JPH06246827A - Production of curved panel - Google Patents

Production of curved panel

Info

Publication number
JPH06246827A
JPH06246827A JP6345093A JP6345093A JPH06246827A JP H06246827 A JPH06246827 A JP H06246827A JP 6345093 A JP6345093 A JP 6345093A JP 6345093 A JP6345093 A JP 6345093A JP H06246827 A JPH06246827 A JP H06246827A
Authority
JP
Japan
Prior art keywords
plate
curved panel
adhesive
groove
surface layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6345093A
Other languages
Japanese (ja)
Inventor
Kazunori Oka
一則 岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Okura Industrial Co Ltd
Original Assignee
Okura Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Okura Industrial Co Ltd filed Critical Okura Industrial Co Ltd
Priority to JP6345093A priority Critical patent/JPH06246827A/en
Publication of JPH06246827A publication Critical patent/JPH06246827A/en
Pending legal-status Critical Current

Links

Landscapes

  • Laminated Bodies (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

PURPOSE:To obtain a method for easily producing a curved panel of a good design useful for a top plate, a counter, a door, and others of housing fixtures and furniture by bending a composite panel. CONSTITUTION:A composite plate 1 is formed by laminating a surface layer plate material 2 (e.g. an acrylic artificial marble) of 1-4mm thickness that can be bent under heat on a planar substrate 3 that cannot be bent under heat. Grooves 31 (esp. pref. of a V shape) are formed in the planar substrate 3. Thereafter, before or after the injection of an adhesive or filler 4 to the grooves 31, the surface plate material 2 is softened under heat and bent with the planar substrate 3 inside. By this method, a curved panel 1' is produced.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は複合板を曲げ加工して意
匠性に富んだ曲面パネルを製造する方法に関するもので
ある。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a curved panel having a good design by bending a composite plate.

【0002】[0002]

【従来の技術】化粧板や化粧パネルは意匠性に優れ、耐
候性、耐熱性、耐摩耗性や汚れ防止性を容易に付与でき
ることから住宅設備、家具等に多量に使用されている
が、近年、住宅設備や家具のデザインがより高度となっ
て曲面を使用するケースが多くなり、それにともなって
化粧板や化粧パネルを曲げ加工することが多くなってき
ている。
2. Description of the Related Art Decorative boards and decorative panels are widely used for housing equipment, furniture, etc. because of their excellent design and easy provision of weather resistance, heat resistance, abrasion resistance and stain resistance. As the design of housing equipment and furniture has become more sophisticated, more and more cases use curved surfaces, and along with this, the decorative boards and decorative panels are often bent.

【0003】これらの曲げ加工の方法の一例として、い
わゆる櫛目加工法、Vカット加工法があり、木質板に塩
ビ化粧フィルムを貼り合わせた複合化粧板等を曲げ加工
したものが弱電機器のキャビネット等に多用されてい
る。しかしながら、これらの加工法は極めて薄い化粧フ
ィルムを貼り合わせた複合板に利用されているのみであ
り厚物の化粧板を貼り合わせた複合板には適用されてい
なかった。
As an example of these bending methods, there are so-called combing method and V-cutting method, and a bending method of a composite decorative board or the like in which a vinyl chloride decorative film is attached to a wooden board is a cabinet of light electric equipment. Is often used in. However, these processing methods are used only for a composite plate to which an extremely thin decorative film is attached, and have not been applied to a composite plate to which a thick decorative plate is attached.

【0004】他の一例としては、基板(例えばラワン合
板)をあらかじめNCルーター等で曲げ加工しておき、
熱軟化する高圧メラミン板を接着剤を介して貼り合わせ
るポストフォーム加工法が採用されている。この場合
は、基板のNCルーター加工の生産速度が遅いため生産
性に問題があった。
As another example, a substrate (for example, lauan plywood) is previously bent by an NC router or the like,
A post-form processing method is used in which a high-pressure melamine plate that is heat-softened is attached via an adhesive. In this case, there is a problem in productivity because the production speed of the NC router processing of the substrate is slow.

【0005】一方、厚みが6〜15mm程度の人工大理
石を熱で軟化させて曲げ加工することも行われている。
しかしながら、厚みが6mm以上もある人工大理石は高
価な上に、重くて取扱いにくいものであり、曲げ加工し
ても曲率半径を40mm以上は必要となるので細かい曲
げ加工ができないという問題があった。
On the other hand, an artificial marble having a thickness of about 6 to 15 mm is also softened by heat and bent.
However, the artificial marble having a thickness of 6 mm or more is expensive, heavy and difficult to handle, and there is a problem that it cannot be finely bent because a radius of curvature of 40 mm or more is required even if it is bent.

