JPH06507838A - Internal diameter welding device and its rotary drive feed device - Google Patents
Internal diameter welding device and its rotary drive feed deviceInfo
- Publication number
- JPH06507838A JPH06507838A JP4508949A JP50894992A JPH06507838A JP H06507838 A JPH06507838 A JP H06507838A JP 4508949 A JP4508949 A JP 4508949A JP 50894992 A JP50894992 A JP 50894992A JP H06507838 A JPH06507838 A JP H06507838A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- drive
- rotary drive
- bar
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
- B23K9/0282—Seam welding; Backing means; Inserts for curved planar seams for welding tube sections
- B23K9/0284—Seam welding; Backing means; Inserts for curved planar seams for welding tube sections with an electrode working inside the tube
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Arc Welding In General (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるため要約のデータは記録されません。 (57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】 内径溶接装置およびその回転駆動送り装置［技術分野］ この発明は内径溶接機およびその回転駆動送り装置に関するものである。[Detailed description of the invention] Internal diameter welding equipment and its rotary drive feed device [Technical field] The present invention relates to an internal diameter welding machine and its rotary drive feed device.
［背景技術］ 掘削機バゲット、ローダーアーム、リンク機構の様な地上を移動する建築および 鉱山機械、機械関節およびとポット点および同様なもの等はビボットビンや軸を 受けるよう取付耳部またはブラケットを貫通する孔を一般的に有している．機械 にｆｌｌＥ用する大きな荷重や、砂や泥がグリースと混ざった時に形成される“ 研削ペースト”の研削特性に基づいて孔は摩耗する。孔の摩耗は、損傷した部材 の修理や取換えが必要になる処まで急速に加速される。[Background technology] Ground moving structures such as excavator baguettes, loader arms, linkages and Mining equipment, machine joints and pot points and similar items do not have pivot bins or shafts. It generally has a hole through the mounting ear or bracket to receive it. machine It is formed when heavy loads are applied to the surface, or when sand or mud mixes with the grease. The holes wear out based on the grinding properties of the “grinding paste.” is rapidly accelerated to the point where repair or replacement is required.
新しい主要機械や予備の部品の費用の増大に基づいて、所有者は、機械が経済的 に修理できる場合に既存の既存の機械や使用寿命を延長することによって取換え を遅らせるよう要求する。Based on the increasing cost of new major machinery and spare parts, owners may decide that the machine is uneconomical. Replace existing machinery by extending its service life or repairing it if possible request that it be delayed.
掘削機パケットの様な機械の摩耗した孔を修理するよう次の工程を取ることが実 際に有効である。It is practical to take the following steps to repair worn holes in machines such as excavator packets. It is particularly effective.
（ａ）線形穿孔機械が一時ブラケットを介してパケットに取付けられ、孔が大き な寸法に加工され、 （ｂ）線形穿孔機が取り外され、内径溶接機がパケットに取付けられ孔が小さな 寸法に溶接され、 （ｅ）溶接機が取り外され、線形穿孔機が再び取付けられ、孔が正しい直径に加 工される． これは緩慢な骨の折れる仕事である．各機械は孔の軸心と注意深く整列されねば ならず、（１）孔が偏心して摩耗した時と、（２）溶接工程の後では、この作業 は困難である． ［発明の開示］ この発明の目的は、地上で携帯線形穿孔機を使用できたり、工場で使用できる内 径溶接機を提供することにある。(a) A linear drilling machine is attached to the packet via a temporary bracket and the hole is enlarged. Processed to dimensions, (b) The linear perforator is removed and the inner diameter welder is attached to the packet to make the hole smaller. welded to dimensions, (e) The welder is removed, the linear drill is reinstalled, and the hole is drilled to the correct diameter. It will be constructed. This is slow, arduous work. Each machine must be carefully aligned with the axis of the hole. (1) When the hole is eccentric and worn, and (2) After the welding process, this work It is difficult. [Disclosure of invention] The purpose of this invention is to make it possible to use a portable linear drilling machine on the ground or in a factory. Our purpose is to provide diameter welding machines.
この発明の好適な目的は、地上を移動する建築または走行機械や同様なもの等の 孔を正確に溶接できる溶接機を提供することにある．この発明の更に好適な目的 は、既存の内径溶接機と比較して比較的安価である溶接機を提供することにある 。A preferred object of the present invention is to use ground-moving construction or traveling machinery and the like. The objective is to provide a welding machine that can accurately weld holes. Further preferred objects of this invention is to provide a welding machine that is relatively inexpensive compared to existing internal diameter welding machines. .
この発明の更にまた好適な目的は、溶接機の回転駆動送り装置を提供することに ある。A further preferred object of the present invention is to provide a rotary drive feed device for a welding machine. be.
この発明の別の好適な目的は、溶接機の磁気的１例えば電磁的な取付けを提供す ることにある。Another preferred object of the invention is to provide magnetic, e.g. electromagnetic, mounting of the welding machine. There are many things.
この発明の他の目的は以下の説明から明らかに成ろう。Other objects of the invention will become apparent from the description below.
