JPH05268737A - Stator motor and manufacture thereof - Google Patents
Stator motor and manufacture thereofInfo
- Publication number
- JPH05268737A JPH05268737A JP9342492A JP9342492A JPH05268737A JP H05268737 A JPH05268737 A JP H05268737A JP 9342492 A JP9342492 A JP 9342492A JP 9342492 A JP9342492 A JP 9342492A JP H05268737 A JPH05268737 A JP H05268737A
- Authority
- JP
- Japan
- Prior art keywords
- coil
- winding
- main coil
- stator
- lead wires
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Windings For Motors And Generators (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、電動機のステ−タの巻
線に関するもので、ステ−タを構成する複数の巻線に使
用する電線の口出線の巻き終わりコイルを着色すること
により配線ミスを防止したステ−タおよびその製造方法
に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a stator winding of an electric motor, by coloring the winding end coil of the lead wire of an electric wire used for a plurality of windings constituting the stator. The present invention relates to a stator that prevents wiring mistakes and a manufacturing method thereof.
【０００２】[0002]
【従来の技術】従来の電動機のステ−タの主コイル２お
よび補助コイル３等には、同一の濃度の着色電線が使用
されているため、外部との電気的接続のための電源用リ
−ド線等への配線の際、作業者の誤配線を生じる欠点が
あった。2. Description of the Related Art Since a colored electric wire having the same concentration is used for the main coil 2 and the auxiliary coil 3 of the stator of a conventional electric motor, a power supply reel for external electrical connection is used. However, there is a drawback in that an operator may mis-wire when wiring to a lead wire or the like.
【０００３】そのため、主コイル２および補助コイル３
の口出線２Ａ、３Ａの巻き終わりコイルには、手作業に
て着色チュ−ブ１２を挿入して誤配線が生じないように
していた。Therefore, the main coil 2 and the auxiliary coil 3
The colored tube 12 was manually inserted into the end-of-winding coils of the lead wires 2A and 3A to prevent miswiring.
【０００４】[0004]
【発明が解決しようとする課題】このように、従来のも
のは誤配線をなくすために、口出線の巻き終わりコイル
に着色チュ−ブを挿入して、主コイルと補助コイルとの
巻き終わりコイルの区別をするとともに、主コイルおよ
び補助コイル同志の巻き始めコイルと巻き終わりコイル
との区別もしていた。この発明はかかる従来の課題を解
消するためになされたもので、口出線の誤配線をなく
し、識別用チュ−ブの挿入作業を省き省人化した電動機
のステ−タおよびその製造方法を提供することを目的と
する。As described above, in order to prevent erroneous wiring, the conventional tube has a coloring tube inserted in the winding end coil of the lead wire so that the winding end of the main coil and the auxiliary coil is ended. In addition to distinguishing between the coils, the main coil and the auxiliary coil also distinguish between the winding start coil and the winding end coil. The present invention has been made in order to solve such a conventional problem, and eliminates the incorrect wiring of the lead wire, omits the insertion work of the identification tube, and saves the labor of the electric motor stator and the manufacturing method thereof. The purpose is to provide.
【０００５】[0005]
【課題を解決するための手段】この課題を解消するため
に、本発明は主コイルと補助コイルとで構成される電動
機のステ−タの巻線において、前記各コイルより引出さ
れる複数本の口出線の区別を容易にするため、主コイル
および補助コイルの口出線の巻き終わりコイルには、着
色チュ−ブのかわりに、インキ等の着色ペイントを塗布
して、主コイルおよび補助コイルの口出線の巻き終わり
コイルを互いに区別するとともに、着色しない主コイル
および補助コイルの口出線の巻き始めコイルとも区別を
した。In order to solve this problem, according to the present invention, in a winding of a stator of an electric motor composed of a main coil and an auxiliary coil, a plurality of coils drawn from the coils are provided. In order to make it easier to distinguish the lead wires, the end coil of the lead wire of the main coil and the auxiliary coil is coated with a colored paint such as ink instead of the coloring tube, and the main coil and the auxiliary coil are coated. The end-of-winding coil of the output wire of No. 1 was distinguished from each other, and it was also distinguished from the start-of-winding coil of the output wire of the main coil and the auxiliary coil which were not colored.