【0006】[0006]

【発明が解決しようとする課題】本発明は上述した問題
点を解決して、意匠性と生産性に優れた軽量の曲面パネ
ルの製造方法を提供することを目的とする。
SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-mentioned problems and provide a method for manufacturing a lightweight curved panel which is excellent in design and productivity.

【0007】[0007]

【課題を解決するための手段】本発明によれば、厚さが
1〜4mmの加熱下で曲げ加工が可能な表層用板材2と
加熱下で曲げ加工ができない板状基材3を積層してなる
複合板1の、板状基材3側に溝31を形成した後、溝3
1に接着剤または充填材4を注入する前または後に、表
層用板材2を加熱軟化させて板状基材3を内側にして曲
げ加工することを特徴とする曲面パネル1’の製造方法
が提供され、更に、前記溝31の形状がV字型であるこ
とを特徴とする前記曲面パネル1’の製造方法が提供さ
れ、更にまた、前記表層用板材2がアクリル系人工大理
石であることを特徴とする前記曲面パネル1’の製造方
法が提供される。
According to the present invention, a plate material 2 for a surface layer having a thickness of 1 to 4 mm which can be bent under heating and a plate-like substrate 3 which cannot be bent under heating are laminated. After the groove 31 is formed on the plate-shaped substrate 3 side of the composite plate 1 made of
Before or after injecting the adhesive or the filling material 4 into 1, the surface layer plate material 2 is heated and softened, and the plate-shaped substrate 3 is bent inside to provide a manufacturing method of a curved panel 1 '. Further, there is provided a method for manufacturing the curved panel 1'wherein the shape of the groove 31 is V-shaped, and further, the plate material 2 for surface layer is an acrylic artificial marble. A method for manufacturing the curved panel 1'is provided.

【0008】以下に、本発明を図面に基づいて説明す
る。
The present invention will be described below with reference to the drawings.

【0009】本発明で用いる表層用板材2は厚さが1〜
4mmの範囲であり、加熱下で曲げ加工可能(加熱する
ことにより軟化して曲げ加工できる性質を有しておれば
熱可塑性樹脂はもちろん、熱硬化性樹脂も含まれる。)
ものであれば特に制限はないが表面層として使用する関
係上、意匠性はもちろんのこと、耐摩耗性、耐衝撃性、
耐熱性等の物理的強度の優れたものが好ましく、例え
ば、アクリル系人工大理石(熱軟化可能で、軟化温度が
100℃以上のものが望ましい。)やポリカーボネート
板等のプラスチック板が挙げられる。これらのなかで、
アクリル系人工大理石が意匠性に優れ、高級感があるの
で特に好ましい。厚さが1mm未満の場合、曲げ加工性
は向上するが意匠性及び物理的強度に難点が生じ、厚さ
が4mmを超えると曲げ加工性が悪くなり、特に曲率半
径が大きくなるので好ましくない。
The surface plate material 2 used in the present invention has a thickness of 1 to
It is in the range of 4 mm, and can be bent under heating (including thermoplastic resin and thermosetting resin as long as it has the property of softening and bending by heating).
There is no particular limitation as long as it is used, but because it is used as a surface layer, not only the design but also wear resistance, impact resistance,
Those having excellent physical strength such as heat resistance are preferable, and examples thereof include acrylic artificial marble (preferably having a heat softening property and a softening temperature of 100 ° C. or higher) and a plastic plate such as a polycarbonate plate. Among these,
Acrylic artificial marble is particularly preferable because it is excellent in design and has a high-class feeling. When the thickness is less than 1 mm, bending workability is improved, but designability and physical strength are disadvantageous, and when the thickness exceeds 4 mm, bending workability is deteriorated and the radius of curvature is particularly large, which is not preferable.

【0010】また、板状基材3としては通常厚さが5〜
30mmのラワン合板、MDF(中密度木質繊維板)や
パーティクルボード等の木質板やその他の基材が挙げら
れる。本発明においては、上述した表層用板材2と板状
基材3を常法で貼り合わせて得られる複合板1を使用す
る。この複合板1は意匠性に優れているだけでなく、軽
量で物理的強度も高く、低価格で入手できるという利点
がある。
The plate-like base material 3 usually has a thickness of 5 to 5.
Examples include 30 mm lauan plywood, wood boards such as MDF (medium density wood fiber board) and particle boards, and other base materials. In the present invention, a composite plate 1 obtained by laminating the above-mentioned surface layer plate material 2 and plate-like base material 3 by a conventional method is used. This composite plate 1 has the advantages of not only excellent design, but also light weight, high physical strength, and low cost.