１つのｆ！徴において、この発明は、溶接すべき孔を通って延びるよう機械の支 持ブラケットの軸受に回転可能に支承された管状溶接バーと、溶接バーを回転駆 動送り装置に連結する連結装置と、溶接バーの渭に取付けられて溶接バー渭を通 って溶接バーの一端から延びる溶接ヘッドと、溶接ヘッドに連結されて溶接バー を通って溶接バーの一端または他端に延びる溶接ガス、溶接ワイヤ乃至は電気供 給装置とを備えた機械の孔の修理のための内径溶接機に在る。One f! In this aspect, the invention provides a mechanical support for extending through the hole to be welded. The tubular welding bar is rotatably supported on the bearing of the holding bracket, and the welding bar is rotatably driven. A coupling device that connects to the dynamic feed device and a coupling device that is attached to the edge of the welding bar and passes through the welding bar edge. a welding head extending from one end of the welding bar; and a welding bar connected to the welding head. Welding gas, welding wire or electrical supplies extending through the welding bar to one end or the other. There is an internal diameter welding machine for repairing machine holes, which is equipped with a feeding device.
好適には、溶接バーは長さ方向に沿った複数個の細長い溝を有する中空の黄銅の 管である。Preferably, the welding bar is a hollow brass piece having a plurality of elongated grooves along its length. It's a tube.
好適には、絶縁ブツシュまたは支持スリーブは、溶接バーを支持部材の支柱ブロ ック軸受に支承するよう管に設けられている。支持部材は修理すべき機械に取り 外し自在に取付は出来る磁気ヘッドに取付けできる。また、支持部材は修理すべ き機械にボルト止めや溶接、例えばタック溶接される脚部や乃至はブラケット、 または一時的に固着される他の同様なもの等を有するよう出来る。Preferably, the insulating bushing or support sleeve connects the welding bar to the strut block of the support member. The tube is mounted on the tube so as to be supported on the lock bearing. Support members must be attached to the machine to be repaired. Can be attached to a removable magnetic head. Also, support members should not be repaired. legs or brackets that are bolted or welded, such as tack welded, to Or it can have other similar things that are temporarily fixed.
好適には、絶縁ブロックは溶接バーを回転駆動送り装置に連結する。また、出力 軸は回転駆動送り装置の絶縁滑車によって駆動される。Preferably, the insulating block connects the welding bar to the rotary drive feed device. Also, the output The shaft is driven by an insulated pulley of a rotary drive feeder.
好適には、回転駆動送り装置は可変速度および回転方向と可変送り量とを有して いる。溶接チップが毎分約３００１の線形速度を有し、送り速度が回転当たり約 ３〜５鰭である様に回転速度が設定されることが好適である。Preferably, the rotary drive feed device has a variable speed and direction of rotation and a variable feed rate. There is. The welding tip has a linear speed of approximately 3001 per minute and the feed rate is approximately Preferably, the rotation speed is set so that there are 3 to 5 fins.
溶接ヘッドはガス無しワイヤ型、フラックスコアワイヤ型またはガスシールド型 のＭＩＧ溶接機のヘッドとすることが出来る。溶接ヘッドは、溶接すべき異なっ た内径に適きするよう複数個の延長部材を有するよう出来る。好適には、溶接ヘ ッドは、溶接チップまたは延長部材が角度を置いて調節可能に成った本体を有し ている。Welding head can be gas-free wire type, flux core wire type or gas shielded type. It can be used as the head of a MIG welding machine. The welding head should be welded differently It can have a plurality of extension members to suit the inner diameter. Preferably, welding The head has a body with an angularly adjustable welding tip or extension member. ing.
溶接ワイヤ、電気ケーブル、ガス管はいずれかの端部から溶接バーに好適に入り 、各供給源装置に接続される。Welding wires, electrical cables and gas pipes suitably enter the welding bar from either end. , connected to each source device.
管路の継手の内部溶接のために、支持部材は管路内に管状の溶接バーを中心決め 出来るよう調節可能な脚部を有し、管状の溶接バーは送り部材なしで管状の溶接 バーを回転するだけの駆動装置に連結される。For internal welding of conduit fittings, the support member centers the tubular welding bar within the conduit. The tubular welding bar has adjustable legs to allow tubular welding without feed members. It is connected to a drive that only rotates the bar.
第２の特徴において、この発明は、支持体に取付けできるねじ軸と、駆動ハウジ ングと、ねじ軸と係合して駆動ハウジングに回転可能に取付できるナツトと、駆 動すべき機械に連結できて駆動ハウジングに回転可能に取付けられた駆動継手と 、ハウジングに取付けられた電動機と、ナツトと駆動継手を駆動するよう電動機 によって駆動される駆動装置とを備え、駆動継手が機械を回転駆動する時に、直 線方向に機械を送るよう軸に沿ってナツトが駆動ハウジングを動かすよう配買さ れた、内径溶接機、線形穿孔機等に適した回転駆動送り装置に在る。In a second feature, the invention includes a screw shaft attachable to the support and a drive housing. a nut that engages the threaded shaft and is rotatably mounted to the drive housing; a drive coupling that can be connected to the machine to be moved and is rotatably mounted on the drive housing; , an electric motor mounted in the housing and an electric motor to drive the nut and drive coupling. When the drive joint rotates the machine, it is equipped with a drive device driven by a The nut is arranged to move the drive housing along the axis to feed the machine in a linear direction. It is a rotary drive feed device suitable for internal diameter welding machines, linear drilling machines, etc.
管は、ナンドが補い合う球ねじ軸とすることが出来る。The tube can be a ball screw shaft with complementary Nands.
好適には、ナツトは、ハウジングのブツシュに回転可能に支承された第１駆動滑 車の一側に、例えばキャップねじによって取り外し自在に取付けられる。Preferably, the nut is rotatably mounted on the bushing of the housing. It is removably attached to one side of the vehicle, for example by a cap screw.
