JPH05317652A - Method for purifying exhaust gas - Google Patents

Method for purifying exhaust gas

Info

Publication number
JPH05317652A
JPH05317652A JP4130904A JP13090492A JPH05317652A JP H05317652 A JPH05317652 A JP H05317652A JP 4130904 A JP4130904 A JP 4130904A JP 13090492 A JP13090492 A JP 13090492A JP H05317652 A JPH05317652 A JP H05317652A
Authority
JP
Japan
Prior art keywords
exhaust gas
catalyst
purifying
alkaline earth
earth metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4130904A
Other languages
Japanese (ja)
Other versions
JP3328318B2 (en
Inventor
Takaaki Kanazawa
孝明 金沢
Tsuneyuki Tanizawa
恒幸 谷澤
Tatsuji Mizuno
達司 水野
Satoru Iguchi
哲 井口
Kenji Kato
健治 加藤
Toshiaki Tanaka
俊明 田中
Shinichi Takeshima
伸一 竹島
Tetsuo Kihara
哲郎 木原
Hideaki Muraki
秀昭 村木
Hirobumi Shinjo
博文 新庄
Motohisa Saiki
基久 斎木
Koichi Kasahara
光一 笠原
Shiyuuji Tateishi
修士 立石
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cataler Corp
Toyota Motor Corp
Toyota Central R&D Labs Inc
Original Assignee
Cataler Industrial Co Ltd
Toyota Motor Corp
Toyota Central R&D Labs Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cataler Industrial Co Ltd, Toyota Motor Corp, Toyota Central R&D Labs Inc filed Critical Cataler Industrial Co Ltd
Priority to JP13090492A priority Critical patent/JP3328318B2/en
Publication of JPH05317652A publication Critical patent/JPH05317652A/en
Application granted granted Critical
Publication of JP3328318B2 publication Critical patent/JP3328318B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Landscapes

  • Catalysts (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

PURPOSE:To provide a method for purifying exhaust gas by which NOx, CO and HC in exhaust gas can be efficiently removed in the actual running state of an automobile, etc., varying fuel-air ratio from the theoretical value to about 23. CONSTITUTION:When CO, HC (hydrocarbon) and NOx in exhaust gas in an atmosphere contg. excess oxygen are simultaneously removed, the exhaust gas contg. excess oxygen is brought into contact with a catalyst for purification of exhaust gas obtd. by supporting platinum and the oxide of an alkaline earth metal on a porous carrier.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は排気ガスの浄化方法に関
し、更に詳しくは、酸素過剰下の排気ガス、即ち排気ガ
ス中に含まれる一酸化炭素、水素及び炭化水素等の還元
性物質を完全に酸化させるのに必要な酸素量よりも過剰
な量の酸素が含まれている排気ガス中の窒素酸化物(NO
x)を効率よく浄化する方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for purifying exhaust gas, and more particularly to exhaust gas in the presence of excess oxygen, that is, reducing substances such as carbon monoxide, hydrogen and hydrocarbons contained in the exhaust gas. Nitrogen oxides (NO) in the exhaust gas containing oxygen in excess of that needed to oxidize
x) is related to a method for efficiently purifying.

【0002】[0002]

【従来の技術】従来、自動車の排気ガス浄化用触媒とし
て排気ガス中の一酸化炭素(CO) 及び炭化水素(HC) の
酸化と、窒素酸化物(NOx) の還元とを同時に行なって排
気ガスを浄化する排気ガス浄化用三元触媒が数多く知ら
れている。このような触媒としては、例えばコージェラ
イトなどの耐火性担体にγ−アルミナスラリーを塗布、
焼成し、パラジウム、白金、ロジウムなどの貴金属を担
持させたものが典型的である。(例えば特公昭56-27295
号公報など参照)
2. Description of the Related Art Conventionally, as a catalyst for purifying exhaust gas of an automobile, exhaust gas is produced by simultaneously oxidizing carbon monoxide (CO) and hydrocarbon (HC) in the exhaust gas and reducing nitrogen oxides (NOx). Many three-way catalysts for purifying exhaust gas are known. As such a catalyst, for example, γ-alumina slurry is applied to a refractory carrier such as cordierite,
It is typically fired to carry a noble metal such as palladium, platinum or rhodium. (For example, Japanese Patent Publication Sho 56-27295
(See gazette, etc.)

