JPH071424A - Manufacture of extruded cement board - Google Patents

Manufacture of extruded cement board

Info

Publication number
JPH071424A
JPH071424A JP14186693A JP14186693A JPH071424A JP H071424 A JPH071424 A JP H071424A JP 14186693 A JP14186693 A JP 14186693A JP 14186693 A JP14186693 A JP 14186693A JP H071424 A JPH071424 A JP H071424A
Authority
JP
Japan
Prior art keywords
extruded
cement
mold
discharge pipe
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP14186693A
Other languages
Japanese (ja)
Inventor
Nariyuki Tsuzaki
成幸 津崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to JP14186693A priority Critical patent/JPH071424A/en
Publication of JPH071424A publication Critical patent/JPH071424A/en
Withdrawn legal-status Critical Current

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  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

PURPOSE:To eliminate the necessity of cutting a molded product by extruding a cement board by supplying a dashboard with a size crossing a base at the end of an extruder intermittently into the extruder. CONSTITUTION:An extruder 17 with a screw 19 in it is equipped with an extruding tube 21 having a downward pitch, a base 25 at the end, and a discharge tube 23 with a horizontal tube axis. A mold frame insertion guide 27 is inserted horizontally from the end of the extruding tube 21 into the discharge tube 23. When a hollow cement board is produced, a cylindrical core 29 the end of which is extended to the end of the base 25 and the rear of which is held by fixtures 3Oa, 30b is inserted into the guide 27. In a form 31, a dashboard is glued to the both ends of more than one reinforcing core. The dashboard with a size to be able to pass through the base 25 has a insertion hole for the core 29. An adhesive the adhesion of which decreases during the curing of a molded product is preferably used. The form 31 is sent continuously into the discharge tube 23 through the guide 27 to extrude a cement mixture. The extruded material is cured, and the dashboard is stripped.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、押出セメント板の製造
方法に係り、特に押出成形品の切断を不要とした押出セ
メント板の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an extruded cement board, and more particularly to a method for manufacturing an extruded cement board which does not require cutting of an extruded product.

【0002】[0002]

【従来の技術】セメント板を押出成形する技術は、周知
慣用のものである。押出成形機でセメント中空製品を押
出成形する場合、中空部分を形成するため口金内部先端
に中子を取り付けている。また、補強材を通すため中子
取付ガイド先端に中子を固着し、中子取付ガイドの後部
をワイヤーで引張る方式(特願昭49−20226号)
がある。
2. Description of the Related Art The technique of extrusion molding a cement board is well known and conventional. When a hollow cement product is extrusion-molded by an extruder, a core is attached to the inner tip of the die to form a hollow portion. Also, in order to pass the reinforcing material, the core is fixed to the tip of the core mounting guide, and the rear part of the core mounting guide is pulled by a wire (Japanese Patent Application No. 49-20226).
There is.

【0003】なお、セメント中空製品の強度を強化する
ために、補強材を押出成形機後部より押出方向に連続し
て挿入することにより、口金から補強材を入れたセメン
ト中空製品を作ることができる。
Incidentally, in order to strengthen the strength of the hollow cement product, a hollow hollow product containing a reinforcing material can be produced by continuously inserting the reinforcing material from the rear part of the extruder in the extrusion direction. .

【0004】従来の中空部を有するセメント押出成形体
を製作する方法の一例を第9図〜第11図を参照して説
明する。
An example of a conventional method for manufacturing a cement extrusion molded article having a hollow portion will be described with reference to FIGS. 9 to 11.

【0005】押出成形機1は、押出用スクリュー3を内
蔵する押出管5と、押出管5の先端部分に先端に行くに
従って先細り形状となっている吐出管7と、吐出管7の
開口部7aに接続されている口金部9とを有している。
The extrusion molding machine 1 includes an extrusion pipe 5 having a screw 3 for extrusion, a discharge pipe 7 which is tapered toward the tip of the extrusion pipe 5, and an opening 7a of the discharge pipe 7. And a base portion 9 connected to.

【0006】口金部9には中子11が設けられており、
原料供給口13から投入されたセメント材料が、スクリ
ュー3の回転により、押出管5内から吐出管7、口金部
9へ移送される。そして、該口金部9からセメント押出
成形体として押し出される。
A core 11 is provided in the base portion 9,
The cement material charged from the raw material supply port 13 is transferred from the inside of the extrusion pipe 5 to the discharge pipe 7 and the mouthpiece portion 9 by the rotation of the screw 3. Then, it is extruded as a cement extrusion molded body from the mouthpiece portion 9.