好適には、駆動継手は、ハウジングのブツシュに回転可能に支承された第２駆動 滑車の一側に取り外し自在に取付けられる。Preferably, the drive coupling includes a second drive rotatably mounted on the bushing of the housing. It is removably attached to one side of the pulley.
好適には、滑車は°“タフノル”、“テフロン” （登録商標）、またはナイロ ン材料等で、アルミニウムブツシュ内を回転し、滑車の材料はハウジングからの す・ントと駆動継手の電気絶縁を設けている。Preferably, the pulleys are made of Tuffnol, Teflon®, or Nylon. The material of the pulley rotates inside the aluminum bushing, and the material of the pulley is removed from the housing. Electrical insulation is provided between the main unit and the drive joint.
好適には、電動機は可変速度または可変速度制御器によって制御される可変直流 電動機である。Preferably, the electric motor is a variable speed or variable DC motor controlled by a variable speed controller. It is an electric motor.
駆動装置は電動機に連結された複合歯車減速装置を有するよう出来る。The drive device can include a compound gear reduction gear connected to the electric motor.
好適には、電動機の駆動滑車はタイミング歯付ベルト（ギルマー）を介して第１ 、第２駆動滑車を駆動する。頑強な機械においては、ベルトと滑車は鎖とスブロ ゲットまたは歯車駆動装置と換えることが出来る。Preferably, the drive pulley of the electric motor is connected to the first drive pulley via a timing toothed belt (Gilmer). , drives the second drive pulley. In a robust machine, belts and pulleys are replaced by chains and subroutes. It can be replaced with a gear drive or a gear drive.
この発明を十分理解するために、推奨実施例が添付図面を参照して以下に説明さ れよう。In order to fully understand this invention, preferred embodiments are described below with reference to the accompanying drawings. Let's go.
［図面の簡単な説明］ 第１［２Ｉは、溶接機に回転駆動送り装置が装備された、掘削機バゲ・ントの取 付ブラケツトのボスの孔を溶接するよう組み立てられた溶接機の斜視図、第２図 は溶接ヘッドの断面側面図、 第３図は回転駆動送り装置の端面図、 第１１図は第３図の線Ａ−Ａに沿った断面図、第５図は溶接機の磁気支持装置の 側面図である。[Brief explanation of the drawing] 1st [2I] FIG. 2 is a perspective view of the welding machine assembled to weld the boss hole of the attached bracket. is a cross-sectional side view of the welding head, Figure 3 is an end view of the rotary drive feeder; Fig. 11 is a sectional view taken along line A-A in Fig. 3, and Fig. 5 is a sectional view of the magnetic support device of the welding machine. FIG.
［発明を実施するための最良の形態］ 第１図を参照するに、掘削機パケット１０は、孔１５．１６が貫通整列したボス 】３．１・４の有る取付ブラケッ１−１１．１２を有している。[Best mode for carrying out the invention] Referring to FIG. 1, the excavator packet 10 includes a boss having holes 15, 16 aligned therethrough. ]3.1.4 with mounting brackets 1-11.12.
溶接の前に、孔１５．１６を大きな寸法に加工するよう携帯形の線穿孔機く図示 しない）が使用される。線穿孔機は駆動送り装置く図示しない）によって駆動さ れる穿孔バーに切断工具を有している。穿孔バーは、パケット１０にタック溶接 された一時支持ブラケット１９．２０に取付けられた支柱ブロック軸受１７、穿 孔バーは次いで取り外されて、支柱ブロック軸受１７．１８によって支持された 溶接機２１と取り換えられる。A portable wire drilling machine is shown for machining holes 15 and 16 to larger dimensions before welding. ) is used. The wire perforator is driven by a drive feeder (not shown). The drilling bar has a cutting tool. Perforated bar tack welded to packet 10 Post block bearing 17 mounted on temporary support bracket 19.20, drilled The hole bar was then removed and supported by strut block bearings 17.18 It can be replaced with welding machine 21.
溶接機２１は、側壁に複数個の細長い溝の有る中空の黄銅の溶接バー２２を有し ている。回転駆動送り装置２４（第３．４図を参照して以下に説明される）は溶 接バー２２を回転送りするよう使用される。一時支持ブラケット１９に溶接また はポルｌ−止めされた支持ブラケツト２７のブロック２６に球ねじ軸２５が取付 けられており、この球ねヒ軸２５は溶接バー２２と平行に位置している。溶接バ ー２２は、回転運動と長子方向の動きのために支柱ブロック軸受】７、］８の゛ タフノル”または゛テフロン“° （登録商標）材料の絶縁スリーブ２８．２つ に支持さノｔでいる。The welding machine 21 has a hollow brass welding bar 22 with a plurality of elongated grooves on the side wall. ing. The rotary drive feed device 24 (described below with reference to Figure 3.4) is It is used to rotate the contact bar 22. Welded to the temporary support bracket 19 The ball screw shaft 25 is attached to the block 26 of the support bracket 27 which is secured to the pole. The ball spring axis 25 is located parallel to the welding bar 22. weld bar -22 is a column block bearing for rotational movement and longitudinal movement]7, ]8. 28. Two insulating sleeves made of ``Tuftnol'' or ``Teflon''° (registered trademark) material I'm not supported by this.
第２図を参照して詳しく説明される溶接ヘッド３０は溶接バー２２に取付けられ 、溶接へｌド３０が回転されて孔を通って前進される時に、隣接の孔１５に溶接 ビードを適用できるよう１つの渭２３から延びる。A welding head 30, detailed with reference to FIG. 2, is attached to the welding bar 22. , the weld to the adjacent hole 15 as the welding rod 30 is rotated and advanced through the hole. Extending from one arm 23 so that a bead can be applied.
