 5 ,
WO 3 and the like are exemplified, and examples of the composite oxide colloidal particles include composite oxide colloidal particles of the above oxides and other inorganic oxides, such as SiO 2 · Al 2 O 3 and SiO 2 ·.
B 2 O 3 , SiO 2 · P 2 O 5 , TiO 2 · CeO 2 ,
TiO 2 · ZrO 2 , SiO 2 · ZrO 2 , SnO 2 ·
Sb 2 O 5 , SiO 2 · Al 2 O 3 · TiO 2 , SiO
2・ TiO 2・ CeO 2 , TiO 2・ SiO 2・ ZrO
2 , SiO 2 · Al 2 O 3 · MgO, SiO 2 · Al 2
O 3 · CaO, SiO 2 · TiO 2 · Fe 2 O 3 and the like can be mentioned.
【００１４】本発明において抗菌性金属成分の量は、微
粒子中に酸化物換算で０．１〜２５重量％の範囲内であ
ることが望ましい。抗菌性金属成分が０．１重量％より
も少ない場合は、多量の微粒子を用いないと抗菌作用が
十分に発現しない。また、抗菌性金属成分を２５重量％
よりも多くしても、２５重量％の場合と比較して抗菌作
用に大差がなく、また、銀成分などでは、結合量が多く
なると変色しやすい。好ましい抗菌性金属成分の量は、
酸化物換算で０．１〜１５重量％の範囲である。In the present invention, the amount of the antibacterial metal component is preferably in the range of 0.1 to 25% by weight in terms of oxide in the fine particles. When the antibacterial metal component is less than 0.1% by weight, the antibacterial action is not sufficiently exhibited unless a large amount of fine particles are used. In addition, 25% by weight of antibacterial metal component
Even if the amount is more than 25% by weight, the antibacterial action is not so different from that in the case of 25% by weight, and in the case of a silver component or the like, discoloration is likely to occur when the amount of binding is large. The preferred amount of antibacterial metal component is
It is in the range of 0.1 to 15% by weight in terms of oxide.
【００１５】本発明において、抗菌性金属成分と該抗菌
性金属成分以外の無機酸化物とから構成される微粒子
は、コロイド粒子の次元の大きさのもので、その平均粒
子径は５００ｎｍ以下である。平均粒子径が５００ｎｍ
よりも大きくなると、可視光の散乱が多くなるため、該
微粒子を含有する合成樹脂組成物は透明性が損なわれ
る。また、合成樹脂組成物中における該微粒子の分散性
が悪くなるので、優れた抗菌効果を維持することができ
ない。該微粒子の平均粒子径は、好ましくは、３００ｎ
ｍ以下、更に好ましくは、３〜２５０ｎｍの範囲である
ことが望ましい。In the present invention, the fine particles composed of the antibacterial metal component and the inorganic oxide other than the antibacterial metal component have a dimension of colloidal particles and an average particle size of 500 nm or less. . Average particle size is 500 nm
If it is larger than the above range, visible light is more scattered, and thus the transparency of the synthetic resin composition containing the fine particles is impaired. Moreover, since the dispersibility of the fine particles in the synthetic resin composition is deteriorated, it is impossible to maintain an excellent antibacterial effect. The average particle size of the fine particles is preferably 300 n
m or less, and more preferably in the range of 3 to 250 nm.
【００１６】本発明の抗菌性合成樹脂組成物は、前記微
粒子を０．１〜２５重量％、好ましくは０．１〜１０重
量％の範囲で含有することが望ましい。この含有量が
０．１重量％より少ない場合には所望の抗菌効果が得ら
れず、また、２５重量％よりも多い場合には合成樹脂と
しての成型性などの特性が損なわれたり、また、変色を
起こし易くなるので好ましくない。The antibacterial synthetic resin composition of the present invention preferably contains the fine particles in an amount of 0.1 to 25% by weight, preferably 0.1 to 10% by weight. If this content is less than 0.1% by weight, the desired antibacterial effect cannot be obtained, and if it is more than 25% by weight, the characteristics such as moldability as a synthetic resin are impaired, and It is not preferable because it tends to cause discoloration.