【0003】ところで、前記排気ガス浄化用触媒の性能
はエンジンの設定空燃比によって大きく左右され、希薄
混合気、つまり空燃比の大きいリーン側では燃焼後の排
気ガス中の酸素量が多くなり、酸化作用が活発に、還元
作用が不活発になる。逆に、空燃比の小さいリッチ側で
は燃焼後の排気ガス中の酸素量が少なくなり、酸化作用
が不活発に、還元作用が活発になる。一方、近年、自動
車の低燃費化の要請に応えて通常走行時になるべく酸素
過剰の混合気で燃焼させるリーン側での運転が行なわれ
ており、リーン側でも十分にNOx を浄化できる触媒が望
まれていた。
By the way, the performance of the exhaust gas purifying catalyst is largely influenced by the set air-fuel ratio of the engine, and on the lean side where the air-fuel ratio is lean, that is, on the lean side where the air-fuel ratio is large, the amount of oxygen in the exhaust gas after combustion increases and the oxidation The action becomes active, and the reducing action becomes inactive. On the other hand, on the rich side where the air-fuel ratio is small, the amount of oxygen in the exhaust gas after combustion becomes small, the oxidizing action becomes inactive, and the reducing action becomes active. On the other hand, in recent years, in response to the demand for low fuel consumption of automobiles, lean side operation is performed in which fuel is burned with an oxygen-rich mixture as much as possible during normal driving. Was there.

【0004】かかる状況下に酸素過剰雰囲気下の自動車
排気ガス浄化用触媒として、一酸化炭素(CO) 及び炭化
水素(HC) の酸化と、窒素酸化物(NOx) の還元を同時に
行なう触媒が種々提案されている。このような触媒とし
て、例えばアルミナ担体に白金を担持したPt/Al2O3触媒
が提案されている(例えば1991年4月11日付日本工業新
聞参照)。しかしながら、この触媒は、酸素過剰雰囲気
下において実用上十分な浄化率を示す触媒とはいえなか
った。
Under such circumstances, various catalysts for purifying automobile exhaust gas in an oxygen-rich atmosphere include a catalyst that simultaneously oxidizes carbon monoxide (CO) and hydrocarbons (HC) and reduces nitrogen oxides (NOx). Proposed. As such a catalyst, for example, a Pt / Al 2 O 3 catalyst in which platinum is supported on an alumina carrier has been proposed (see, for example, the Nihon Kogyo Shimbun on April 11, 1991). However, this catalyst could not be said to be a catalyst showing a practically sufficient purification rate in an oxygen excess atmosphere.

【0005】一方、本出願人らは、先に、定常走行時及
び過渡状態時(市街地走行模擬状態)においてNOX 浄化
率を高めるべくアルミナ担体に白金及びLa2O3 を担持し
た触媒を提案した(特願平3−344781号明細書参照)。
しかしながら、この触媒は、高温で耐久処理すると浄化
率が低下し、必ずしも必要十分な浄化率は得られなかっ
た。
On the other hand, the present applicants have previously proposed a catalyst in which platinum and La 2 O 3 are supported on an alumina carrier in order to increase the NO x purification rate during steady running and transient conditions (simulated urban driving condition). (See Japanese Patent Application No. 3-344781).
However, when this catalyst was subjected to a durable treatment at a high temperature, the purification rate was lowered, and the necessary and sufficient purification rate was not always obtained.

【0006】[0006]

【発明が解決しようとする課題】自動車の走行中のエン
ジンから排出される排気ガス組成は、理論A/F値近傍
からオーバーリーンのA/F値 (約23) までの範囲内で
頻繁に変化する。従って、本発明は、前記した従来技術
の問題点を排除し、上記した実際の自動車等の走行状態
(A/F値の過渡の連続) において、排気ガス中のNOx
、CO及びHCを効率よく浄化することができる排気ガス
の浄化方法を提供することを目的とする。
The composition of the exhaust gas emitted from the engine while the automobile is running frequently changes within the range from the theoretical A / F value to the over lean A / F value (about 23). To do. Therefore, the present invention eliminates the above-mentioned problems of the prior art, and the above-mentioned actual driving state of an automobile or the like.
NOx in exhaust gas at (continuous A / F value transient)
It is an object of the present invention to provide an exhaust gas purification method capable of efficiently purifying CO, HC and CO.

【0007】[0007]

【課題を解決するための手段】本発明に従えば、酸素過
剰雰囲気下における排気ガス中の一酸化炭素(CO)、炭
化水素(HC) および窒素酸化物(NOX ) を同時に浄化す
る排気ガス浄化方法であって、酸素過剰の排気ガスを、
多孔質体からなる担体に、アルカリ土類金属酸化物およ
び白金(Pt)を担持してなる排気ガス浄化用触媒と接触
させることから成る排気ガスの浄化方法が提供される。
According to the present invention, an exhaust gas for simultaneously purifying carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NO x ) in the exhaust gas in an oxygen excess atmosphere. It is a purification method, and exhaust gas with excess oxygen is
Provided is a method for purifying exhaust gas, which comprises bringing a carrier made of a porous body into contact with an exhaust gas purifying catalyst which carries an alkaline earth metal oxide and platinum (Pt).

【0008】以下に説明するように、本発明の排気ガス
浄化方法によれば、希薄燃焼エンジンを搭載した車両か
ら排出される排気ガス中のCO、HC及びNOx を過渡状態
(市街地走行模擬状態)においても高効率で浄化するこ
とができる。
As described below, according to the exhaust gas purification method of the present invention, CO, HC and NOx in the exhaust gas discharged from the vehicle equipped with the lean burn engine are in a transient state (simulated urban driving state). Even in the case, it can be purified with high efficiency.

