JPH05277379A - Catalytic convertor device for purifying exhaust gas - Google Patents

Catalytic convertor device for purifying exhaust gas

Info

Publication number
JPH05277379A
JPH05277379A JP4079822A JP7982292A JPH05277379A JP H05277379 A JPH05277379 A JP H05277379A JP 4079822 A JP4079822 A JP 4079822A JP 7982292 A JP7982292 A JP 7982292A JP H05277379 A JPH05277379 A JP H05277379A
Authority
JP
Japan
Prior art keywords
catalyst carrier
metal catalyst
exhaust gas
plate
catalytic converter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4079822A
Other languages
Japanese (ja)
Inventor
Katsuhiro Shibata
勝弘 柴田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Original Assignee
Nissan Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co Ltd filed Critical Nissan Motor Co Ltd
Priority to JP4079822A priority Critical patent/JPH05277379A/en
Publication of JPH05277379A publication Critical patent/JPH05277379A/en
Pending legal-status Critical Current

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Landscapes

  • Exhaust Gas After Treatment (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Catalysts (AREA)

Abstract

PURPOSE:To improve durability and to make the distribution of generating heat uniform in a metallic carrier for catalyst having electric heating function in a catalytic converter device for cleaning exhaust gas. CONSTITUTION:The objective device has a structure made by calking and brazing both side parts of the metallic carrier for catalyst 3 obtained by laminating a corrugated metallic plate 3a and a flat metallic plate 3b, with u-shaped members 4, 5 and projecting positive and negative electrode members 6, 7, brazed on the outer surface of the u-shaped members 4, 5, with insulating bushes 12, 13 outside of a shell 2.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、内燃機関の排気通路に
介装される排気浄化用触媒コンバータ装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an exhaust gas purification catalytic converter device provided in an exhaust passage of an internal combustion engine.

【0002】[0002]

【従来の技術】内燃機関の排気通路に介装されて排気中
のCO,HC,NOX 等の汚染物質を浄化する排気浄化
用触媒コンバータ装置は、所定の活性化温度にするまで
昇温した状態でないと充分な触媒作用を奏することがで
きず、例えば、機関の冷間始動直後等には、排気浄化性
能が充分なレベルに達するまでにある程度の時間が掛か
ってしまう。
BACKGROUND ART CO in the exhaust is interposed in an exhaust passage of an internal combustion engine, HC, the exhaust purifying catalyst converter device for purifying pollutants such as NO X was heated to be a predetermined activation temperature If it is not in a state, a sufficient catalytic action cannot be exhibited, and for example, immediately after a cold start of the engine, it takes some time for the exhaust gas purification performance to reach a sufficient level.

【0003】このため、触媒を担持する触媒担体を電熱
ヒーター構造とすることが従来から考えられている。と
ころで、触媒担体として、近年、熱容量や圧力損失の点
で有利な金属製触媒担体を適用したものが考えられてい
る。この金属製触媒担体は金属板から構成されているた
め、この金属板自体を発熱抵抗体つまり電熱ヒータとし
て利用するようにした排気浄化用触媒コンバータ装置が
提案されている。
Therefore, it has been conventionally considered that the catalyst carrier carrying the catalyst has an electric heater structure. By the way, in recent years, a catalyst carrier to which a metal catalyst carrier is applied, which is advantageous in terms of heat capacity and pressure loss, has been considered. Since this metal catalyst carrier is composed of a metal plate, an exhaust gas purification catalytic converter device has been proposed in which the metal plate itself is used as a heating resistor, that is, an electric heater.

【0004】[0004]

【発明が解決しようとする課題】従来の触媒コンバータ
装置としては、例えば米国特許第4928485号に示
されるようなものがある。このものでは、棒状の中心電
極の回りに、径方向に波状に屈曲する複数枚の触媒を担
持させた金属板を渦巻状に巻回し、夫々の外周端を一枚
の環状金属板に接続した上で、環状金属板を介して他方
の電極を接続した構造となっている。
As a conventional catalytic converter device, there is, for example, one shown in US Pat. No. 4,928,485. In this structure, a metal plate supporting a plurality of catalysts that are bent in a wavy shape in a radial direction is spirally wound around a rod-shaped center electrode, and each outer peripheral end is connected to one annular metal plate. In the above structure, the other electrode is connected via the annular metal plate.

