JPH06289221A - Production of elliptically polarizing plate - Google Patents

Production of elliptically polarizing plate

Info

Publication number
JPH06289221A
JPH06289221A JP7472993A JP7472993A JPH06289221A JP H06289221 A JPH06289221 A JP H06289221A JP 7472993 A JP7472993 A JP 7472993A JP 7472993 A JP7472993 A JP 7472993A JP H06289221 A JPH06289221 A JP H06289221A
Authority
JP
Japan
Prior art keywords
polarizing plate
plate
elliptically polarizing
cut
retardation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7472993A
Other languages
Japanese (ja)
Inventor
Koichi Watanabe
耕一 渡辺
Takeshi Ueno
剛 上野
Kazuo Maeda
一男 前田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arisawa Mfg Co Ltd
Original Assignee
Arisawa Mfg Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arisawa Mfg Co Ltd filed Critical Arisawa Mfg Co Ltd
Priority to JP7472993A priority Critical patent/JPH06289221A/en
Publication of JPH06289221A publication Critical patent/JPH06289221A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To obtain excellent mass productivity without deterioration of optical characteristics by laminating a linearly polarizing plate and a phase plate while considering the optical axes relating to each other and then cutting the laminated body. CONSTITUTION:A linearly polarizing plate 1 laminated with a protective film on the surface is cut in bias considering the optical axes relating to the phase plate to be laminated. The cut plates are joined to form a roll film by a proper means. Then the protective film on one surface of the linearly polarizing plate 1 is peeled. The plate 1 is treated to have cohesive property on the peeled surface and then wound on an exclusive drum. Then a release film is peeled and the bias-cut cohesive linearly polarizing plate 1 is continuously laminated with an uniaxialy oriented phase plate in a roll film state. The laminated body is wound on an exclusive drum to obtain the non-cohesive elliptically polarizing plate wound on the drum. This continuous noncohesive elliptically polarizing plate is treated to have cohesion property, and then a bias-cut cohesive elliptically polarizing plate in a sheet is obtd. This large-size bias cohesive elliptically polarizing plate is cut into chips of elliptically polarizing plate of proper size corresponding to a liquid crystal display panel.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、液晶表示パネルに使用
される楕円偏光板の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an elliptically polarizing plate used in a liquid crystal display panel.

【0002】[0002]

【従来の技術及び発明が解決しようとする課題】液晶表
示パネルの基本構成は、図1に図示したように液晶セル
21の両側に直線偏光板22が配設された構成で、このうち
液晶セル21は、透明の電極層23を形成した2枚の基板24
をスペーサー25を介して対向配設し、両基板24間に液晶
26を封入すると共に周囲を完全にシールした構成となっ
ている(符号27は感圧性粘着剤である。)。
2. Description of the Related Art The basic structure of a liquid crystal display panel is as shown in FIG.
The linear polarizing plates 22 are arranged on both sides of the liquid crystal cell 21, and the liquid crystal cell 21 includes two substrates 24 on which a transparent electrode layer 23 is formed.
Are arranged opposite to each other via a spacer 25, and the liquid crystal is provided between both substrates 24.
It has a structure in which 26 is enclosed and the periphery is completely sealed (reference numeral 27 is a pressure-sensitive adhesive).

【0003】基板24は光学的に透明でかつ光等方性であ
ることが要求され、従来は専らガラス板が使用されてい
たが、最近ではマルチメディア等に代表される用途とし
て、エンジニアリングプラスチックフィルム製基板も使
用されはじめている。
The substrate 24 is required to be optically transparent and optically isotropic, and a glass plate has been used exclusively in the past, but recently, an engineering plastic film has been used as a typical application such as multimedia. Substrates made of metal are also being used.

【0004】液晶表示パネルは、OA機器等のディスプ
レイ装置として大量に使用されており、特に、大型の液
晶表示パネルにはSTN(スーパーツイステッド,ネマチ
ック)方式の液晶表示パネルが多用されているが、最近
では中,小型サイズの表示パネルにもSTN方式の液晶
表示パネルが多用されている。
Liquid crystal display panels are used in large quantities as display devices for office automation equipment and the like, and in particular, STN (Super Twisted, Nematic) type liquid crystal display panels are often used for large liquid crystal display panels. Recently, STN type liquid crystal display panels are often used for medium and small size display panels.

【0005】STN液晶表示パネルは複屈折性を利用す
る為、液晶セルを通過した光は楕円偏光となり、目に見
える表示色が青色系統や緑色ないし黄色系統に着色して
しまう。その為楕円偏光を直線偏光に戻すことで着色を
防止すべく、位相差板(複屈性を有する部材)を介在させ
る方式が提案されている(直線偏光板と位相差板を貼合
したもの、即ち楕円偏光板)。この方式はFTN方式な
どとも言われており、該FTN方式により単層液晶セル
による白黒ディスプレイを可能にした。
Since the STN liquid crystal display panel utilizes birefringence, the light passing through the liquid crystal cell becomes elliptically polarized light, and the visible display color is colored in a blue system or a green or yellow system. Therefore, in order to prevent coloring by returning elliptically polarized light to linearly polarized light, a method of interposing a retardation plate (a member having birefringence) has been proposed (a linear polarizing plate and a retardation plate are bonded together. , That is, an elliptically polarizing plate). This system is also called an FTN system, and the FTN system enables a monochrome display by a single-layer liquid crystal cell.

