JPH0711931Y2 - Formwork for flat plate block with pattern - Google Patents
Formwork for flat plate block with patternInfo
- Publication number
- JPH0711931Y2 JPH0711931Y2 JP1989113795U JP11379589U JPH0711931Y2 JP H0711931 Y2 JPH0711931 Y2 JP H0711931Y2 JP 1989113795 U JP1989113795 U JP 1989113795U JP 11379589 U JP11379589 U JP 11379589U JP H0711931 Y2 JPH0711931 Y2 JP H0711931Y2
- Authority
- JP
- Japan
- Prior art keywords
- mold
- pattern
- flat plate
- plate block
- formwork
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
Description
【考案の詳細な説明】 （産業上の利用分野） １台の枠体と各種断面形状を形成した薄板部品で形成し
た紋様型により、コンクリート等のレリーフが容易に成
形できる紋様付き平板ブロック型枠に関する。[Detailed Description of the Invention] (Industrial field of application) A flat plate block formwork with a pattern that can easily form a relief of concrete etc. by a pattern form formed of one frame body and thin plate parts with various cross-sectional shapes. Regarding
（従来技術） コンクリート平板ブロックに、浮きだした紋様（以下レ
リーフと称す）を形成するためには、まず、石膏・粘土
等によりレリーフの造形をし、量産用でない場合には、
造形したレリーフに側板を周設し、樹脂等を注入し硬化
後脱型して反転型を作り、その反転型に側板を枠組して
型枠とする第一の方法と、前記レリーフの造形が脆弱な
素材の場合に、量産用の型を作るには、前記の反転型に
再度樹脂等を注型して、最初のレリーフの造形と同一の
型を作り、以後これを原形として、再度樹脂等を注型
し、その上面から、樹脂の剥離を防ぐためスパンドメタ
ル（金網状の鋼板）を溶着した鋼板を被せて該樹脂の硬
化後脱型して反転型を作り、側板を枠組して型枠とする
方法があったが、何れの方法も工程が煩雑で、高価な樹
脂を大量に使用し、熟練者以外は型製作が困難であっ
た。また、レリーフの造形等は、社内・社外をとわず制
作時間が不確定で、製品納期の確約が阻害される等の欠
点があった。(Prior Art) In order to form a raised pattern (hereinafter referred to as a relief) on a concrete flat plate block, first, a relief is formed using gypsum, clay, etc.
Surrounding the shaped relief with side plates, injecting resin etc. and curing and releasing from the mold to make a reversal mold, the first method of framing the side plate to the reversal mold and forming the relief, In the case of a brittle material, in order to make a mass-production mold, resin is poured into the above-mentioned reversal mold again to make the same mold as the first relief molding, and then use this as the original mold and re-mold the resin. Etc., cast a steel plate on which a spanned metal (wire mesh steel plate) is welded to prevent the resin from peeling from the top surface, and after curing the resin, demold it to make a reversal mold and frame the side plate. There is a method of using a mold as a mold, but in any method, the process is complicated, a large amount of expensive resin is used, and it is difficult for a person other than a skilled person to manufacture the mold. In addition, the relief molding, etc. has drawbacks such as uncertain production time regardless of whether it is in-house or outside, which hinders the promise of product delivery.
（考案が解決しようとする問題点） 本考案は、従来の欠点を除去しローコストで簡単にデザ
イン通りのレリーフが再現できる、紋様付き平板ブロッ
ク用型枠を提供することを目的とする。(Problems to be Solved by the Invention) An object of the present invention is to provide a mold for a flat plate block with a pattern in which the conventional defects can be eliminated and the relief as designed can be easily reproduced at low cost.
（問題点を解決する手段） 台枠上に 型断面の枠体を設け該枠体の前後開放部に側板を開閉自
在に蝶着し、任意形状の基板上に複数の各種断面形状を
形成した薄板を重合貼着し該枠体に内設した紋様付き平
板ブロック用型枠。(Means for solving problems) On the underframe A frame having a mold section is provided, and side plates are openably and closably attached to the front and rear open portions of the frame, and thin plates having a plurality of various cross-sectional shapes are superposed on a substrate having an arbitrary shape, which is internally attached to the frame. Formwork for flat plate block with a pattern.
