JPH06137490A - Sensor unit, monitoring circuit and sensor device containing these unit and circuit - Google Patents

Sensor unit, monitoring circuit and sensor device containing these unit and circuit

Info

Publication number
JPH06137490A
JPH06137490A JP11076593A JP11076593A JPH06137490A JP H06137490 A JPH06137490 A JP H06137490A JP 11076593 A JP11076593 A JP 11076593A JP 11076593 A JP11076593 A JP 11076593A JP H06137490 A JPH06137490 A JP H06137490A
Authority
JP
Japan
Prior art keywords
conductor
sensor
sensor unit
terminal
temperature sensing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11076593A
Other languages
Japanese (ja)
Other versions
JP3373891B2 (en
Inventor
Keith Dewhirst
デューハースト キース
Anthony Graham Ricketts
グラハム リケッツ アントニー
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spirax Sarco Ltd
Original Assignee
Spirax Sarco Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Spirax Sarco Ltd filed Critical Spirax Sarco Ltd
Publication of JPH06137490A publication Critical patent/JPH06137490A/en
Application granted granted Critical
Publication of JP3373891B2 publication Critical patent/JP3373891B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/24Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of resistance of resistors due to contact with conductor fluid
    • G01F23/241Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of resistance of resistors due to contact with conductor fluid for discrete levels
    • G01F23/243Schematic arrangements of probes combined with measuring circuits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16TSTEAM TRAPS OR LIKE APPARATUS FOR DRAINING-OFF LIQUIDS FROM ENCLOSURES PREDOMINANTLY CONTAINING GASES OR VAPOURS
    • F16T1/00Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers
    • F16T1/38Component parts; Accessories
    • F16T1/48Monitoring arrangements for inspecting, e.g. flow of steam and steam condensate
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/24Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of resistance of resistors due to contact with conductor fluid
    • G01F23/241Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of resistance of resistors due to contact with conductor fluid for discrete levels
    • G01F23/242Mounting arrangements for electrodes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/24Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of resistance of resistors due to contact with conductor fluid
    • G01F23/246Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of resistance of resistors due to contact with conductor fluid thermal devices
    • G01F23/247Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of resistance of resistors due to contact with conductor fluid thermal devices for discrete levels
    • G01F23/248Constructional details; Mounting of probes

Landscapes

  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)

Abstract

PURPOSE: To provide a sensor unit capable of monitoring the operating condition of a condensate trap, using a single sensor element. CONSTITUTION: A sensor unit used to monitor the operating condition of a condensate rap includes an electrical conductor 4 which accommodates an insulating element 17. The insulating element 17 supports an electrically conductive tube 10 to accommodate a temp. sensing device 8 and a terminal element 14. Existence of any condensate liquid is decided by measuring the electrical continuity condition between the tube 10 and the conductor 4, while the temperature is decided by the temperature sensing device 8. Furthermore, a circuit is provided which is fed with signals from the terminal element 14 and monitors simply the electrical continuity condition between the temperature sensing device 8, tube 10, and conductor 4.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明はセンサユニット、監視回
路及びそれらを含むセンサ装置に関し、特に、センサユ
ニットが凝縮体トラップの作動状態を監視すべく用いら
れてなるものに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sensor unit, a monitoring circuit and a sensor device including them, and more particularly to a sensor unit used to monitor the operating state of a condensate trap.

【0002】[0002]

【従来の技術】一般に凝縮体トラップは蒸気機構に使用
されるものであり、このような状況では通常蒸気トラッ
プと呼ばれる。その機能は蒸気を逃さずに凝縮水を蒸気
機構から排出することにある。この機構から蒸気が失わ
れると、エネルギの損失を意味する。従って、蒸気トラ
ップは通常、凝縮水或いは蒸気が近くにあるとそれに反
応する弁を備えており、その弁は凝縮水があれば開弁
し、蒸気があれば閉弁するようになっている。
BACKGROUND OF THE INVENTION Condensate traps are commonly used in steam mechanics and, in these circumstances, are commonly referred to as steam traps. Its function is to discharge condensed water from the steam mechanism without letting the steam escape. The loss of steam from this mechanism means a loss of energy. Therefore, steam traps are typically equipped with a valve that reacts with condensed water or steam in the vicinity, which valve opens when condensed water is present and closes when steam is present.

【0003】しかし、時として蒸気トラップは閉じなか
ったり、或いは部分的にしか閉じることができないこと
があり、この場合、弁が閉じるべき時点を過ぎた後には
蒸気洩れが続くことになる。このような状態を検知する
のは常に容易な訳ではなく、蒸気トラップの誤作動時に
警報信号を発する種々の監視装置が考案されてきた。
Occasionally, however, the steam trap may not close, or may only partially close, in which case a steam leak will continue after the time when the valve should close. It is not always easy to detect such a condition, and various monitoring devices have been devised which issue an alarm signal when the steam trap malfunctions.

【0004】そのような監視装置の1つにセンサ室を備
えたものがあり、そのセンサ室には水が途中まで入って
おり、またセンサ室はその頂部から、正常な水位より低
い位置まで下向きに突出した隔壁により入口部及び出口
部に画成されている。従って、入口及び出口部は水面下
で互いに連通している。また水面上では小さな穴により
入口及び出口部が連通している。
One of such monitoring devices is provided with a sensor chamber, which is partially filled with water, and the sensor chamber faces downward from its top to a position lower than the normal water level. A partition wall protruding inward defines the inlet and the outlet. Therefore, the inlet and the outlet are in communication with each other below the water surface. Also, on the water surface, a small hole connects the inlet and outlet.