【００１７】本発明の抗菌性合成樹脂組成物を構成する
合成樹脂には特別の制限はない。具体的には、フェノー
ル樹脂、ユリア樹脂、メラミン樹脂、ポリエステル樹
脂、エポキシ樹脂、ケイ素樹脂、塩化ビニル樹脂、塩化
ビニリデン樹脂、フッ化ビニル樹脂、酢酸ビニル樹脂、
ポリビニルアルコール樹脂、フッ素樹脂、ポリエチレン
樹脂、ポリプロピレン樹脂、ポリスチレン樹脂、アクリ
ルエステル樹脂、メタクリル樹脂、ポリアミド樹脂、ポ
リアセタール樹脂、塩化ポリエーテル樹脂、ポリカーボ
ネート樹脂、等の合成樹脂を挙げることができる。There is no particular limitation on the synthetic resin constituting the antibacterial synthetic resin composition of the present invention. Specifically, phenol resin, urea resin, melamine resin, polyester resin, epoxy resin, silicon resin, vinyl chloride resin, vinylidene chloride resin, vinyl fluoride resin, vinyl acetate resin,
Examples thereof include synthetic resins such as polyvinyl alcohol resin, fluorine resin, polyethylene resin, polypropylene resin, polystyrene resin, acrylic ester resin, methacrylic resin, polyamide resin, polyacetal resin, chlorinated polyether resin, and polycarbonate resin.
【００１８】本発明の抗菌性合成樹脂組成物には、従来
の樹脂組成物の場合と同様に艶消剤、着色剤、難燃剤、
紫外線吸収剤、酸化防止剤などの各種添加剤を目的に応
じて含有させることができる。In the antibacterial synthetic resin composition of the present invention, a matting agent, a coloring agent, a flame retardant,
Various additives such as an ultraviolet absorber and an antioxidant can be contained according to the purpose.
【００１９】本発明の抗菌性合成樹脂組成物は、通常、
合成樹脂組成物が使用される用途に適用可能である。特
に、本発明の抗菌性合成樹脂組成物は、含有される微粒
子が抗菌性はもちろんのこと、防黴性、防臭性、防藻性
を有し、しかも透明性を有しているため、合成樹脂成型
物として好適である。The antibacterial synthetic resin composition of the present invention is usually
It is applicable to applications where the synthetic resin composition is used. In particular, the antibacterial synthetic resin composition of the present invention, since the fine particles contained have not only antibacterial properties but also antifungal properties, deodorant properties, antialgal properties, and transparency, and thus synthetic It is suitable as a resin molded product.
【００２０】本発明の合成樹脂成型物としては、床材、
壁材、便座、浴室用カーテン、浴槽、台所の流し台、洗
面台などの室内備品、バケツ、洗面器、浴室用椅子等の
日用品、物品包装用フィルムなどの包装材、飲食品容
器、ゴミ袋、冷蔵庫内容器、ハンドルやシート等の自動
車内装品、靴用敷物などの他、電車などの吊り革の把持
部、電話受話器、待合室の椅子やベンチ等、不特定多数
の手に触れることが多いこの種の用途の成型物が挙げら
れる。The synthetic resin molding of the present invention includes floor materials,
Indoor materials such as wall materials, toilet seats, bathroom curtains, bathtubs, kitchen sinks, washbasins, daily necessities such as buckets, washbasins, bathroom chairs, packaging materials such as film for packaging goods, food and drink containers, garbage bags, In addition to refrigerator interior containers, automobile interior parts such as handles and seats, rugs for shoes, grips of hanging leather such as trains, telephone handsets, chairs and benches in waiting rooms, etc. Molded articles for use in.
【００２１】前記合成樹脂成型物は、押出し成型、圧縮
成型、射出成型、積層成型、カレンダー成型などの通常
の加工法により、プレート、フィルム、シート等に加工
することができる。The synthetic resin molding can be processed into a plate, a film, a sheet and the like by a usual processing method such as extrusion molding, compression molding, injection molding, lamination molding and calender molding.
【００２２】本発明の合成樹脂成型物は、該成型物中に
前述の微粒子を均一に含有してもよいが、該成型物の表
面側に該微粒子を多く含有するか、または、表面側だけ
に含有するように構成して、抗菌性を効果的に発揮させ
るようにしてもよい。The synthetic resin molded product of the present invention may contain the above-mentioned fine particles uniformly in the molded product, but it may contain a large amount of the fine particles on the surface side of the molded product or only on the surface side. The antibacterial property may be effectively exerted.
【００２３】次に、本発明に係る抗菌性合成樹脂組成物
の製造方法について説明する。本発明方法で使用する抗
菌性無機酸化物コロイド溶液としては、本出願人が先に
提案した特願平５−１９８８９４号に記載の抗菌剤が好
適である。Next, a method for producing the antibacterial synthetic resin composition according to the present invention will be described. As the antibacterial inorganic oxide colloidal solution used in the method of the present invention, the antibacterial agent described in Japanese Patent Application No. 5-198894 previously proposed by the present applicant is suitable.