【0006】このような従来の楕円偏光板を製造は、別
個に粘着加工された直線偏光板、位相差板を用い、夫々
をスーパーカッター,トムソン打ち抜き機等を用いて所
定のサイズ、光軸関係が保てるようにチップカットを行
い、貼合機を用いて両者を貼合して製造している。
The conventional elliptically polarizing plate is manufactured by using a linearly polarizing plate and a retardation plate which are separately processed with an adhesive, and using a super cutter, a Thomson punching machine, etc., each having a predetermined size and an optical axis relationship. It is manufactured by cutting the chip so that it can be maintained and using a bonding machine to bond both.

【0007】しかしながら、STN液晶表示パネルの用
途の拡大、また、STN液晶表示を白黒化する楕円偏光
板のサイズ,偏光板光軸と位相差板光軸との関係光軸の
多様化により、上記のような粘着加工された直線偏光
板、位相差板を別個にチップ状にカットし、貼合してい
たのでは、歩留りの点、コストの点等から望ましくな
く、材料を有効に使用できないという問題が生じてい
る。
However, due to the expansion of applications of the STN liquid crystal display panel, the size of the elliptical polarizing plate for making the STN liquid crystal display black and white, and the diversification of the optical axes of the polarizing plate optical axis and the retardation plate optical axis, It is not desirable from the viewpoint of yield, cost, etc. that the linearly polarizing plate and the retardation plate, which have been adhesively processed, are separately cut into chips and are bonded, and the material cannot be effectively used. There is a problem.

【0008】本発明は、このような欠点を解決した楕円
偏光板の製造方法を提供することを技術的課題とするも
のである。
An object of the present invention is to provide a method for manufacturing an elliptically polarizing plate which solves the above drawbacks.

【0009】[0009]

【課題を解決するための手段】添付図面を参照して本発
明の要旨を説明する。
The gist of the present invention will be described with reference to the accompanying drawings.

【0010】直線偏光板1と位相差板2とを夫々ロール
フィルム形状に形成し、両者をその関係光軸を考慮して
貼合せしめた後、所定形状に切断することを特徴とする
楕円偏光板の製造方法に係るものである。
The elliptically polarized light is characterized in that the linearly polarizing plate 1 and the retardation plate 2 are each formed in the shape of a roll film, the two are bonded together in consideration of their optical axes of relation, and then cut into a predetermined shape. The present invention relates to a method for manufacturing a plate.

【0011】[0011]

【作用】直線偏光板1と位相差板2とをロールフィルム
形状に形成し、両者をその関係光軸を考慮して貼合した
後、所定形状にカットする方法即ち、別個に形成し且つ
粘着加工した直線偏光板1と位相差板2とをその都度関
係光軸を考慮して貼合するのではなく、予め関係光軸を
考慮して貼合したものを所定形状にカットする方法であ
る為、量産性に秀れると共に、光学的特性が劣下するこ
とはない。
The method of forming the linearly polarizing plate 1 and the retardation film 2 in the form of a roll film, laminating the two in consideration of their relational optical axes, and then cutting them into a predetermined shape, that is, forming and adhering separately This is a method in which the processed linearly polarizing plate 1 and the retardation plate 2 are not bonded to each other in consideration of the related optical axis in each case, but are cut in a predetermined shape after being bonded in consideration of the related optical axis in advance. Therefore, the mass productivity is excellent and the optical characteristics are not deteriorated.

【0012】[0012]

【実施例】直線偏光板1と位相差板2とを貼合加工する
塗工機を用い、次に示した工程により、大型楕円偏光板
を製造する。
EXAMPLE A large elliptically polarizing plate is manufactured by using the coating machine for laminating the linear polarizing plate 1 and the retardation plate 2 by the following steps.

【0013】 両面に保護フィルムが貼合された直線
偏光板1を、貼合する位相差板2との関係光軸(図2に
おいて矢印方向は光吸収軸)を考慮し、図2に図示した
ようにバイアスカットし(図2においてL線はカット
線)、続いて、図3に図示したようにカットした直線偏
光板1を適宜な手段(例えば粘着テープ5等)で継合して
ロールフィルム状とし(図3において矢印方向は光吸収
軸)、該直線偏光板1の片面の保護フィルムを剥離し、
この面に粘着加工を施し(離型フィルムが付された連続
バイアス粘着直線偏光板1とし、)、専用ドラムに巻き
とる。
A linear polarizing plate 1 having protective films attached on both sides is illustrated in FIG. 2 in consideration of an optical axis (a light absorption axis in a direction of an arrow in FIG. 2) with a retardation plate 2 to be attached. Bias cut as shown in FIG. 2 (L line is a cut line), and then the linear polarizing plate 1 cut as shown in FIG. 3 is spliced by an appropriate means (such as an adhesive tape 5) to form a roll film. (The direction of the arrow in FIG. 3 is the light absorption axis) and the protective film on one side of the linear polarizing plate 1 is peeled off,
Adhesive processing is applied to this surface (the continuous bias adhesive linearly polarizing plate 1 having a release film attached thereto) is wound on a dedicated drum.