【0009】本発明の排気ガス浄化方法に用いる触媒は
活性金属として、白金(Pt) と、バリウム(Ba)、カルシ
ウム(Ca)、マグネシウム(Mg)、ストロンチウム(Sr)など
のアルカリ土類金属の酸化物を用い、これらを多孔質担
体に担持させて使用する。
The catalyst used in the exhaust gas purifying method of the present invention comprises platinum (Pt) as an active metal and alkaline earth metals such as barium (Ba), calcium (Ca), magnesium (Mg) and strontium (Sr). An oxide is used, and these are supported on a porous carrier before use.

【0010】本発明において用いることのできる多孔質
担体としては、アルミナ、ゼオライト、ジルコニア、シ
リカアルミナ、シリカ等をあげることができる。これら
の多孔質担体の種類及び物性については特に限定はな
く、従来から触媒用として使用されていた任意の多孔質
担体を使用することができる。また、これらの多孔質担
体はコージェライト、耐熱金属合金等からなるハニカム
基体にコートして用いても良い。
Examples of the porous carrier that can be used in the present invention include alumina, zeolite, zirconia, silica-alumina, silica and the like. The type and physical properties of these porous carriers are not particularly limited, and any porous carrier conventionally used for catalysts can be used. Further, these porous carriers may be used by coating them on a honeycomb substrate made of cordierite, heat-resistant metal alloy or the like.

【0011】本発明に係る排気ガス浄化用触媒は、前記
した多孔質担体に、白金とアルカリ土類金属酸化物を担
持してなる。これら金属の担持量には特に限定はない
が、アルカリ土類金属酸化物の担持量は、アルカリ土類
金属として0.05〜10.0 mol/リットルであることが好ま
しい。このアルカリ土類金属酸化物の担持量が 0.05mol
/リットル未満の場合、十分な NOx浄化率を得ることが
できない恐れがあり、また、10.0 mol/リットルを超え
ると担体の表面積を低下させる恐れがある。好ましく
は、0.15〜5.0mol/リットルである。
The exhaust gas purifying catalyst according to the present invention comprises platinum and an alkaline earth metal oxide supported on the above-mentioned porous carrier. The supported amount of these metals is not particularly limited, but the supported amount of the alkaline earth metal oxide is preferably 0.05 to 10.0 mol / liter as the alkaline earth metal. The supported amount of this alkaline earth metal oxide is 0.05 mol.
If it is less than 1 / liter, a sufficient NOx purification rate may not be obtained, and if it exceeds 10.0 mol / liter, the surface area of the carrier may be reduced. It is preferably 0.15 to 5.0 mol / liter.

【0012】本発明に係る排気ガス浄化用触媒における
白金の担持量にも特に限定はないが、 0.1〜10.0g/リ
ットルであることが好ましい。この白金の担持量が 0.1
g/リットル未満の場合には、十分な触媒活性が得られ
ない恐れがあり、また、10.0g/リットルを超えると、
それ以上白金の担持量を増加させても白金の粒成長が促
進され、活性向上は僅かで高価となるのみである。特
に、白金の担持量が 0.5〜 3.0g/リットルである場合
は、活性とコストの面で好ましい。
The amount of platinum supported on the exhaust gas purifying catalyst according to the present invention is not particularly limited, but is preferably 0.1 to 10.0 g / liter. This platinum loading is 0.1
If it is less than g / liter, sufficient catalytic activity may not be obtained, and if it exceeds 10.0 g / liter,
Even if the amount of platinum supported is further increased, the grain growth of platinum is promoted, and the activity improvement is only slight and expensive. Particularly, when the amount of platinum supported is 0.5 to 3.0 g / liter, it is preferable in terms of activity and cost.

【0013】本発明において使用する排気ガス浄化用触
媒の製造方法については、特に限定はなく、従来の一般
的方法に準ずることができる。例えば常法に従って調製
したアルミナを含有するスラリー中にコージェライトか
らなる基体を浸漬して表面にアルミナをコートし乾燥焼
成(例えば温度 600〜 700℃) 後、ジニトロジアミン白
金、塩化白金酸などの白金化合物の水溶液に浸漬し、乾
燥焼成(例えば温度 200〜 500℃) して多孔質担体に白
金を担持させ、更にアルカリ土類金属の酢酸塩などの水
溶性アルカリ土類金属化合物の水溶液に浸漬し、乾燥焼
成(例えば温度600〜 700℃) してアルカリ土類金属を
担持させて製造することができる。
The method for producing the exhaust gas purifying catalyst used in the present invention is not particularly limited and can be based on the conventional general method. For example, a substrate made of cordierite is dipped in a slurry containing alumina prepared according to a conventional method, the surface is coated with alumina, and dried and baked (for example, at a temperature of 600 to 700 ° C). Immersion in an aqueous solution of the compound, dry firing (for example, at a temperature of 200 to 500 ° C.) to support platinum on the porous carrier, and further dipping in an aqueous solution of a water-soluble alkaline earth metal compound such as an alkaline earth metal acetate It can be manufactured by carrying out dry firing (for example, a temperature of 600 to 700 ° C.) and supporting an alkaline earth metal.