ガスシールドＭ Ｉ Ｇ型の溶接ヘッド３０は、端部から溶接バー２２を通って 延びる電気ケーブル３１、溶接ワイヤ３２、ガス管３３によって電源、溶接ワイ ヤ源、ガス源（図示しない）に接続される。溶接ワイヤはどちらの側からも溶接 バーを通って延びることが出来る。The gas shield MIG type welding head 30 passes through the welding bar 22 from the end. A power source and a welding wire are connected by an electric cable 31, a welding wire 32, and a gas pipe 33. and a gas source (not shown). Welding wire can be welded from either side It can extend through the bar.
回転駆動送り装置２４には適宜な歯車装置が設けられているので、溶接チップ３ ４が毎分約３００■の線形速度と１回転当たり３〜５ｍｍの線形送り速度を有す るよう溶接ヘッド３０の回転速度を設定できる。これらの速度は、溶接される装 備と、使用される溶接ヘッドの型とに適するよう変えることが出来る。Since the rotary drive feed device 24 is provided with a suitable gear mechanism, the welding tip 3 4 has a linear speed of about 300 ■ per minute and a linear feed rate of 3-5 mm per revolution The rotation speed of the welding head 30 can be set so as to These speeds depend on the equipment being welded. It can be varied to suit the equipment and type of welding head used.
第２図を参照するに、溶接ヘッド３０は、ガラス充填“テフロン” （登録商標 名）回転絶縁スリーブ３６によって溶接バー２２に設けられたアルミニウム青銅 ピボット本体３５を有しており、ガラス充填“テフロン”クランプ板３７とガラ ス充填“テフロン”クランブリング３８がねじ３９によって固着されている。Referring to FIG. 2, the welding head 30 is made of glass-filled "Teflon" (registered trademark). Name) Aluminum bronze provided on welding bar 22 by rotating insulating sleeve 36 It has a pivot body 35 with a glass-filled "Teflon" clamp plate 37 and a glass-filled "Teflon" clamp plate 37. A gas-filled "Teflon" crumbling ring 38 is secured by screws 39.
アルミニウム青銅方向付ブロック４０がステンレス鋼ピボット継手４１を介して ピボット本体３５に連結され、止ねじ４２が溶接バー２２の側壁の孔（図示しな い）を介して接近できる。複数個の黄銅延長部４３が溶接チップ３４を孔１５か ら所要の間隔を置いて位置決めしている。Aluminum bronze oriented block 40 via stainless steel pivot joint 41 It is connected to the pivot body 35, and a set screw 42 is connected to a hole (not shown) in the side wall of the welding bar 22. can be approached via A plurality of brass extensions 43 connect the welding tip 34 to the hole 15. They are positioned at the required distance from each other.
ピボット本体３５は中空で、スラスト軸受４６が設けられた黄銅ピボット管４５ の一端を支持するガラス充填“テフロン”絶縁ブツシュ４４を収容している。The pivot body 35 is hollow, and a brass pivot tube 45 is provided with a thrust bearing 46. It contains a glass-filled "Teflon" insulating bushing 44 supporting one end of the .
アルミニウム青銅ケーブルコネクタ４７は、電気溶接ケーブル３１の各ストラン ド４８の端部を受ける複数個の孔を有しており、ストランド４８はグラブねじ４ ９によって固着されている。ケーブルコネクタ４７はガラス充填“テフロン”絶 縁ブツシュ５０を収容しており、ピボット管４５の周りに取付けられている。銅 含浸カーボンブラシ５１はケーブルコネクタ４７からピボット本体３５への電流 の有効な伝達を確実にし、ケーブルコネクタ４７はグラブねじ５３によりケーブ ルコネクタ４７に固着された固定のガラス充填“テフロン”絶縁スリーブ５２に よって溶接バー２２から絶縁されている。ブツシュ５０のヘッドによりケーブル コネクタ４７から絶縁されると共にガラス充填“テフロン”スリーブ５５によっ て電気溶接ケーブルのストランド４８から絶縁されたバネ５４によってブラシ５ １の面に押圧力が維持される。An aluminum bronze cable connector 47 connects each strand of electric welding cable 31. The strand 48 has a plurality of holes for receiving the ends of the grub screws 48. It is fixed by 9. The cable connector 47 is made of glass-filled “Teflon”. It houses a lip bushing 50 and is mounted around the pivot tube 45. copper The impregnated carbon brush 51 carries the current from the cable connector 47 to the pivot body 35. The cable connector 47 is connected to the cable by means of a grub screw 53. A fixed glass-filled “Teflon” insulating sleeve 52 is secured to the connector 47. Therefore, it is insulated from the welding bar 22. Cable with Bush 50 head It is insulated from the connector 47 and is provided with a glass-filled "Teflon" sleeve 55. The brush 5 is connected by a spring 54 insulated from the strand 48 of the electric welding cable. A pressing force is maintained on one side.