上記のように構成すれば、各形状のレリーフを簡単に成
型できる紋様付き平板ブロック用型枠ができる。With the above structure, it is possible to form a pattern-containing flat plate block mold that can easily mold reliefs of various shapes.
（実施例） 第１図は、本考案の、側板を一部省略した斜視図であ
る。台枠10上に設けた鋼板等よりなる 型断面の枠体20の両側面部20aを90数度に屈曲させて立
設し、該両側面20上部に位置決めピン2aを設け、該枠体
の両側の開放面に側板30を蝶着し、該側板に位置決めピ
ン2aに対応する貫通孔3aを設け該側板・該枠体間には既
知の締付け機構を設け、該側板を閉じた場合には、屈曲
部は該貫通孔3aの拘束により、ほぼ90度近くなり、脱型
のため該側板を開放した時は、外側にスプリングバック
により数度広がり製品が容易に脱型ができるよう設けて
いる。また、内設する型は、造形しょうとするレリーフ
を、成型する空間部100を図面化（等高線化した平面
図）し、スライスした各断面形状に斜めカットした薄板
5d〜5h等を、型の基板50上に順次貼着して積層した型ブ
ロック55を配設してレリーフの空間部の型を形成する。(Embodiment) FIG. 1 is a perspective view of the present invention with a side plate partially omitted. Made of steel plate etc. provided on the underframe 10 Both side portions 20a of the frame body 20 of the mold cross section are bent and erected at 90 degrees, the positioning pins 2a are provided on the upper portions of both side surfaces 20, and the side plates 30 are hinged to the open faces on both sides of the frame body. A through hole 3a corresponding to the positioning pin 2a is provided in the side plate, a known tightening mechanism is provided between the side plate and the frame body, and when the side plate is closed, the bent portion is restrained by the through hole 3a. When the side plate is opened for demolding, it is nearly 90 degrees, and it is provided so that the product can be easily demolded by spreading it several degrees outside by spring back. In addition, the internal mold is a thin plate in which the relief 100 to be molded is formed into a drawing (contoured plan view) of the space 100 in which it is molded and diagonally cut into sliced cross-sectional shapes.
5d to 5h and the like are sequentially adhered and laminated on the mold substrate 50 to provide a mold block 55 to form a mold for the relief space.
第２図は、本考案の、側板を省略した正面断面図であ
る。図中の基板50薄板5d〜5h等は合板等の薄板で、ジグ
ソー・糸鋸盤等で簡単にカッテングできるため短時間で
安価に作製でき、立体CAD等による、分解した各断面部
材は、コンピュター制御のカットマシン利用によりより
短時間で製作できる。また、薄板の接着螺着による型の
製作・改良・補修も容易であり、熟練者を必要としな
い。なお、合板は、他の高分子材料・金属板におきかえ
ることもできる。FIG. 2 is a front sectional view of the present invention with the side plate omitted. The board 50 thin plates 5d to 5h, etc. in the figure are thin plates such as plywood, which can be easily cut in a short time because they can be easily cut with a jigsaw or a saw, etc. It can be manufactured in a shorter time by using the cutting machine. In addition, it is easy to manufacture, improve, and repair the die by adhesively attaching the thin plate, and no expert is required. The plywood may be replaced with another polymer material / metal plate.
第３図は、形成した型を４分割して仕切り板25を挿入し
た、本考案の一部を省略した斜視図である。大型の製品
に利用でき、幾何学紋様等は、各種の組合せ紋様が得ら
れる。FIG. 3 is a perspective view in which a partition plate 25 is inserted by dividing the formed mold into four parts and a part of the present invention is omitted. It can be used for large products, and various combination patterns such as geometric patterns can be obtained.
第４図は、本考案による紋様付き平板ブロックの概略斜
視図である。FIG. 4 is a schematic perspective view of a flat plate block with a pattern according to the present invention.