【0014】 前記の離型フィルムを剥離し、該連
続バイアス粘着直線偏光板1とロールフィルム状の一軸
延伸位相差板2とを連続的に貼合して専用ドラムに巻き
とり、専用ドラムに巻回された非粘着楕円偏光板を得
る。
The release film is peeled off, and the continuous bias adhesive linearly polarizing plate 1 and the roll film-shaped uniaxially stretched retardation plate 2 are continuously bonded and wound on a dedicated drum and wound on a dedicated drum. Obtain a rotated non-adhesive elliptically polarizing plate.

【0015】 この非粘着楕円偏光板に(一軸延伸位
相差板2側に)、連続的に粘着加工を施し(離型フィルム
を付し、)、シート状のバイアス粘着楕円偏光板を得
る。この大型サイズバイアス粘着楕円偏光板を、スーパ
ーカッター、トムソン打ち抜き機等を用いて小型,中型,
大型,適宜なサイズの液晶表示パネルに対応するチップ
状の楕円偏光板とする。
This non-adhesive elliptically polarizing plate (on the side of the uniaxially stretched retardation plate 2) is continuously subjected to adhesive processing (with a release film) to obtain a sheet-shaped bias adhesive elliptically polarizing plate. This large size bias adhesive elliptically polarizing plate can be used for small, medium and
A chip-shaped elliptically polarizing plate corresponding to a large-sized, appropriately sized liquid crystal display panel.

【0016】 使用に際しては前記のチップ状の楕
円偏光板の離型フィルムを剥離し、図4に図示したよう
な液晶セル3の両側(若しくは片側)に該楕円偏光板を貼
合する(符号4は感圧粘着剤である。また、液晶セル3
は図1と同様な構成である。)。もちろん、該楕円偏光
板に付されている保護フィルムも剥離する。
In use, the release film of the chip-shaped elliptically polarizing plate is peeled off, and the elliptically polarizing plate is attached to both sides (or one side) of the liquid crystal cell 3 as shown in FIG. 4 (reference numeral 4). Is a pressure sensitive adhesive, and the liquid crystal cell 3
Has the same configuration as in FIG. ). Of course, the protective film attached to the elliptically polarizing plate is also peeled off.

【0017】上記した手段により、種々の液晶表示パネ
ルに使用される小型,中型,大型のチップ状楕円偏光板が
効率良く、しかも安価に製造し得る事になる。
By the means described above, small, medium and large chip-shaped elliptically polarizing plates used for various liquid crystal display panels can be efficiently manufactured at low cost.

【0018】位相差板2の種類としては、ポリビニルア
ルコール系樹脂等が一般的であるが、これ以外の一軸延
伸フィルムであっても良く、全ての一軸延伸位相差板2
の使用が可能である。
As the type of the retardation plate 2, a polyvinyl alcohol-based resin or the like is generally used, but other uniaxially stretched films may be used, and all uniaxially stretched retardation plates 2 may be used.
Can be used.

【0019】位相差板2がもっている重要な物性値とし
てレターデーション(Re)があるが、この物性値はRe=
△n.d(△n:複屈折,d:フィルム厚さ)で定義される物理量
である。
Retardation (Re) is an important physical property value of the retardation plate 2. This physical property value is Re =
It is a physical quantity defined by Δnd (Δn: birefringence, d: film thickness).

【0020】ロールフィルム状の位相差板2を直線偏光
板1と貼合する場合に、専用ドラムよりロールフィルム
状位相差板2が引き出されるが、フィルムの材質により
決まる光弾性定数により、貼合前のロールフィルム状の
位相差板2のレターデーションの変化を先に見こし、使
用するロールフィルム状の位相差板2のレターデーショ
ン値をあらかじめ低い側に設定しておくことにより、所
望のレターデーション値をもつ大型楕円偏光板も定常的
に製造することが可能である。
When the roll film-shaped retardation plate 2 is bonded to the linear polarizing plate 1, the roll film-shaped retardation plate 2 is pulled out from a dedicated drum, but it is bonded by the photoelastic constant determined by the material of the film. By finding the change in retardation of the roll film-shaped retardation plate 2 before and setting the retardation value of the roll film-shaped retardation plate 2 to be used in advance to a lower value, the desired retardation can be obtained. It is possible to constantly manufacture a large elliptically polarizing plate having a retardation value.

【0021】以下、具体的な実施例を示す。Specific examples will be described below.

【0022】〈実施例1〉 単位平均透過率44%の500m
m幅直線偏光板とレターデーション値が580nm,340mm幅の
ロールフィルム状のポリカーポネート製一軸延伸位相差
板2を用い、前記の工程を経て、480×550mm(位相差板
2の光軸\40°:貼着面下)の大型楕円偏光板のレターデ
ーション値のバラツキ分布は下記の如くであった(図5
参照,図5中xは直線偏光板1の光吸収軸,yは1軸延伸位
相差板2の光軸)。
Example 1 500 m with a unit average transmittance of 44%
Using an m-width linear polarizing plate and a roll film-shaped uniaxially stretched retardation plate 2 made of polycarbonate with a retardation value of 580 nm and 340 mm width, through the above steps, 480 × 550 mm (optical axis of retardation plate 2 The variation distribution of the retardation value of the large elliptically polarizing plate (40 °: below the sticking surface) was as follows (Fig. 5).
(See, x in FIG. 5 is the optical absorption axis of the linear polarizing plate 1, and y is the optical axis of the uniaxially stretched retardation plate 2.)