溶接ワイヤ３２は、ピボット管４５の孔内に位置されたワイヤ導通ライナ５６と ワイヤ導通ライナ５７とを通り、グラブねじ（図示しない）によって黄銅ガス拡 散ブロック５９の孔５８に固着され、ピボット継手４１と方向付ブロック４０の 孔とを通って溶接チップ３４に延びている。ガス管３３はアダプタ６１によりピ ボット管４５に連結され、溶接ガスはガス管３３を通り、ピボット管４５の孔６ ２とガス拡散ブロック５９の孔６３とを通る。ガス拡散ブロック５９はグラブね じ（図示しない）によってピボット本体３５の孔内の位置に保持される。The welding wire 32 is connected to a wire conductive liner 56 located within the bore of the pivot tube 45. The wire is passed through the conductive liner 57 and the brass gas expander is connected by a grub screw (not shown). It is fixed in the hole 58 of the scattering block 59, and the pivot joint 41 and the directional block 40 are fixed to each other. The welding tip 34 extends through the hole. The gas pipe 33 is connected to the pipe by an adapter 61. The welding gas passes through the gas pipe 33 and enters the hole 6 of the pivot pipe 45. 2 and the hole 63 of the gas diffusion block 59. The gas diffusion block 59 is a grab. It is held in position within the bore of the pivot body 35 by a screw (not shown).
溶接機２１が図示の様に組み立てられて、溶接ヘッド３０が調節されると、溶接 材料６４のビードが孔１５に渦巻きに適用される。溶接ヘッド３０が回転されて 孔１５を通って送られる時に、溶接材料が孔１５内に線と成るので、孔１５が小 さくなる。孔１５．１６が溶接された時に、溶接機が取り除かれて、パケット１ ０に取付けられた携帯型線形穿孔機の穿孔バーの切削用具によって孔１５．１６ が正確な寸法に加工される。Once the welding machine 21 is assembled as shown and the welding head 30 is adjusted, welding can begin. A bead of material 64 is applied to the hole 15 in a spiral manner. Welding head 30 is rotated When fed through the hole 15, the welding material forms a line within the hole 15, so that the hole 15 is small. It gets colder. When holes 15.16 were welded, the welder was removed and packet 1 Hole 15.16 by cutting tool of portable linear drilling machine drilling bar mounted on 0 is machined to exact dimensions.
支柱ブロック軸受１７．１８は加工／溶接／加工行程の際に使用される時に、孔 １５．１６の整列精度が維持設定され、転換時間が著しく短縮される。Pillar block bearings 17.18 are used when used during machining/welding/machining operations. The alignment accuracy of 15.16 is maintained and the conversion time is significantly reduced.
回転駆動送り装置ｆ２４は、ハウジングに固着されたアルミニウムのブツシュ６ ７．６８内に支承された“タフノル”材料の第１の駆動滑車６６の有るハウジン グ６５を有している。案内スリーブ７０を有した係合自在な球ねじナツト６９は 球ねじ軸２５のピッチと合致するよう長手方向に沿って径方向周りに大きく穿孔 された一連の孔７１を有している。保合スリーブ７３が係合位置に滑動して案内 スリーブ７０の外溝７５内に位置されたばね押圧された球７４によって所要位置 に保持される時に、球７２が案内スリーブ７０内に保持されて球ねじ軸２５と係 合できるので、孔７１が加工される。係合スリーブ７３が係合位置に滑動する時 に、外溝７６内に位置するばね押圧された球７４によって、球７２は“浮動”す るよう出来るので回転駆動送り装置２４が球ねじ軸２５に沿って滑動するよう出 来る。サークリップ７７は、保合スリーブ７３が案内スリーブ７０に保持される ことを確実にする。案内スリーブ７０はキャップねじ（図示しない）によって第 １駆動滑車６６の一側に取付けられる。The rotary drive feeder f24 has an aluminum bush 6 fixed to the housing. 7. Housing with first drive pulley 66 of "Tuffnol" material supported in 68 65. The engageable ball screw nut 69 with the guide sleeve 70 is Large holes are drilled in the radial direction along the longitudinal direction to match the pitch of the ball screw shaft 25. It has a series of holes 71. The locking sleeve 73 slides and guides to the engagement position. A spring-loaded ball 74 located within an outer groove 75 of the sleeve 70 allows for positioning. When the ball 72 is held in the guide sleeve 70 and engaged with the ball screw shaft 25. Since the holes 71 can be fitted together, the holes 71 are machined. When the engagement sleeve 73 slides into the engagement position The spring-loaded ball 74 located within the outer groove 76 causes the ball 72 to "float". The rotary drive feed device 24 is designed to slide along the ball screw shaft 25. come. The circlip 77 retains the retaining sleeve 73 on the guide sleeve 70. make sure that. The guide sleeve 70 is closed by a cap screw (not shown). 1 is attached to one side of the drive pulley 66.
“タフノル”材料の第２駆動滑車７８はハウジングに固着されたアルミニウムの ブツシュ７９．８０に回転可能に支承され、駆動継手８１はキヤ・ｙプねじ８２ により滑車７８の一側に取付けられる。溶接バー２２の整列した孔（図示しな１ １））に離脱自在に係合するよう孔８４丙に延びる一対のばね押圧された球８３ を継手８１は有している。複合歯車減速装置を介して駆動する可変速度可逆永久 磁石直流電動機８５がハウジング６５に取付けられており、駆動滑車８６を有し て１）る。A second drive pulley 78 of "Tuffnol" material is made of aluminum secured to the housing. The drive joint 81 is rotatably supported by the bushing 79.80, and the drive joint 81 has a cap screw 82. is attached to one side of the pulley 78 by. The aligned holes of the welding bar 22 (1 1)) a pair of spring-loaded balls 83 extending into the bore 84 for releasably engaging the The joint 81 has. Variable speed reversible permanent driven via compound gear reducer A magnet DC motor 85 is attached to the housing 65 and has a drive pulley 86. 1).