【0005】入口及び出口部間の蒸気流は量が少なけれ
ばその穴を通過する。しかし、蒸気流の量が増すと、対
応する圧力差により入口部内の水面が押下げられる。水
面が大きく下がると水位センサにより検知され、蒸気ト
ラップの誤作動を表示する。
The vapor flow between the inlet and the outlet passes through the holes if the amount is small. However, as the amount of steam flow increases, the corresponding pressure differential pushes down the water surface in the inlet. When the water level drops significantly, it is detected by the water level sensor and the malfunction of the steam trap is displayed.

【0006】このように作動する装置の1例が英国特許
出願明細書No.2231407A に開示されている。
An example of a device that operates in this way is disclosed in British Patent Application No. 2231407A.

【0007】弁が浸水すると更に別の問題が生じる可能
性がある。この状態では、弁が開かなかったり、エアロ
ックが生じたり、弁の作動が妨げられたりして、許容し
得ない高さまで凝縮水が溜まってしまう。蒸気トラップ
が浸水すると、センサ室には凝縮水が溜まって水位セン
サが凝縮水の中に沈み、そのセンサは蒸気トラップが正
常に作動していることを示す出力を発する。しかし、凝
縮水の温度が下がるので、かかる浸水を凝縮水の温度及
びその水位を監視することで検知可能とすることが以前
から提案されている。
Further problems can arise when a valve is flooded. In this state, the valve does not open, airlock occurs, or the operation of the valve is disturbed, and condensed water accumulates to an unacceptable height. When the steam trap is flooded, condensed water accumulates in the sensor chamber and the water level sensor sinks in the condensed water, and the sensor emits an output indicating that the steam trap is operating normally. However, since the temperature of the condensed water decreases, it has been previously proposed that such infiltration can be detected by monitoring the temperature of the condensed water and its water level.

【0008】[0008]

【発明が解決しようとする課題】しかし、従来の装置で
は、水位と温度とを感知するために2つの別個のセンサ
が必要となり、装置の構造が複雑で大型化し、コストが
高くつくという問題がある。
However, in the conventional device, two separate sensors are required to detect the water level and the temperature, and the structure of the device is complicated and large, and the cost is high. is there.

【0009】[0009]

【課題を解決するための手段】本発明の第1の特徴によ
れば、絶縁要素を収納する凹部を画成する導電体を備え
たセンサユニットであって、該絶縁要素はその一面から
突出する導電管を支持し、該導電管は温度感知手段を収
納し、該ユニットは更に、温度感知手段の温度と、導電
管及び導電体間の電気的導通状態を表示する信号を受信
すべく、該導電体に対して固定されて導電管及び温度感
知手段に電気的に接続される端子要素を有してなる、セ
ンサユニットが提案される。
According to a first aspect of the present invention, there is provided a sensor unit having a conductor defining a recess for accommodating an insulating element, the insulating element protruding from one side thereof. Supporting a conductive tube, the conductive tube housing a temperature sensing means, the unit further for receiving a signal indicative of the temperature of the temperature sensing means and the electrical continuity between the conductive tube and the conductor. A sensor unit is proposed, which comprises a terminal element fixed to a conductor and electrically connected to a conductor tube and a temperature sensing means.

【0010】導電管及び導電体間の電気的導通状態を監
視することにより、センサ位置における液体の有無を検
知することができる。従って、これら2つの要素は液位
感知手段を構成する。
The presence or absence of liquid at the sensor position can be detected by monitoring the electrical continuity between the conductive tube and the conductor. Therefore, these two elements constitute the liquid level sensing means.

【0011】上記構成において、4つの端子要素を設
け、そのうちの2つを温度感知手段に電気的に接続し、
他の2つを本体及び導電管のそれぞれに電気的に接続し
ても良い。これにより、単一のセンサで凝縮体の温度も
監視することができる。
In the above structure, four terminal elements are provided, two of which are electrically connected to the temperature sensing means,
The other two may be electrically connected to the main body and the conductive tube, respectively. This also allows a single sensor to monitor the temperature of the condensate.

【0012】本発明の更に好適な実施例においては、導
電管と温度感知手段の一方の端子とにそれぞれ電気的に
接続された2つの端子要素が設けられる。この実施例で
は、温度感知手段の他方の端子が導電体に電気的に接続
され、導電体自身が電気コネクタとして作用する。この
ように、導電体は温度感知手段及び液位感知手段の共通
のコネクタを構成する。
In a further preferred embodiment of the present invention, two terminal elements are provided, each electrically connected to the conductive tube and one terminal of the temperature sensing means. In this embodiment, the other terminal of the temperature sensing means is electrically connected to the conductor, and the conductor itself acts as an electrical connector. Thus, the conductor constitutes a common connector for the temperature sensing means and the liquid level sensing means.