【0023】[0023]

【表1】 [Table 1]

【0024】※1 レンジとは、(Max−Min)の値をい
う。
* 1 Range means the value of (Max-Min).

【0025】※2 n数とは大型楕円偏光板1枚若しくは
一軸延伸位相差板2の面内をn個に分割し、Re値を測定
したことを意味する。従って、上記表の上段は、貼合前
は100個に分割した一軸延伸位相差板2のRe値,下段は1
60個に分割した大型楕円偏光板のRe値を示しているこ
とになる。
* 2 The number of n means that one large elliptically polarizing plate or the in-plane of the uniaxially stretched retardation plate 2 is divided into n and the Re value is measured. Therefore, the upper row of the above table is the Re value of the uniaxially stretched retardation plate 2 divided into 100 pieces before bonding, and the lower row is 1
This shows the Re value of the large elliptically polarizing plate divided into 60 pieces.

【0026】〈実施例2〉 実施例(1)と同じ直線偏光
板1を用い、レターデーション値が406nm,630mm幅のロ
ールフィルム状のポリビニルアルコール製1軸延伸位相
差板2を用いたレターデーション値のバラツキ分布は下
記の如くであった(その余は、実施例(1)と同様。)。
Example 2 Using the same linear polarizing plate 1 as in Example (1), a retardation value was obtained by using a uniaxially stretched retardation plate 2 made of polyvinyl alcohol in the form of a roll film having a retardation value of 406 nm and a width of 630 mm. The distribution of variation in value was as follows (the rest was the same as in Example (1)).

【0027】[0027]

【表2】 [Table 2]

【0028】[0028]

【発明の効果】本発明による楕円偏光板の製造方法によ
り、光学物性値が均一にして、量産性に秀れ、画期的な
楕円偏光板の製造が可能となり、液晶表示装置の小型,
中型,大型への対応が歩留り良くでき、特に小型,中型
(時計サイズ,オモチャサイズ)サイズの楕円偏光板の安
定供給が可能となる。
EFFECTS OF THE INVENTION The method for producing an elliptically polarizing plate according to the present invention makes it possible to produce an epoch-making elliptically polarizing plate with uniform optical properties, excellent mass productivity, and compact liquid crystal display device.
Good yield for medium and large size, especially small and medium size
It enables stable supply of (clock size, toy size) elliptically polarizing plates.

【図面の簡単な説明】[Brief description of drawings]

【図1】液晶表示パネルの説明断面図である。FIG. 1 is an explanatory cross-sectional view of a liquid crystal display panel.

【図2】本実施例の工程説明である。FIG. 2 is a process description of the present embodiment.

【図3】本実施例の工程説明である。FIG. 3 is a process description of the present embodiment.

【図4】本実施例により製造した製品の使用状態を示す
説明断面図である。
FIG. 4 is an explanatory cross-sectional view showing a usage state of a product manufactured according to this example.

【図5】本実施例に係る楕円偏光板の貼着面下の説明図
である。
FIG. 5 is an explanatory diagram below a pasting surface of the elliptically polarizing plate according to the present embodiment.

【符号の説明】[Explanation of symbols]

1 直線偏光板 2 位相差板 1 Linear polarization plate 2 Phase difference plate

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成5年6月17日[Submission date] June 17, 1993

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】全文[Correction target item name] Full text

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【書類名】 明細書[Document name] Statement

【発明の名称】 楕円偏光板の製造方法Title of the invention: Method for manufacturing elliptically polarizing plate

【特許請求の範囲】[Claims]

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、液晶表示パネルに使用
される楕円偏光板の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an elliptically polarizing plate used in a liquid crystal display panel.

【0002】[0002]

【従来の技術及び発明が解決しようとする課題】液晶表
示パネルの基本構成は、図1に図示したように液晶セル
21の両側に直線偏光板22が配置された構成で、このうち
液晶セル21は、透明の電極層23を形成した2枚の基板24
をスペーサー25を介して対向配置し、両基板24間に液晶
26を封入すると共に周囲を完全にシールした構成となっ
ている(符号27は感圧性粘着剤である。)。
2. Description of the Related Art The basic structure of a liquid crystal display panel is as shown in FIG.
The linear polarizing plates 22 are arranged on both sides of the liquid crystal cell 21, and the liquid crystal cell 21 includes two substrates 24 having a transparent electrode layer 23 formed thereon.
Are placed opposite to each other via a spacer 25, and the liquid crystal is placed between both substrates 24.
It has a structure in which 26 is enclosed and the periphery is completely sealed (reference numeral 27 is a pressure-sensitive adhesive).

【0003】基板24は光学的に透明でかつ光等方性であ
ることが要求され、従来は専らガラス板が使用されてい
たが、最近ではマルチメディア等に代表される用途とし
て、エンジニアリングプラスチックフィルム製基板も使
用されはじめている。
The substrate 24 is required to be optically transparent and optically isotropic, and a glass plate has been used exclusively in the past, but recently, an engineering plastic film has been used as a typical application such as multimedia. Substrates made of metal are also being used.

