JPH07112442A - Device and method to manufacture cushion body with different hardnesses - Google Patents

Device and method to manufacture cushion body with different hardnesses

Info

Publication number
JPH07112442A
JPH07112442A JP5258802A JP25880293A JPH07112442A JP H07112442 A JPH07112442 A JP H07112442A JP 5258802 A JP5258802 A JP 5258802A JP 25880293 A JP25880293 A JP 25880293A JP H07112442 A JPH07112442 A JP H07112442A
Authority
JP
Japan
Prior art keywords
tip
synthetic resin
stock solution
hardness
resin foaming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP5258802A
Other languages
Japanese (ja)
Inventor
Koji Izumi
孝司 泉
Manabu Tokuda
学 徳田
Shiro Ozaki
志郎 尾崎
Shigeyoshi Fukushima
繁義 福島
Tetsushi Jiyoukei
哲志 浄慶
Kenkichi Matsumoto
研吉 松本
Hitoshi Nishimura
仁志 西村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Tire Corp
Original Assignee
Toyo Tire and Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Tire and Rubber Co Ltd filed Critical Toyo Tire and Rubber Co Ltd
Priority to JP5258802A priority Critical patent/JPH07112442A/en
Publication of JPH07112442A publication Critical patent/JPH07112442A/en
Withdrawn legal-status Critical Current

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Abstract

PURPOSE:To provide a cushion body which is desirable for the preservation of environment, and of which the cost is reduced, and of which the seating feeling is improved by a method wherein the diameter of an applying port at the leading end of a tip which is screwed on the leading end of a spraying device of a synthetic resin foaming stock solution with a high hardness, which is applied to an optional area of a lower die, is made variable to an optional size. CONSTITUTION:A synthetic resin foaming stock solution 7 of a high hardness is applied to an optional area of a lower die 1, and after being or semi-cured after the applciation, a synthetic resin resin foamed stock solution of a low hardness is injected to form a cushion body with different hardnesses. For such a cushion body, the diameter of an applying port at the leading end of a tip 15 which is screwed on the leading end of a spraying device 6 of the synthetic resin foamed stock solution 7 of a high hardness to be applied to an optional area of the lower die 1, is made variable. By this method, by varying the diameter, larger or smaller, of the tip applying port at the leading end of the tip 15, the size or thickness of a high hardness imparted film 12 can be optionally changed. Also, by integrally attaching a flange to the leading end of the. 15, or making the surface area of the leading end of the tip 15 larger, the high hardness synthetic resin foaming stock solution 7 can be prevented from splashing.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、自動車座席又は事務椅
子等のシートクッションの製造装置とその製造方法に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus and a method for manufacturing a seat cushion such as an automobile seat or an office chair.

【0002】[0002]

【従来技術の内容】特開昭59−11012号はシート
クッションの表面の所定の部位にエラストマーまたは半
硬質ウレタンよりなる層を完成させたあとに主要部の軟
質発泡体の原液を発泡せしめる方法や特開昭62−18
4816号はシートクッション体の周縁側側壁部に軟質
性シートを設置してその表面に高硬度の発泡性ウレタン
を塗布してウレタンがこぼれないようにした異硬度シー
トクッション体の製造方法がある。又、特開昭61−2
83512号の遮蔽板を用いて低硬度の主要部に高硬度
ウレタンが入り込まないようにしたものがある。
2. Description of the Related Art Japanese Unexamined Patent Publication No. 59-11012 discloses a method in which a layer made of an elastomer or semi-rigid urethane is completed at a predetermined portion of the surface of a seat cushion and then a stock solution of a soft foam of a main part is foamed. JP-A-62-18
No. 4816 has a method for manufacturing a different-hardness seat cushion body in which a soft sheet is installed on the side wall portion on the peripheral edge side of the seat cushion body and a urethane foam having a high hardness is applied to the surface thereof to prevent the urethane from spilling. Also, JP-A-61-2
There is one in which a high hardness urethane is prevented from entering a low hardness main portion by using a shielding plate of No. 83512.