【0007】この際、口金部9には中子11が設けられ
ているため、第11図に示されるような中空部16aを
有するセメント押出成形体16が連続的に口金部9から
押し出されることとなる。
At this time, since the core 11 is provided in the mouthpiece portion 9, the cement extrusion molded body 16 having the hollow portion 16a as shown in FIG. 11 is continuously extruded from the mouthpiece portion 9. Becomes

【0008】また、中空部を有するセメント押出成形体
に補強用としての補強用芯材13を埋設させる場合は、
押出管5に補強用芯材13を挿通させるための補強用芯
材挿通ガイド15を設け、補強用芯材挿通ガイド15か
ら補強用芯材13を挿通させながら、混練物中に埋設さ
せた状態で口金部9の外に押し出すことにより、補強用
芯材が埋設された中空セメント押出成形体が連続的に成
形される。
When embedding a reinforcing core material 13 for reinforcement in a cement extrusion molding having a hollow portion,
A state in which a reinforcing core material insertion guide 15 for inserting the reinforcing core material 13 into the extruded pipe 5 is provided, and the reinforcing core material 13 is inserted through the reinforcing core material insertion guide 15 while being embedded in the kneaded product. By extruding it out of the mouthpiece 9 with, the hollow cement extrusion molded body in which the reinforcing core material is embedded is continuously molded.

【0009】[0009]

【発明が解決しようとする課題】上記従来の押出セメン
ト板の製造方法においては、セメント押出成形体を所定
の長さに切断する必要がある。
In the conventional method for producing an extruded cement board, it is necessary to cut the cement extruded body into a predetermined length.

【0010】口金より押し出されたセメント押出成形体
は未硬化状態であるため、切断の外力を加えると容易に
変形したり、損傷する恐れがある。
Since the cement extruded product extruded from the die is in an uncured state, it may be easily deformed or damaged when an external force for cutting is applied.

【0011】金属線や金属線で枠組みされた補強材を有
するセメント押出成形体は、口金部から押し出された未
硬化状態での保形性は良くなるが、セメント材料と補強
材との強度や切断性の違いにより、切断は著しく困難な
ものとなり、切断時に、切断部の大きな変形や損傷を生
じさせていた。
A cement extrusion molded body having a metal wire or a reinforcing material framed by the metal wire has good shape retention in an uncured state extruded from the die part, but the strength and strength of the cement material and the reinforcing material are Due to the difference in the cutting property, the cutting becomes extremely difficult, and the cutting portion is largely deformed and damaged at the time of cutting.

【0012】この対策として、口金から押し出された中
空部を有するセメント押出成形体を、切断時の変形、損
傷を考慮し、予め所定長さより長めに仮切断し、これを
養生した後、所定長さに仕上げ切断する方法がある。
As a countermeasure against this, a cement extruded body having a hollow portion extruded from a die is preliminarily cut to a length longer than a predetermined length in consideration of deformation and damage at the time of cutting, and after curing, a predetermined length. There is a method of finishing cutting.

【0013】しかしながらこの方法では、押出し直後の
仮切断と養生硬化後の仕上げ切断との2回の切断が行な
われ、作業効率が低い。また、仕上げ切断の際に切り落
とし廃材が発生するため、原材料の利用効率が低く、廃
材の廃棄処理の問題もあった。
In this method, however, the work efficiency is low because the temporary cutting immediately after extrusion and the final cutting after curing and curing are performed twice. Further, since waste materials are cut off at the time of finish cutting, utilization efficiency of raw materials is low, and there is a problem of disposal processing of waste materials.

【0014】[0014]

【課題を解決するための手段】本発明の請求項1の押出
セメント板の製造方法は、押出成形機の先端の口金部か
らセメント混練物を連続的に板状に押し出す押出セメン
ト板の製造方法において、該口金部を横断する大きさの
仕切板を間欠的に押出成形機内に供給し、該口金部から
押し出される押出成形体に対し所定間隔をおいて該仕切
板を介在させるようにしたことを特徴とするものであ
る。
The method for producing an extruded cement board according to claim 1 of the present invention is a method for producing an extruded cement board in which a cement kneaded product is continuously extruded into a plate shape from a die part at the tip of an extruder. In the above, a partition plate having a size crossing the mouthpiece portion is intermittently supplied into the extrusion molding machine, and the partition plate is interposed at a predetermined interval with respect to the extrusion molded body extruded from the mouthpiece portion. It is characterized by.

【0015】本発明の請求項2の押出セメント板の製造
方法は、請求項1において、前記口金部に中子を配置す
ることにより中空押出セメント板を製造するようにした
押出セメント板の製造方法であって、前記仕切板は該中
子が挿通される挿通孔を有していることを特徴とするも
のである。
The method for producing an extruded cement board according to claim 2 of the present invention is the method for producing an extruded cement board according to claim 1, wherein a hollow extruded cement board is produced by disposing a core in the die part. The partition plate has an insertion hole through which the core is inserted.

【0016】本発明の請求項3の押出セメント板の製造
方法は、請求項2において、1対の仕切板を押出セメン
ト板の補強用の補強芯で連結して型枠となし、この型枠
を順次に押出成形機内に送り込み、該仕切板同志の間に
セメント混練物を充填して口金部から押し出すようにし
たことを特徴とするものである。
According to a third aspect of the present invention, in the method for producing an extruded cement board according to the second aspect, a pair of partition plates are connected to each other by a reinforcing core for reinforcing the extruded cement board to form a formwork. Are sequentially fed into the extrusion molding machine, the cement kneaded product is filled between the partition plates, and the mixture is extruded from the die part.

