JPH06153767A - Method and device for producing melon-like bread or the like - Google Patents
Method and device for producing melon-like bread or the likeInfo
- Publication number
- JPH06153767A JPH06153767A JP33370492A JP33370492A JPH06153767A JP H06153767 A JPH06153767 A JP H06153767A JP 33370492 A JP33370492 A JP 33370492A JP 33370492 A JP33370492 A JP 33370492A JP H06153767 A JPH06153767 A JP H06153767A
- Authority
- JP
- Japan
- Prior art keywords
- dough
- shaped
- rod
- bar
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Manufacturing And Processing Devices For Dough (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、二層状の球状のパン、
例えばメロンパンの様なパン生地にクッキー生地を重ね
て作る菓子パン等の製造に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bilayered spherical bread,
For example, the present invention relates to the production of confectionery bread or the like made by stacking cookie dough on bread dough such as melon bread.
【０００２】[0002]
【従来の技術】従来のメロンパン等の製造技術として
は、実公昭６１−５６や特開平４−１２１１４０の様に
丸め成形した芯生地の上にクッキー生地を上掛けした
後、形を整え焼成して製品とするというものが知られて
いる。2. Description of the Related Art As a conventional manufacturing technique for melon bread and the like, a cookie dough is laid over a core dough which is rounded and molded as in Japanese Utility Model Publication No. Sho 61-56 and Japanese Unexamined Patent Publication No. 4-121140, and then shaped and baked. It is known that it is a product.
【０００３】[0003]
【発明が解決しようとする課題】しかしこれらの手段
は、あらかじめ用意した上掛け生地を芯生地の上に被せ
るものであり芯生地の中心に側生地の中心と上掛け生地
を合致させないと出来上がった製品の芯がずれて見栄え
の悪い製品が生産されてしまうので、芯生地の芯出しを
必要としまた芯生地の搬送間隔を一定にしなければなら
ないなど装置全体にわたって半製品の位置調整が大変で
あり、大量生産には向かないものである。However, these means are accomplished by covering the core cloth with the prepared cloth for overwrapping, and the center of the core cloth does not match the center of the side cloth with the cloth for overwrapping. Since the core of the product will be misaligned and a poor-looking product will be produced, it is necessary to center the core material and it is difficult to adjust the position of the semi-finished product throughout the device, such as having to keep the core material conveyance interval constant. , Is not suitable for mass production.
【０００４】[0004]
【課題を解決するための手段】本発明は上記した課題を
解決しようとするものであり、その構成は搬送装置によ
り送られてくるシート状生地を側方より巻き上げて棒状
生地として搬送する工程と、その棒状生地の上に帯状の
生地を連続的に重ねて合わせて棒状二層生地とする工程
と、該棒状二層生地を球状に切断分割する工程により行
うものであり、棒状生地に上掛け生地をかぶせてから個
々に切断するという簡単な工程で行うことができ、半製
品の位置調整が必要無い様にしたものである。DISCLOSURE OF THE INVENTION The present invention is intended to solve the above-mentioned problems, and has a structure in which a sheet-like material fed by a conveying device is rolled up from the side and conveyed as a rod-shaped material. , A step of continuously stacking strip-shaped dough on the bar-shaped dough to form a bar-shaped two-layer dough, and a step of cutting and dividing the bar-shaped two-layer dough into spherical shapes. It can be done by a simple process of covering the dough and cutting it individually, so that the position adjustment of the semi-finished product is not necessary.
【０００５】[0005]
【作用】本発明によれば搬送路を搬送されてくる一定形
状のシート生地を側方より連続的に巻いた棒状生地の上
に別の生地を上掛けして連続的に重ねて、一定形状の棒
状二層生地が連続して作ることができ、それを俵状に切
断分割するだけなので、誰でも簡単に形状の揃ったメロ
ンパン等を大量に生産することが出来る。According to the present invention, a sheet-like material having a constant shape which is conveyed through the conveying path is continuously wound from the side, and another cloth is laid on the stick-shaped cloth continuously and continuously stacked to form a constant shape. The rod-shaped two-layer dough can be made continuously, and it is simply cut and divided into bales, so anyone can easily mass-produce melon breads with uniform shapes.