【0011】複合板1を曲げ加工するにあたっては、ま
ず所望の曲率半径に対応した溝31の形状及び溝31の
数を算出して、複合板1の裏面にある板状基材3の所定
の場所に鋸盤等を用いて溝31を形成する。したがっ
て、溝31の形状、数、及び溝31が複数の場合の溝3
1間の間隔は適宜選択すればよい。溝31の形状はV字
型、U字型、半円型等が挙げられるが、V字型の場合、
角度を曲面の角度と溝数から算出して、適切な角度で溝
31を形成すれば曲面部にすき間が生じることなく曲げ
加工でき、強度も低下しないのでより好ましい。また、
溝31の深さは表層用板材2に達する程度にするのが好
ましい。
In bending the composite plate 1, first, the shape of the grooves 31 and the number of the grooves 31 corresponding to a desired radius of curvature are calculated, and a predetermined number of the plate-like base material 3 on the back surface of the composite plate 1 is calculated. The groove 31 is formed at a place using a saw machine or the like. Therefore, the shape and the number of the grooves 31, and the groove 3 in the case of a plurality of grooves 31
The interval between 1 may be appropriately selected. The shape of the groove 31 may be V-shaped, U-shaped, semi-circular, or the like.
If the angle is calculated from the angle of the curved surface and the number of grooves and the groove 31 is formed at an appropriate angle, bending can be performed without forming a gap in the curved surface portion, and the strength is not reduced, which is more preferable. Also,
The depth of the groove 31 is preferably such that it reaches the surface layer plate material 2.

【0012】ついで、曲げ加工する部分の表層用板材2
の表面を軟化するまで加熱してから、板状基材3を内側
にして曲面になるよう曲げ応力をかけて所望の角度まで
曲げ加工し、冷却固定する。加熱は、通常表層用板材2
側から行うが、板状基材3側からも多少加熱する方が熱
勾配が生じにくく、均一な加熱ができるので好ましい。
また、加熱温度は材質の種類、充填材の添加量、架橋の
程度によって異なるが、曲面部が白化したり、クラック
が発生しない程度にするのが好ましい。加熱手段として
は、遠赤外線、熱風または高周波等が挙げられ、材質に
よって選択でき、また併用することも可能である。
Next, the surface layer plate material 2 of the portion to be bent
Is heated until it softens, and bending stress is applied to the plate-shaped substrate 3 with the plate-shaped substrate 3 inside so as to form a curved surface to a desired angle, followed by cooling and fixing. Heating is usually the surface layer plate 2
Although it is performed from the side, it is preferable to slightly heat the plate-shaped substrate 3 side as well because a thermal gradient is less likely to occur and uniform heating can be performed.
The heating temperature varies depending on the type of material, the amount of the filler added, and the degree of crosslinking, but it is preferable that the curved surface portion is not whitened or cracked. Examples of the heating means include far infrared rays, hot air, high frequency waves, etc., which can be selected depending on the material and can be used in combination.

【0013】なお、板状基材3に形成した溝31には曲
げ加工前または後に接着剤または充填材4を注入する。
接着剤または充填材4としてはゴム系接着剤、ホットメ
ルト系接着剤、エポキシ系接着剤、ウレタン系接着剤、
アクリル系接着剤等の各種接着剤や発泡性ウレタン樹脂
等の充填材が挙げられる。これらの中でも、初期接着力
の強いゴム系接着剤、ホットメルト系接着剤を使用する
のが特に好ましく、曲げ加工前に溝31に注入すると加
熱時に接着剤4の軟化や溶媒が除去されるので特に有効
である。接着剤または充填材4を溝31に注入するタイ
ミングは、接着剤を使用する場合は曲げ加工前が好まし
い。又、曲げ加工した後に溝31に起因する空隙が生ず
る構成の場合は充填材を使用すると、空隙をなくし強度
の面からも好ましい。使用時期は曲げ加工後が望ましい
が、接着剤と充填材の両方の効果を有するものもあり特
に限定はない。このようにして、本発明の曲面パネル
1’が得られる。
The groove 31 formed in the plate-shaped substrate 3 is filled with the adhesive or the filler 4 before or after the bending process.
As the adhesive or the filler 4, a rubber adhesive, a hot melt adhesive, an epoxy adhesive, a urethane adhesive,
Examples include various adhesives such as acrylic adhesives and fillers such as foaming urethane resin. Among these, it is particularly preferable to use a rubber-based adhesive or a hot-melt adhesive having a strong initial adhesive force, and when injected into the groove 31 before bending, the adhesive 4 is softened and the solvent is removed during heating. Especially effective. The timing of injecting the adhesive or the filler 4 into the groove 31 is preferably before bending when using the adhesive. Further, in the case of a structure in which a void is generated due to the groove 31 after bending, it is preferable to use a filler from the viewpoint of eliminating the void and strength. The period of use is preferably after bending, but there is no particular limitation because some have both the effect of an adhesive and the effect of a filler. In this way, the curved panel 1'of the present invention is obtained.