【0017】本発明の請求項4の押出セメント板の製造
方法は、請求項3において、前記仕切板と補強芯とは接
着剤で接合されており、この接着剤は、押出成形体の養
生時に接着力が低下して仕切板と補強芯とを分離させる
ものであることを特徴とするものである。
According to a fourth aspect of the present invention, in the method for producing an extruded cement board according to the third aspect, the partition plate and the reinforcing core are joined with an adhesive, and the adhesive is used for curing the extruded body. The adhesive force is reduced to separate the partition plate and the reinforcing core from each other.

【0018】本発明の請求項5の押出セメント板の製造
方法は、請求項3又は4において、前記押出成形機は、
押出スクリューを内蔵した押出管部と、該押出管部の先
端に設けられた吐出管部と、該吐出管部の先端に設けら
れた前記口金部とを備えてなり、該押出管部の管軸心方
向と該吐出管部の管軸心方向とは交叉し、これによって
該押出管部から該吐出管部にかけて屈曲した形状となっ
ており、前記型枠を該吐出管部内に導入するための型枠
挿入ガイドが該吐出管部の後端に設けられており、該型
枠挿入ガイドを通して前記型枠を連続的に該吐出管の内
部に導入するようにしたことを特徴とするものである。
According to a fifth aspect of the present invention, in the method for producing an extruded cement board according to the third or fourth aspect, the extruder is
A tube of the extrusion pipe section, comprising an extrusion pipe section having a built-in extrusion screw, a discharge pipe section provided at the tip of the extrusion pipe section, and the mouthpiece section provided at the tip of the discharge pipe section. Since the axial direction and the pipe axial direction of the discharge pipe portion intersect, the shape is bent from the extrusion pipe portion to the discharge pipe portion, so that the mold can be introduced into the discharge pipe portion. The mold insertion guide is provided at the rear end of the discharge pipe portion, and the mold is continuously introduced into the discharge pipe through the mold insertion guide. is there.

【0019】[0019]

【作用】請求項1の押出セメント板の製造方法において
は、押出成形機の口金から仕切板が間欠的にセメント材
料と共に押し出される。押し出された成形体は、この仕
切板の部分で分断される。従って、口金から押し出され
る押出成形体は切断の必要がなく、切断時の押出成形体
の変形や損傷がない。
In the method for producing an extruded cement board according to the first aspect of the present invention, the partition board is extruded together with the cement material intermittently from the die of the extruder. The extruded molded body is divided at the partition plate portion. Therefore, the extruded product extruded from the die does not need to be cut, and the extruded product is not deformed or damaged during cutting.

【0020】請求項2の押出セメント板の製造方法で
は、中子により押出成形体に中空部が形成される。
In the method for producing an extruded cement board according to the second aspect, the hollow portion is formed in the extruded body by the core.

【0021】請求項3の押出セメント板の製造方法で
は、仕切板同志が隔てられた距離により押出成形体の長
さが決定される。また、押し出された押出成形体に補強
部材としての補強芯が埋設される。
In the method for producing an extruded cement board according to a third aspect, the length of the extruded body is determined by the distance between the partition plates. Further, a reinforcing core as a reinforcing member is embedded in the extruded molded body.

【0022】請求項4の押出セメント板の製造方法で
は、押出成形体の養生により仕切板と補強芯の接着部が
分離するため、仕切板と押出成形体とが分離される。
In the method for producing an extruded cement board according to a fourth aspect, the adhesive part between the partition plate and the reinforcing core is separated by curing the extruded body, so that the partition plate and the extruded body are separated.

【0023】請求項5の押出セメント板の製造方法で
は、押出管部の管軸心方向と吐出管部の管軸心方向とが
交叉し、押出管部から吐出管部にかけて屈曲した形状と
なっており、吐出管部後端に型枠を導入するための型枠
挿入ガイドが設けられているため、型枠挿入ガイドを通
して型枠を連続的に吐出管内部に容易に導入することが
できる。そして、所定長さをもつセメント押出成形体が
高い寸法精度で効率良く成形される。
In the method for manufacturing an extruded cement plate according to the fifth aspect, the pipe axial direction of the extruded pipe portion and the pipe axial direction of the discharge pipe portion intersect with each other, and the shape is bent from the extruded pipe portion to the discharge pipe portion. Since the mold insertion guide for introducing the mold is provided at the rear end of the discharge pipe portion, the mold can be continuously and easily introduced into the discharge pipe through the mold insertion guide. Then, the cement extrusion molded body having a predetermined length is efficiently molded with high dimensional accuracy.

【0024】[0024]

【実施例】以下、図面を参照して実施例について説明す
る。第1図〜第8図は本発明の実施例に係る押出セメン
ト板の製造方法を示すものであって、第1図はセメント
押出成形体の製造途中を示す縦断面図、第2図は第1図
のII−II線に沿う断面図、第3図は型枠を示す上方から
見た斜視図、第4図は第3図のIV−IV線に沿う縦断面
図、第5図は補強芯のコーン部を示す要部側面図、第6
図は口金部から型枠が押し出されるところを示す口金部
の縦断面図、第7図は口金部から押し出されたセメント
押出成形体の上方からの斜視図、第8図はセメント押出
成形体が硬化により端面仕切板と分離したところを示す
上方からの斜視図である。
EXAMPLES Examples will be described below with reference to the drawings. 1 to 8 show a method for manufacturing an extruded cement board according to an embodiment of the present invention, in which FIG. 1 is a longitudinal sectional view showing a process of manufacturing an extruded cement body, and FIG. 1 is a sectional view taken along the line II-II, FIG. 3 is a perspective view showing the formwork from above, FIG. 4 is a longitudinal sectional view taken along the line IV-IV in FIG. 3, and FIG. The side view of the main part showing the cone part of the lead, 6th
The figure is a vertical cross-sectional view of the die part showing that the mold is extruded from the die part, Fig. 7 is a perspective view from above of the cement extruded product extruded from the die part, and Fig. 8 is a cement extruded product. It is a perspective view from the upper part which shows a place separated from an end face partition plate by hardening.