【００２４】すなわち、該抗菌剤は、抗菌性金属成分と
該抗菌性金属成分以外の無機酸化物とから構成される微
粒子が分散してなる抗菌性無機酸化物コロイド溶液であ
って、当該コロイド溶液中の抗菌性金属成分の重量を
Ａ、該コロイド溶液を超遠心分離処理して遊離した抗菌
性金属成分の重量をＢとしたとき、Ｂ／Ａで表される抗
菌性金属成分の結合力指数（Ｉ）の値が１．０×１０-3
以下であることを特徴とするものである。That is, the antibacterial agent is an antibacterial inorganic oxide colloidal solution in which fine particles composed of an antibacterial metal component and an inorganic oxide other than the antibacterial metal component are dispersed. Where A is the weight of the antibacterial metal component and B is the weight of the antibacterial metal component liberated by subjecting the colloidal solution to ultracentrifugation, the binding strength index of the antibacterial metal component represented by B / A The value of (I) is 1.0 × 10 -3
It is characterized by the following.
【００２５】前記結合力指数（Ｉ）は、次の方法により
求める。すなわち、抗菌性無機酸化物コロイド溶液中の
抗菌性金属成分の重量をプラズマ発光分光分析装置によ
り、金属原子を定量して求め、次いで、所定量の該抗菌
性無機酸化物コロイド溶液を回転数４５，０００ｒｐｍ
の超遠心分離機にて１時間処理して固形分と溶液に分離
し、この分離された溶液中に含まれる抗菌性金属成分の
金属原子をプラズマ発光分析装置で定量して、遊離した
抗菌性金属成分の重量とする。The bond strength index (I) is obtained by the following method. That is, the weight of the antibacterial metal component in the antibacterial inorganic oxide colloidal solution was determined by quantitatively determining metal atoms with a plasma emission spectrophotometer, and then a predetermined amount of the antibacterial inorganic oxide colloidal solution was rotated at a rotation speed of 45. 1,000 rpm
Treated with the ultracentrifuge for 1 hour to separate into solid content and solution, the metal atom of the antibacterial metal component contained in the separated solution is quantified by the plasma emission spectrometer, and the released antibacterial property It is the weight of the metal component.
【００２６】結合力指数（Ｉ）が１．０×１０-3より大
きい場合には、抗菌性金属成分の無機酸化物コロイド粒
子への結合力が弱いため、抗菌性無機酸化物コロイド溶
液の溶媒中に抗菌性金属成分が溶出しやすく、該微粒子
を合成樹脂に含有せしめた際に抗菌効果の持続性に劣
り、また、抗菌性金属成分として銀を用いた場合には変
色の原因ともなるので好ましくない。抗菌性金属成分の
結合力指数（Ｉ）は、好ましくは５．０×１０-4以下、
特に、１．０×１０-4以下であることが望ましい。抗菌
性金属成分が２種以上の場合には、それぞれの抗菌性金
属成分の結合力指数が１．０×１０-3以下であることを
要する。When the binding strength index (I) is larger than 1.0 × 10 −3 , the binding strength of the antibacterial metal component to the inorganic oxide colloidal particles is weak, and thus the solvent of the antibacterial inorganic oxide colloidal solution is used. Since the antibacterial metal component easily elutes into it, the antibacterial effect is inferior in sustainability when the fine particles are contained in a synthetic resin, and when silver is used as the antibacterial metal component, it may cause discoloration. Not preferable. The binding strength index (I) of the antibacterial metal component is preferably 5.0 × 10 −4 or less,
In particular, it is preferably 1.0 × 10 −4 or less. When two or more kinds of antibacterial metal components are used, it is necessary that the binding strength index of each antibacterial metal component is 1.0 × 10 −3 or less.