【0014】[0014]

【実施例】以下、実施例により本発明を詳細に説明す
る。
The present invention will be described in detail below with reference to examples.

【0015】実施例1 板状基材3としての厚さ15mmのMDFに表層用板材
2としての厚さ3mmのアクリル系人工大理石(自社
製:商品名”エルドール”、軟化温度110℃)をシリ
コンアクリル系接着剤または充填材(コニシ(株)製:
商品名”MOS1008”)を用いて貼り合わせて得ら
れた複合板1を使用して以下のように曲げ加工を行っ
た。
Example 1 A 15 mm-thick MDF as the plate-shaped base material 3 and a 3 mm-thick acrylic artificial marble (made in-house: trade name “Eldor”, softening temperature 110 ° C.) as the surface layer plate 2 are siliconized. Acrylic adhesive or filler (Konishi Co., Ltd .:
Bending was performed as follows using the composite plate 1 obtained by laminating the product using the product name "MOS1008").

【0016】まず、曲面化すべき部分のMDF3に角度
15゜でアクリル系人工大理石2まで達するV字型の溝
31を6本隣接して形成し、次いで、各溝31の内部に
エチレン−酢酸ビニル共重合樹脂系のホットメルト型接
着剤または充填材4を塗布した後、人工大理石2の表面
を約60秒間遠赤外線で加熱して150℃とした。しか
る後に、溝31加工部を内側にして90゜の角度になる
まで折曲げ、冷風を30秒当てて曲面部を固定させて本
発明の曲面パネル1’を得た。得られた曲面パネル1’
の曲率半径は約20mmと小さく、軽量で物理的強度、
意匠性共に優れたものであった。
First, six V-shaped grooves 31 reaching the acrylic artificial marble 2 at an angle of 15 ° are formed adjacent to each other in the MDF 3 to be curved, and then ethylene-vinyl acetate is formed inside each groove 31. After coating the copolymer resin-based hot melt adhesive or the filler 4, the surface of the artificial marble 2 was heated to 150 ° C. by far infrared rays for about 60 seconds. After that, the groove 31 was bent to the inside at an angle of 90 ° and the curved surface was fixed by applying cold air for 30 seconds to obtain a curved panel 1'of the present invention. Obtained curved panel 1 '
Has a small radius of curvature of about 20 mm, is lightweight and has physical strength,
The design was excellent.

【0017】実施例2 アクリル系人工大理石の代わりに厚さ2mmの硬質塩ビ
板(白色)を使用し、曲げ加工時に遠赤外線で約40秒
間加熱して120℃とした以外は実施例1と同様にして
本発明の曲面パネル1’を得た。得られた曲面パネル
1’の曲率半径は約20mmと小さく、軽量で物理的強
度、意匠性ともに優れたものであった。
Example 2 The same as Example 1 except that a hard vinyl chloride plate (white) having a thickness of 2 mm was used in place of the acrylic artificial marble and was heated to 120 ° C. for about 40 seconds with far infrared rays during bending. The curved panel 1'of the present invention was obtained. The curved surface panel 1 ′ thus obtained had a small radius of curvature of about 20 mm, was lightweight, and was excellent in physical strength and design.

【0018】[0018]

【効果】本発明によれば、表面に厚さが1〜4mmの表
層用板材2を使用しているので深みのある優れた意匠性
と物理的強度を有しており、更に、裏面の板状基材3に
溝31を形成して、曲げ加工するので従来の櫛目加工
法、Vカット加工法と同等の曲げ加工性を有しており、
曲率半径の小さい曲面パネル1’も容易に安定した品質
で生産性よく製造できる。また、溝31を形成すればど
の部位でも自由に曲げ加工ができるので同一規格の複合
板1からでも各種曲面パネル1’が生産できるので、生
産計画が立てやすいという利点も有している。
[Effects] According to the present invention, since the surface layer plate material 2 having a thickness of 1 to 4 mm is used on the surface, it has excellent designability and physical strength with depth, and further, the back surface plate. Since the groove 31 is formed in the strip-shaped base material 3 and bending is performed, it has bending workability equivalent to that of the conventional comb processing method and V-cut processing method.
The curved panel 1'having a small radius of curvature can be easily manufactured with stable quality and high productivity. Further, if the groove 31 is formed, any portion can be bent freely, so that various curved panels 1'can be produced even from the composite plate 1 of the same standard, which is also advantageous in that a production plan can be easily established.