【０００６】[0006]
【実施例】本発明を一実施例に基づき詳細に説明する。
シート状生地１を搬送する搬送コンベア２の搬送面上
に、シート状生地１を側方より巻き上げて棒状生地３を
成形する為の巻き上げ装置４が設けられており、更にそ
の下流に棒状生地３の上に上掛け生地５を吐出する為の
吐出装置６が設けられている。吐出装置６にはフラット
ノズル７が取り付けられ、更にフラットノズル７の先に
Ｕ字形孔ノズル８がボルト９にて締めつけられている。
吐出装置６の下流、搬送コンベア２の下流端下方には搬
送されてくる棒状二層生地１０を上下動しながら切断分
割する切断装置１１が設けられ、更にその下方には切断
分割された製品１２を搬出する搬出コンベア１３が設け
られている。本実施例における切断装置は特願平４−１
０５４９８号のように二方以上の方向から一定の厚みを
有する面によって圧力を加え、面圧によって棒状生地を
切断するものである。The present invention will be described in detail based on an embodiment.
A winding device 4 for winding the sheet-shaped material 1 from the side to form the rod-shaped material 3 is provided on the conveying surface of the conveyor 2 which conveys the sheet-shaped material 1, and the rod-shaped material 3 is further provided downstream thereof. A discharging device 6 for discharging the top cloth 5 is provided on the upper part. A flat nozzle 7 is attached to the discharge device 6, and a U-shaped hole nozzle 8 is tightened with a bolt 9 at the tip of the flat nozzle 7.
Downstream of the discharge device 6 and below the downstream end of the conveyor 2, a cutting device 11 for cutting and dividing the conveyed rod-shaped two-layer dough 10 while moving up and down is provided, and further below the cutting device 11 is cut and divided. A carry-out conveyor 13 for carrying out the paper is provided. The cutting device in this embodiment is Japanese Patent Application No. 4-1.
As in No. 05498, pressure is applied from two or more directions with a surface having a constant thickness, and the rod-shaped material is cut by the surface pressure.
【０００７】以上説明した構成による本発明の一実施例
の動作説明を以下に行う。延展装置（図示せず）等によ
って成形されたシート状生地１が搬送コンベア２により
搬送されながら、搬送面上を斜めに設置したローラの回
転を利用した巻き装置４によって図１の如く生地を側方
より巻き上げることにより、棒状に成形される。巻き上
げられた棒状生地３は更に搬送コンベア２により搬送さ
れながら、その上部に吐出装置６によって上掛け生地５
を覆い被せられる。The operation of one embodiment of the present invention having the above-described structure will be described below. While the sheet-like material 1 formed by a spreading device (not shown) or the like is being conveyed by the conveyor 2, the winding device 4 utilizing the rotation of the roller installed obliquely on the conveying surface side the material as shown in FIG. By winding from one side, it is formed into a rod shape. The rolled rod-shaped material 3 is further conveyed by the conveyor 2 and is covered with the discharging device 6 on the upper portion thereof.
Is covered.
【０００８】図１に示した実施例では上掛け生地５の吐
出に際してフラットノズル７の先にＵ字形孔ノズル８を
ボルト９にて取りつけ、上掛け生地５の吐出時断面形状
が、下に開口したＵ字形となる様にしてある。この様に
して棒状生地３の上に吐出すると、ちょうど馬の背に鞍
を載せる様に半円状の棒状生地上面を上掛け生地５によ
りすっぽりと覆われ、一定した形状の棒状二層生地１０
が作られる。図３に示した様にＵ字形孔ノズル８のフラ
ットノズル７との合わせ目部分には、フラットノズル７
から送られてきた上掛け生地５を一旦溜めて拡げて吐出
口８３から均一な吐出が出来る様にする為の圧力調整室
８４が作られている。In the embodiment shown in FIG. 1, a U-shaped hole nozzle 8 is attached to the tip of the flat nozzle 7 with a bolt 9 when discharging the top cloth 5 so that the cross-sectional shape of the top cloth 5 at the time of discharge is downward. It has a U shape. When discharged onto the rod-shaped cloth 3 in this manner, the upper surface of the semicircular rod-shaped cloth is covered with the cloth 5 so that the saddle is placed on the back of the horse, and the cloth 5 is covered so that the stick-shaped two-layer cloth 10 having a constant shape is formed.