【0025】押出成形機17はスクリュー19を内蔵す
る押出管21と、該押出管21の先端部分に設けられ
た、先端に行くに従って先細り形状となっている吐出管
23と、該吐出管の先端部分に設けられた口金部25と
を有している。
The extrusion molding machine 17 includes an extrusion pipe 21 having a screw 19 built therein, a discharge pipe 23 provided at the tip of the extrusion pipe 21 and tapered toward the tip, and the tip of the discharge pipe. It has the base part 25 provided in the part.

【0026】押出管21は前方に向かって下り勾配とな
るように管軸心方向が斜めになっている。吐出管23
は、管軸心方向が水平となっている。該押出管21に
は、該押出管21の先端から吐出管23内に水平に差し
込まれるようにして型枠挿通ガイド27が設けられてい
る。該型枠挿通ガイド27の先端は前記吐出管23の先
端側まで延設されている。該型枠挿通ガイド27内には
棒状中子29が挿通されている。この棒状中子29の先
端は、前記口金部25の先端まで延設されている。
The extruded tube 21 is inclined in the axial direction of the tube so as to have a downward slope toward the front. Discharge pipe 23
Has a horizontal tube axis direction. The extrusion pipe 21 is provided with a mold insertion guide 27 so as to be horizontally inserted into the discharge pipe 23 from the tip of the extrusion pipe 21. The front end of the mold insertion guide 27 is extended to the front end side of the discharge pipe 23. A rod-shaped core 29 is inserted into the mold insertion guide 27. The tip of the rod-shaped core 29 extends to the tip of the mouthpiece portion 25.

【0027】棒状中子29の後部は、型枠挿通ガイド2
7外に延出されている。この棒状中子29の後部は、棒
状中子固定装置30a及び30bにより保持され、押出
方向(第1図の左方向)への移動がこの棒状中子固定装
置30a、30bにより阻止されている。この棒状中子
29は、金属あるいは合成樹脂等により作られたパイプ
状もしくは棒状のものが用いられる。
The rear portion of the rod-shaped core 29 is provided with the mold insertion guide 2
7 is extended outside. The rear portion of the rod-shaped core 29 is held by rod-shaped core fixing devices 30a and 30b, and movement in the pushing direction (left direction in FIG. 1) is blocked by the rod-shaped core fixing devices 30a and 30b. As the rod-shaped core 29, a pipe-shaped or rod-shaped member made of metal or synthetic resin is used.

【0028】該型枠挿通ガイド27の挿通口27aから
は、第3、4図に示される型枠31が、該挿通口27a
から連続的に挿通される。
From the insertion port 27a of the mold frame insertion guide 27, the mold frame 31 shown in FIGS. 3 and 4 is inserted into the insertion port 27a.
It is continuously inserted from.

【0029】該型枠31は、複数本(本実施例では8
本)の補強芯33と、1対の端面仕切板35とシール用
パッキン37、39から構成されている。端面仕切板3
5は口金部25を通過しうる大きさの板状体である。
A plurality of molds 31 (8 in this embodiment) are used.
Main) reinforcing core 33, a pair of end face partition plates 35, and sealing packings 37, 39. End partition plate 3
Reference numeral 5 is a plate-like body having a size that allows it to pass through the base 25.

【0030】この端面仕切板35,35は、該補強芯3
3の両端に配置されており、該補強芯33の端面33b
と該端面仕切板35の内面側35bは接着剤により接着
されている。
The end face partition plates 35, 35 are formed by the reinforcing core 3
3, which are arranged at both ends of the reinforcing core 33, and end faces 33b of the reinforcing core 33.
The inner surface side 35b of the end face partition plate 35 is adhered by an adhesive.

【0031】該補強芯33の両端部は、第4、5図に示
されるように、コーン部33aを備えており、該端面仕
切板35との接着面積が大きくなるように構成されてい
る。
As shown in FIGS. 4 and 5, both end portions of the reinforcing core 33 are provided with cone portions 33a so that the area of adhesion with the end face partition plate 35 is increased.

【0032】なお、補強芯33の配置は特に本実施例に
示されるものに限定されるわけでなく、セメント押出成
形体を補強する目的に応じ適宜変更され得る。
The arrangement of the reinforcing core 33 is not particularly limited to that shown in this embodiment, and may be appropriately changed depending on the purpose of reinforcing the cement extrusion molded body.