以上の構成による、紋様付き平板ブロック用型枠は、水
性・油性の剥離剤を塗布し、必要により金網を内設し、
上面からコンクリートを打設し、一定時間の蒸気養生の
後脱型する。なお、合板等による型の作成時には、防湿
とコンクリートとの剥離性改善のため、離型性のよいフ
ッソ系塗料の塗装が好ましいが、ウレタン樹脂等のコー
テングも自由である。The mold for a flat plate block with a pattern having the above structure is coated with a water-based / oil-based release agent, and if necessary, a wire mesh is provided inside,
Concrete is cast from the top surface, and after a certain period of steam curing, the mold is removed. It should be noted that at the time of forming a mold using plywood or the like, it is preferable to use a fluorine-based paint having good mold release property in order to prevent moisture and improve peelability from concrete, but coating with urethane resin or the like is also free.
また、デリケートなニュアンスの表現を要する紋様は、
サンデング・サンドブラスト等の手法も容易に実施可能
である。紋様付き平板ブロック200はこのまま、エクス
テリア製品として用いたり、コンクリート二次製品に嵌
込み使用する。In addition, the patterns that require delicate nuance expression,
Techniques such as sanding and sandblasting can be easily implemented. The flat plate block 200 with a pattern is used as it is as an exterior product, or is inserted into a secondary concrete product for use.
（効果） １）型が薄板による構成のためレリーフの造形が省略で
き、造形の熟練者も不要で内製化（社内）が可能で、型
を彫る工程がないため簡単な工具・工作機械等で短時間
に製作できる。(Effect) 1) Since the mold is composed of a thin plate, relief molding can be omitted, it can be manufactured in-house (experienced in-house) without the need for a molding expert, and there is no mold carving process, so simple tools, machine tools, etc. Can be manufactured in a short time.
２）高価な厚材が不要であり、ローコストな紋様付き平
板ブロック用型枠ができ、製品単価も安価になる。2) No expensive thick material is required, and a low cost pattern form flat plate block form can be obtained, and the product unit price is also low.
３）型が簡単に作成でき、内製化のため、モデルチェン
ジが容易で、納期の確約ができる。3) Molds can be easily created, and because of in-house production, model changes are easy and delivery can be guaranteed.
４）高価な樹脂も多用せず、不要時の廃棄物処理も簡単
である。4) It does not use expensive resins too much and is easy to dispose of waste when it is not needed.
以上のような大きな効果がある。There are great effects as described above.
第１図は本考案の、側板を開いた斜視図。 第２図は本考案の、妻板を省略した正面断面図。 第３図は本考案の、型を４分割して仕切り板を挿入し
た、一部省略斜視図。 第４図は本考案で製造した紋様付き平板ブロック。 10……台枠、20……本体、30……側板 50……基板、5d,〜5h……各造形用薄板 100……レリーフ空間部 200……紋様付き平板ブロックFIG. 1 is a perspective view of the present invention with a side plate opened. FIG. 2 is a front sectional view of the present invention with the end plate omitted. FIG. 3 is a partially omitted perspective view of the present invention in which a mold is divided into four and a partition plate is inserted. FIG. 4 is a flat plate block with a pattern manufactured by the present invention. 10 …… Underframe, 20 …… Main body, 30 …… Side plate 50 …… Substrate, 5d, to 5h …… Sheet molding thin plate 100 …… Relief space 200 …… Flat plate block with pattern
Claims (1)
在に蝶着し、任意形状の基板上に複数の各種断面形状を
形成した薄板を重合貼着し該枠体に内設した紋様付き平
板ブロック用型枠。1. On an underframe A frame having a mold section is provided, and side plates are openably and closably attached to the front and rear open portions of the frame, and thin plates having a plurality of various cross-sectional shapes are superposed on a substrate having an arbitrary shape, which is internally attached to the frame. Formwork for flat plate block with a pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1989113795U JPH0711931Y2 (en) | 1989-09-28 | 1989-09-28 | Formwork for flat plate block with pattern |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1989113795U JPH0711931Y2 (en) | 1989-09-28 | 1989-09-28 | Formwork for flat plate block with pattern |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0352107U JPH0352107U (en) | 1991-05-21 |
| JPH0711931Y2 true JPH0711931Y2 (en) | 1995-03-22 |
Family
ID=31662195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1989113795U Expired - Lifetime JPH0711931Y2 (en) | 1989-09-28 | 1989-09-28 | Formwork for flat plate block with pattern |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0711931Y2 (en) |
-
1989
- 1989-09-28 JP JP1989113795U patent/JPH0711931Y2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0352107U (en) | 1991-05-21 |
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