【００２７】上記抗菌性無機酸化物コロイド溶液は、負
の電荷を有する無機酸化物コロイド粒子が分散したコロ
イド溶液に抗菌性金属成分のアンミン錯塩の水溶液を添
加する方法でも製造することができるが、特に、微粒子
が抗菌性金属成分と該抗菌性金属成分以外の無機酸化物
との複合酸化物から構成されるものは、上記結合力指数
（Ｉ）の値が小さいので好適である。該複合酸化物の微
粒子が分散した抗菌性無機酸化物コロイド溶液は、例え
ば、特開平５−１３２３０９号公報に記載された複合酸
化物コロイド溶液の製造方法に準じて調製することがで
きる。即ち、アルカリ金属、アンモニウムまたは有機塩
基の珪酸塩と、アルカリ可溶の無機化合物と、抗菌性金
属成分の水溶液とを、ｐＨ１０以上のアルカリ水溶液中
に同時に添加し、抗菌性金属成分と複合酸化物を形成し
た無機酸化物コロイド粒子を生成させる方法である。The above-mentioned antibacterial inorganic oxide colloidal solution can also be produced by a method of adding an aqueous solution of an ammine complex salt of an antibacterial metal component to a colloidal solution in which negatively charged inorganic oxide colloidal particles are dispersed. In particular, fine particles composed of a composite oxide of an antibacterial metal component and an inorganic oxide other than the antibacterial metal component are preferable because the value of the binding strength index (I) is small. The antibacterial inorganic oxide colloidal solution in which the fine particles of the complex oxide are dispersed can be prepared, for example, according to the method for producing a composite oxide colloidal solution described in JP-A-5-132309. That is, a silicate of an alkali metal, ammonium or an organic base, an alkali-soluble inorganic compound, and an aqueous solution of an antibacterial metal component are simultaneously added to an alkaline aqueous solution having a pH of 10 or more to obtain an antibacterial metal component and a composite oxide. It is a method of producing the inorganic oxide colloidal particles having formed.
【００２８】また、特開昭６３−２７０６２０号公報に
記載された製造方法に準じて調製することもできる。即
ち、含水チタン酸のゲルまたはゾルに過酸化水素を加え
て得られるチタン酸水溶液と抗菌性金属成分の水溶液と
を、必要に応じてケイ素化合物および／またはジルコニ
ウム化合物等の存在下で加熱処理して、抗菌性金属成分
と該抗菌性金属成分以外の無機酸化物とから構成される
複合無機酸化物微粒子が分散したコロイド溶液を調製す
る方法である。It can also be prepared according to the production method described in JP-A-63-270620. That is, a titanic acid aqueous solution obtained by adding hydrogen peroxide to a hydrous titanic acid gel or sol and an aqueous solution of an antibacterial metal component are heat treated in the presence of a silicon compound and / or a zirconium compound, etc., if necessary. And a method for preparing a colloidal solution in which composite inorganic oxide fine particles composed of an antibacterial metal component and an inorganic oxide other than the antibacterial metal component are dispersed.
【００２９】なお、本発明方法で使用される抗菌性無機
酸化物コロイド溶液は、５０％以上、好ましくは６０％
以上の高い光透過率を示すことが望ましい。抗菌性無機
酸化物コロイド溶液の光透過率が高い場合には、分散質
である微粒子も透明性に優れている。ここで、光透過率
とは、厚さ１ｃｍの水に於ける波長５００ｎｍの光の透
過率を１００％とした場合に於いて、厚さ１ｃｍの酸化
物としての濃度が１．０重量％の抗菌性無機酸化物コロ
イド溶液に於ける同波長光の透過率の相対値をいう。The antibacterial inorganic oxide colloidal solution used in the method of the present invention is 50% or more, preferably 60%.
It is desirable to exhibit the above high light transmittance. When the light transmittance of the antibacterial inorganic oxide colloidal solution is high, the fine particles that are dispersoids also have excellent transparency. Here, the light transmittance means that when the transmittance of light having a wavelength of 500 nm in water having a thickness of 1 cm is 100%, the concentration as an oxide having a thickness of 1 cm is 1.0% by weight. This is the relative value of the transmittance of the same wavelength light in the antibacterial inorganic oxide colloidal solution.
【００３０】本発明方法では前記の抗菌性無機酸化物コ
ロイド溶液を合成樹脂製造における任意の工程で添加し
て抗菌性合成樹脂組成物を製造する。すなわち、合成樹
脂の原料に、または樹脂の硬化工程、成型工程などの任
意の工程で該コロイド溶液を添加することができる。In the method of the present invention, the antibacterial inorganic oxide colloidal solution is added at any step in the synthetic resin production to produce an antibacterial synthetic resin composition. That is, the colloidal solution can be added to the raw material of the synthetic resin or in any step such as a resin curing step and a molding step.
【００３１】なお、合成樹脂が親水性の場合には、分散
媒が水の抗菌性無機酸化物コロイド溶液を使用すること
ができ、合成樹脂が親油性の場合には、分散媒が有機溶
媒のオルガノコロイド溶液が使用される。当該オルガノ
コロイド溶液は、水性のコロイド溶液を通常の方法で、
メチルアルコール、エチルアルコール、イソプロピルア
ルコール、トルエン、メチルエチルケトンなどの有機溶
媒で溶媒置換して得られる。When the synthetic resin is hydrophilic, an antibacterial inorganic oxide colloidal solution of water can be used as the dispersion medium, and when the synthetic resin is lipophilic, the dispersion medium is an organic solvent. An organocolloid solution is used. The organocolloid solution is an aqueous colloid solution in the usual way,
It can be obtained by solvent substitution with an organic solvent such as methyl alcohol, ethyl alcohol, isopropyl alcohol, toluene and methyl ethyl ketone.