【0013】本発明の別の実施例においては、センサの
端子要素は、絶縁要素が導電管及び端子要素の両方を支
持するようにその絶縁要素内に埋設される。
In another embodiment of the invention, the terminal element of the sensor is embedded within the insulating element such that the insulating element supports both the conducting tube and the terminal element.

【0014】本発明の更に別の実施例によれば、センサ
本体は流体室内の流体の状態を感知すべく、ユニットを
流体室に螺着このうにするねじ部を備える。
According to yet another embodiment of the present invention, the sensor body includes a threaded portion for screwing the unit into the fluid chamber to sense the condition of the fluid in the fluid chamber.

【0015】別の実施例では、センサを監視するため
に,温度感知手段の温度を示す抵抗と、導電管及び導電
体間の導通状態を交互に監視する監視回路が、センサと
組合せて設けられる。
In another embodiment, in order to monitor the sensor, a resistance indicating the temperature of the temperature sensing means and a monitoring circuit for alternately monitoring the conduction state between the conductive tube and the conductor are provided in combination with the sensor. .

【0016】公知の蒸気機構は関連する蒸気トラップの
作動状態を示す水位センサを使用している。このような
機構は大規模な2本のワイヤのネットワークにより個々
のセンサに結合された中央制御ステーションを有する場
合がある。この場合、中央制御ステーションから各蒸気
トラップの状態を同時に診断することができる。
Known steam schemes use a water level sensor which indicates the operating status of the associated steam trap. Such a mechanism may have a central control station coupled to individual sensors by a large two wire network. In this case, the state of each steam trap can be simultaneously diagnosed from the central control station.

【0017】しかし、本発明によるセンサユニットは2
つの感知手段を有し、センサの個数を減らしている。従
って、この構成は4本のワイヤのネットワーク、或いは
1つの端子を共用とすれば3本のワイヤのネットワーク
に通常関連するものである。すると、それらを中央で監
視する場合、センサユニットの設置を可能とするため
に、既存の蒸気機構に新たなネットワークを設けなけれ
ばならないという問題が生じる。
However, the sensor unit according to the present invention has two
It has one sensing means and reduces the number of sensors. Thus, this configuration is typically associated with a four wire network, or three wire network if one terminal is shared. Then, when monitoring them centrally, there arises a problem that a new network must be provided to the existing steam mechanism in order to enable the installation of the sensor unit.

【0018】しかしながら、適切なインタフェース回路
を使用することにより、2端子間の監視装置を用いて2
つの感知手段の作動を監視することができる。かかるイ
ンタフェースは逆向き配設された2つのダイオードによ
り、温度感知手段及び液位感知手段を通る電流の流れを
順次制御することで達成され、これら2つのダイオード
は、入力部の信号に依拠して両感知手段の一方或いは他
方からの応答状態を提示する。
However, by using a suitable interface circuit, a monitoring device between the two terminals can be used.
The operation of the two sensing means can be monitored. Such an interface is achieved by controlling the flow of current through the temperature sensing means and the liquid level sensing means in sequence by two diodes arranged in opposite directions, these two diodes depending on the signal at the input. The response state from one or the other of both sensing means is presented.

【0019】従って、本発明のセンサユニットの設置に
際し、大規模な2本の線の電気ネットワークを既に有し
ている蒸気機構を変更する必要はない。
Therefore, when installing the sensor unit of the present invention, it is not necessary to modify the steam system which already has a large two-wire electrical network.

【0020】上記より、本発明の第2の特徴によれば、
2つの可変抵抗の値を監視するための監視回路であっ
て、該回路は2つの端子を備える監視装置と、それらの
端子の電気極性を逆転するための手段よりなり、可変抵
抗は前記端子に並列に接続された前記回路の2本の分岐
線に接続され、各分岐線は対応する抵抗と直列に接続さ
れたダイオードを有し、該ダイオードは、一方の極性の
電圧が前記端子に加えられた時に前記抵抗の一方に電流
が流れ、また反対の極性の電圧が前記端子に加えられた
時に他方の抵抗に電流が流れるように接続されてなる、
監視回路が提案される。
From the above, according to the second feature of the present invention,
A monitoring circuit for monitoring the values of two variable resistors, the circuit comprising a monitoring device having two terminals and means for reversing the electrical polarity of those terminals, the variable resistor being connected to said terminals. Connected to two branch lines of the circuit connected in parallel, each branch line having a diode connected in series with a corresponding resistor, the diode having a voltage of one polarity applied to the terminal. When one of the resistors has a current flowing through it, and when a voltage of the opposite polarity is applied to the terminal, the other resistor has a current flowing therethrough.
A monitoring circuit is proposed.