【0033】該端面仕切板35には、前記棒状中子29
を挿通させるための挿通孔35aが設けられている。該
挿通孔35aの周囲及び該端面仕切板35の内面側35
bの外縁にはシール用パッキン37及び39が周設され
ており、押出成形時にセメント材料が該型枠31から漏
れるのを防止している。
On the end face partition plate 35, the rod-shaped core 29 is formed.
An insertion hole 35a for inserting the through hole is provided. Around the insertion hole 35a and the inner surface side 35 of the end face partition plate 35
Seal packings 37 and 39 are provided around the outer edge of b to prevent the cement material from leaking from the mold 31 during extrusion molding.

【0034】このように構成された該型枠31は、前記
棒状中子29に連続的に挿通され、型枠移送装置41に
よって前記型枠挿通ガイド27の受入口27aに向かっ
て移送される。
The mold 31 thus constructed is continuously inserted into the rod-shaped core 29, and is transferred by the mold transfer device 41 toward the receiving port 27a of the mold insertion guide 27.

【0035】前記した通り、前記棒状中子29の後端
は、前記棒状中子固定装置30a,30bで保持されて
いるが、該型枠31が前記棒状中子29に沿って棒状中
子固定装置30a,30bの部分を移送されるときに
は、型枠31の通過のタイミングに応じて棒状中子固定
装置30a及び30bのいずれか一方で棒状中子29を
保持する。
As described above, the rear end of the rod-shaped core 29 is held by the rod-shaped core fixing devices 30a and 30b, but the mold 31 is fixed along the rod-shaped core 29. When the parts of the devices 30a and 30b are transferred, one of the rod-shaped core fixing devices 30a and 30b holds the rod-shaped core 29 according to the timing of passage of the mold 31.

【0036】即ち、該型枠31が前記棒状中子固定装置
30bの直前に移送されるまでは、棒状中子29は棒状
中子固定装置30bで保持クランプされている。
That is, the rod-shaped core 29 is held and clamped by the rod-shaped core fixing device 30b until the mold 31 is transferred to immediately before the rod-shaped core fixing device 30b.

【0037】第1図の如く、棒状中子固定装置30bが
アンクランプ状態とされ、該型枠31が棒状中子固定装
置30bを通過する際に、棒状中子固定装置30aが棒
状中子29を保持する。
As shown in FIG. 1, when the rod-shaped core fixing device 30b is in an unclamped state and the mold 31 passes through the rod-shaped core fixing device 30b, the rod-shaped core fixing device 30a moves into the rod-shaped core 29. Hold.

【0038】該型枠31が棒状中子固定装置30bを通
過し終わると、今度は棒状中子固定装置30bが棒状中
子29を保持し、棒状中子固定装置30aがアンクラン
プ状態とされる。
When the mold 31 has finished passing through the rod-shaped core fixing device 30b, the rod-shaped core fixing device 30b holds the rod-shaped core 29 and the rod-shaped core fixing device 30a is unclamped. .

【0039】棒状中子固定装置30a,30bの部分を
通過して棒状中子29に沿って移送されてきた該型枠3
1は、型枠移送装置41により該型枠移送装置41のコ
ンベヤベルト41a上を移送され、前記型枠挿通ガイド
27の前記受入口27aに順次連続的に挿入される。
The mold 3 that has been transferred along the rod-shaped core 29 through the portions of the rod-shaped core fixing devices 30a and 30b.
1 is transferred on the conveyor belt 41a of the mold transfer device 41 by the mold transfer device 41 and sequentially and successively inserted into the receiving port 27a of the mold insertion guide 27.

【0040】前記型枠挿通ガイド27内に送入された該
型枠31は、後続する型枠31に押されて前記吐出管2
3内に移送される。そして、前記押出管21内のスクリ
ュー19の回転により、前記吐出管23内に移送されて
きたセメント混練物が該型枠31内に充填される。
The mold 31 fed into the mold insertion guide 27 is pushed by the succeeding mold 31 and is then discharged from the discharge pipe 2.
3 is transferred. Then, by rotating the screw 19 in the extrusion pipe 21, the cement kneaded product transferred into the discharge pipe 23 is filled in the mold 31.

【0041】混練物が充填された型枠は、第6図のよう
に口金部25から押し出され、第7図に示される中空部
43aを有する未硬化のセメント押出成形体43を形成
する。口金部25から押し出された該セメント押出成形
体43は、受取装置45のコンベヤベルト45a上に載
り、該コンベヤベルト45a上を移送される。
The mold filled with the kneaded product is extruded from the mouth piece 25 as shown in FIG. 6 to form an uncured cement extrusion molded body 43 having a hollow portion 43a shown in FIG. The cement extruded product 43 extruded from the mouthpiece 25 is placed on the conveyor belt 45a of the receiving device 45 and is transferred on the conveyor belt 45a.

【0042】このようにして成形された該セメント押出
成形体43は、養生により硬化されるが、好ましくは蒸
気養生室に搬入され養生される。
The cement extrusion molded body 43 molded in this manner is cured by curing, but is preferably carried into a steam curing chamber and cured.