【0005】かかる従来の触媒コンバータ装置の電極取
付構造においては、電極部材と金属製触媒担体とを数箇
所のスポット溶接をしているが、これでは接触面を広く
確保することができず、接触部分の抵抗値が大となって
局所的に発熱し溶損しやすいという難点がある。また、
波状に屈曲する板と平板とを交互に積層して金属製触媒
担体を形成するものがあり、電極部材を平板の外表面に
ロー付けして装着するようにしたものもある。このもの
では電極部材と金属製触媒担体との接触面積は稼げる
が、波状板と平板との接触面積が小さいため、該接触部
分の抵抗値が大となってやはり局所的に発熱しやすく、
また、電極部材にロー付けされた板に対し、該板から離
れた板ほど接触抵抗の影響で電流が流れにくく発熱分布
が偏るという問題もある。
In the conventional electrode mounting structure of the catalytic converter device, the electrode member and the metal catalyst carrier are spot-welded at several points, but this cannot secure a wide contact surface, and thus the contact surface cannot be secured. There is a drawback that the resistance value of the portion becomes large and heat is generated locally to easily cause melting damage. Also,
There is a metal catalyst carrier formed by alternately laminating corrugated plates and flat plates, and there is also a structure in which an electrode member is brazed and attached to the outer surface of the flat plate. In this case, the contact area between the electrode member and the metal catalyst carrier can be increased, but since the contact area between the corrugated plate and the flat plate is small, the resistance value of the contact portion becomes large and local heat is likely to be generated.
Further, with respect to the plate brazed to the electrode member, the further the plate is from the plate, the more difficult it is for the current to flow due to the effect of contact resistance, and the heat generation distribution becomes uneven.

【0006】本発明は、このような従来の問題点に鑑み
なされたもので、電気接触抵抗を十分に軽減できると共
に発熱分布を均一化でき、耐久性と性能改善を図れる排
気浄化用触媒コンバータ装置を提供することを目的とす
る。
The present invention has been made in view of the above conventional problems, and an exhaust gas catalytic converter device capable of sufficiently reducing electric contact resistance, uniforming heat generation distribution, and improving durability and performance. The purpose is to provide.

【0007】[0007]

【課題を解決するための手段】このため本発明に係る排
気浄化触媒コンバータ装置は、内燃機関の排気通路に介
装され、触媒を担持する金属製触媒担体を通電により発
熱するヒーター機能を持たせた排気浄化用触媒コンバー
タ装置において、前記金属製触媒担体を一方向に波状に
屈曲した板と平板とを重ねた状態で前記波状屈曲方向に
交互に折り重ねて形成し、該金属製触媒担体を前記波状
に屈曲する方向及び前記各板が積層される方向に対して
直角な方向を排気流通方向に向けて配設すると共に、該
金属製触媒担体の波状屈曲方向の両端部を挟んで加締る
コ字型部材を装着し、該コ字型部材と押し潰されて面接
触する波状屈曲板,平板相互をロー付けすると共に該コ
字型部材の外表面に正負の電極部材をロー付けし、これ
ら電極部材に形成した突起を金属製触媒担体を収納する
シェルの外側に電気絶縁状態を保持して突出させた構造
とした。
For this reason, the exhaust gas purification catalytic converter device according to the present invention is provided with a heater function for generating heat by energizing a metal catalyst carrier carrying a catalyst which is interposed in an exhaust passage of an internal combustion engine. In the exhaust gas purification catalytic converter device, the metal catalyst carrier is formed by alternately folding in a wavy bending direction in a state in which a plate and a flat plate bent in a wave shape in one direction are overlapped, and the metal catalyst carrier is formed. The wavy bending direction and the direction perpendicular to the stacking direction of the plates are arranged in the exhaust flow direction, and the both ends of the wavy bending direction of the metal catalyst carrier are clamped. The U-shaped member is attached, and the wavy bending plate and the flat plate that are crushed and in surface contact with the U-shaped member are brazed together, and the positive and negative electrode members are brazed to the outer surface of the U-shaped member. , Formed on these electrode members Projections were the structure in which outside protrude to hold the electrical insulation state of the shell for accommodating the metallic catalyst carrier was.