【0014】また、別法として、アルミナとアルカリ土
類金属酸化物を含有するスラリー中に基体を浸漬してア
ルミナをコートし、乾燥焼成後、ジニトロジアミン白
金、塩化白金酸などの白金化合物の水溶液に浸漬し、乾
燥焼成し、アルカリ土類金属と白金を担持させて製造す
ることができる。なお、アルカリ土類金属は使用される
環境によって水酸化物などになる場合もある。
As an alternative method, the substrate is dipped in a slurry containing alumina and an alkaline earth metal oxide to coat alumina, dried and baked, and then an aqueous solution of a platinum compound such as dinitrodiamine platinum or chloroplatinic acid. It can be manufactured by immersing it in, and drying and firing it to carry an alkaline earth metal and platinum. The alkaline earth metal may become a hydroxide or the like depending on the environment in which it is used.

【0015】本発明に係る排気ガス浄化方法において排
気ガスを浄化するにあたっては、希薄燃焼エンジンの排
気通路において触媒を設置する場所には特に限定はない
が、例えば車両の床下、スタート触媒または三元触媒の
下流側の床下などに配置するのが好ましい。
In purifying the exhaust gas in the exhaust gas purifying method according to the present invention, the place where the catalyst is installed in the exhaust passage of the lean burn engine is not particularly limited. For example, under the floor of the vehicle, start catalyst or three-way catalyst. It is preferably arranged under the floor on the downstream side of the catalyst.

【0016】本発明に係る浄化方法は通常の方法で実施
することができ、排気ガスを触媒層に導入する空間速度
(SV)にも特に限定はなく、例えば 300,000〜10,000hr-1
の範囲が好ましく、また触媒層温度にも特に制限はない
が、 200〜 500℃程度の温度が好ましい。
The purification method according to the present invention can be carried out by a usual method, and the space velocity for introducing the exhaust gas into the catalyst layer is
(SV) is not particularly limited, for example, 300,000 ~ 10,000hr -1
Is preferable, and the temperature of the catalyst layer is not particularly limited, but a temperature of about 200 to 500 ° C. is preferable.

【0017】[0017]

【作用】本発明に従って、アルカリ土類金属酸化物と白
金とを多孔質担体に担持した触媒を用い、これを希薄燃
焼する内燃機関の排気通路に設置すると、以下の実施例
にも示すように、車両走行時に、CO、HC及びNOx を高効
率で浄化できる。本発明に係る排気ガスの浄化方法が優
れた効果を発揮するメカニズムについては、未だ必ずし
も明らかではないが、次のように考えられる。
According to the present invention, when a catalyst in which an alkaline earth metal oxide and platinum are supported on a porous carrier is used and installed in the exhaust passage of an internal combustion engine which burns lean, as shown in the following examples. , CO, HC and NOx can be purified with high efficiency while the vehicle is running. The mechanism by which the method for purifying exhaust gas according to the present invention exerts excellent effects is not necessarily clear yet, but is considered as follows.

【0018】本発明による触媒の構成は、例えばアルミ
ナなどの多孔質担体の表面に酸化バリウム(BaO) 、酸化
マグネシウム(MgO)、酸化カルシウム(CaO)などのアル
カリ土類金属の酸化物と白金が担持されており、かかる
構成の触媒は車両走行時のエンジン排出ガスの組成変化
に対して次のように作用するものと想定する。
The catalyst according to the present invention is composed of, for example, an oxide of an alkaline earth metal such as barium oxide (BaO), magnesium oxide (MgO) and calcium oxide (CaO) and platinum on the surface of a porous carrier such as alumina. It is assumed that the catalyst thus supported acts on the composition change of the engine exhaust gas while the vehicle is running as follows.

【0019】車両停止時:A/Fは理論A/F近傍で排
気ガス中には NOxが少ない。触媒上ではアルカリ土類金
属酸化物に吸着されていた NOxがPtに移動(逆スピルオ
ーバー)し、排気ガス中の還元ガス(CO、H2 、HC) と
反応し、NOx はN2 に還元され、この際、還元ガスも浄
化される。アルカリ土類金属酸化物に吸着された NOxが
無くなれば、Pt上に還元ガスが吸着される。
When the vehicle is stopped: The A / F is near the theoretical A / F and the exhaust gas contains little NOx. NOx adsorbed on the alkaline earth metal oxide on the catalyst moves to Pt (reverse spillover) and reacts with the reducing gas (CO, H 2 , HC) in the exhaust gas, and NOx is reduced to N 2. At this time, the reducing gas is also purified. When NOx adsorbed on the alkaline earth metal oxide disappears, reducing gas is adsorbed on Pt.