【0019】特に、表層用板材2としてアクリル系人工
大理石を使用した場合は従来の厚物の人工大理石と同じ
程度の意匠性を有しながら、軽量化がはかれ、美麗な曲
面パネル1’が得られる。
In particular, when acrylic artificial marble is used as the surface layer plate material 2, it has the same level of designability as conventional thick artificial marble, yet is light in weight, and a beautiful curved panel 1'is obtained. can get.

【0020】このような、曲面パネル1’は住宅設備や
家具の天板、カウンターや扉等に有用なものである。
The curved panel 1'as described above is useful as a top plate for home equipment or furniture, a counter, a door, or the like.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の曲面パネルの製造工程の一例を説明す
る断面図(A)、及び曲面パネルの断面図(B)であ
る。
FIG. 1 is a sectional view (A) illustrating an example of a manufacturing process of a curved panel of the present invention, and a sectional view (B) of the curved panel.

【符号の説明】[Explanation of symbols]

1 複合板 1’ 曲面パネル 2 表層用板材 3 板状基材 4 接着剤または充填材 DESCRIPTION OF SYMBOLS 1 Composite board 1'Curved panel 2 Surface layer board material 3 Plate-shaped base material 4 Adhesive or filler

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】厚さが1〜4mmの加熱下で曲げ加工が可
能な表層用板材2と加熱下で曲げ加工ができない板状基
材3を積層してなる複合板1の、板状基材3側に溝31
を形成した後、溝31に接着剤または充填材4を注入す
る前または後に、表層用板材2を加熱軟化させて板状基
材3を内側にして曲げ加工することを特徴とする曲面パ
ネル1’の製造方法。
1. A plate-shaped base of a composite plate 1 having a thickness of 1 to 4 mm and a surface layer plate 2 which can be bent under heating and a plate-shaped substrate 3 which cannot be bent under heating. Groove 31 on material 3 side
After the formation, the curved surface panel 1 characterized by heating and softening the surface layer plate material 2 and injecting the plate-shaped substrate 3 inside before or after injecting the adhesive or the filler 4 into the groove 31. 'Manufacturing method.
【請求項2】前記溝31の形状がV字型であることを特
徴とする請求項1記載の曲面パネル1’の製造方法。
2. The method of manufacturing a curved panel 1 ′ according to claim 1, wherein the shape of the groove 31 is V-shaped.
【請求項3】前記表層用板材2がアクリル系人工大理石
であることを特徴とする請求項1または請求項2記載の
曲面パネル1’の製造方法。
3. The method for manufacturing a curved panel 1 ′ according to claim 1 or 2, wherein the surface layer plate material 2 is an acrylic artificial marble.
JP6345093A 1993-02-26 1993-02-26 Production of curved panel Pending JPH06246827A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6345093A JPH06246827A (en) 1993-02-26 1993-02-26 Production of curved panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6345093A JPH06246827A (en) 1993-02-26 1993-02-26 Production of curved panel

Publications (1)

Publication Number Publication Date
JPH06246827A true JPH06246827A (en) 1994-09-06

Family

ID=13229597

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6345093A Pending JPH06246827A (en) 1993-02-26 1993-02-26 Production of curved panel

Country Status (1)

Country Link
JP (1) JPH06246827A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4420648A1 (en) * 1993-06-15 1994-12-22 Gold Star Co Automatic document feeder for a facsimile machine
KR20000006897A (en) * 1999-11-11 2000-02-07 권영진 Marble rounding bending panel
JP2002210847A (en) * 2001-01-16 2002-07-31 Aica Kogyo Co Ltd Bent article and bending method therefor
JP2012000912A (en) * 2010-06-18 2012-01-05 Sekisui Jushi Co Ltd Laminated sheet

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4420648A1 (en) * 1993-06-15 1994-12-22 Gold Star Co Automatic document feeder for a facsimile machine
DE4420648C2 (en) * 1993-06-15 1998-09-24 Gold Star Co Automatic document feeder for a facsimile machine
KR20000006897A (en) * 1999-11-11 2000-02-07 권영진 Marble rounding bending panel
JP2002210847A (en) * 2001-01-16 2002-07-31 Aica Kogyo Co Ltd Bent article and bending method therefor
JP4623835B2 (en) * 2001-01-16 2011-02-02 アイカ工業株式会社 Bending product and manufacturing method thereof
JP2012000912A (en) * 2010-06-18 2012-01-05 Sekisui Jushi Co Ltd Laminated sheet

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