【0008】[0008]

【作用】電極部材と金属製触媒担体とはコ字型部材を介
して十分な面積を有して接触させることができ、かつ、
波状板と平板の端部は押し潰され面接触した状態でロー
付けされているため、電極部材から金属製触媒担体への
電気接触抵抗が可及的に軽減される。
The electrode member and the metal catalyst carrier can be brought into contact with each other with a sufficient area through the U-shaped member, and
Since the end portions of the corrugated plate and the flat plate are crushed and brazed in surface contact with each other, electrical contact resistance from the electrode member to the metal catalyst carrier is reduced as much as possible.

【0009】また、電極部材から金属製触媒担体の各板
に均等に通電が行われるため、発熱分布が均一化され、
延いては触媒の活性化効率が高められ、耐久性も向上す
る。
Further, since the electrodes are uniformly energized to the respective plates of the metal catalyst carrier, the heat generation distribution is made uniform,
As a result, the activation efficiency of the catalyst is increased and the durability is also improved.

【0010】[0010]

【実施例】以下に本発明を図面に示された実施例に基づ
いて説明する。一実施例を示す図1〜図3において、図
示しない内燃機関の排気通路に本発明に係る触媒コンバ
ータ装置1が介装される。前記触媒コンバータ装置1
は、2分割部材を締結して構成されるシェル2内に金属
製触媒担体3が嵌挿されている。金属製触媒担体3は、
触媒を担持する一方向に波状に屈曲された金属板3aと
平坦な金属板3bとを重ねた状態で前記波状屈曲方向に
交互に折り重ねて形成されている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below based on the embodiments shown in the drawings. 1 to 3 showing an embodiment, a catalytic converter device 1 according to the present invention is installed in an exhaust passage of an internal combustion engine (not shown). The catalytic converter device 1
The metal catalyst carrier 3 is inserted into the shell 2 formed by fastening two divided members. The metal catalyst carrier 3 is
It is formed by alternately folding in the wavy bending direction in a state in which a metal plate 3a having a wavy bending in one direction carrying a catalyst and a flat metal plate 3b are stacked.

【0011】該金属製触媒担体3を前記波状金属板3a
の波状に屈曲する方向及び前記各板が積層される方向に
対して直角な方向を排気流通方向に向けて配設する。ま
た、金属製触媒担体3の波状屈曲方向の両端部をコ字型
部材4,5で挟んで加締める。これにより、波状金属板
3aと平坦な金属板3bとは押し潰されて面接触する
(図3 (C) , (D) 参照) 。
The metal catalyst carrier 3 is attached to the corrugated metal plate 3a.
The direction in which the plate is bent in a wavy shape and the direction perpendicular to the direction in which the plates are stacked are arranged in the exhaust flow direction. Further, both ends of the metallic catalyst carrier 3 in the wavy bending direction are sandwiched by the U-shaped members 4 and 5 and crimped. As a result, the corrugated metal plate 3a and the flat metal plate 3b are crushed and come into surface contact with each other.
(See FIGS. 3C and 3D).