【0004】液晶表示パネルは、OA機器等のディスプ
レイ装置として大量に使用されており、特に、大型の液
晶表示パネルにはSTN(スーパーツイステッド,ネマチ
ック)方式の液晶表示パネルが多用されているが、最近
では中,小型サイズの表示パネルにもSTN方式の液晶
表示パネルが多用されている。
Liquid crystal display panels are used in large quantities as display devices for office automation equipment and the like, and in particular, STN (Super Twisted, Nematic) type liquid crystal display panels are often used for large liquid crystal display panels. Recently, STN type liquid crystal display panels are often used for medium and small size display panels.

【0005】STN液晶表示パネルは複屈折性を利用す
る為、液晶セルを通過した光は楕円偏光となり、目に見
える表示色が青色系統や緑色ないし黄色系統に着色して
しまう。その為楕円偏光を直線偏光に戻すことで着色を
防止すべく、位相差板(複屈性を有する部材)を介在させ
る方式が提案されている(直線偏光板と位相差板を貼合
したもの、即ち楕円偏光板)。この方式はFTN方式な
どとも言われており、該FTN方式により単層液晶セル
による白黒ディスプレイを可能にした。
Since the STN liquid crystal display panel utilizes birefringence, the light passing through the liquid crystal cell becomes elliptically polarized light, and the visible display color is colored in a blue system or a green or yellow system. Therefore, in order to prevent coloring by returning elliptically polarized light to linearly polarized light, a method of interposing a retardation plate (a member having birefringence) has been proposed (a linear polarizing plate and a retardation plate are bonded together. , That is, an elliptically polarizing plate). This system is also called an FTN system, and the FTN system enables a monochrome display by a single-layer liquid crystal cell.

【0006】このような従来の楕円偏光板の製造は、別
個に粘着加工された直線偏光板、位相差板を用い、夫々
をスーパーカッター,トムソン打ち抜き機等を用いて所
定のサイズ、光軸関係が保てるようにチップカットを行
い、貼合機を用いて両者を貼合して製造している。
The conventional elliptically polarizing plate is manufactured by using a linearly polarizing plate and a retardation plate which are separately adhered to each other, and using a super cutter, a Thomson punching machine, etc., each having a predetermined size and an optical axis relationship. It is manufactured by cutting the chip so that it can be maintained and using a bonding machine to bond both.

【0007】しかしながら、STN液晶表示パネルの用
途の拡大、また、STN液晶表示を白黒化する楕円偏光
板のサイズ,偏光板光軸と位相差板光軸との関係、光軸
の多様化により、上記のような粘着加工された直線偏光
板、位相差板を別個にチップ状にカットし、貼合してい
たのでは、歩留りの点、コストの点等から望ましくな
く、材料を有効に使用できないという問題が生じてい
る。
However, due to the expansion of applications of STN liquid crystal display panels, the size of the elliptical polarizing plate for making STN liquid crystal display black and white, the relationship between the polarizing plate optical axis and the retardation plate optical axis, and the diversification of the optical axis, If the adhesive-processed linearly polarizing plate and retardation plate were separately cut into chips and bonded, it is not desirable from the viewpoint of yield, cost, etc., and the material cannot be used effectively. The problem has arisen.

【0008】本発明は、このような欠点を解決した楕円
偏光板の製造方法を提供することを技術的課題とするも
のである。
An object of the present invention is to provide a method for manufacturing an elliptically polarizing plate which solves the above drawbacks.

【0009】[0009]

【課題を解決するための手段】添付図面を参照して本発
明の要旨を説明する。
The gist of the present invention will be described with reference to the accompanying drawings.

【0010】直線偏光板1と位相差板2とを夫々ロール
フィルム形状に形成し、両者をその関係光軸を考慮して
貼合せしめた後、所定形状に切断することを特徴とする
楕円偏光板の製造方法に係るものである。
The elliptically polarized light is characterized in that the linearly polarizing plate 1 and the retardation plate 2 are each formed in the shape of a roll film, the two are bonded together in consideration of their optical axes of relation, and then cut into a predetermined shape. The present invention relates to a method for manufacturing a plate.

【0011】[0011]

【作用】直線偏光板1と位相差板2とをロールフィルム
形状に形成し、両者をその関係光軸を考慮して貼合した
後、所定形状にカットする方法即ち、別個に形成し且つ
粘着加工した直線偏光板1と位相差板2とをその都度関
係光軸を考慮して貼合するのではなく、予め関係光軸を
考慮して貼合したものを所定形状にカットする方法であ
る為、量産性に秀れると共に、光学的特性が劣下するこ
とはない。
The method of forming the linearly polarizing plate 1 and the retardation film 2 in the form of a roll film, laminating the two in consideration of their relational optical axes, and then cutting them into a predetermined shape, that is, forming and adhering separately This is a method in which the processed linearly polarizing plate 1 and the retardation plate 2 are not bonded to each other in consideration of the related optical axis in each case, but are cut in a predetermined shape after being bonded in consideration of the related optical axis in advance. Therefore, the mass productivity is excellent and the optical characteristics are not deteriorated.

【0012】[0012]

【実施例】直線偏光板1と位相差板2とを貼合加工する
塗工機を用い、次に示した工程により、大型楕円偏光板
を製造する。
EXAMPLE A large elliptically polarizing plate is manufactured by using the coating machine for laminating the linear polarizing plate 1 and the retardation plate 2 by the following steps.