【0020】車両加速時:A/Fは理論A/F近傍から
リーン(A/F=23)まで連続的に変化し、排気ガス中
にNOX が多量に存在することになる。触媒上では排気ガ
ス中のNOX がPtに吸着した還元ガスによりN2 に還元さ
れ、この際、還元ガスも浄化される。
During vehicle acceleration: A / F continuously changes from near the theoretical A / F to lean (A / F = 23), and a large amount of NO X exists in the exhaust gas. On the catalyst, NO X in the exhaust gas is reduced to N 2 by the reducing gas adsorbed on Pt, and at this time, the reducing gas is also purified.

【0021】定常走行時:A/Fはリーン(A/F=2
3)状態で、排気ガス中のNOX は加速時よりも少なく、H
Cは多めとなり、NOX はHCによりN2 に還元される。こ
の際、HCも浄化され、また、反応しないNOX は担体上の
アルカリ土類金属酸化物に吸着される。このリーン状態
におけるNOX の吸着量がランタン(La)より非常に大き
いため、本発明の浄化方法ではNOX 浄化能が高いものと
思われる。
During steady running: A / F is lean (A / F = 2
In the 3) state, NO X in the exhaust gas is less than during acceleration and H
C is increased, and NO X is reduced to N 2 by HC. At this time, HC is also purified, and unreacted NO X is adsorbed by the alkaline earth metal oxide on the carrier. Since the adsorption amount of NO X in this lean state is much larger than that of lanthanum (La), it is considered that the purification method of the present invention has a high NO X purification capacity.

【0022】減速時:A/Fはオートマティック(A/
T)車では理論A/F近傍であり、マニュアル(M/
T)車では酸化雰囲気(燃料カット)となり、排気ガス
中のNO X は少ない。触媒上ではA/T車の場合は車両停
止時と同じ状態になり、M/T車の場合にはNOX はアル
カリ土類金属酸化物に吸着保持される。
During deceleration: A / F is automatic (A / F
T) is near theoretical A / F, and manual (M /
T) Oxidizing atmosphere (fuel cut) in cars and exhaust gas
NO inside XIs few. A / T car stops on the catalyst
It will be in the same state as when stopped, NO for M / T carsXIs al
It is adsorbed and held by the potassium earth metal oxide.

【0023】[0023]

【実施例】以下、実施例に従って、本発明を更に詳しく
説明するが、本発明の範囲をこれらの実施例に限定する
ものでないことはいうまでもない。以下の例において
「部」は特にことわらない限り「重量部」を示す。
EXAMPLES The present invention will be described in more detail below with reference to Examples, but it goes without saying that the scope of the present invention is not limited to these Examples. In the following examples, "parts" means "parts by weight" unless otherwise specified.

【0024】実施例1 担持量の異なるPt/酸化バリウム/アルミナのハニカム
触媒を調製し、NOX 浄化活性を比較した。a) アルミナ・スラリーの調製 アルミナ粉末 100部に、アルミナゾル(アルミナ含有率
10重量%)70部、40重量%硝酸アルミニウム水溶液15部
および水30部を加えて攪拌混合し、コーティング用スラ
リーを調製した。
Example 1 Pt / barium oxide / alumina honeycomb catalysts having different loadings were prepared and their NO x purification activities were compared. a) Preparation of alumina slurry To 100 parts of alumina powder, alumina sol (alumina content rate)
10 parts by weight) 70 parts, 40 parts by weight aluminum nitrate aqueous solution 15 parts and water 30 parts were added and mixed with stirring to prepare a coating slurry.

【0025】b) コーティング及び焼成 コージェライト製ハニカム基体を水に浸漬し、余分な水
を吹き払った後、上記a)で得られたスラリーに浸漬
し、取り出した後、余分なスラリーを吹き払い、温度80
℃で20分間乾燥し、更にこれを 600℃で1時間焼成し
た。アルミナのコート量はハニカムの体積1リットル当
たり 120g であった。
B) Coating and firing A cordierite honeycomb substrate is dipped in water to blow off excess water, then dipped in the slurry obtained in the above a), taken out, and blown off the excess slurry. , Temperature 80
It was dried at ℃ for 20 minutes and then calcined at 600 ℃ for 1 hour. The coating amount of alumina was 120 g per liter of honeycomb volume.

【0026】c) Ptの担持 上記のようにして得られたハニカム担体を、表1に示す
Pt担持量が得られるように調製した所定濃度のジニトロ
ジアミン白金の水溶液に浸漬し、 250℃で乾燥して表1
に示すPtの担持量を持つ触媒を調製した。
C) Support of Pt The honeycomb carrier obtained as described above is shown in Table 1.
It was immersed in an aqueous solution of dinitrodiamine platinum having a predetermined concentration prepared so that the amount of Pt supported was obtained, and dried at 250 ° C.
A catalyst having a supported amount of Pt shown in was prepared.