【００３２】また、本発明において前記コロイド溶液の
濃度は、通常使用に適したコロイド溶液の濃度に調節可
能であるが、コロイド溶液の安定性から言えば、酸化物
として１〜１０重量％の範囲とすることが好ましい。該
コロイド溶液は、限外濾過膜などを用いる公知の方法に
より所望の濃度に調整される。In the present invention, the concentration of the colloidal solution can be adjusted to the concentration of the colloidal solution suitable for normal use, but in terms of the stability of the colloidal solution, the concentration of the oxide is in the range of 1 to 10% by weight. It is preferable that The colloidal solution is adjusted to a desired concentration by a known method using an ultrafiltration membrane or the like.
【００３３】[0033]
【実施例】以下に実施例を挙げ、本発明を更に具体的に
説明する。EXAMPLES The present invention will be described in more detail with reference to the following examples.
【００３４】製造例１ 〔抗菌性無機酸化物コロイド溶液の調製〕硫酸チタンを
純水に溶解し、ＴｉＯ2 として１．０重量％を含む水溶
液を得た。この水溶液を撹拌しながら、１５重量％アン
モニア水を徐々に添加し、白色のスラリーを得た。この
スラリーを濾過、洗浄し、含水チタン酸のケーキを得
た。このケーキ３１．４ｇに水溶液濃度が１．０重量％
になるように純水を加えて希釈し、更に３３重量％過酸
化水素２１９．８ｇを加えた後、８０℃で１４時間加熱
し、過酸化水素を加熱分解させ、ＴｉＯ2 として１．０
重量％の溶液３１３６ｇを得た。このチタン酸溶液は黄
褐色透明で、ＰＨは８．２であった。 Production Example 1 [Preparation of antibacterial inorganic oxide colloidal solution] Titanium sulfate was dissolved in pure water to obtain an aqueous solution containing 1.0% by weight of TiO 2 . While stirring this aqueous solution, 15% by weight aqueous ammonia was gradually added to obtain a white slurry. The slurry was filtered and washed to obtain a hydrous titanic acid cake. An aqueous solution concentration of 1.0% by weight in 31.4 g of this cake
Pure water was diluted by adding so that, after addition of further 33% by weight hydrogen peroxide 219.8G, and heated at 80 ° C. 14 h, the hydrogen peroxide was heated decompose, as TiO 2 1.0
3136 g of a weight% solution was obtained. The titanic acid solution was yellowish-brown and transparent, and had a PH of 8.2.
【００３５】次いで、酸化銀０．６８ｇを１５重量％ア
ンモニア水２１．３ｇ、純水６１８．１ｇ中で溶解し
て、銀のアンミン錯塩水溶液とし、この水溶液に炭酸ジ
ルコニウムアンモニウム１５．４ｇを純水１６９．９ｇ
に溶解したものを添加した。この混合水溶液を前記チタ
ン酸水溶液に加え、次に、２０重量％シリカゾル３８．
７ｇを加えた後、１５０℃で４８時間加熱した。この溶
液は、初期黄褐色液であったが、４８時間後に淡乳白色
透明なコロイド溶液となった。Then, 0.68 g of silver oxide was dissolved in 21.3 g of 15% by weight ammonia water and 618.1 g of pure water to prepare an aqueous solution of silver ammine complex salt, and 15.4 g of ammonium zirconium carbonate was added to this aqueous solution. 169.9g
What was melt | dissolved in was added. This mixed aqueous solution was added to the titanic acid aqueous solution, and then 20 wt% silica sol 38.
After adding 7g, it heated at 150 degreeC for 48 hours. This solution was an initial yellowish brown liquid, but after 48 hours, it became a pale milky white transparent colloidal solution.
【００３６】この銀成分を含む複合酸化物コロイド溶液
のＰＨは７．５で、固形分濃度は１．０重量％であり、
コロイド粒子の平均粒径は、５．０ｎｍであった。ま
た、このコロイド溶液の抗菌性金属成分の結合力指数
（Ｉ）の値は、０．６×１０-4であり、波長５００ｎｍ
の光透過率は７６．３％であった。The composite oxide colloidal solution containing this silver component had a pH of 7.5 and a solid content concentration of 1.0% by weight.