【0012】かかるコ字型金属板4,5と押し潰された
波状金属板3a,平坦な金属板3b相互をロー付けする
と共に該コ字型部材4,5の外表面に夫々ボルト状の+
側電極部材6,−側電極部材7をロー付けして固定す
る。前記ボルト状の+側電極部材6及び−側電極部材7
はネジ部がシェル2壁を貫通して外側に突出し、ネジ部
にねじ込んだナット8,9に端子を挟んでハーネス1
0,11と接続されており、シェル2の開口との間には
電気絶縁材からなる絶縁ブッシュ12,13が嵌挿され
ている。
The U-shaped metal plates 4 and 5 and the crushed corrugated metal plate 3a and the flat metal plate 3b are brazed to each other, and the outer surfaces of the U-shaped members 4 and 5 are bolt-shaped +.
The side electrode member 6 and the-side electrode member 7 are brazed and fixed. The bolt-shaped + side electrode member 6 and-side electrode member 7
Has a threaded portion that penetrates through the wall of the shell 2 and projects outwardly, and the terminal is sandwiched between nuts 8 and 9 screwed into the threaded portion.
Insulation bushes 12 and 13 made of an electrically insulating material are fitted between the openings 0 and 11 and the opening of the shell 2.

【0013】前記金属製触媒担体3の相互の間隙とその
外周を覆って電気絶縁部材14が充填され、該電気絶縁
部材14とシェル2内壁との間が電気絶縁材からなる緩
衝機能を有する環状のマット部材15が嵌挿保持されて
いる。次に、かかる構造を有した本発明に係る触媒コン
バータ装置の作用を説明する。
An electric insulating member 14 is filled so as to cover the mutual gaps of the metallic catalyst carrier 3 and the outer periphery thereof, and a ring having a cushioning function made of an electric insulating member between the electric insulating member 14 and the inner wall of the shell 2. The mat member 15 is fitted and held. Next, the operation of the catalytic converter device according to the present invention having such a structure will be described.

【0014】前記したように機関の冷間始動時に金属製
触媒担体3が通電されて発熱すると、機関の始動直後か
ら金属製触媒担体3に担持された触媒が加熱されて活性
化され、排気中の汚染物質 (CO,HC,NOx等) を
酸化,還元反応の促進により良好に浄化できる。そし
て、+側電極部材6,−側電極部材7と金属製触媒担体
3とはコ字型部材4,5を介して十分な面積を有して接
触しており、かつ、波状金属板3aと平坦な金属板3b
の端部は押し潰されて夫々が面接触した状態でロー付け
されているため、電極部材6,7から金属製触媒担体3
への電気接触抵抗が可及的に軽減される。
As described above, when the metallic catalyst carrier 3 is energized to generate heat during cold starting of the engine, the catalyst carried on the metallic catalyst carrier 3 is heated and activated immediately after the engine is started, and is exhausted. Contaminants (CO, HC, NOx, etc.) can be satisfactorily purified by promoting oxidation and reduction reactions. The + side electrode member 6, -side electrode member 7 and the metal catalyst carrier 3 are in contact with each other through the U-shaped members 4 and 5 with a sufficient area, and the corrugated metal plate 3a. Flat metal plate 3b
Since the end portions of the metal catalyst carrier 3 are crushed and brazed in a state where they are in surface contact with each other,
The electrical contact resistance to is reduced as much as possible.

【0015】また、各電極部材6,7からコ字型部材
4,5を介して金属製触媒担体3の各金属板3a,3b
に均等に通電が行われるため、発熱分布が均一化され、
延いては触媒の活性化効率が高められ、耐久性も向上す
る。
Further, the metal plates 3a and 3b of the metal catalyst carrier 3 are provided from the electrode members 6 and 7 via the U-shaped members 4 and 5, respectively.
Since the electricity is evenly distributed to the
As a result, the activation efficiency of the catalyst is increased and the durability is also improved.