【0003】[0003]

【発明が解決しようとする課題】スプレー(吹き付け塗
布)発泡ではウレタンを塗布するときポリウレタン発泡
原液が飛散するために高圧発泡機などは特に使われない
ものである。また高圧発泡機では吐出量が多いため飛散
する量も多い。吹き付け装置でポリウレタン発泡原液を
塗布するとき攪拌機のノズルのまま注入することは飛散
が多く発生して低硬度部のソフト(柔軟)層などに高硬
度ウレタンが飛散付着してゴツゴツした感じがして乗り
心地が悪くなるなどの問題点がある。現状の発泡機のミ
キシングヘッド(攪拌設備)ではウレタンの飛散防止を
することは出来にくい。低圧方式の攪拌設備では飛散は
ないが小廻りがきかず、垂直面などがスプレーできない
などの問題点があった。
In spray (spraying) foaming, a high-pressure foaming machine is not particularly used because the polyurethane foaming stock solution is scattered when urethane is applied. In addition, since a high-pressure foaming machine discharges a large amount, a large amount is scattered. When applying the polyurethane foaming undiluted solution with a spraying device, injecting it with the nozzle of the stirrer causes a lot of scattering, and the high hardness urethane scatters and adheres to the soft (flexible) layer of the low hardness part, making it feel lumpy. There are problems such as poor riding comfort. It is difficult to prevent urethane from scattering with the current mixing head (stirring equipment) of the foaming machine. There was a problem that the low-pressure type stirring equipment did not scatter, but it did not turn around easily and could not spray vertical surfaces.

【0004】[0004]

【課題を解決するための手段】上記目的を達成すべく、
本発明者らは鋭意研究を重ねた結果、本発明に到達した
もので、すなわち本発明は、下型金型の任意の部位に高
硬度の合成樹脂発泡原液を吹き付け装置の先端に螺合し
たチップの先端部より塗布し、塗布後半硬化又は硬化後
に低硬度の合成樹脂発泡原液を注入するものであり、下
型金型の任意の部位に高硬度の合成樹脂発泡原液の硬化
後の塗布膜厚みが5mm〜25mmであるようにする方
法として、下型金型の任意の部位に塗布する高硬度の合
成樹脂発泡原液の吹き付け装置の先端に螺合するチップ
先端部塗布口径が任意の大きさに変換可能であるように
し、下型金型の任意の部位に塗布する高硬度の合成樹脂
発泡原液の塗布液の飛散防止方法としては、吹き付け装
置の先端に螺合するチップ先端部に合成樹脂発泡原液の
飛散防止の鍔を一体付着させるものであり、下型金型の
任意の部位に大小、厚薄の形状及び性能のものを得るた
めの方法として、高硬度の合成樹脂発泡原液の吹き付け
装置の先端に螺合するチップの形状が円錘台形又は多角
形状である製造装置であり、本発明は又、下型金型に塩
化ビニール樹脂シートを真空成型するか又はファブリッ
ク・ポリウレタンフォームシート・合成樹脂・フィルム
の表皮一体成形品で形成された表皮上の任意の部位に高
硬度の合成樹脂発泡原液を塗布し、塗布後半硬化又は硬
化後に低硬度の軟質ポリウレタン発泡原液を注入する異
硬度クッション体の製造装置及び製造方法である。
[Means for Solving the Problems] In order to achieve the above object,
As a result of intensive studies, the present inventors have reached the present invention, that is, the present invention screwed a high-hardness synthetic resin foaming stock solution onto the tip of a spraying device at an arbitrary portion of a lower mold. It is applied from the tip of the chip, and the low-hardness synthetic resin foaming undiluted solution is injected in the latter half of the application or after hardening, and the coating film after hardening of the high-hardness synthetic resin foaming undiluted solution is applied to any part of the lower mold. As a method for adjusting the thickness to 5 mm to 25 mm, the tip tip portion application port diameter screwed to the tip of the spraying device of the high-hardness synthetic resin foaming stock solution applied to an arbitrary portion of the lower die is arbitrary. A synthetic resin with high hardness that can be converted into a lower mold is applied to any part of the lower mold. One way to prevent the foaming concentrate from scattering The shape of the tip that is screwed onto the tip of the spray device for the high-strength synthetic resin foaming stock solution is a method to obtain large and small, thick and thin shapes and performances on any part of the lower mold, which is to be attached. Is a truncated cone shape or polygonal shape manufacturing apparatus, and the present invention is also a vacuum molding of a vinyl chloride resin sheet in a lower mold, or a skin / integral molded article of fabric, polyurethane foam sheet, synthetic resin, and film. A device and method for manufacturing a cushion body of different hardness, in which a high-hardness synthetic resin foaming undiluted solution is applied to an arbitrary site on the formed skin, and a low-hardness soft polyurethane foaming undiluted solution is injected in the latter half of the application or after curing.