歯はタイミング（ギルマー″）ベルト８７が駆動滑車８６と駆動滑車６６．７８ に掛けられているので、電動機８５が作動される時に、駆動継手８１は溶接バー ２２を回転し、離脱可能な球ねじナツト６９が軸２５に沿って動いて溶接バー２ ２を直線的に送る 直流電動機８５の回転方向と回転速度を制御するよう直流制御器（図示しない） が使用される。The teeth are timing (Gilmer'') belt 87 is connected to drive pulley 86 and drive pulley 66.78 When the electric motor 85 is operated, the drive joint 81 is connected to the welding bar. 22, the removable ball screw nut 69 moves along the shaft 25 and the welding bar 2 send 2 in a straight line A DC controller (not shown) controls the rotation direction and rotation speed of the DC motor 85. is used.
また、定速電動機のために、回転駆動送り装置の送り量は、異なったピッチの軸 ２５とナツト６９を使用することによって変えることができる。送りの長さは球 ねじ軸２５と溝付溶接バー２２の長さによってだけ制御される。Also, because of the constant speed electric motor, the feed rate of the rotary drive feeder is different from the axis of different pitches. 25 and nuts 69. The length of the feed is a ball It is controlled only by the length of the threaded shaft 25 and the grooved welding bar 22.
第５図を参照するに、溶接機２１と回転駆動送り装置２４が支持装置９０に取付 けられ、溶接機２１は溶接バー２２の一端から延びる溶接ヘッド３０を有してい る。図示しない別の実施例では、大きな直径の孔を溶接するために、溶接ヘッド が清２３の１つから延びており、支持控えが設けられている。Referring to FIG. 5, the welding machine 21 and the rotary drive feeder 24 are attached to the support device 90. The welding machine 21 has a welding head 30 extending from one end of the welding bar 22. Ru. In another embodiment, not shown, a welding head is used to weld large diameter holes. extends from one of the Qing 23, and a support retainer is provided.
支持装置９０は、例えば掘削機１０等の修理すべき機械に取り外し可能に取付け られる磁気へラド９１を有すると共に、溶接バー２２を回転可能に支承する支柱 ブロック軸受９３．９４が調節可能に取付けられた一対の平行なガイド９２を有 している。The support device 90 is removably attached to the machine to be repaired, such as the excavator 10, for example. A support that has a magnetic helad 91 and rotatably supports the welding bar 22. A block bearing 93,94 has a pair of parallel guides 92 that are adjustably mounted. are doing.
この支持装置９０によって、溶接機が迅速に且つ容易に配置でき、終了した時に 修理中の機械に一時支持ブラケットに溶接する必要なしに取り外し出来る。更に 、溶接機は既存の線形穿孔機に容易に使用できる。This support device 90 allows the welding machine to be quickly and easily positioned and when finished. Can be removed without the need for welding to temporary support brackets on machines under repair. Furthermore , the welder can be easily used with existing linear drilling machines.
磁気ヘッド９１は取付けできる白板９５を有することが出来、バケ・ント１０に 磁気で取付けられ、支柱９７の球９６に嵌合されている０球９６は、ガイド９２ が延びているブロック９９のソケット９８に受けられている０球９６と係合可能 なグラブねじ１００は孔１５．１６に対して溶接機２１を正確に整列すべく方向 決め出来る。The magnetic head 91 can have a white plate 95 that can be attached to the bucket 10. The 0 ball 96, which is magnetically attached and fitted into the ball 96 of the post 97, is connected to the guide 92. can be engaged with the 0 ball 96 received in the socket 98 of the block 99 extending from. The grub screw 100 is oriented to precisely align the welder 21 with respect to the hole 15.16. I can decide.
また、支持装置９０は修理ずべき機械に取付できる磁気ヘッド９１と、溶接機２ １と回転駆動送り装置２４を支持するようナックル（２軸で作動）を介して磁気 へラド９１に取付けられた単一の支柱９２とを有している。支柱９２は、溶接バ ー２２を支承するよう平絶縁ブツシュが嵌め込まれた一対のアーム９３．９４を 有しており、絶縁ブツシュが同軸であるのでリンク装置によってアーム９３．９ ４を連結している。球ねじ軸２５がアーム９３．９４の１つに取付けられる。The support device 90 also includes a magnetic head 91 that can be attached to a machine to be repaired, and a welding machine 2. 1 and a rotary drive feeder 24 through a knuckle (actuated on two axes). It has a single support 92 attached to a helad 91. The strut 92 is a weld bar. A pair of arms 93 and 94 fitted with flat insulating bushings to support the Since the insulating bushing is coaxial, the arm 93.9 is connected by the linkage. 4 are connected. A ball screw shaft 25 is attached to one of the arms 93.94.
変形実施例では、アームが支柱に沿って滑動して選ばれた間隔で錠止される様に 、絶縁ブツシュが同軸であることを確実にすべくキーやスピゴット等によって係 合される渭またはキー渭を支柱９２は有している。In a variant embodiment, the arm slides along the column and locks at selected intervals. , engaged by keys, spigots, etc. to ensure that the insulating bushings are coaxial. The post 92 has mating or keyed edges.
管路に継手を溶接するために、管路内に溶接バー２２を中心法めするよう出来る ３つまたは４つの調節可能なアームに取付けられた支持プロ・ンクの軸受に溶接 バー２２を支持できる。In order to weld the joint to the pipe, a welding bar 22 can be centered in the pipe. Welded to support prong bearings mounted on 3 or 4 adjustable arms The bar 22 can be supported.