【0021】[0021]

【実施例】図1及び2の蒸気トラップセンサユニット
は、使用時には、集まった凝縮体の排出を行なう蒸気ト
ラップ(図示せず)の上流に装着される。該センサユニ
ットはアウタケーシングを備え、その内部には流体流路
を形成するセンサ室が画成される。この流体流路は隔壁
5により入口部1及び出口部2に分割される。隔壁5は
センサ室の頂部から下方に延びている。隔壁5の上部領
域にはその両側の圧力を均等化し、弁からの正常な漏洩
レベルの下で、限られた量の蒸気を通過させる穴7が設
けられる。ケーシングには入口部1内に突出したセンサ
3が取付けられる。センサ3は周囲の温度及び凝縮体の
有無に反応する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT The steam trap sensor unit of FIGS. 1 and 2 is mounted upstream of a steam trap (not shown) which, in use, discharges condensed condensate. The sensor unit includes an outer casing, and a sensor chamber that defines a fluid flow path is defined therein. This fluid channel is divided into an inlet portion 1 and an outlet portion 2 by a partition wall 5. The partition wall 5 extends downward from the top of the sensor chamber. The upper region of the partition 5 is provided with holes 7 which equalize the pressure on both sides of it and allow a limited amount of vapor to pass under normal leakage levels from the valve. A sensor 3 protruding into the inlet portion 1 is attached to the casing. The sensor 3 is sensitive to ambient temperature and the presence or absence of condensate.

【0022】図3に示すように、センサ3は円筒状の細
長い金属製の導電体としてのハウジング4を備え、その
一端にセンサ室のアウタケーシングのねじ穴に螺合する
ねじ山が設けられる。ねじ山の部分の直径は典型的には
約16ミリである。センサ3は温度感知装置8を収納し
た細長い金属製の導電管としての管10の形態を有する
センサ要素を備えている。センサ3を適所に設置する
と、管10は流体流路の入口部1内に突出することにな
る。細長い管10及びハウジング4は共に導電性である
が、金属製のハウジング4内に収納された絶縁要素とし
ての絶縁体17により互いに離隔されている。絶縁体1
7は、略円筒状のブロックの形態を有し、ハウジング4
に強固に保持されている。管10は絶縁体17と同軸に
突出している。管10の一部は絶縁体17の一方の周縁
部から突き出ており、管10の他の部分は絶縁体17内
に強固に収納されている。管10とハウジング4との相
対位置は、両者間の抵抗の監視を、公知の水位センサで
使用したものと同じ感知回路で行えるように設定され
る。温度感知装置8を管10内に収納することにより、
全体的な寸法と熱質量は公知の水位センサのものと略同
じになる。従って、センサ3は、図1及び2に示される
センサユニットのケーシングを交換或いは修正せずに、
公知のセンサと直接交換して使用できる。管10は直径
が典型的には約3ミリであり、絶縁体17の上記一方の
周縁部から約10ミリ突出している。図3に示される実
施例では、センサは端子要素としての4つの端子ピン1
4を更に有し、これらの端子ピン14はセンサ室の外側
に露出した凹部としてのソケット16に突出している。
端子ピン14は、センサ本体に対して固定されて絶縁体
17の他方の周縁部からソケット16内に突き出るよう
に絶縁体17内に埋設される。4つの端子ピンのうち2
つは管10及びハウジング4にそれぞれ電気的に接続さ
れ、他の2つの端子ピンは温度感知装置8の2つの端子
に接続される。
As shown in FIG. 3, the sensor 3 is provided with a cylindrical elongated metal housing 4 as a conductor, and one end thereof is provided with a screw thread to be screwed into a screw hole of an outer casing of the sensor chamber. The diameter of the threaded portion is typically about 16 mm. The sensor 3 comprises a sensor element in the form of a tube 10 as an elongated metal conducting tube housing a temperature sensing device 8. With the sensor 3 in place, the tube 10 will project into the inlet section 1 of the fluid flow path. The elongated tube 10 and the housing 4 are both electrically conductive, but are separated from each other by an insulator 17 as an insulating element housed in the metal housing 4. Insulator 1
7 has the form of a substantially cylindrical block,
It is firmly held in. The tube 10 projects coaxially with the insulator 17. Part of the tube 10 projects from one peripheral edge of the insulator 17, and the other part of the tube 10 is firmly housed in the insulator 17. The relative position of the tube 10 and the housing 4 is set so that the resistance between them can be monitored with the same sensing circuit used in known water level sensors. By housing the temperature sensing device 8 in the tube 10,
The overall dimensions and thermal mass are approximately the same as those of known water level sensors. Therefore, the sensor 3 can be used without replacing or modifying the casing of the sensor unit shown in FIGS.
It can be used by directly replacing the known sensor. The tube 10 is typically about 3 mm in diameter and projects about 10 mm from the one peripheral edge of the insulator 17. In the embodiment shown in FIG. 3, the sensor has four terminal pins 1 as terminal elements.
4 further, these terminal pins 14 project into a socket 16 as a recess exposed outside the sensor chamber.
The terminal pin 14 is fixed to the sensor body and is embedded in the insulator 17 so as to protrude from the other peripheral edge of the insulator 17 into the socket 16. 2 out of 4 terminal pins
One is electrically connected to the tube 10 and the housing 4, respectively, and the other two terminal pins are connected to two terminals of the temperature sensing device 8.

【0023】しかし、1つの端子を温度感知装置8と管
10或いはハウジング4との共用とすれば、センサには
3つの端子ピンしか設けなくても良い。更に、この構成
に加えて金属ハウジング4を端子として使用すれば、セ
ンサには2つの端子ピンしか設けなくとも良い。このセ
ンサの実施例は図4に示されており、一方の端子ピンが
金属管10に接続され、他方の端子ピンは温度感知装置
8の端子の一方に接続されている。温度感知装置8の他
方の端子はそれ自体がコネクタ端子として作用するハウ
ジング4に電気的に接続されている。
However, if one terminal is shared by the temperature sensing device 8 and the tube 10 or the housing 4, the sensor may be provided with only three terminal pins. Furthermore, if the metal housing 4 is used as a terminal in addition to this structure, the sensor may be provided with only two terminal pins. An example of this sensor is shown in FIG. 4, with one terminal pin connected to the metal tube 10 and the other terminal pin connected to one of the terminals of the temperature sensing device 8. The other terminal of the temperature sensing device 8 is electrically connected to the housing 4, which itself acts as a connector terminal.