【0005】本発明を図面に基づいて説明する。図1及
び図2は本発明の高硬度合成樹脂発泡原液吹き付け装置
6と下型金型1の下型金型キャビティ3の側面部14へ
の塗布を説明する縦断面図である。図1は、高硬度合成
樹脂発泡原液吹き付け装置6の先端に螺合するチップ1
5の円錘台形18のチップ先端部塗布口20bの塗布口
が図1では小さく、図2では大きい場合を示している。
The present invention will be described with reference to the drawings. FIG. 1 and FIG. 2 are vertical cross-sectional views for explaining application of the high-hardness synthetic resin foaming stock solution spraying device 6 and the lower mold cavity 3 of the lower mold cavity 3 of the present invention to the side surface portion 14. FIG. 1 shows a tip 1 screwed onto the tip of a high hardness synthetic resin foaming stock solution spraying device 6.
5 shows the case where the tip frustum-shaped tip 5 of FIG.

【0006】図3は、高硬度付与皮膜12と低硬度発泡
樹脂11の合体による一体発泡成型品13の縦断面図で
ある。
FIG. 3 is a vertical cross-sectional view of an integrally foam-molded product 13 obtained by combining the high-hardness imparting film 12 and the low-hardness foam resin 11.

【0007】図4は、本発明の高硬度皮膜12を形成さ
せる高硬度合成樹脂発泡原液吹き付け装置の先端に螺合
するチップの円錘台形18の側面図で、図5は正面図で
ある。吹き付け装置チップ先端部20は吹き付ける部位
によって大小の形状を変化させる。
FIG. 4 is a side view of a truncated cone trapezoid 18 of a tip screwed onto the tip of a high-hardness synthetic resin foam stock solution spraying device for forming a high-hardness coating 12 of the present invention, and FIG. 5 is a front view. The tip 20 of the spraying device tip changes its size depending on the part to be sprayed.

【0008】図6は、本発明の高硬度皮膜を形成させる
ための高硬度合成樹脂発泡原液吹き付け装置の先端に螺
合する多角形チップ18aの側面図で、図7は正面図で
四角形状のものである。該チップ先端部を大きくしたの
は高硬度合成樹脂発泡原液攪拌液7の飛散防止のためで
ある。図8は、吹き付け装置多角形チップ18aが六角
形状である正面図である。
FIG. 6 is a side view of a polygonal tip 18a screwed onto the tip of a high-hardness synthetic resin foam stock solution spraying device for forming a high-hardness coating of the present invention, and FIG. 7 is a front view of a quadrangular shape. It is a thing. The tip of the tip is made larger in order to prevent the high-hardness synthetic resin foaming stock solution stirring liquid 7 from scattering. FIG. 8 is a front view in which the spraying device polygonal tip 18a has a hexagonal shape.

【0009】図9は、本発明の高硬度合成樹脂発泡原液
吹き付け装置の先端に螺合するチップの先端部20に一
体付着したチップ先端部鍔20aの斜視図である。該チ
ップ先端部鍔20aは高硬度合成樹脂発泡原液攪拌液7
の飛散防止のためである。
FIG. 9 is a perspective view of a tip tip collar 20a integrally attached to a tip 20 of a tip screwed to the tip of a high hardness synthetic resin foaming stock solution spraying device of the present invention. The tip tip flange 20a is made of a high-hardness synthetic resin foaming stock solution stirring liquid 7
This is to prevent the scattering of.