Is made. As shown in FIG. 3, the flat nozzle 7 is provided at the joint portion of the U-shaped hole nozzle 8 and the flat nozzle 7.
A pressure adjusting chamber 84 is formed to temporarily store and spread the top cloth 5 sent from the above so that uniform discharge can be performed from the discharge port 83.
【０００９】またここで図５に示した如く、Ｕ字形孔ノ
ズル８を使わないでフラットノズル７のみを使用しても
良い。この場合上掛け生地５の両側部は棒状生地の上に
載せられた際、棒状生地に輪郭に沿って自重で下がって
いって棒状生地３を覆うこととなる。Further, as shown in FIG. 5, the flat nozzle 7 may be used without using the U-shaped hole nozzle 8. In this case, when both sides of the top cloth 5 are placed on the stick-shaped cloth, the stick-shaped cloth 3 is lowered by its own weight along the contour to cover the stick-shaped cloth 3.
【００１０】棒状二層生地１０は搬送コンベア２の下流
端まで搬送されそこで下向きに方向を変えて切断装置１
１に送り込まれる。切断装置１１は上下動しながら棒状
二層生地１０を個々の俵状の製品１２に分割し、分割さ
れた製品１２は搬出コンベア１３上に着地して図示しな
い次工程（焼成装置等）へ送られていく。この棒状二層
生地の切断は棒状生地の長手方向の長さが直径よりも長
い寸法のところで切断することにより、俵状の切断成形
が可能となる。俵状製品は発酵工程と焼成工程におい
て、俵状の巻き上げられた方向（巻き上げ軸に対する半
径方向）に膨張して図７のようにほぼ円形の製品とな
る。これは巻き上げることにより円周方向に張りを持た
せているので、半径方向に均一に膨張する。The rod-shaped two-layer dough 10 is conveyed to the downstream end of the conveyer 2 and is turned downward there, and the cutting device 1 is changed.
Sent to 1. The cutting device 11 moves up and down to divide the rod-shaped two-layer dough 10 into individual bag-shaped products 12, and the divided products 12 land on a carry-out conveyor 13 and send them to the next step (baking device, etc.) not shown. Will be taken. The bar-shaped two-layered cloth can be cut into a bale-like shape by cutting the bar-shaped cloth at a length in the longitudinal direction longer than the diameter. In the fermentation process and the baking process, the bales-like product expands in the bales-like rolled-up direction (radial direction with respect to the winding shaft) to become a substantially circular product as shown in FIG. 7. Since it is wound up to have tension in the circumferential direction, it expands uniformly in the radial direction.
【００１１】[0011]
【発明の効果】以上説明した様に簡単な操作で連続的に
大量のメロンパン等を製造出来るので製品の価格を下げ
ることが出来るだけでなく、生地の種類を種々変えるこ
とにより従来の装置と同じ稼働時間でより多品種の製品
を生産することが出来る様になった。As described above, since a large amount of melon bread and the like can be continuously produced by a simple operation, not only the price of the product can be reduced, but also the same as the conventional device by changing the kind of the dough. It has become possible to produce a wider variety of products in operating time.
【図１】本発明による装置の斜視図である。1 is a perspective view of a device according to the invention. FIG.
【図２】Ｕ字形孔ノズルの正面図である。FIG. 2 is a front view of a U-shaped hole nozzle.
【図３】Ｕ字形孔ノズルの、図２と反対側を見た斜視図
である。3 is a perspective view of the U-shaped hole nozzle as viewed from the opposite side to FIG. 2. FIG.