送りが必要でない時には、球ねじ軸２５に締着されて第１駆動滑車６６に回転可 能に取付けられたクランプ装置とナツトを簡単に取り換えることによって回転駆 動送り装置２４を変更できる。また、球ねじ軸は、第１駆動滑車６６の孔に作動 嵌合した大きさを成した子軸と取り換え出来る。クランプ装置は１回転駆動送り 装置の線形送りを防止するよう子軸とハウジング６５とに釈放自在に連結される 。When feeding is not required, it is fastened to the ball screw shaft 25 and can be rotated by the first drive pulley 66. Rotary drive can be achieved by simply replacing the clamp device and nut that are mounted on the The dynamic feed device 24 can be changed. Further, the ball screw shaft is actuated into the hole of the first drive pulley 66. It can be replaced with a child shaft of the appropriate size. The clamping device is driven by one rotation. releasably connected to the child shaft and housing 65 to prevent linear feeding of the device. .
機械の損傷した孔の修理と管路内の継手の溶接に加えて、例えばコンクリートや 無機質洗剤やスラリー等の研磨剤を搬送するよう使用される管の孔に硬質表面溶 接金属を作用すると共に、再加工すべく不正確に加工された孔を形成する機械が 使用できる。送りの量と方向を変えるよう出来ると共に、溶接へ・ラドを変える よう出来る時に、溶接ヘッドは溶接バーのいずれの端部または中間に設けるよう 出来るし１幅広い範囲の孔の直径が溶接できるし、環状面、例えばフランジが機 械加工にて形成できる。In addition to repairing damaged holes in machines and welding joints in pipelines, e.g. Hard surface melts in the pores of pipes used to convey abrasives such as inorganic detergents and slurries. A machine that acts on the contact metal and forms an inaccurately machined hole for remachining. Can be used. It is possible to change the feed amount and direction, as well as change the welding and rad. When possible, the welding head should be placed at either end of the welding bar or in the middle. 1 A wide range of hole diameters can be welded, and annular surfaces, e.g. flanges, can be welded. Can be formed by machining.
通常の溶接機以上の内径溶接機の利点は、（ａ）Ｗ造費が比較的安価であり、 （ｂ）どんな型め携帯線形穿孔機も使用でき、既存の穿孔バー支持軸受を使用で き、取付の時に時間を節約でき、 （ｃ）どんな型のＭ Ｔ Ｇ溶接機も内径溶接機に使用でき、（ｄ）内径溶接ヘ ッドを溶接バー２２（渭付黄銅管）のどちら側からも入れ且つどちら側からも突 出させたり、或は渭２３を介してバーに沿ったどの点にても突出させるよう出来 るし、例えば溶接されるべき線に一連の孔が有る場合に形成時間が著しく短縮さ れる等、遭遇する作業の型式を管理するよう設定期間の新しい融通性を設け、 （ｅ）支持フレームを用いる時に、どの場所の単一の孔の設定時間が著しく短縮 され、 （ｒ）取り外し自在な球ねじナツトや駆動継手と協同する回転駆動送り装置２４ の設計が設定の時の相当な融通性と時間の節約とを肩す、こと等である。The advantages of internal diameter welding machines over ordinary welding machines are (a) W manufacturing cost is relatively low; (b) Any type of portable linear drilling machine can be used and existing drilling bar support bearings can be used. and save time during installation. (c) Any type of MTG welder can be used for internal diameter welding, and (d) for internal diameter welding. Insert the rod from either side of the welding bar 22 (brass tube with handles) and do not protrude from either side. It can be made to protrude at any point along the bar through the armature 23. This significantly reduces the formation time, for example if the line to be welded has a series of holes. new flexibility in set periods to manage the types of work encountered, such as (e) When using a support frame, the setup time for a single hole in any location is significantly reduced. is, (r) Rotary drive feed device 24 cooperating with a removable ball screw nut or drive coupling. The design allows for considerable flexibility and time savings in configuration, etc.
添付の請求の範囲に規定されるこの発明の範囲を逸脱することなく図示説明した 実施例に対して種々な変形と変更がなし得る。What has been shown and described without departing from the scope of the invention as defined by the appended claims? Various modifications and changes can be made to the embodiments.