【0024】センサは図5に示される遠隔幹線動力ユニ
ットに電気的に接続可能である。遠隔ユニットは関し装
置を有しそれぞれ蒸気トラップの作動に対応する。複数
のセンサ3と電気的に接続し得る入力部18を備える。
こうしてこの機構は複数のセンサを監視して蒸気トラッ
プのうち1つが誤作動した結果生じる浸水状態或いは蒸
気洩れの状態を検出することができる。遠隔ユニットは
どのトラップを監視しているかを示す手段19を備えて
いる。更に、浸水或いは蒸気洩れのテスト結果を示す複
数のインジケータ21が設けられる。それらインジケー
タ21は行ったそれぞれのテストに対する反応が満足す
るものか或いは不満足なものかを示すためにそれぞれ緑
色のダイオード及び赤色のダイオードの形式としても良
い。
The sensor is electrically connectable to the remote mains power unit shown in FIG. The remote units have associated devices, each corresponding to the operation of a steam trap. An input unit 18 that can be electrically connected to the plurality of sensors 3 is provided.
The mechanism is thus capable of monitoring a plurality of sensors to detect a flooded or leaked steam condition resulting from the malfunction of one of the steam traps. The remote unit comprises means 19 for indicating which trap is being monitored. In addition, a plurality of indicators 21 are provided to show the results of water immersion or steam leak tests. The indicators 21 may be in the form of green and red diodes, respectively, to indicate whether the response to each test performed is satisfactory or unsatisfactory.

【0025】既存の蒸気トラップ監視機構では、水位セ
ンサの出力は2本のラインからなるネットワークを介し
て図2のセンサユニットに送られる。水位センサを図3
の本発明によるセンサと取換えてから、従来の配線を利
用するために、各センサの4つの端子ピンを図7に示さ
れる回路により従来の配線の2本の線に接続する。
In the existing vapor trap monitoring mechanism, the output of the water level sensor is sent to the sensor unit of FIG. 2 via a network consisting of two lines. Figure 3 shows the water level sensor
In order to utilize the conventional wiring after replacing the sensor according to the present invention, the four terminal pins of each sensor are connected to two wires of the conventional wiring by the circuit shown in FIG.

【0026】この回路は、可変抵抗RTにより示される
温度感知装置8と、可変抵抗RC(即ち可変導電性)に
より示される水位センサとを有する。可変抵抗RCは管
10及びハウジング4間の抵抗である。各可変抵抗に反
対方向に電流を流す2つのダイオードD1及びD2が互
いに並列に接続された分岐線にそれぞれ逆向きに設けら
れる。両抵抗RT、RC及びダイオードD1、D2は監
視回路を構成。回路の入力部22では、主制御ユニット
により正方向或いは負の方向に電圧Vinが加えられ
る。一方向に直流電圧を加えることにより、回路を入力
部22の+端子から−端子に向けて流れる電流が発生す
る。従って、1つのダイオードが導通し、電流が2つの
可変抵抗のうち一方を通過する。この抵抗は、例えば電
流測定により測定することができる。回路の入力部で加
えられる電圧を逆向きにすれば、電流は反対方向に流
れ、他方のダイオードが導通する。この場合、電流は他
方の可変抵抗を反対方向に流れる。従って、その場合、
この第2の抵抗も電流測定により測定することができ
る。
This circuit comprises a temperature sensing device 8 indicated by a variable resistance RT and a water level sensor indicated by a variable resistance RC (ie variable conductivity). The variable resistance RC is the resistance between the tube 10 and the housing 4. Two diodes D1 and D2 for passing currents in opposite directions to the variable resistors are provided in opposite directions on branch lines connected in parallel with each other. Both resistors RT and RC and diodes D1 and D2 form a monitoring circuit. At the input 22 of the circuit, the voltage Vin is applied in the positive or negative direction by the main control unit. By applying a DC voltage in one direction, a current flowing through the circuit from the + terminal to the − terminal of the input section 22 is generated. Therefore, one diode conducts and the current passes through one of the two variable resistors. This resistance can be measured, for example, by amperometry. If the voltage applied at the input of the circuit is reversed, the current will flow in the opposite direction and the other diode will conduct. In this case, the current flows through the other variable resistor in the opposite direction. Therefore, in that case,
This second resistance can also be measured by amperometry.

【0027】4つの端子ピンを持つセンサに図7の回路
を使用する場合、電気回路内における端子ピンの接続位
置はコネクタ26〜29となる。
When the circuit of FIG. 7 is used for a sensor having four terminal pins, the connection positions of the terminal pins in the electric circuit are the connectors 26 to 29.