【0043】この蒸気養生により、第8図に示されるよ
うに前記補強芯33の両端部に接着固定されている前記
端面仕切板35は、蒸気養生による接着剤の劣化によ
り、前記補強芯33から剥離される。これにより、中空
部47aを有し、補強芯33が埋設された押出セメント
板47が得られる。
By this steam curing, the end face partition plates 35 adhered and fixed to both ends of the reinforcing core 33 as shown in FIG. 8 are separated from the reinforcing core 33 by the deterioration of the adhesive due to steam curing. It is peeled off. Thus, the extruded cement plate 47 having the hollow portion 47a and the reinforcing core 33 embedded therein is obtained.

【0044】本実施例に係る押出セメント板の製造方法
においては、押出セメント板47の切断を行なう必要が
ないため、切断時のセメント押出成形体の変形や損傷の
問題がなく、廃材も出ない。
In the method for manufacturing the extruded cement board according to this embodiment, since it is not necessary to cut the extruded cement board 47, there is no problem of deformation or damage of the cement extruded body at the time of cutting, and no waste material is produced. .

【0045】また、押出セメント板47の寸法精度は非
常に高く、セメント押出成形体47の表面状態も良好で
あるため、セメント押出成形体硬化後の研磨作業も必要
としない。
Further, the dimensional accuracy of the extruded cement plate 47 is very high, and the surface condition of the cement extruded product 47 is good, so that polishing work after hardening the cement extruded product is not required.

【0046】従って、中空部を有し、補強部材が埋設さ
れたセメント押出成形体47が著しく高い寸法精度と製
造効率で得られる。
Therefore, the cement extruded product 47 having the hollow portion and having the reinforcing member embedded therein can be obtained with remarkably high dimensional accuracy and manufacturing efficiency.

【0047】以下、具体的な実施例につき説明する。Specific examples will be described below.

【0048】実施例1 上記実施例において、棒状中子として巾60mm,高さ
35mm,肉厚3mm,長さ4000mmのステンレス
製中空パイプを4本使用した。
Example 1 In the above example, four hollow stainless steel pipes having a width of 60 mm, a height of 35 mm, a thickness of 3 mm and a length of 4000 mm were used as the rod-shaped core.

【0049】仕切板としては、合成樹脂製の板厚6mm
の板を使用した。この仕切板には、棒状中子としての中
空パイプが挿通されるための挿通孔が中空パイプの配列
ピッチに対応して設けられている。この仕切板の挿通口
の周囲及び端面仕切板の内面側の外縁にシールパッキン
を周設した。また、補強芯の両端面をこの仕切板に接着
固定した。
The partition plate is made of synthetic resin and has a thickness of 6 mm.
Used a plate. The partition plate is provided with insertion holes for inserting hollow pipes as rod-shaped cores in correspondence with the arrangement pitch of the hollow pipes. Seal packing was provided around the insertion port of the partition plate and around the inner edge of the end face partition plate. Further, both end surfaces of the reinforcing core were adhered and fixed to this partition plate.

【0050】この補強芯は、外径9mmの丸鋼を8本使
用し、6mm丸鋼でトラス状に補強するものを用いた。
また、この丸鋼の端部に合成樹脂製のコーン部を溶着し
た。
As the reinforcing core, eight round steels having an outer diameter of 9 mm were used, and 6 mm round steel was used to reinforce in a truss shape.
Further, a cone portion made of synthetic resin was welded to the end portion of this round steel.

【0051】このように組み立てられた型枠を棒状中子
としての中空パイプの後部から挿通する。そして、型枠
移送装置により、型枠挿通ガイドの受入口まで移送し、
順次連続的に型枠挿通ガイド内に挿入した。
The mold frame thus assembled is inserted from the rear part of the hollow pipe as a rod-shaped core. Then, by means of the form transfer device, transfer to the inlet of the form insertion guide,
The pieces were sequentially and continuously inserted into the mold insertion guide.

【0052】型枠挿通ガイドに挿入された型枠は、後続
する型枠に押されて吐出管内に移送され、セメント混練
物と共に口金部から押し出された。
The mold inserted into the mold insertion guide was pushed by the following mold and transferred into the discharge pipe, and was extruded from the mouthpiece together with the cement kneaded material.

【0053】型枠のシール用パッキンが周設された箇所
が口金内部を通過する際、若干押し出し圧力が上昇した
が、型枠移送装置の送り速度を調節することにより、型
枠の押込圧力を変化させ解決した。
Although the pushing pressure increased a little when the place where the sealing packing of the form was provided passed through the inside of the die, the pushing pressure of the form was adjusted by adjusting the feeding speed of the form transferring device. It was changed and solved.

【0054】口金部より出てきたセメント押出成形体
は、型枠内にセメント混練物が密に充填され、よい成形
状態であった。
The cement extruded product coming out from the mouthpiece was in a good molded state because the cement kneaded product was densely filled in the mold.

【0055】受取装置のコンベヤベルト上に移送された
セメント押出成形体は切断作業を必要としないため、仮
置き後、養生室に搬入された。養生硬化後、仕切板を分
離し、セメント押出成形体の木口面の検査をしたが、研
磨などの後作業を必要としない程、良い仕上がり状態で
あった。
Since the cement extruded product transferred onto the conveyor belt of the receiving device does not require cutting work, it was carried into the curing room after being temporarily placed. After the curing and curing, the partition plate was separated and the mouth end surface of the cement extruded product was inspected, but it was in a good finished state so that post-work such as polishing was not required.