補正書の翻訳文提出書（特許法第１８４条の７第１項）平成 ５年１１月 ２日Submission of translation of written amendment (Article 184-7, Paragraph 1 of the Patent Law) November 2, 1993
Claims (18)
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU5962 | 1986-05-19 | ||
| AU7468 | 1986-08-13 | ||
| AUPK596291 | 1991-05-02 | ||
| AUPK746891 | 1991-07-26 | ||
| PCT/AU1992/000203 WO1992020488A1 (en) | 1991-05-02 | 1992-05-05 | Internal diameter (i.d.) welding machine, and rotary drive and feed unit therefor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH06507838A true JPH06507838A (en) | 1994-09-08 |
Family
ID=25644038
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4508949A Pending JPH06507838A (en) | 1991-05-02 | 1992-05-05 | Internal diameter welding device and its rotary drive feed device |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0582627A4 (en) |
| JP (1) | JPH06507838A (en) |
| CA (1) | CA2102213A1 (en) |
| WO (1) | WO1992020488A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676176A (en) * | 2019-01-29 | 2019-04-26 | 扎赉诺尔煤业有限责任公司 | The repairing and boring machine of hydraulic support shield beam |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE242075T1 (en) * | 1998-04-28 | 2003-06-15 | Efes Tex Ag | DEVICE FOR WELDING CYLINDER-SHAPED WORKPIECES |
| EP2390039A1 (en) * | 2010-05-31 | 2011-11-30 | Siemens Aktiengesellschaft | Device for strong connection of a fixture unit into a steam generator pipe with a welding wire nozzle offset with respect to the axis of the torch tube |
| CN105750679B (en) * | 2016-04-26 | 2018-01-12 | 江苏瑞伯特智能科技股份有限公司 | A kind of automatic feeding tool on robot welder |
| CN108723659A (en) * | 2018-04-25 | 2018-11-02 | 陕煤集团神南产业发展有限公司 | A kind of automatic Repair Welding Machine transmission device |
| CN108817800B (en) * | 2018-07-08 | 2020-06-12 | 诸暨市振华知识产权服务有限公司 | Manual pairing intelligent welding workstation for small bulldozer bucket |
| CN109079061B (en) * | 2018-10-22 | 2024-04-05 | 泰州市天海金源防务科技有限公司 | Automatic auxiliary assembly of bar is worn |
| CN116214056B (en) * | 2023-05-08 | 2023-06-30 | 山东明宇重工机械有限公司 | Positioning device for welding and processing connecting rod of loader |
| CN116618693B (en) * | 2023-07-21 | 2023-09-15 | 烟台昕港机械有限公司 | Turning equipment is used in grab bucket processing |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB146761A (en) * | 1919-10-10 | 1920-07-15 | Anders Andersson | Improved boring bar for use on cylinder castings and the like |
| FR580092A (en) * | 1924-04-12 | 1924-10-29 | Boring machine | |
| GB268274A (en) * | 1925-10-28 | 1927-03-28 | John William Bradley | Improvements in and relating to machines for boring, facing and like operations |
| GB316077A (en) * | 1928-12-01 | 1929-07-25 | John Donald Young | Improvements in cylinder reboring tools |
| US2187786A (en) * | 1936-07-25 | 1940-01-23 | Babcock & Wilcox Co | Fusion welded treatment of tubular bodies |
| US3154954A (en) * | 1962-05-08 | 1964-11-03 | Gen Motors Corp | Mechanical rotary actuators |
| BE660499A (en) * | 1964-03-05 | |||
| FR1525345A (en) * | 1967-04-06 | 1968-05-17 | Commissariat Energie Atomique | Device for precise adjustment of the position of a tool |
| US3769486A (en) * | 1972-05-01 | 1973-10-30 | D & W Rankin Mfg Co | Automatic dredge pump rebuilder |
| NL173369C (en) * | 1974-12-23 | 1984-01-16 | Ultra Centrifuge Nederland Nv | HOLDER FOR A WELDING HEAD. |
| US4975554A (en) * | 1986-09-11 | 1990-12-04 | Combustion Engineering, Inc. | Rotating weld head for tube interiors |
-
1992
- 1992-05-05 WO PCT/AU1992/000203 patent/WO1992020488A1/en not_active Application Discontinuation
- 1992-05-05 JP JP4508949A patent/JPH06507838A/en active Pending
- 1992-05-05 CA CA 2102213 patent/CA2102213A1/en not_active Abandoned
- 1992-05-05 EP EP19920909654 patent/EP0582627A4/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676176A (en) * | 2019-01-29 | 2019-04-26 | 扎赉诺尔煤业有限责任公司 | The repairing and boring machine of hydraulic support shield beam |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2102213A1 (en) | 1992-11-03 |
| EP0582627A4 (en) | 1994-06-22 |
| EP0582627A1 (en) | 1994-02-16 |
| WO1992020488A1 (en) | 1992-11-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4687899A (en) | Automatic welding apparatus for weld build-up and method of achieving weld build-up | |
| US8319139B2 (en) | Bore welding device with worm drive and adjustable clamping spindle | |
| US6447220B1 (en) | Portable boring/facing machine | |
| CN211991539U (en) | Auxiliary welding device for long-distance pipeline | |
| CN213970274U (en) | Large-diameter steel pipe multi-angle cutting device for hydraulic engineering | |
| JPH06507838A (en) | Internal diameter welding device and its rotary drive feed device | |
| CN114012328B (en) | Conveying pipeline welding device and method | |
| CN104822490A (en) | Device capable of processing circular or angled tube member or rod member into desired shape by freely controlling cutting tool through wireless communication | |
| CN210359963U (en) | Automatic welding machine with multiple welding guns at tail part of hollow grouting anchor cable | |
| US20020070201A1 (en) | Automated welding device for the buildup of material | |
| PL185377B1 (en) | Versatile portable machine for machining holes, performing bor5ing and welding operation inside and outside of ports and blind holes, both automatically and semi-automatically | |
| KR100906439B1 (en) | Automatic TIG welding device with rotating structure of welding torch for jointing steel pipes | |
| US20050204879A1 (en) | Automated boring bar | |
| US6653589B2 (en) | Apparatus for welding | |
| US9770761B2 (en) | Tool bit apparatus, system, and method for cutting an object | |
| US8304680B2 (en) | Portable bore welding machine | |
| CN211771557U (en) | Electric spark deposition equipment for inner wall of pipe fitting | |
| KR100671021B1 (en) | Portable boring machine | |
| KR20090016319A (en) | Method for constructing of jointing steel pipes, using automatic tig-welding device of portable type | |
| CN110681897A (en) | Portable milling and cutting device and method for special-shaped holes of pipelines | |
| JPH08336702A (en) | Portable flange seal surface processing machine | |
| AU1688092A (en) | Internal diameter (i.d.) welding machine, and rotary drive and feed unit therefor | |
| CN210254262U (en) | Beveling machine | |
| KR102021707B1 (en) | Maintenance equipment of pipe | |
| US4753143A (en) | Portable facing and threading machine |