The average particle size of the colloidal particles was 5.0 nm. Further, the value of the binding force index (I) of the antibacterial metal component of this colloidal solution is 0.6 × 10 −4 , and the wavelength is 500 nm.
Had a light transmittance of 76.3%.
【００３７】次いで、上記コロイド溶液を限外濾過膜を
用いて１２．０重量％の濃度に濃縮し、このコロイド溶
液２４９ｇとメタノール１７８８．３ｇとを混合し、こ
の混合溶液中にメチルトリメトキシシラン５．９６ｇを
添加した。この混合溶液を還流器付ガラス容器に入れ、
６５℃で１８時間加熱処理した後、これを限外濾過膜で
約１０重量％まで濃縮した。次いで、メタノールを添加
しながら混合液中の水を連続的に限外濾過膜装置で溶媒
置換した。置換後のオルガノコロイド溶液中の残存水分
量は、０．４重量％で、固形分濃度は１１．５重量％で
あった。このオルガノコロイド溶液の濃度１重量％にお
ける光透過率は８０．６％であった。Next, the above colloidal solution was concentrated to a concentration of 12.0% by weight using an ultrafiltration membrane, 249 g of this colloidal solution and 1788.3 g of methanol were mixed, and methyltrimethoxysilane was added to this mixed solution. 5.96 g was added. Put this mixed solution in a glass container with a reflux device,
After heat treatment at 65 ° C. for 18 hours, this was concentrated to about 10% by weight with an ultrafiltration membrane. Next, while adding methanol, water in the mixed solution was continuously solvent-replaced by an ultrafiltration membrane device. The residual water content in the organocolloid solution after substitution was 0.4% by weight, and the solid content concentration was 11.5% by weight. The light transmittance of this organocolloid solution at a concentration of 1% by weight was 80.6%.
【００３８】製造例２ 〔ゼオライト系抗菌剤の調製〕Ｎａ−Ｙ型ゼオライトを
水に懸濁して、濃度５重量％の懸濁スラリー４００ｇを
調製した。ついで、この懸濁スラリーを７０℃に加温
し、濃度５重量％のＡｇＮ０3 水溶液９．２ｇを添加
し、９０℃に加温して１時間放置することにより銀のイ
オン交換を行った。このスラリーを濾過し、６０℃の温
水で十分に洗浄後、１２０℃で乾燥し、更に５５０℃で
１時間焼成して粉末状の抗菌剤を調製した。この粉末粒
子の平均粒子径は１．０μｍであった。 Production Example 2 [Preparation of Zeolite Antibacterial Agent] Na-Y type zeolite was suspended in water to prepare 400 g of a suspension slurry having a concentration of 5% by weight. Next, this suspension slurry was heated to 70 ° C., 9.2 g of a 5 wt% AgNO 3 aqueous solution was added, and the mixture was heated to 90 ° C. and left for 1 hour for ion exchange of silver. This slurry was filtered, thoroughly washed with warm water of 60 ° C., dried at 120 ° C., and further calcined at 550 ° C. for 1 hour to prepare a powdered antibacterial agent. The average particle size of the powder particles was 1.0 μm.
【００３９】実施例１ 製造例１で得た酸化物換算で１．０重量％の銀を含む１
１．５重量％オルガノ無機酸化物コロイド溶液１０ｇ
を、微粒子の含有量が１．０重量％になるように、ポリ
プロピレン樹脂（三井石油化学（株）製、Ｊ−７００
Ｐ）１１３．４ｇに添加し、加工温度１００℃で高速ミ
キサーで練り込み、熱プレス機によりシート化した。シ
ート厚は２ｍｍであった。 Example 1 1 containing 1.0% by weight of silver in terms of oxide obtained in Production Example 1
1.5% by weight of organo inorganic oxide colloidal solution 10 g
Polypropylene resin (Mitsui Petrochemical Co., Ltd., J-700) so that the content of fine particles is 1.0% by weight.
P) was added to 113.4 g, kneaded with a high-speed mixer at a processing temperature of 100 ° C., and formed into a sheet by a hot press machine. The sheet thickness was 2 mm.
【００４０】実施例２ 製造例１で得た酸化物換算で１．０重量％の銀を含む１
１．５重量％オルガノ無機酸化物コロイド溶液１０ｇ
を、微粒子の含有量が１．０重量％になるようにＡＢＳ
樹脂（三菱モンサント（株）製）１１３．４ｇに添加
し、加工温度９０℃で高速ミキサーで練り込み、熱プレ
ス機によりシート化した。シート厚は２ｍｍであった。 Example 2 1 containing 1.0% by weight of silver calculated as oxide obtained in Production Example 1
1.5% by weight of organo inorganic oxide colloidal solution 10 g
ABS so that the content of fine particles is 1.0% by weight.