【0013】 両面に保護フィルムが貼合された直線
偏光板1を、貼合する位相差板2との関係光軸(図2に
おいて矢印方向は光吸収軸)を考慮し、図2に図示した
ようにバイアスカットし(図2においてL線はカット
線)、続いて、図3に図示したようにカットした直線偏
光板1を適宜な手段(例えば粘着テープ5等)で継合して
ロールフィルム状とし(図3において矢印方向は光吸収
軸)、該直線偏光板1の片面の保護フィルムを剥離し、
この面に粘着加工を施し(離型フィルムが付された連続
バイアス粘着直線偏光板1とし、)、専用ドラムに巻き
とる。
A linear polarizing plate 1 having protective films attached on both sides is illustrated in FIG. 2 in consideration of an optical axis (a light absorption axis in a direction of an arrow in FIG. 2) with a retardation plate 2 to be attached. Bias cut as shown in FIG. 2 (L line is a cut line), and then the linear polarizing plate 1 cut as shown in FIG. 3 is spliced by an appropriate means (such as an adhesive tape 5) to form a roll film. (The direction of the arrow in FIG. 3 is the light absorption axis) and the protective film on one side of the linear polarizing plate 1 is peeled off,
Adhesive processing is applied to this surface (the continuous bias adhesive linearly polarizing plate 1 having a release film attached thereto) is wound on a dedicated drum.

【0014】 前記の離型フィルムを剥離し、該連
続バイアス粘着直線偏光板1とロールフィルム状の一軸
延伸位相差板2とを連続的に貼合して専用ドラムに巻き
とり、専用ドラムに巻かれた非粘着楕円偏光板を得る。
The release film is peeled off, and the continuous bias adhesive linearly polarizing plate 1 and the roll film-shaped uniaxially stretched retardation plate 2 are continuously bonded and wound on a dedicated drum and wound on a dedicated drum. A non-adhesive elliptical polarizing plate is obtained.

【0015】 この非粘着楕円偏光板に(一軸延伸位
相差板2側に)、連続的に粘着加工を施し(離型フィルム
を付し、)、シート状のバイアス粘着楕円偏光板を得
る。この大型サイズバイアス粘着楕円偏光板を、スーパ
ーカッター、トムソン打ち抜き機等を用いて小型,中型,
大型,適宜なサイズの液晶表示パネルに対応するチップ
状の楕円偏光板とする。
This non-adhesive elliptically polarizing plate (on the side of the uniaxially stretched retardation plate 2) is continuously subjected to adhesive processing (with a release film) to obtain a sheet-shaped bias adhesive elliptically polarizing plate. This large size bias adhesive elliptically polarizing plate can be used for small, medium and
A chip-shaped elliptically polarizing plate corresponding to a large-sized, appropriately sized liquid crystal display panel.

【0016】 使用に際しては前記のチップ状の楕
円偏光板の離型フィルムを剥離し、図4に図示したよう
な液晶セル3の両側(若しくは片側)に該楕円偏光板を貼
合する(符号4は感圧粘着剤である。また、液晶セル3
は図1と同様な構成である。)。もちろん、該楕円偏光
板に付されている保護フィルムも剥離する。
In use, the release film of the chip-shaped elliptically polarizing plate is peeled off, and the elliptically polarizing plate is attached to both sides (or one side) of the liquid crystal cell 3 as shown in FIG. 4 (reference numeral 4). Is a pressure sensitive adhesive, and the liquid crystal cell 3
Has the same configuration as in FIG. ). Of course, the protective film attached to the elliptically polarizing plate is also peeled off.

【0017】上記した手段により、種々の液晶表示パネ
ルに使用される小型,中型,大型のチップ状楕円偏光板が
効率良く、しかも安価に製造し得る事になる。
By the means described above, small, medium and large chip-shaped elliptically polarizing plates used for various liquid crystal display panels can be efficiently manufactured at low cost.

【0018】位相差板2の種類としては、ポリビニルア
ルコール系樹脂等が一般的であるが、これ以外の一軸延
伸フィルムであっても良く、全ての一軸延伸位相差板2
の使用が可能である。
As the type of the retardation plate 2, a polyvinyl alcohol-based resin or the like is generally used, but other uniaxially stretched films may be used, and all uniaxially stretched retardation plates 2 may be used.
Can be used.

【0019】位相差板2がもっている重要な物性値とし
てレターデーション(Re)があるが、この物性値はRe=
△n.d(△n:複屈折,d:フィルム厚さ)で定義される物理量
である。
Retardation (Re) is an important physical property value of the retardation plate 2. This physical property value is Re =
It is a physical quantity defined by Δnd (Δn: birefringence, d: film thickness).

【0020】ロールフィルム状の位相差板2を直線偏光
板1と貼合する場合に、専用ドラムよりロールフィルム
状位相差板2が引き出されるが、フィルムの材質により
決まる光弾性定数により、貼合前のロールフィルム状の
位相差板2のレターデーションの変化を先に見こし、使
用するロールフィルム状の位相差板2のレターデーショ
ン値をあらかじめ低い側に設定しておくことにより、所
望のレターデーション値をもつ大型楕円偏光板も定常的
に製造することが可能である。
When the roll film-shaped retardation plate 2 is bonded to the linear polarizing plate 1, the roll film-shaped retardation plate 2 is pulled out from a dedicated drum, but it is bonded by the photoelastic constant determined by the material of the film. By finding the change in retardation of the roll film-shaped retardation plate 2 before and setting the retardation value of the roll film-shaped retardation plate 2 to be used in advance to a lower value, the desired retardation can be obtained. It is possible to constantly manufacture a large elliptically polarizing plate having a retardation value.