【0010】図10、図11、図12、図13及び図1
4は本発明の高硬度合成樹脂発泡原液吹き付け装置の先
端に螺合するチップ先端部塗布口20bの形状の正面図
である。図15は分配棒21によって攪拌液を2分割す
るものであり、図11は3分割、図12は4分割、図1
3は6分割、図14は8分割するものである。攪拌液の
分割は攪拌液の飛散防止に加えて、異硬度付与皮膜の部
位の大小及び皮膜厚みの厚薄によって選択する。
FIG. 10, FIG. 11, FIG. 12, FIG. 13 and FIG.
FIG. 4 is a front view of the shape of the tip tip portion application port 20b screwed onto the tip of the high hardness synthetic resin foaming stock solution spraying device of the present invention. In FIG. 15, the stirring liquid is divided into two by the distribution rod 21, FIG. 11 is divided into three, FIG. 12 is divided into four, and FIG.
3 is divided into 6 parts, and FIG. 14 is divided into 8 parts. The division of the agitation liquid is selected depending on the size of the portion of the film imparting different hardness and the thickness of the film, in addition to preventing the agitation liquid from scattering.

【0011】図15は、表皮8(繊維フィルムラミネー
ト製品)を真空ポンプ16を用いて下型金型1に削孔さ
れた真空吸引穴17を通じて成型吸着させ、所定箇所へ
本発明の高硬度合成樹脂発泡原液吹き付け装置6の先端
に螺合したチップで塗布している断面図である。
In FIG. 15, the skin 8 (fiber film laminate product) is molded and adsorbed by using a vacuum pump 16 through a vacuum suction hole 17 formed in the lower mold 1, and the high hardness composition of the present invention is applied to a predetermined position. FIG. 6 is a cross-sectional view in which a tip screwed onto the tip of a resin foaming stock solution spraying device is applied with a tip.

【0012】図16は図15で作成した高硬度皮膜12
上に低硬度合成樹脂発泡原液攪拌注入装置9で下型金型
1に注入している状態の断面図である。
FIG. 16 shows the high hardness film 12 prepared in FIG.
FIG. 3 is a cross-sectional view of a state in which a low-hardness synthetic resin foaming stock solution stirring and injecting device 9 is being injected into the lower mold 1 above.

【0013】高硬度付与皮膜を形成させる合成樹脂とし
ては、主として半硬質ポリウレタン樹脂やポリウレタン
エラストマーが使用される。又、低硬度の発泡樹脂とし
ては主に軟質ポリウレタン樹脂が使用される。
A semi-hard polyurethane resin or a polyurethane elastomer is mainly used as the synthetic resin for forming the high hardness imparting film. A soft polyurethane resin is mainly used as the low hardness foaming resin.

【0014】高硬度付与皮膜について論ずると厚みが5
mm以下だと非発泡部分が多くなり、ゴワゴワした感触
になり望ましくない。一方25mm以上の厚みは垂直面
の塗布の場合は垂落して不必要な部位に厚みが偏る傾向
が発生し望ましくない。
When discussing a film imparting high hardness, the thickness is 5
If it is less than or equal to mm, the non-foamed portion is increased, and a stiff feeling is obtained, which is not desirable. On the other hand, a thickness of 25 mm or more is not desirable in the case of coating on a vertical surface because it tends to drop and the thickness is biased to unnecessary portions.

【0015】[0015]

【作用】高硬度合成樹脂発泡原液吹き付け装置の先端に
螺合したチップの先端部塗布口の口径の大小を変えるこ
とで高硬度付与皮膜の大小、厚薄を任意に変えることが
可能であり、チップの先端部に鍔を一体付着するか又は
チップ先端部の表面積を大きくすることによって高硬度
合成樹脂発泡原液の飛散を防止することが出来る。
[Operation] By changing the size of the tip application port of the tip screwed to the tip of the high-hardness synthetic resin foaming stock solution spraying device, the size and thickness of the high-hardness coating can be changed arbitrarily. It is possible to prevent scattering of the high-hardness synthetic resin foaming undiluted solution by integrally attaching a brim to the tip of the tip or increasing the surface area of the tip of the tip.