It was added to 113.4 g of resin (manufactured by Mitsubishi Monsanto Co., Ltd.), kneaded with a high-speed mixer at a processing temperature of 90 ° C., and formed into a sheet by a hot press machine. The sheet thickness was 2 mm.
【００４１】比較例１ 製造例２で得た酸化物換算で１．５重量％の銀を含むゼ
オライト系抗菌剤０．７６ｇ（灼熱減量３．２重量％）
を、微粒子の含有量が１．０重量％になるようにポリプ
ロピレン樹脂（三井石油化学（株）製、Ｊ−７００Ｐ）
７５．２ｇに添加し、加工温度１２０℃で高速ミキサー
で練り込み、熱プレス機によりシート化した。シート厚
は２ｍｍであった。 Comparative Example 1 0.76 g of a zeolite-based antibacterial agent containing 1.5% by weight of the oxide obtained in Production Example 2 (calcination loss 3.2% by weight)
Polypropylene resin (J-700P, manufactured by Mitsui Petrochemical Co., Ltd.) so that the content of fine particles is 1.0% by weight.
It was added to 75.2 g, kneaded with a high-speed mixer at a processing temperature of 120 ° C., and formed into a sheet by a hot press machine. The sheet thickness was 2 mm.
【００４２】実施例３ 〔抗菌力試験〕実施例１、２および比較例１で得た抗菌
性合成樹脂成型物について抗菌力試験を行った。大腸菌
および黄色葡萄状球菌を生理食塩水中に懸濁させ、その
３０μｌを３ｃｍ×３ｃｍに切断した上記各試料面に滴
下し、２８℃で２４時間放置後、生菌数を測定して式１
により死滅率を求めた。また、合成樹脂成型物中におけ
る抗菌剤の分散性を光学顕微鏡により観察した。結果を
表１に示す。 Example 3 [Antibacterial activity test] The antibacterial synthetic resin moldings obtained in Examples 1 and 2 and Comparative Example 1 were subjected to an antibacterial activity test. Escherichia coli and Staphylococcus aureus were suspended in physiological saline, and 30 μl of the suspension was added dropwise to each sample surface cut into 3 cm × 3 cm and allowed to stand at 28 ° C. for 24 hours.
The mortality rate was calculated by. Further, the dispersibility of the antibacterial agent in the synthetic resin molded product was observed with an optical microscope. The results are shown in Table 1.
【００４３】[0043]
【式１】死滅率（％）＝１００×（初期生菌数−２４時
間後の生菌数）／初期生菌数[Formula 1] Death rate (%) = 100 × (initial viable cell count-24 viable cells after 24 hours) / initial viable cell count
【００４４】[0044]
【表１】 [Table 1]
【００４５】実施例４ 〔耐候性試験〕実施例１、２および比較例１で得た抗菌
性合成樹脂成型物について、抗菌効果の持続性および変
色を観るために、耐候性試験と同試験後の抗菌力試験を
行った。耐候性試験は、各試料を耐候性試験装置、ウェ
ザーメータ（スガ試験機器（株）製）を用いて、温度６
０℃にて、１５分間は水を散布し、４５分間は水の散布
を停止した状態で晒し、この操作を１時間周期で１００
時間繰り返した。この耐候性試験後の試料の変色の有無
を目視により観察し、また、抗菌力試験を実施例３と同
様にして行った。結果を表２に示す。 Example 4 [Weather resistance test] For the antibacterial synthetic resin moldings obtained in Examples 1 and 2 and Comparative Example 1, in order to observe the persistence of antibacterial effect and discoloration, after the same test as the weather resistance test. The antibacterial activity test was conducted. For the weather resistance test, each sample was measured at a temperature of 6 using a weather resistance tester and a weather meter (manufactured by Suga Test Instruments Co., Ltd.).
Water is sprinkled for 15 minutes at 0 ° C, and exposed for 45 minutes while water sprinkling is stopped.
Repeated for hours. After the weather resistance test, the sample was visually observed for discoloration, and an antibacterial activity test was conducted in the same manner as in Example 3. The results are shown in Table 2.