【0027】d)表1に示すBa担持量が得られるように
調製した所定濃度の酢酸バリウム水溶液に前記白金担持
担体を浸漬し、乾燥後、 600℃で1時間焼成し、表1の
触媒No.2〜13の本発明の触媒を得た。比較触媒としてN
o.1及び14〜17の触媒も上記実施例に準じた方法で併せ
調製した。
D) The platinum-supported carrier was immersed in an aqueous solution of barium acetate having a predetermined concentration prepared so that the amount of supported Ba shown in Table 1 was obtained, dried, and calcined at 600 ° C. for 1 hour to prepare the catalyst No. .2 to 13 of the catalyst of the present invention was obtained. N as a comparative catalyst
The catalysts of o.1 and 14 to 17 were also prepared in the same manner as in the above example.

【0028】 表1:調製触媒 ────────────────────────── 担持量 触媒No. Ba(mol/ リットル) Pt(g/リットル) 1 0.03 2.0 2 0.15 2.0 3 0.2 2.0 4 0.3 2.0 5 0.5 2.0 6 1.0 2.0 7 10.0 2.0 8 0.2 0.5 9 0.2 1.0 10 0.2 5.0 11 0.2 10.0 12 0.05 2.0 13 0.1 2.0 14 0 1.0 15 0 2.0 16 0 10.0 17 11.0 2.0 ────────────────────────── (注)触媒2〜13 : 実施例 触媒1及び14〜17 : 比較例 Table 1: Preparation catalyst ────────────────────────── Supported amount catalyst No. Ba (mol / liter) Pt (g / liter ) 1 0.03 2.0 2 0.15 2.0 3 3 0.2 2.0 4 0.3 2.0 5 5 0.5 2.0 6 6 1.0 2.0 7 7 10.0 2.0 8 0.2 0.5 9 0.2 1.0 10 0.2 0.2 5.0 11 0.2 10.0 12 0.05 0.05 2.0 13 0.1 2.0 14 0 1.0 15 0 2 0.0 16 0 10.0 17 11.0 2.0 ────────────────────────── (Note) Catalysts 2 to 13: Examples Catalysts 1 and 14 to 17: Comparative example

【0029】浄化性能の評価 上記触媒の浄化性能を下記条件で評価した。 エミッション評価 希薄燃焼エンジン( 1.6リットル)搭載車両の排気通路
に上記触媒を設置し、市街地走行モードで走行して、C
O、HC及びNOx の浄化率を測定し、結果を表3に示す。
尚、耐久処理触媒とは、希薄燃焼エンジン(1.6 リット
ル)の排気通路に上記触媒を設置し、エンジンをA/F
=18、入りガス温度 650℃で50時間運転したものであ
る。
Evaluation of Purification Performance The purification performance of the above catalyst was evaluated under the following conditions. Emission evaluation Install the above catalyst in the exhaust passage of a vehicle equipped with a lean-burn engine (1.6 liters), run in city driving mode,
The purification rates of O, HC and NO x were measured, and the results are shown in Table 3.
The endurance-treated catalyst is a lean-burn engine (1.6 liters) installed in the exhaust passage and the engine
= 18, the inlet gas temperature was 650 ° C, and it was operated for 50 hours.

【0030】 表2:浄化性能の評価 ─────────────────────────────── 初期触媒の浄化率(%) 耐久処理触媒の浄化率(%) 触媒No. NOX HC CO NOX HC CO 1 42 96 100 24 89 94 2 92 95 100 42 88 97 3 92 96 100 47 89 96 4 93 95 100 50 88 98 5 93 93 100 52 86 98 6 93 90 100 53 83 97 7 74 93 99 30 84 95 8 88 94 100 39 82 94 9 90 97 100 44 86 97 10 93 98 100 47 94 99 11 93 98 100 48 95 99 12 66 96 100 28 90 96 13 90 96 100 30 89 93 14 38 97 100 12 88 91 15 46 98 100 18 90 92 16 49 98 100 21 93 96 17 52 89 97 18 87 91 ───────────────────────────── (注)触媒2〜13 : 実施例 触媒1及び14〜17 : 比較例 Table 2: Evaluation of purification performance ─────────────────────────────── Initial catalyst purification rate (%) Durability Purification rate of treated catalyst (%) Catalyst No. NO X HC CO NO X HC CO 1 42 96 100 24 89 94 2 92 95 100 42 88 97 3 92 96 100 47 89 96 4 93 95 100 50 88 98 5 93 93 100 52 86 98 6 93 90 100 53 83 97 7 74 93 99 30 84 95 8 88 94 100 39 82 94 9 90 97 100 44 86 97 10 93 98 100 47 94 99 11 93 98 100 48 95 99 12 66 96 100 28 90 96 13 90 96 100 30 89 93 14 38 97 100 12 88 91 15 46 98 100 18 90 92 16 16 98 98 100 21 93 96 17 52 89 97 18 87 91 ───────────── ───────────────── (Note) Catalysts 2 to 13: Examples Catalysts 1 and 14 to 17: Comparative examples