【0016】[0016]

【発明の効果】以上説明したように本発明に係る排気浄
化用触媒コンバータ装置では、電極部材と金属製触媒担
体の接触面積を十分確保でき、かつ、金属製触媒担体を
構成する各金属板の端部は押し潰され面接触した状態で
ロー付けされるため、電極部材から金属製触媒担体への
電気接触抵抗が可及的に軽減されると共に電極部材から
金属製触媒担体の各金属板に均等に通電が行われ、発熱
分布が均一化されて触媒の活性化効率が高められ、耐久
性も向上する。
As described above, in the exhaust gas purifying catalytic converter device according to the present invention, the contact area between the electrode member and the metallic catalyst carrier can be sufficiently ensured, and the metal plates constituting the metallic catalyst carrier can be Since the ends are crushed and brazed in surface contact, the electrical contact resistance from the electrode member to the metal catalyst carrier is reduced as much as possible and at the same time from the electrode member to each metal plate of the metal catalyst carrier. Electricity is evenly distributed, the heat generation distribution is made uniform, the activation efficiency of the catalyst is increased, and the durability is also improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例に係る触媒コンバータ装置の縦
断面図
FIG. 1 is a vertical cross-sectional view of a catalytic converter device according to an embodiment of the present invention.

【図2】同上触媒コンバータ装置の平面図FIG. 2 is a plan view of the above catalytic converter device.

【図3】 (A) は図1のA−A矢視断面図, (B) は同
上触媒コンバータ装置の金属製触媒担体の拡大断面図,
(C) は同じく金属製触媒担体の端部の拡大図, (D)
は金属製触媒担体端部をより拡大して示す概念図
3A is a sectional view taken along the line AA of FIG. 1, and FIG. 3B is an enlarged sectional view of a metal catalyst carrier of the same catalytic converter device.
(C) is an enlarged view of the end of the metal catalyst carrier, (D)
Is a conceptual diagram showing the end of the metal catalyst carrier in a larger scale

【符号の説明】[Explanation of symbols]

1 触媒コンバータ装置 2 シェル 3 金属製触媒担体 3a 波状の金属板 3b 平坦な金属板 4,5 コ字型部材 6 +側電極部材 7 −側電極部材 12,13 絶縁ブッシュ DESCRIPTION OF SYMBOLS 1 Catalytic converter device 2 Shell 3 Metal catalyst carrier 3a Corrugated metal plate 3b Flat metal plate 4,5 C-shaped member 6 + side electrode member 7-side electrode member 12, 13 Insulation bush

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 F01N 3/24 L ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI technical display location F01N 3/24 L

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】内燃機関の排気通路に介装され、触媒を担
持する金属製触媒担体を通電により発熱するヒーター機
能を持たせた排気浄化用触媒コンバータ装置において、
前記金属製触媒担体を一方向に波状に屈曲した板と平板
とを重ねた状態で前記波状屈曲方向に交互に折り重ねて
形成し、該金属製触媒担体を前記波状に屈曲する方向及
び前記各板が積層される方向に対して直角な方向を排気
流通方向に向けて配設すると共に、該金属製触媒担体の
波状屈曲方向の両端部を挟んで加締るコ字型部材を装着
し、該コ字型部材と押し潰されて面接触する波状屈曲
板,平板相互をロー付けすると共に該コ字型部材の外表
面に正負の電極部材をロー付けし、これら電極部材に形
成した突起を金属製触媒担体を収納するシェルの外側に
電気絶縁状態を保持して突出させた構造としたことを特
徴とする排気浄化用触媒コンバータ装置。
1. A catalytic converter device for exhaust gas purification, which is provided in an exhaust passage of an internal combustion engine and has a heater function for generating heat by energizing a metallic catalyst carrier carrying a catalyst,
The metal catalyst carrier is formed by alternately folding in a wavy bending direction in a state where a plate and a flat plate bent in a wavy manner in one direction are stacked, and the metal catalyst carrier is bent in the wavy direction and each of the above. The plates are arranged so that the direction perpendicular to the stacking direction is the exhaust flow direction, and a U-shaped member for clamping both ends of the metal catalyst carrier in the wavy bending direction is mounted, The wavy bending plate and the flat plate which are crushed and are in surface contact with the U-shaped member are brazed together, and the positive and negative electrode members are brazed to the outer surface of the U-shaped member, and the protrusions formed on these electrode members are An exhaust gas purifying catalytic converter device having a structure in which an electrically insulated state is held and projected outside a shell accommodating a metal catalyst carrier.
JP4079822A 1992-04-01 1992-04-01 Catalytic convertor device for purifying exhaust gas Pending JPH05277379A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4079822A JPH05277379A (en) 1992-04-01 1992-04-01 Catalytic convertor device for purifying exhaust gas