【0021】以下、具体的な実施例を示す。Specific examples will be described below.

【0022】〈実施例1〉 単体平均透過率44%の500m
m幅直線偏光板とレターデーション値が580nm,340mm幅の
ロールフィルム状のポリカーボネート製一軸延伸位相差
板2を用い、前記の工程を経て、480×550mm(位相差板
2の光軸\40°:貼着面下)の大型楕円偏光板のレターデ
ーション値のバラツキ分布は下記の如くであった(図5
参照,図5中xは直線偏光板1の光吸収軸,yは1軸延伸位
相差板2の光軸)。
<Embodiment 1> 500 m with a single average transmittance of 44%
Using an m-width linearly polarizing plate and a roll film-shaped uniaxially stretched retardation plate 2 in the form of a roll film having a retardation value of 580 nm and 340 mm, 480 × 550 mm (optical axis of retardation plate 2 \ 40 ° The distribution of variation in retardation value of the large-sized elliptically polarizing plate (below the bonding surface) was as follows (Fig. 5).
(See, x in FIG. 5 is the optical absorption axis of the linear polarizing plate 1, and y is the optical axis of the uniaxially stretched retardation plate 2.)

【0023】[0023]

【表1】 [Table 1]

【0024】※1 レンジとは、(Max−Min)の値をい
う。
* 1 Range means the value of (Max-Min).

【0025】※2 n数とは大型楕円偏光板1枚若しくは
一軸延伸位相差板2の面内をn個に分割し、Re値を測定
したことを意味する。従って、上記表の上段は、貼合前
は100個に分割した一軸延伸位相差板2のRe値,下段は1
60個に分割した大型楕円偏光板のRe値を示しているこ
とになる。
* 2 The number of n means that one large elliptically polarizing plate or the in-plane of the uniaxially stretched retardation plate 2 is divided into n and the Re value is measured. Therefore, the upper row of the above table is the Re value of the uniaxially stretched retardation plate 2 divided into 100 pieces before bonding, and the lower row is 1
This shows the Re value of the large elliptically polarizing plate divided into 60 pieces.

【0026】〈実施例2〉 実施例(1)と同じ直線偏光
板1を用い、レターデーション値が406nm,630mm幅のロ
ールフィルム状のポリビニルアルコール製1軸延伸位相
差板2を用いたレターデーション値のバラツキ分布は下
記の如くであった(その他は、実施例(1)と同様。)。
Example 2 Using the same linear polarizing plate 1 as in Example (1), a retardation value was obtained by using a uniaxially stretched retardation plate 2 made of polyvinyl alcohol in the form of a roll film having a retardation value of 406 nm and a width of 630 mm. The distribution of variation in values was as follows (others were the same as in Example (1)).

【0027】[0027]

【表2】 [Table 2]

【0028】[0028]

【発明の効果】本発明による楕円偏光板の製造方法によ
り、光学物性値が均一にして、量産性に秀れ、画期的な
楕円偏光板の製造が可能となり、液晶表示装置の小型,
中型,大型への対応が歩留り良くでき、特に小型,中型
(時計サイズ,オモチャサイズ)サイズの楕円偏光板の安
定供給が可能となる。
EFFECTS OF THE INVENTION The method for producing an elliptically polarizing plate according to the present invention makes it possible to produce an epoch-making elliptically polarizing plate with uniform optical properties, excellent mass productivity, and compact liquid crystal display device.
Good yield for medium and large size, especially small and medium size
It enables stable supply of (clock size, toy size) elliptically polarizing plates.

【図面の簡単な説明】[Brief description of drawings]

【図1】液晶表示パネルの説明断面図である。FIG. 1 is an explanatory cross-sectional view of a liquid crystal display panel.

【図2】本実施例の工程説明である。FIG. 2 is a process description of the present embodiment.

【図3】本実施例の工程説明である。FIG. 3 is a process description of the present embodiment.

【図4】本実施例により製造した製品の使用状態を示す
説明断面図である。
FIG. 4 is an explanatory cross-sectional view showing a usage state of a product manufactured according to this example.

【図5】本実施例に係る楕円偏光板の貼着面下の説明図
である。
FIG. 5 is an explanatory diagram below a pasting surface of the elliptically polarizing plate according to the present embodiment.