【0028】コネクタ26及び27は温度感知装置8
(RT)に接続される2つの端子を示す。コネクタ28
及び29は管10及び金属製ハウジング4に接続される
端子を示す。
The connectors 26 and 27 are the temperature sensing device 8
Two terminals connected to (RT) are shown. Connector 28
Reference numerals 29 and 29 denote terminals connected to the tube 10 and the metal housing 4.

【0029】しかし、端子ピンを2つしか持たないセン
サにこの回路を使用する場合、コネクタ30が金属製ハ
ウジング4の形態の端子の、両感知手段に対する共通の
コネクタとなり、コネクタ26及び28は2つの端子ピ
ンを示す。
However, if this circuit is used for a sensor having only two terminal pins, the connector 30 is a common connector for both sensing means of a terminal in the form of a metal housing 4 and the connectors 26 and 28 are two. Shows two terminal pins.

【0030】本発明によるセンサ監視機構の使用に際し
ては、回路の入力部22に両方向に電圧を順次加えるこ
とにより、2つの抵抗RC及びRTの測定が順次行われ
る。極性の切換は図5に示される監視ユニットにより自
動的に行われる。これにより、蒸気機構における蒸気ト
ラップの浸水状態、或いはトラップからの蒸気洩れの状
態に関して診断することができる。
In using the sensor monitoring mechanism according to the present invention, two resistors RC and RT are sequentially measured by sequentially applying a voltage to the input 22 of the circuit in both directions. The polarity switching is automatically performed by the monitoring unit shown in FIG. As a result, it is possible to diagnose the flooded state of the steam trap in the steam mechanism or the state of steam leakage from the trap.

【0031】図6は図3のセンサを定期的に監視するた
めの携帯式ユニットを示す。この機構では、携帯式ユニ
ットはセンサ3の4つの端子ピン14に連結するための
適切なプラグ23を備えた4本ワイヤリード20を有す
る。代わりに、この携帯式ユニットをソケットを備えた
2本ワイヤリードを有するものとし、センサ3の4つの
端子ピン14に接続された図7の回路に接続する構成と
しても良い。
FIG. 6 shows a portable unit for periodically monitoring the sensor of FIG. In this arrangement, the portable unit has a four wire lead 20 with suitable plugs 23 for connecting to the four terminal pins 14 of the sensor 3. Alternatively, the portable unit may have two wire leads with a socket and be connected to the circuit of FIG. 7 connected to the four terminal pins 14 of the sensor 3.

【0032】携帯式ユニットは浸水テスト及び蒸気洩れ
テストをそれぞれ実行する2つのスイッチ24を備えて
いる。更に、そのテスト結果を表示する発光ダイオード
25も備えている。図5の遠隔ユニットと同様に、これ
らの発光ダイオードも緑及び赤であり、それぞれ正常な
状態、及び蒸気トラップに故障がある状態を表示する。
携帯式ユニットを使用して、機構の各蒸気トラップを個
別に監視しても良い。
The portable unit is equipped with two switches 24 which perform a flood test and a steam leak test, respectively. Further, a light emitting diode 25 for displaying the test result is also provided. Similar to the remote unit of FIG. 5, these light emitting diodes are also green and red, indicating a normal state and a faulty vapor trap, respectively.
A portable unit may be used to monitor each vapor trap of the mechanism individually.

【0033】図1及び2に示される蒸気トラップセンサ
ユニットを設置する時は、それを蒸気機構のパイプ路の
下方部に装着し、センサ室の入口部1及び出口部2でそ
のパイプ路の流路を画成する。蒸気機構内に生じる凝縮
水はセンサ室を介して排出される。このトラップの正常
な作動状態では、センサ室内の凝縮水の水位はセンサよ
りも高い。蒸気トラップの付近に凝縮水があると、それ
により該トラップが開いて凝縮水の一部を排出する。凝
縮水が排出されると、蒸気トラップは閉じて蒸気の損失
を防止する。蒸気トラップが閉じて正常に作動すると、
管10が凝縮水に浸り、センサ室内の僅かに高い位置に
蒸気が存在する。従って、このセンサ室内の水温は蒸気
の温度に近くなる。この温度は温度感知装置8により検
知される。更に、凝縮水は管10及びハウジング4間の
導電路を作る。この状態は従って水位感知手段により検
知される。洩れの量は少なく許容できるものであり、隔
壁に小さな穴7を設けたことにより、かかる少量の洩れ
はセンサ室内の凝縮水の水位に大きな影響を与えない。
When installing the steam trap sensor unit shown in FIGS. 1 and 2, it is installed in the lower part of the pipe line of the steam mechanism, and the flow of the pipe line at the inlet 1 and the outlet 2 of the sensor chamber is installed. Define the path. Condensed water generated in the steam mechanism is discharged through the sensor chamber. In the normal operating state of this trap, the level of condensed water in the sensor chamber is higher than that of the sensor. If there is condensed water in the vicinity of the vapor trap, it will open the trap and drain some of the condensed water. Once the condensate is drained, the steam trap closes to prevent steam loss. When the steam trap closes and operates normally,
The tube 10 is submerged in the condensed water and vapor is present slightly higher in the sensor chamber. Therefore, the temperature of water in the sensor chamber becomes close to the temperature of steam. This temperature is detected by the temperature sensing device 8. Further, the condensed water creates a conductive path between the tube 10 and the housing 4. This state is therefore detected by the water level detecting means. The amount of leakage is small and tolerable, and by providing the small hole 7 in the partition wall, such a small amount of leakage does not significantly affect the water level of the condensed water in the sensor chamber.