【0056】[0056]

【発明の効果】以上の通り、本発明の請求項1の押出セ
メント板の製造方法では、押出成形機の口金から仕切板
が間欠的にセメント材料と共に押し出されるため、口金
から押し出される押出成形体の切断の必要がなく、切断
時の押出成形体の変形や損傷がない。また、切断による
切断部の廃材の発生もない。
As described above, in the method for producing an extruded cement board according to the first aspect of the present invention, the partition plate is extruded together with the cement material intermittently from the die of the extruder, and thus the extruded body extruded from the die. No need for cutting, and there is no deformation or damage to the extruded product during cutting. In addition, there is no generation of waste material at the cut portion due to cutting.

【0057】請求項2の押出セメント板の製造方法で
は、押出成形体に中空部が形成される。
In the method for manufacturing an extruded cement board according to the second aspect, a hollow portion is formed in the extruded body.

【0058】請求項3の押出セメント板の製造方法によ
ると、補強芯が埋設された高強度の押出セメント板が製
造される。
According to the method for producing an extruded cement board of claim 3, a high-strength extruded cement board having a reinforcing core embedded therein is produced.

【0059】請求項4の押出セメント板の製造方法で
は、押出成形体の養生により仕切板と補強芯の接着部が
分離するため、仕切板と押出成形体とが容易に分離され
る。
In the method for producing an extruded cement plate according to the fourth aspect, the adhesive part between the partition plate and the reinforcing core is separated by curing the extruded product, so that the partition plate and the extruded product are easily separated.

【0060】請求項5の押出セメント板の製造方法で
は、型枠挿入ガイドを通して型枠を連続的に吐出管内部
に導入することができるため、所定長さをもつセメント
押出成形体が高い寸法精度で効率良く製造される。
In the method for manufacturing an extruded cement plate according to the fifth aspect, since the mold can be continuously introduced into the discharge pipe through the mold insertion guide, the cement extruded product having a predetermined length has high dimensional accuracy. Is efficiently manufactured.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例に係る押出セメント板の製造方
法を示す製造途中の状態を示す縦断面図である。
FIG. 1 is a vertical cross-sectional view showing a state during manufacturing showing a method for manufacturing an extruded cement board according to an embodiment of the present invention.

【図2】図1のII−II線に沿う断面図である。FIG. 2 is a sectional view taken along line II-II in FIG.

【図3】型枠を示す上方から見た斜視図である。FIG. 3 is a perspective view showing a formwork as seen from above.

【図4】図3のIV−IV線に沿う縦断面図である。4 is a vertical cross-sectional view taken along the line IV-IV in FIG.

【図5】補強芯のコーン部を示す要部断面図である。FIG. 5 is a cross-sectional view of a main portion showing a cone portion of a reinforcing core.

【図6】口金部から型枠が押し出されるところを示す口
金部の縦断面図である。
FIG. 6 is a vertical cross-sectional view of the mouthpiece part showing a state where the mold is pushed out from the mouthpiece part.

【図7】口金部から押し出されたセメント押出成形体の
上方からの斜視図である。
FIG. 7 is a perspective view from above of the cement extrusion molded body extruded from the mouthpiece.

【図8】セメント押出成形体が硬化により端面仕切板と
分離したところを示す上方からの斜視図である。
FIG. 8 is a perspective view from above showing the cement extrusion molded body separated from the end face partition plate by curing.

【図9】従来例の押出セメント板の製造方法を示す製造
途中の状態を示す縦断面図である。
FIG. 9 is a vertical cross-sectional view showing a state in the middle of manufacturing showing a method for manufacturing an extruded cement board of a conventional example.

【図10】図9のX−X線に沿う断面図である。10 is a cross-sectional view taken along line XX of FIG.

【図11】従来例の口金部から押し出されたセメント押
出成形体の上方からの斜視図である。
FIG. 11 is a perspective view from above of a cement extrusion molded body extruded from a mouthpiece of a conventional example.

【符号の説明】[Explanation of symbols]

17 押出成形機 19 スクリュー 21 押出管 23 吐出管 25 口金部 27 型枠挿通ガイド 29 棒状中子 30a,30b 棒状中子固定装置 31 型枠 33 補強芯 35 端面仕切板 37,39 シール用パッキン 41 型枠移送装置 43 セメント押出成形体 45 受取装置 47 押出セメント板 17 Extrusion Molding Machine 19 Screw 21 Extrusion Pipe 23 Discharge Pipe 25 Mouth Portion 27 Form Insert Guide 29 Bar Cores 30a, 30b Rod Core Fixing Device 31 Form 33 Reinforcement Core 35 End Face Partition Plate 37, 39 Seal Packing 41 Type Frame transfer device 43 Cement extrusion molded body 45 Receiving device 47 Extrusion cement board