【0031】上記結果から明らかなように、本発明によ
る排気ガス浄化方法によれば、希薄燃焼エンジンを搭載
した車両から排出される排気ガス中のNOx 、CO及びHCを
耐久処理後も劣化が少なく効率よく浄化することがで
き、特に、触媒中のアルカリ土類金属の担持量が0.15〜
1.0mol/リットルで、白金の担持量が 0.5〜 7.0g /リ
ットルであるのが好ましい。
As is clear from the above results, according to the exhaust gas purification method of the present invention, NO x , CO and HC in the exhaust gas discharged from the vehicle equipped with the lean burn engine are not deteriorated even after the endurance treatment. The amount of alkaline earth metal supported in the catalyst is 0.15 ~
It is preferable that the amount of platinum supported is 0.5 to 7.0 g / liter at 1.0 mol / liter.

【0032】実施例2 実施例1において、酢酸バリウムに代えて硝酸カルシウ
ム、また同様に酢酸バリウムに代えて酢酸マグネシウム
を用いた以外は実施例1と同様にして、表3に示すよう
に、担持量の異なるPt/酸化カルシウム/アルミナ、Pt
/酸化マグネシウム/アルミナ及びPt/酸化カルシウム
+酸化マグネシウム/アルミナのハニカム触媒を各々調
製し、実施例1と同様に触媒の浄化活性を評価した。結
果を表4に示す。
Example 2 In the same manner as in Example 1 except that calcium nitrate was used in place of barium acetate and magnesium acetate was used in place of barium acetate in the same manner as in Example 1, as shown in Table 3, Different amounts of Pt / calcium oxide / alumina, Pt
/ Magnesium oxide / alumina and Pt / calcium oxide + magnesium oxide / alumina honeycomb catalysts were prepared, and the purification activity of the catalyst was evaluated in the same manner as in Example 1. The results are shown in Table 4.

【0033】 表3:調製触媒 ─────────────────────────────── 担 持 量 触媒No. Ca(mol/リットル) Mg(mol/リットル) Pt(g/リットル) 18 0.03 − 2.0 19 0.05 − 2.0 20 0.1 − 2.0 21 0.15 − 2.0 22 0.2 − 2.0 23 0.3 − 2.0 24 0.5 − 2.0 25 1.0 − 2.0 26 10.0 − 2.0 27 0.2 − 0.5 28 0.2 − 1.0 29 0.2 − 5.0 30 0.2 − 10.0 31 11.0 − 2.0 32 − 0.15 2.0 33 − 0.2 2.0 34 − 0.3 2.0 35 − 0.5 2.0 36 − 1.0 2.0 37 0.1 0.1 2.0 ─────────────────────────────── Table 3: Preparation catalyst ─────────────────────────────── Supported catalyst No. Ca (mol / liter ) Mg (mol / liter) Pt (g / liter) 18 0.03 − 2.0 19 0.05 − 2.0 20 0.1 − 2.0 21 0.15 − 2.0 22 0.2 − 2.0 23 0.3 − 2.0 24 0.5 − 2.0 25 1.0 − 2.0 26 10.0 − 2.0 27 0.2 − 0.5 28 0.2 − 1.0 29 0.2 − 5.0 30 0.2 − 10.0 31 11.0 − 2.0 32 − 0.15 2.0 33 − 0.2 2.0 34 − 0.3 2.0 35 − 0.5 2.0 36 − 1.0 2.0 37 0.1 0.1 2.0 ──────── ────────────────────────

【0034】 表4:浄化性能の評価 ─────────────────────────────── 初期触媒の浄化率(%) 耐久処理触媒の浄化率(%) 触媒No. NOX HC CO NOX HC CO 18 38 95 100 23 87 96 19 72 96 100 25 87 95 20 89 95 100 32 89 93 21 90 94 100 46 88 98 22 93 96 100 48 86 97 23 92 96 100 48 89 98 24 92 95 100 50 87 96 25 94 95 100 52 84 97 26 69 91 100 28 85 96 27 89 93 100 41 82 93 28 90 95 100 44 85 97 29 92 98 100 46 92 99 30 92 99 100 46 94 99 31 54 90 96 15 83 95 32 67 95 100 30 89 98 33 67 97 100 35 89 98 34 67 97 100 36 91 99 35 68 95 100 36 90 99 36 68 92 100 35 88 97 37 91 95 100 47 89 97 ─────────────────────────────── Table 4: Evaluation of purification performance ─────────────────────────────── Initial catalyst purification rate (%) Durability Purification rate (%) of treated catalyst Catalyst No. NO X HC CO NO X HC CO 18 38 95 100 23 87 96 19 72 96 100 25 87 95 20 89 95 100 32 89 93 21 90 94 100 46 88 98 22 93 96 100 48 86 97 23 92 96 100 48 89 98 24 92 95 100 50 87 96 25 94 95 100 52 84 97 26 69 91 100 28 85 96 27 89 93 100 41 82 93 28 90 95 100 44 85 97 29 92 98 100 46 92 99 30 92 99 100 46 94 99 31 54 90 96 15 83 95 32 67 95 100 30 89 98 33 33 97 97 100 35 89 98 34 34 97 97 100 36 91 99 35 68 95 100 36 90 99 36 36 92 92 35 88 97 37 91 95 100 47 89 97 ───────────────────────────────