【0034】しかし、ひどい洩れが生じた場合、これに
より隔壁5の前後で生じる比較的大きな圧力低下によ
り、穴7を通過できる流れより早い速度で蒸気がセンサ
室を流れる。この圧力低下により、センサ3の領域の凝
縮水の水位は管10より下方に下がり、蒸気は隔壁5の
下で泡状となる。この状態は抵抗RCの上昇で示され
る。温度感知装置8は蒸気内にあるため、同装置はこの
状態比較的高温を検知する。
However, in the case of a severe leak, the relatively large pressure drop occurring before and after the partition wall 5 causes the vapor to flow through the sensor chamber at a faster rate than it can pass through the hole 7. Due to this pressure drop, the water level of the condensed water in the area of the sensor 3 drops below the pipe 10, and the vapor becomes foamy below the partition wall 5. This state is indicated by an increase in resistance RC. Since the temperature sensing device 8 is in steam, it senses the relatively high temperature in this condition.

【0035】浸水状態では、弁が開いていないか或いは
エアロックが生じている。この場合、センサ室内に凝縮
水が過度に集ることになり、それが時間と共に冷却す
る。この温度変化は温度感知装置8により検知できる。
このように、浸水状態は、管10が浸水することで水位
感知手段が正常な出力を発しても、検知することができ
る。
In the flooded state, the valve is not open or an air lock has occurred. In this case, too much condensed water will collect in the sensor chamber, which will cool over time. This temperature change can be detected by the temperature sensing device 8.
In this way, the flooded state can be detected even if the water level sensing means outputs a normal output due to the flooding of the pipe 10.

【0036】[0036]

【発明の効果】以上のように本発明によれば、センサユ
ニットは絶縁要素を収納する凹部を画成する導電体を有
し、絶縁要素はその一面から突出する導電管を支持し、
該導電管は温度感知手段を収納し、更に、端子要素が導
電体に対して固定されて導電管に電気的に接続され、温
度感知手段の検知する温度と、導電管及び導電体間の電
気的導通状態を表示する信号を受信する。導電管及び導
電体間の導通により一定値以上の液位を検知することが
でき、従って、単一のセンサで温度及び液位の両方を検
知でき、これによりセンサが凝縮体中に沈んでも凝縮体
トラップの作動状態を正確に監視することができる。
As described above, according to the present invention, the sensor unit has the conductor that defines the recess for accommodating the insulating element, and the insulating element supports the conductive tube protruding from one surface thereof.
The conductive tube accommodates the temperature sensing means, and the terminal element is fixed to the conductive body and electrically connected to the conductive tube, and the temperature sensed by the temperature sensing means and the electrical conductivity between the conductive tube and the conductive body are detected. A signal is received to indicate the electrical continuity. It is possible to detect a liquid level above a certain level by the conduction between the conductive tube and the conductor, and therefore, it is possible to detect both the temperature and the liquid level with a single sensor. The operating condition of the body trap can be accurately monitored.

【図面の簡単な説明】[Brief description of drawings]

【図1】蒸気トラップセンサユニットの斜視図FIG. 1 is a perspective view of a steam trap sensor unit.

【図2】図1のセンサユニットの概略断面図2 is a schematic cross-sectional view of the sensor unit of FIG.

【図3】図1のセンサユニットのセンサの断面図FIG. 3 is a sectional view of a sensor of the sensor unit shown in FIG.

【図4】図1のセンサユニットのセンサの別の実施例の
断面図
4 is a cross-sectional view of another embodiment of the sensor of the sensor unit of FIG.

【図5】センサの信号を読み取る遠隔幹線動力ユニット
の概略図
FIG. 5 is a schematic diagram of a remote mains power unit that reads a signal from a sensor.

【図6】センサの信号を読み取る携帯式ユニットの概略
FIG. 6 is a schematic diagram of a portable unit that reads a signal from a sensor.

【図7】図3のセンサの出力を取り出す電気回路図FIG. 7 is an electric circuit diagram for extracting the output of the sensor of FIG.

【符号の説明】[Explanation of symbols]

1 入口部 2 出口部 3 センサ 4 ハウジング(導電体) 5 隔壁 7 穴 8 温度感知装置 10 導電管 14 端子ピン 16 凹部 26〜29 コネクタ D1、D2 ダイオード RT、RC 抵抗 1 inlet part 2 outlet part 3 sensor 4 housing (conductor) 5 partition wall 7 hole 8 temperature sensing device 10 conductive tube 14 terminal pin 16 recess 26-29 connector D1, D2 diode RT, RC resistance

───────────────────────────────────────────────────── フロントページの続き (72)発明者 アントニー グラハム リケッツ イギリス、ジー エル 52 6 ティー ワイ グロスターシャ、チェルトナム、エ ルドン ロード、ビーチャースト アベニ ュー 41 ─────────────────────────────────────────────────── ————————————————————————————————————————————————————————————————————————————————— Inventor Antony Graham Ricketts GL 52 6 T.Y. Gloucestershire, Cheltenham, Eldon Road, Beecharst Avenue 41