【００４６】[0046]
【表２】 [Table 2]
【００４７】[0047]
【発明の効果】本発明の抗菌性合成樹脂組成物は、抗菌
性を有する微粒子が合成樹脂内部に均一に分散されてお
り、長期にわたり抗菌、防黴、防臭、防藻効果を持続す
るとともに、変色することがない。さらに、合成樹脂組
成物自体の物性、特性などは全く損なわれないので、前
記したような各種の用途に有用である。EFFECT OF THE INVENTION The antibacterial synthetic resin composition of the present invention has fine particles having antibacterial properties uniformly dispersed in the synthetic resin, and maintains antibacterial, mildew-proof, deodorant and algae-preventing effects for a long period of time. Does not discolor. Furthermore, since the physical properties and characteristics of the synthetic resin composition itself are not impaired at all, the synthetic resin composition is useful for various applications as described above.
Claims (3)
の無機酸化物とから構成される平均粒子径が５００ｎｍ
以下の微粒子を含有することを特徴とする抗菌性合成樹
脂組成物。1. An average particle diameter of 500 nm composed of an antibacterial metal component and an inorganic oxide other than the antibacterial metal component.
An antibacterial synthetic resin composition comprising the following fine particles.
樹脂成型物であることを特徴とする請求項１記載の抗菌
性合成樹脂組成物。2. The antibacterial synthetic resin composition according to claim 1, wherein the antibacterial synthetic resin composition is a molded antibacterial synthetic resin composition.
の無機酸化物とから構成される微粒子が分散してなる抗
菌性無機酸化物コロイド溶液を合成樹脂製造における任
意の工程で添加することを特徴とする抗菌性合成樹脂組
成物の製造方法。3. An antibacterial inorganic oxide colloidal solution in which fine particles composed of an antibacterial metal component and an inorganic oxide other than the antibacterial metal component are dispersed is added at any step in the production of synthetic resin. A method for producing an antibacterial synthetic resin composition, comprising:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32083393A JP3159854B2 (en) | 1993-11-29 | 1993-11-29 | Antibacterial synthetic resin composition and antibacterial synthetic resin molded product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32083393A JP3159854B2 (en) | 1993-11-29 | 1993-11-29 | Antibacterial synthetic resin composition and antibacterial synthetic resin molded product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07149943A true JPH07149943A (en) | 1995-06-13 |
| JP3159854B2 JP3159854B2 (en) | 2001-04-23 |
Family
ID=18125751
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP32083393A Expired - Lifetime JP3159854B2 (en) | 1993-11-29 | 1993-11-29 | Antibacterial synthetic resin composition and antibacterial synthetic resin molded product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3159854B2 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10237362A (en) * | 1997-02-26 | 1998-09-08 | Catalysts & Chem Ind Co Ltd | Electrodeposition coating material and electrodeposition coating |
| JPH10259325A (en) * | 1997-03-19 | 1998-09-29 | Sk Kaken Co Ltd | Water-based coating composition |
| JPH11323213A (en) * | 1998-05-13 | 1999-11-26 | Catalysts & Chem Ind Co Ltd | Seaweedproofing/seashellproofing composition and machine component for submarine use coated therewith |
| JP2000293753A (en) * | 1999-04-01 | 2000-10-20 | Fuji Electric Co Ltd | Automatic cupped beverage vending machine |
| JP2007513252A (en) * | 2003-12-05 | 2007-05-24 | スリーエム イノベイティブ プロパティズ カンパニー | Polymer compositions, medical articles and methods comprising bioactive agents |
| US9289450B2 (en) | 2006-01-13 | 2016-03-22 | 3M Innovative Properties Company | Silver-containing antimicrobial articles and methods of manufacture |
-
1993
- 1993-11-29 JP JP32083393A patent/JP3159854B2/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10237362A (en) * | 1997-02-26 | 1998-09-08 | Catalysts & Chem Ind Co Ltd | Electrodeposition coating material and electrodeposition coating |
| JPH10259325A (en) * | 1997-03-19 | 1998-09-29 | Sk Kaken Co Ltd | Water-based coating composition |
| JPH11323213A (en) * | 1998-05-13 | 1999-11-26 | Catalysts & Chem Ind Co Ltd | Seaweedproofing/seashellproofing composition and machine component for submarine use coated therewith |
| JP2000293753A (en) * | 1999-04-01 | 2000-10-20 | Fuji Electric Co Ltd | Automatic cupped beverage vending machine |
| JP2007513252A (en) * | 2003-12-05 | 2007-05-24 | スリーエム イノベイティブ プロパティズ カンパニー | Polymer compositions, medical articles and methods comprising bioactive agents |
| US9289450B2 (en) | 2006-01-13 | 2016-03-22 | 3M Innovative Properties Company | Silver-containing antimicrobial articles and methods of manufacture |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3159854B2 (en) | 2001-04-23 |
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