【0016】[0016]

【発明の効果】必要個所に高硬度付与皮膜を形成させる
に当たり、高硬度合成樹脂発泡原液吹き付け装置の先端
に螺合するチップの先端に一体付着させた鍔又はチップ
先端部の表面積を大きくすることによって高硬度合成樹
脂発泡原液攪拌液の飛散が防止可能で環境保全上好まし
く、原価低減及び乗り心地も改善される。
EFFECTS OF THE INVENTION In forming a high-hardness-imparting film on a required portion, the surface area of the tip or the tip of the collar integrally attached to the tip of the tip screwed to the tip of the high-hardness synthetic resin foaming stock solution spraying device is increased. With this, it is possible to prevent the dispersion of the high-hardness synthetic resin foaming stock solution from scattering, which is favorable for environmental protection, and the cost reduction and the riding comfort are improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】図1は、本発明の高硬度合成樹脂発泡原液吹き
付け装置の先端に螺合したチップ先端よりの下型金型へ
の塗布を説明する断面図。
FIG. 1 is a cross-sectional view illustrating application to a lower die from a tip of a tip screwed to a tip of a high-hardness synthetic resin foaming stock solution spraying device of the present invention.

【図2】図2は、本発明の高硬度合成樹脂発泡原液吹き
付け装置の先端に螺合したチップ先端塗布口が大口径で
ある下型金型への塗布を説明する断面図。
FIG. 2 is a cross-sectional view for explaining application to a lower die having a large tip tip application port screwed onto the tip of the high hardness synthetic resin foaming stock solution spraying device of the present invention.

【図3】図3は、本発明の一体発泡成型品の断面図。FIG. 3 is a cross-sectional view of the integral foam-molded product of the present invention.

【図4】図4は、本発明の高硬度合成樹脂発泡原液吹き
付け装置の先端に螺合する円錘台形チップの側面図。
FIG. 4 is a side view of a truncated cone-shaped chip screwed onto the tip of the high hardness synthetic resin foaming stock solution spraying device of the present invention.

【図5】図5は図4の円錘台形チップの正面図。5 is a front view of the truncated cone-shaped chip of FIG. 4. FIG.

【図6】図6は、本発明の高硬度合成樹脂発泡原液吹き
付け装置の先端に螺合する多角形チップの側面図。
FIG. 6 is a side view of a polygonal tip screwed to the tip of the high hardness synthetic resin foaming stock solution spraying device of the present invention.

【図7】図7は、図6の多角形チップの四角形チップの
正面図。
FIG. 7 is a front view of a quadrangular chip of the polygonal chip of FIG.

【図8】図8は図6の多角形チップの六角形チップの正
面図。
FIG. 8 is a front view of a hexagonal chip of the polygonal chip of FIG.

【図9】図9は、本発明の高硬度合成樹脂発泡原液吹き
付け装置の先端に螺合する円錘台形チップの先端に飛散
防止用の鍔を一体付着したチップの斜視図。
FIG. 9 is a perspective view of a tip having a trapezoidal trapezoidal tip screwed to the tip of the high-hardness synthetic resin foaming stock solution spraying device of the present invention, to which a brim for preventing scattering is integrally attached.

【図10】図10は、高硬度合成樹脂発泡原液吹き付け
装置の先端に螺合するチップ先端部塗布口の2分割方式
の正面図。
FIG. 10 is a front view of a two-division system of a tip tip portion application port screwed to a tip end of a high hardness synthetic resin foaming stock solution spraying device.

【図11】図11は、チップ先端部塗布口が3分割方式
の正面図。
FIG. 11 is a front view of a method in which a tip tip portion coating port is divided into three parts.

【図12】図12は、チップ先端部塗布口が4分割方式
の正面図。
FIG. 12 is a front view of a method in which a tip tip application port is divided into four.

【図13】図13は、チップ先端部塗布口が6分割方式
の正面図。
FIG. 13 is a front view of a method in which a tip tip application port is divided into 6 parts.

【図14】図14は、チップ先端部塗布口が8分割方式
の正面図。
FIG. 14 is a front view of a system in which a tip tip application port is divided into eight.