【図４】フラットノズルの斜視図である。FIG. 4 is a perspective view of a flat nozzle.
【図５】Ｕ字形孔ノズルを使用しない場合の実施例の斜
視図である。FIG. 5 is a perspective view of an embodiment in which a U-shaped nozzle is not used.
【図６】切断分割された俵状生地[Fig. 6] Baled dough that is cut and divided
【図７】最終製品の形状 １ シート状生地 ２ 搬送コンベア ３ 棒状生地 ４ 巻き装置 ５ 上掛け生地 ６ 吐出装置 ７ フラットノズル ８ Ｕ字形孔ノズル ９ ボルト １０ 棒状二層生地 １１ 切断装置 １２ 製品 １３ 搬出コンベア[Fig. 7] Shape of final product 1 Sheet-like cloth 2 Conveyor 3 Rod-like cloth 4 Rolling device 5 Top cloth 6 Discharging device 7 Flat nozzle 8 U-shaped hole nozzle 9 Bolt 10 Rod-shaped two-layer cloth 11 Cutting device 12 Product 13 Carrying out Conveyor
Claims (2)
地を側方より巻き上げて棒状生地として搬送させ、その
棒状生地の上に帯状の生地を連続的に重ね合わせて棒状
二層生地とし、該棒状二層生地を俵状の形状に切断分割
し、これを俵状の半径方向に膨張させて得ることを特徴
とするメロンパン等の製造方法。1. A sheet-like dough sent by a carrying device is rolled up from the side to be carried as a rod-shaped dough, and a strip-shaped dough is continuously superposed on the rod-shaped dough to form a rod-shaped two-layer dough, A method for producing a melon bread or the like, which is obtained by cutting and dividing a rod-shaped two-layer dough into a bales-like shape and expanding this into a bales-like radial direction.
のシート状生地を側方より巻いて棒状生地とする巻き上
げ装置と、該巻き上げ装置の下流に前記棒状生地に上掛
け生地を重ねるための上掛け生地の吐出装置を設け、そ
の下流に切断装置とを設けたことを特徴とするメロンパ
ン等の製造装置。2. A transporting device for transporting the sheet-like material, a winding device for winding the sheet-like material from the side to form a rod-shaped material, and a stacking device for stacking the upper material on the rod-shaped material downstream of the winding device. An apparatus for producing melon bread or the like, which is provided with a device for discharging top-coated cloth and a cutting device downstream thereof.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33370492A JP2623201B2 (en) | 1992-11-19 | 1992-11-19 | Method and apparatus for producing double-layer confectionery bread |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33370492A JP2623201B2 (en) | 1992-11-19 | 1992-11-19 | Method and apparatus for producing double-layer confectionery bread |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH06153767A true JPH06153767A (en) | 1994-06-03 |
| JP2623201B2 JP2623201B2 (en) | 1997-06-25 |
Family
ID=18269034
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33370492A Expired - Fee Related JP2623201B2 (en) | 1992-11-19 | 1992-11-19 | Method and apparatus for producing double-layer confectionery bread |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2623201B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111066837A (en) * | 2019-12-30 | 2020-04-28 | 安徽省金皖颖食品有限公司 | Automatic stuffing wrapping machine for moon cakes |
| CN113785861A (en) * | 2021-08-20 | 2021-12-14 | 爱逸(厦门)食品科技有限公司 | Toast bread with fruit shape and taste and making method thereof |
-
1992
- 1992-11-19 JP JP33370492A patent/JP2623201B2/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111066837A (en) * | 2019-12-30 | 2020-04-28 | 安徽省金皖颖食品有限公司 | Automatic stuffing wrapping machine for moon cakes |
| CN111066837B (en) * | 2019-12-30 | 2021-10-22 | 安徽省金皖颖食品有限公司 | Automatic stuffing wrapping machine for moon cakes |
| CN113785861A (en) * | 2021-08-20 | 2021-12-14 | 爱逸(厦门)食品科技有限公司 | Toast bread with fruit shape and taste and making method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2623201B2 (en) | 1997-06-25 |
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