【符号の説明】 1 直線偏光板 2 位相差板[Explanation of reference numerals] 1 linear polarizing plate 2 retardation plate

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】図面[Document name to be corrected] Drawing

【補正対象項目名】図1[Name of item to be corrected] Figure 1

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図1】 [Figure 1]

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 直線偏光板と位相差板とを夫々ロールフ
ィルム形状に形成し、両者をその関係光軸を考慮して貼
合せしめた後、所定形状に切断することを特徴とする楕
円偏光板の製造方法。
1. An elliptically polarized light characterized in that a linearly polarizing plate and a retardation film are formed in a roll film shape, respectively, and the two are bonded together in consideration of their relational optical axes and then cut into a predetermined shape. Method of manufacturing a plate.
JP7472993A 1993-03-31 1993-03-31 Production of elliptically polarizing plate Pending JPH06289221A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7472993A JPH06289221A (en) 1993-03-31 1993-03-31 Production of elliptically polarizing plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7472993A JPH06289221A (en) 1993-03-31 1993-03-31 Production of elliptically polarizing plate

Publications (1)

Publication Number Publication Date
JPH06289221A true JPH06289221A (en) 1994-10-18

Family

ID=13555609

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7472993A Pending JPH06289221A (en) 1993-03-31 1993-03-31 Production of elliptically polarizing plate

Country Status (1)

Country Link
JP (1) JPH06289221A (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08201625A (en) * 1995-01-30 1996-08-09 Arisawa Mfg Co Ltd Production of laminated polarizing plate
JPH08201623A (en) * 1995-01-30 1996-08-09 Arisawa Mfg Co Ltd Production of laminated polarizing plate
JPH08201624A (en) * 1995-01-30 1996-08-09 Arisawa Mfg Co Ltd Production of laminated polarizing plate
WO2000011516A1 (en) * 1998-08-25 2000-03-02 Citizen Watch Co., Ltd. Liquid crystal display and method for manufacturing the same
JP2002022944A (en) * 2000-07-06 2002-01-23 Fuji Photo Film Co Ltd Circularly polarizing plate and its manufacturing method
KR100481750B1 (en) * 1997-04-16 2005-09-02 스미또모 가가꾸 가부시키가이샤 Manufacturing Method of Optical Film Chip and Optical Film Chip Intermediates
JP2006003640A (en) * 2004-06-17 2006-01-05 Fuji Photo Film Co Ltd Liquid crystal display device
KR100912860B1 (en) * 1998-10-12 2009-08-19 스미또모 가가꾸 가부시키가이샤 Optical film laminates and process for preparing the same
JP2010078843A (en) * 2008-09-25 2010-04-08 Nitto Denko Corp Optical film winding original roll, and method of manufacturing the same
CN103403586A (en) * 2011-11-11 2013-11-20 住友化学株式会社 Optical film chip cutting device and method for cutting optical film chip
JP2016513272A (en) * 2013-02-06 2016-05-12 ドングウー ファイン−ケム カンパニー、 リミテッドDongwoo Fine−Chem Co., Ltd. Polarizing plate and liquid crystal display device including the same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53131853A (en) * 1977-04-22 1978-11-17 Casio Comput Co Ltd Elliptically polarizing plate
JPS5559407A (en) * 1978-10-25 1980-05-02 Fuji Photo Film Co Ltd Production of polarization phase difference plate
JPH04123008A (en) * 1990-09-14 1992-04-23 Nitto Denko Corp Production of elliptically polarizing plate

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53131853A (en) * 1977-04-22 1978-11-17 Casio Comput Co Ltd Elliptically polarizing plate
JPS5559407A (en) * 1978-10-25 1980-05-02 Fuji Photo Film Co Ltd Production of polarization phase difference plate
JPH04123008A (en) * 1990-09-14 1992-04-23 Nitto Denko Corp Production of elliptically polarizing plate

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08201623A (en) * 1995-01-30 1996-08-09 Arisawa Mfg Co Ltd Production of laminated polarizing plate
JPH08201624A (en) * 1995-01-30 1996-08-09 Arisawa Mfg Co Ltd Production of laminated polarizing plate
JPH08201625A (en) * 1995-01-30 1996-08-09 Arisawa Mfg Co Ltd Production of laminated polarizing plate
KR100481750B1 (en) * 1997-04-16 2005-09-02 스미또모 가가꾸 가부시키가이샤 Manufacturing Method of Optical Film Chip and Optical Film Chip Intermediates
WO2000011516A1 (en) * 1998-08-25 2000-03-02 Citizen Watch Co., Ltd. Liquid crystal display and method for manufacturing the same
US6853437B1 (en) 1998-08-25 2005-02-08 Citizen Watch Co., Ltd. Liquid crystal display and method for manufacturing the same
KR100912860B1 (en) * 1998-10-12 2009-08-19 스미또모 가가꾸 가부시키가이샤 Optical film laminates and process for preparing the same
JP2002022944A (en) * 2000-07-06 2002-01-23 Fuji Photo Film Co Ltd Circularly polarizing plate and its manufacturing method
JP2006003640A (en) * 2004-06-17 2006-01-05 Fuji Photo Film Co Ltd Liquid crystal display device
JP2010078843A (en) * 2008-09-25 2010-04-08 Nitto Denko Corp Optical film winding original roll, and method of manufacturing the same
US8379308B2 (en) 2008-09-25 2013-02-19 Nitto Denko Corporation Rolled web of optical film and method of producing the same
CN103403586A (en) * 2011-11-11 2013-11-20 住友化学株式会社 Optical film chip cutting device and method for cutting optical film chip
CN103403586B (en) * 2011-11-11 2015-04-22 住友化学株式会社 Optical film chip cutting device and method for cutting optical film chip
JP2016513272A (en) * 2013-02-06 2016-05-12 ドングウー ファイン−ケム カンパニー、 リミテッドDongwoo Fine−Chem Co., Ltd. Polarizing plate and liquid crystal display device including the same

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