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 絶縁要素を収納する凹部を画成する導電
体を備えたセンサユニットであって、該絶縁要素はその
一面から突出する導電管を支持し、該導電管は温度感知
手段を収納し、前記ユニットは更に、温度感知手段の温
度と、導電管及び導電体間の電気的導通状態を表示する
信号を受信すべく、前記導電体に対して固定されて導電
管及び温度感知手段に電気的に接続される端子要素を有
してなる、センサユニット。
1. A sensor unit comprising a conductor defining a recess for accommodating an insulating element, the insulating element supporting a conductive tube protruding from one surface thereof, the conductive tube accommodating temperature sensing means. However, the unit is further fixed to the conductor to receive the signal indicating the temperature of the temperature sensing means and the electrical continuity between the conductor and the conductor. A sensor unit comprising terminal elements electrically connected.
【請求項2】 前記端子要素は4つあり、そのうち2つ
は前記温度感知手段に電気的に接続され、残る2つは前
記導電体及び導電管にそれぞれ電気的に接続されてな
る、請求項1記載のセンサユニット。
2. The terminal element has four, two of which are electrically connected to the temperature sensing means, and the other two are electrically connected to the conductor and the conductive tube, respectively. 1. The sensor unit according to 1.
【請求項3】 前記端子要素は2つあり、該端子要素は
前記導電管と前記温度感知手段の一方の端子とにそれぞ
れ電気的に接続され、前記温度感知手段の他方の端子は
前記導電体に電気的に接続されてなる、請求項1記載の
センサユニット。
3. The terminal element is two, the terminal element is electrically connected to the conductive tube and one terminal of the temperature sensing means, respectively, the other terminal of the temperature sensing means is the conductor. The sensor unit according to claim 1, which is electrically connected to the sensor unit.
【請求項4】 前記導電体は、流体室内の流体の状態を
感知するために、センサユニットを流体室に螺着するた
めのねじ部を備えてなる、請求項1乃至3のいずれかに
記載のセンサユニット。
4. The conductor according to claim 1, further comprising a screw portion for screwing the sensor unit to the fluid chamber in order to sense the state of the fluid in the fluid chamber. Sensor unit.
【請求項5】 前記各端子要素は前記絶縁要素内に埋設
されてなる、請求項1乃至4のいずれかに記載のセンサ
ユニット。
5. The sensor unit according to claim 1, wherein each of the terminal elements is embedded in the insulating element.
【請求項6】 請求項1乃至5のいずれかに記載のセン
サユニットと、前記温度感知手段の温度を示す抵抗、及
び、前記導電管と導電体との間の電気的導通状態を交互
に監視する監視回路との組合せ。
6. The sensor unit according to claim 1, a resistance indicating the temperature of the temperature sensing means, and an electrical conduction state between the conductive tube and the conductor are alternately monitored. Combination with the monitoring circuit.
【請求項7】 2つの可変抵抗の値を監視するための監
視回路であって、該回路は2つの端子を備える監視装置
と、それらの端子の電気極性を逆転するための手段より
なり、前記可変抵抗は前記端子に並列に接続された前記
回路の2本の分岐線に接続され、各分岐線は対応する抵
抗と直列に接続されたダイオードを有し、該ダイオード
は、一方の極性の電圧が前記端子に加えられた時に前記
抵抗の一方に電流が流れ、また反対の極性の電圧が前記
端子に加えられた時に他方の抵抗に電流が流れるように
接続されてなる、監視回路。
7. A monitoring circuit for monitoring the values of two variable resistors, said circuit comprising a monitoring device having two terminals and means for reversing the electrical polarity of those terminals, The variable resistor is connected to two branch lines of the circuit connected in parallel to the terminals, each branch line having a diode connected in series with a corresponding resistor, the diode being a voltage of one polarity. Is connected to the resistor so that a current flows through one of the resistors when the voltage is applied to the terminal, and a current flows through the other resistor when a voltage of the opposite polarity is applied to the terminal.
【請求項8】 請求項1乃至6のいずれかに記載のセン
サユニットと、前記可変抵抗を温度感知手段と、導電体
及び導電管間の抵抗とで構成した請求項7記載の監視回
路とよりなるセンサ装置。
8. The monitoring circuit according to claim 7, wherein the sensor unit according to any one of claims 1 to 6, the variable resistance includes a temperature sensing means, and a resistance between a conductor and a conductive tube. Sensor device.
JP11076593A 1992-05-13 1993-05-12 Sensor device and condensate collection trap monitoring mechanism Expired - Fee Related JP3373891B2 (en)

Applications Claiming Priority (2)

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GB9210259:9 1992-05-13
GB9210259A GB2266956B (en) 1992-05-13 1992-05-13 Sensor Unit

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JPH06137490A true JPH06137490A (en) 1994-05-17
JP3373891B2 JP3373891B2 (en) 2003-02-04

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DE (1) DE4313404A1 (en)
GB (1) GB2266956B (en)

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Also Published As

Publication number Publication date
GB2266956A (en) 1993-11-17
DE4313404A1 (en) 1993-11-18
JP3373891B2 (en) 2003-02-04
GB9210259D0 (en) 1992-07-01
GB2266956B (en) 1995-10-25

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