【0035】[0035]

【発明の効果】自動車は、実際の運転において、加減速
を繰り返すのが実状であり、かかる状況下に排出される
排気ガスに対し、本発明によれば、Ptの電子状態をアル
カリ土類金属の酸化物によりコントロールすることによ
り、HCとNox との反応活性を向上させることができ、更
に、アルカリ土類金属の酸化物のNox 吸着特性を利用
し、加減速におけるNox 浄化率を大きく向上させること
ができる。この結果、酸素過剰の排気ガス中のCO及びHC
を十分に浄化したもとで、同排気ガス中の窒素酸化物を
効率よく浄化することができる。
According to the present invention, according to the present invention, the Pt electronic state is changed to the alkaline earth metal, as compared with the exhaust gas discharged under such a circumstance. of by controlling the oxide, it is possible to improve the reactivity of HC and No x, further utilizing the No x adsorption properties of the oxides of alkaline earth metals, a No x purification rate of acceleration and deceleration It can be greatly improved. As a result, CO and HC in exhaust gas with excess oxygen
The nitrogen oxides in the exhaust gas can be efficiently purified under sufficient purification.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 金沢 孝明 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 谷澤 恒幸 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 水野 達司 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 井口 哲 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 加藤 健治 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 田中 俊明 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 竹島 伸一 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 木原 哲郎 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 村木 秀昭 愛知県愛知郡長久手町大字長湫字横道41番 地の1 株式会社豊田中央研究所内 (72)発明者 新庄 博文 愛知県愛知郡長久手町大字長湫字横道41番 地の1 株式会社豊田中央研究所内 (72)発明者 斎木 基久 愛知県愛知郡長久手町大字長湫字横道41番 地の1 株式会社豊田中央研究所内 (72)発明者 笠原 光一 静岡県小笠郡大東町千浜7800番地 キャタ ラー工業株式会社内 (72)発明者 立石 修士 静岡県小笠郡大東町千浜7800番地 キャタ ラー工業株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Takaaki Kanazawa 1 Toyota Town, Toyota City, Aichi Prefecture, Toyota Motor Corporation (72) Inventor Tsuneyuki Tanizawa 1 Toyota Town, Aichi Prefecture, Toyota Motor Corporation ( 72) Inventor Tatsuji Mizuno 1 Toyota Town, Toyota City, Aichi Prefecture, Toyota Motor Corporation (72) Inventor Satoshi Iguchi 1 Toyota Town, Toyota City, Aichi Prefecture Toyota Motor Corporation, (72) Inventor, Kenji Kato Aichi Prefecture Toyota City, Toyota City 1 Toyota Motor Co., Ltd. (72) Inventor Toshiaki Tanaka 1 Toyota Town, Toyota City, Aichi Prefecture Toyota Motor Co., Ltd. (72) Shinichi Takeshima 1 Toyota Town, Toyota City, Aichi Prefecture Toyota Auto Car Co., Ltd. (72) Inventor Tetsuro Kihara 1 Toyota Town, Toyota City, Aichi Prefecture Toyota Motor Corporation Inside the company (72) Hideaki Muraki Hideaki Muraki 41, Nagachote, Nagakute-cho, Aichi-gun, Aichi Prefecture 1 of Toyota Central Research Institute Co., Ltd. 1 In the Toyota Central Research Institute Co., Ltd. (72) Inventor Motohisa Saiki, Nagachite Town, Aichi Prefecture Higashimachi Chihama 7800, Cataler Industry Co., Ltd. (72) Inventor Master Tateishi 7800 Chihama, Daitocho, Ogasa-gun, Shizuoka Prefecture Cataler Industry Co., Ltd.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 酸素過剰雰囲気下における排気ガス中の
一酸化炭素、炭化水素および窒素酸化物を同時に浄化す
る排気ガスの浄化方法であって、酸素過剰の排気ガス
を、多孔質体からなる担体に、アルカリ土類金属酸化物
および白金を担持してなる排気ガス浄化用触媒と接触さ
せることを特徴とする排気ガスの浄化方法。
1. A method for purifying exhaust gas, which comprises simultaneously purifying carbon monoxide, hydrocarbons and nitrogen oxides in the exhaust gas under an oxygen-rich atmosphere, wherein the oxygen-rich exhaust gas is a carrier made of a porous material. In addition, the method for purifying exhaust gas is characterized in that it is brought into contact with an exhaust gas purifying catalyst which carries an alkaline earth metal oxide and platinum.
JP13090492A 1992-05-22 1992-05-22 Exhaust gas purification method Expired - Lifetime JP3328318B2 (en)

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JP3328318B2 JP3328318B2 (en) 2002-09-24

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