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4079822A JPH05277379A (en) 1992-04-01 1992-04-01 Catalytic convertor device for purifying exhaust gas

Publications (1)

Publication Number Publication Date
JPH05277379A true JPH05277379A (en) 1993-10-26

Family

ID=13700903

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4079822A Pending JPH05277379A (en) 1992-04-01 1992-04-01 Catalytic convertor device for purifying exhaust gas

Country Status (1)

Country Link
JP (1) JPH05277379A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010528221A (en) * 2007-05-31 2010-08-19 エミテック ゲゼルシヤフト フユア エミツシオンス テクノロギー ミツト ベシユレンクテル ハフツング Honeycomb structure capable of electrical heating with zones with increased electrical resistance
WO2012014317A1 (en) * 2010-07-30 2012-02-02 トヨタ自動車株式会社 Electrically-heated catalyst
WO2012107997A1 (en) * 2011-02-08 2012-08-16 トヨタ自動車株式会社 Electric heating catalyst
WO2012111107A1 (en) * 2011-02-16 2012-08-23 トヨタ自動車株式会社 Electrically heated catalyst
JP2015504780A (en) * 2012-01-13 2015-02-16 エミテック ゲゼルシヤフト フユア エミツシオンステクノロギー ミツト ベシユレンクテル ハフツング An electrically heatable honeycomb body with multiple sheet metal layers electrically connected to connecting pins
JP2015520820A (en) * 2012-04-05 2015-07-23 エミテック ゲゼルシヤフト フユア エミツシオンステクノロギー ミツト ベシユレンクテル ハフツング Electrical connection of a plurality of sheet metal layers of an electrically heatable honeycomb body and associated honeycomb body

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010528221A (en) * 2007-05-31 2010-08-19 エミテック ゲゼルシヤフト フユア エミツシオンス テクノロギー ミツト ベシユレンクテル ハフツング Honeycomb structure capable of electrical heating with zones with increased electrical resistance
WO2012014317A1 (en) * 2010-07-30 2012-02-02 トヨタ自動車株式会社 Electrically-heated catalyst
JP5472468B2 (en) * 2010-07-30 2014-04-16 トヨタ自動車株式会社 Electric heating catalyst
WO2012107997A1 (en) * 2011-02-08 2012-08-16 トヨタ自動車株式会社 Electric heating catalyst
JP5626371B2 (en) * 2011-02-08 2014-11-19 トヨタ自動車株式会社 Electric heating catalyst
WO2012111107A1 (en) * 2011-02-16 2012-08-23 トヨタ自動車株式会社 Electrically heated catalyst
CN103347592A (en) * 2011-02-16 2013-10-09 丰田自动车株式会社 Electrically heated catalyst
JP5626375B2 (en) * 2011-02-16 2014-11-19 トヨタ自動車株式会社 Electric heating catalyst
JP2015504780A (en) * 2012-01-13 2015-02-16 エミテック ゲゼルシヤフト フユア エミツシオンステクノロギー ミツト ベシユレンクテル ハフツング An electrically heatable honeycomb body with multiple sheet metal layers electrically connected to connecting pins
JP2015520820A (en) * 2012-04-05 2015-07-23 エミテック ゲゼルシヤフト フユア エミツシオンステクノロギー ミツト ベシユレンクテル ハフツング Electrical connection of a plurality of sheet metal layers of an electrically heatable honeycomb body and associated honeycomb body

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