【図15】図15は下型金型に表皮を載置した本発明の
高硬度合成樹脂発泡吹き付け装置の塗布の断面図。
FIG. 15 is a cross-sectional view of coating of a high hardness synthetic resin foam spraying device of the present invention in which a skin is placed on a lower mold.

【図16】図16は本発明の低硬度合成樹脂発泡原液撹
拌注入装置の下型金型表皮載置への注入の断面図。
FIG. 16 is a cross-sectional view of the injection into the lower mold surface of the mold of the low hardness synthetic resin foaming stock solution stirring and injecting device of the present invention.

【符号の説明】[Explanation of symbols]

1 下型金型 2 上型金型 3 下型金型キャビティ 4 上型金型内面 5 温水配管 6 高硬度合成樹脂発泡原液吹き付け装置 7 高硬度合成樹脂発泡原液攪拌液 8 表皮 9 低硬度合成樹脂発泡原液攪拌注入装置 10 低硬度合成樹脂発泡原液攪拌液 11 発泡樹脂(低硬度) 12 高硬度付与皮膜 13 一体発泡成型品 14 下型金型側面部 15 吹き付け装置チップ 16 真空ポンプ 17 真空吸引穴 18 吹き付け装置円錘台形チップ 18a 吹き付け装置多角形チップ 19 螺合部 20 (吹き付け装置)チップ先端部 20a (吹き付け装置)チップ先端部鍔 20b (吹き付け装置)チップ先端部塗布口 21 (チップ先端部)分配棒 1 Lower mold 2 Upper mold 3 Lower mold cavity 4 Upper mold inner surface 5 Hot water piping 6 High-hardness synthetic resin foaming stock solution spraying device 7 High-hardness synthetic resin foaming stock stirring liquid 8 Skin 9 Low-hardness synthetic resin Foaming stock solution stirring injection device 10 Low hardness synthetic resin Foaming stock solution stirring liquid 11 Foaming resin (low hardness) 12 High hardness imparting film 13 Integrated foam molding 14 Lower die side part 15 Spraying device chip 16 Vacuum pump 17 Vacuum suction hole 18 Spraying device Conical trapezoidal tip 18a Spraying device Polygonal tip 19 Screwing part 20 (Spraying device) Tip end part 20a (Spraying device) Tip tip flange 20b (Spraying device) Tip end tip coating port 21 (Chip tip end) Dispensing rod

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 // B29K 105:04 B29L 9:00 31:58 (72)発明者 尾崎 志郎 愛知県西加茂郡三好町大字打越字生賀山 東洋ゴム工業株式会社自動車部品技術セン ター内 (72)発明者 福島 繁義 兵庫県加古郡稲美町六分一字内ヶ池1176番 地 東洋ゴム工業株式会社兵庫事業所兵庫 工場内 (72)発明者 浄慶 哲志 兵庫県加古郡稲美町六分一字内ヶ池1176番 地 東洋ゴム工業株式会社兵庫事業所兵庫 工場内 (72)発明者 松本 研吉 兵庫県加古郡稲美町六分一字内ヶ池1176番 地 東洋ゴム工業株式会社兵庫事業所兵庫 工場内 (72)発明者 西村 仁志 兵庫県加古郡稲美町六分一字内ヶ池1176番 地 東洋ゴム工業株式会社兵庫事業所兵庫 工場内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification number Internal reference number FI Technical display location // B29K 105: 04 B29L 9:00 31:58 (72) Inventor Shiro Ozaki Miyoshi Nishikamo-gun, Aichi Prefecture Machi-Odai Uchikoshi Igayama Toyo Tire & Rubber Co., Ltd. Automotive Parts Technology Center (72) Inventor Shigeyoshi Fukushima 1176, Uchigaike, Inami-cho, Kami-gun, Hyogo Prefecture Toyo Tire & Rubber Co., Ltd. Hyogo Office Inside the factory (72) Inventor Satoshi Jokei 1176 Uchigaike, Inami-cho, Kako-gun, Hyogo Prefecture Toyo Tire & Rubber Co., Ltd. Hyogo Plant Hyogo Factory (72) Inventor Kenkichi Matsumoto Inami-cho, Kako-gun 1176 Uchigaike, 1 / 6th character, Toyo Tire & Rubber Co., Ltd., Hyogo Plant, Hyogo Factory (72) Inventor, Hitoshi Nishimura 1176, Uchigaike, Inami-cho, Kako-gun, Hyogo Prefecture Hiroshi Rubber Industrial Co., Ltd., Hyogo office Hyogo in the factory