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 押出成形機の先端の口金部からセメント
混練物を連続的に板状に押し出す押出セメント板の製造
方法において、 該口金部を横断する大きさの仕切板を間欠的に押出成形
機内に供給し、該口金部から押し出される押出成形体に
対し所定間隔をおいて該仕切板を介在させるようにした
ことを特徴とする押出セメント板の製造方法。
1. A method for producing an extruded cement plate in which a cement-kneaded product is continuously extruded into a plate shape from a die at the tip of an extruder, in which a partition plate having a size crossing the die is intermittently extruded. A method for producing an extruded cement board, characterized in that the partition plate is interposed at a predetermined interval with respect to an extruded product that is supplied into the machine and extruded from the die.
【請求項2】 請求項1において、前記口金部に中子を
配置することにより中空押出セメント板を製造するよう
にした押出セメント板の製造方法であって、 前記仕切板は該中子が挿通される挿通孔を有しているこ
とを特徴とする押出セメント板の製造方法。
2. The method for producing an extruded cement plate according to claim 1, wherein a hollow extruded cement plate is produced by disposing a core in the die part, wherein the partition plate has the core inserted therethrough. A method for manufacturing an extruded cement board, comprising:
【請求項3】 請求項2において、1対の仕切板を押出
セメント板の補強用の補強芯で連結して型枠となし、こ
の型枠を順次に押出成形機内に送り込み、該仕切板同志
の間にセメント混練物を充填して口金部から押し出すよ
うにしたことを特徴とする押出セメント板の製造方法。
3. A mold according to claim 2, wherein a pair of partition plates are connected by a reinforcing core for reinforcing an extruded cement plate to form a mold, and the molds are sequentially fed into an extrusion molding machine, and the partition plates are joined together. A method for producing an extruded cement board, characterized in that a cement kneaded product is filled in between and extruded from a die part.
【請求項4】 請求項3において、前記仕切板と補強芯
とは接着剤で接合されており、この接着剤は、押出成形
体の養生時に接着力が低下して仕切板と補強芯とを分離
させるものであることを特徴とする押出セメント板の製
造方法。
4. The partition plate and the reinforcing core according to claim 3, wherein the partition plate and the reinforcing core are bonded to each other by an adhesive, and the adhesive strength of the adhesive decreases during curing of the extruded body. A method for producing an extruded cement board, characterized in that it is separated.
【請求項5】 請求項3又は4において、前記押出成形
機は、押出スクリューを内蔵した押出管部と、該押出管
部の先端に設けられた吐出管部と、該吐出管部の先端に
設けられた前記口金部とを備えてなり、 該押出管部の管軸心方向と該吐出管部の管軸心方向とは
交叉し、これによって該押出管部から該吐出管部にかけ
て屈曲した形状となっており、 前記型枠を該吐出管部内に導入するための型枠挿入ガイ
ドが該吐出管部の後端に設けられており、 該型枠挿入ガイドを通して前記型枠を連続的に該吐出管
の内部に導入するようにしたことを特徴とする押出セメ
ント板の製造方法。
5. The extrusion molding machine according to claim 3 or 4, wherein the extruding pipe part having an extruding screw built therein, a discharge pipe part provided at a tip of the extruding pipe part, and a tip of the discharge pipe part. The pipe part is provided, and the pipe axis direction of the extrusion pipe part and the pipe axis direction of the discharge pipe part intersect with each other, thereby bending from the extrusion pipe part to the discharge pipe part. A mold insert guide for introducing the mold into the discharge pipe is provided at the rear end of the discharge pipe, and the mold is continuously inserted through the mold insert guide. A method for producing an extruded cement plate, characterized in that the extruded cement plate is introduced into the discharge pipe.
JP14186693A 1993-06-14 1993-06-14 Manufacture of extruded cement board Withdrawn JPH071424A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14186693A JPH071424A (en) 1993-06-14 1993-06-14 Manufacture of extruded cement board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14186693A JPH071424A (en) 1993-06-14 1993-06-14 Manufacture of extruded cement board

Publications (1)

Publication Number Publication Date
JPH071424A true JPH071424A (en) 1995-01-06

Family

ID=15301992

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14186693A Withdrawn JPH071424A (en) 1993-06-14 1993-06-14 Manufacture of extruded cement board

Country Status (1)

Country Link
JP (1) JPH071424A (en)

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WO2016146428A1 (en) * 2015-03-13 2016-09-22 Nanostone Water Gmbh Mouthpiece for extruding a moulding compound into a formed body, and method for producing a mouthpiece of this type
JP2019049713A (en) * 2013-03-07 2019-03-28 株式会社半導体エネルギー研究所 Electronic device
US10295818B2 (en) 2013-11-28 2019-05-21 Samsung Display Co., Ltd. Flexible display device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019049713A (en) * 2013-03-07 2019-03-28 株式会社半導体エネルギー研究所 Electronic device
US10680055B2 (en) 2013-03-07 2020-06-09 Semiconductor Energy Laboratory Co., Ltd. Display device
US11271070B2 (en) 2013-03-07 2022-03-08 Semiconductor Energy Laboratory Co., Ltd. Display device
US11678538B2 (en) 2013-03-07 2023-06-13 Semiconductor Energy Laboratory Co., Ltd. Display device
US11950474B2 (en) 2013-03-07 2024-04-02 Semiconductor Energy Laboratory Co., Ltd. Display device
US10295818B2 (en) 2013-11-28 2019-05-21 Samsung Display Co., Ltd. Flexible display device
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