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】下型金型の任意の部位に高硬度の合成樹脂
発泡原液を塗布し、塗布後半硬化又は硬化後に低硬度の
合成樹脂発泡原液を注入する異硬度クッション体におい
て、下型金型の任意の部位に塗布する高硬度の合成樹脂
発泡原液の吹き付け装置の先端に螺合するチップ先端部
塗布口径が任意の大きさに変換可能であることを特徴と
する異硬度クッション体の製造装置。
1. A different-hardness cushion body in which a high-hardness synthetic resin foaming stock solution is applied to an arbitrary portion of a lower-die mold, and a low-hardness synthetic resin foaming stock solution is injected in the latter half of the application or after curing. Manufacture of a cushion body of different hardness, characterized in that the coating diameter of the tip of the tip screwed onto the tip of the spraying device for the high-strength synthetic resin foaming stock solution applied to any part of the mold can be changed to any size. apparatus.
【請求項2】下型金型の任意の部位に塗布する高硬度の
合成樹脂発泡原液の吹き付け装置の先端に螺合するチッ
プ先端部に合成樹脂発泡原液の飛散防止の鍔を一体付着
させたことを特徴とする請求項1記載の異硬度クッショ
ン体の製造装置。
2. A brim for preventing the synthetic resin foaming stock solution from scattering is integrally attached to a tip end portion of a chip which is screwed onto a tip end of a spraying device for a high-hardness synthetic resin foaming stock solution applied to an arbitrary portion of a lower die. The manufacturing apparatus for the cushion body of different hardness according to claim 1, wherein
【請求項3】下型金型の任意の部位に塗布する高硬度の
合成樹脂発泡原液の吹き付け装置の先端に螺合するチッ
プの形状が円錘台形又は多角形状であることを特徴とす
る請求項1及び請求項2記載の異硬度クッション体の製
造装置。
3. The shape of the tip screwed to the tip of the spraying device of the high-hardness synthetic resin foaming stock solution applied to an arbitrary portion of the lower die is a truncated cone shape or a polygonal shape. An apparatus for manufacturing a cushion body of different hardness according to claim 1 or 2.
【請求項4】下型金型の任意の部位に高硬度の合成樹脂
発泡原液の硬化後の塗布膜厚みが5mm〜25mmであ
ることを特徴とする請求項1、請求項2及び請求項3記
載の異硬度クッション体の製造装置及び製造方法。
4. The thickness of the coating film after curing of the high-hardness synthetic resin foaming stock solution on any part of the lower mold is 5 mm to 25 mm, and the thickness is 5 mm to 25 mm. An apparatus and a method for manufacturing the different hardness cushion body described above.
JP5258802A 1993-10-18 1993-10-18 Device and method to manufacture cushion body with different hardnesses Withdrawn JPH07112442A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5258802A JPH07112442A (en) 1993-10-18 1993-10-18 Device and method to manufacture cushion body with different hardnesses

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5258802A JPH07112442A (en) 1993-10-18 1993-10-18 Device and method to manufacture cushion body with different hardnesses

Publications (1)

Publication Number Publication Date
JPH07112442A true JPH07112442A (en) 1995-05-02

Family

ID=17325263

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5258802A Withdrawn JPH07112442A (en) 1993-10-18 1993-10-18 Device and method to manufacture cushion body with different hardnesses

Country Status (1)

Country Link
JP (1) JPH07112442A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2416734A (en) * 2004-08-04 2006-02-08 Lear Corp Making intergrated door inner trim panels

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2416734A (en) * 2004-08-04 2006-02-08 Lear Corp Making intergrated door inner trim panels
US7195725B2 (en) 2004-08-04 2007-03-27 Lear Corporation Method of making an integrated door inner panel and an article made thereby
GB2416734B (en) * 2004-08-04 2007-11-28 Lear Corp Method of making an integrated door inner panel and an article made thereby

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