【０００６】[0006]
【作業】前記構成において、主コイルおよび補助コイル
の口出線の巻き終わりコイルを着色することにより、従
来のように口出線に着色チュ−ブを挿入する作業が不要
となる。[Work] In the above structure, by coloring the winding end coils of the lead wires of the main coil and the auxiliary coil, it is not necessary to insert a coloring tube into the lead wires as in the prior art.
【０００７】[0007]
【実施例】以下、本発明の構成を図面に示す実施例に基
づいて具体的に説明する。図１は、本発明の電動機のス
テ−タの巻線の一実施例を示すもので、１はステ−タコ
ア、２は主コイル、２Ａは主コイル２の口出線、３は補
助コイル、３Ａは補助コイル３の口出線であり、主コイ
ル２および補助コイル３のそれぞれの口出線２Ａおよび
３Ａの巻き終わりコイル１０には、それぞれ異なった色
のインキを塗布した電線で形成されているため、主コイ
ル２および補助コイル３から引き出される口出線２Ａ、
３Ａのそれぞれの巻き終わりコイル１０は容易に区別で
きる。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The structure of the present invention will be specifically described below based on the embodiments shown in the drawings. FIG. 1 shows an embodiment of a stator winding of an electric motor according to the present invention. 1 is a stator core, 2 is a main coil, 2A is a lead wire of the main coil 2, 3 is an auxiliary coil, Reference numeral 3A is a lead wire of the auxiliary coil 3, and the winding end coils 10 of the lead wires 2A and 3A of the main coil 2 and the auxiliary coil 3 are formed by electric wires coated with inks of different colors. Therefore, the lead wire 2A drawn from the main coil 2 and the auxiliary coil 3,
Each 3A end winding coil 10 is easily distinguishable.
【０００８】以上の説明から明らかなように本発明の電
動機のステ−タは主コイルと補助コイルに使用される電
線の口出線の巻き終わりコイルの色をそれぞれ異なった
色に着色することによって、前記各コイルから引出され
る複数本の口出線の区別が容易となり、口出線を結線す
る時の作業ミスを防ぐことができる。なお、主コイルお
よび補助コイルともに１種類について説明しましたが、
複種類の場合についても同様に各コイルごとの口出線の
巻き終わりコイルの色を変えることにより同様に対処で
きる。また、必要により巻き始めコイルにも色を塗布す
ることにより区別出来る。As is apparent from the above description, the stator of the electric motor of the present invention is configured such that the winding end coil of the lead wire of the electric wire used for the main coil and the auxiliary coil are colored in different colors. It is easy to distinguish a plurality of lead wires drawn out from each of the coils, and it is possible to prevent a work mistake when connecting the lead wires. In addition, I explained about one type of both main coil and auxiliary coil,
Similarly, in the case of multiple types, the same can be dealt with by changing the color of the coil at the end of the lead wire for each coil. Further, if necessary, the winding start coil can be distinguished by applying a color.
【０００９】上記のようなステ−タの口出線の巻き終わ
りの着色コイルは次のようにして製造することができ
る。まず最初に主コイルの製造方法について説明する。
図２に示す巻枠４に回転するフライヤ５より繰り出され
る電線を巻回し、主コイル２を形成しながら巻枠４のも
とに備えるトランスファツ−ル６のそれぞれの間に主コ
イル用のコイルが巻き落とされ、所要巻数のコイルがト
ランスファツ−ル６に充足されると、フライヤ５の作動
が停止する。すると、フライヤ５と巻枠４間の主コイル
の口出線２Ａの巻き終わりコイルを引っ掛けるためのガ
イド７を備えたア−ム８を前後に移動および回転させる
駆動部（図示せず）により、ア−ム８が巻枠４の方向へ
前進して、前記フライヤ５と巻枠４間の巻き終わりコイ
ルをア−ムの先端に取り付けられたガイド７にて引っ掛
けるとともに、このガイド７の両面には互に異なった色
のインキ等のペイントをしみこませたフェルト９等の弾
性体を取り付けて、この２面のフェルト９のうち背面側
のフェルトに巻き終わりコイル（図示せず）を当接させ
て、前記ア−ム８を元の位置に後進させながら、ガイド
７の背面側のフェルト９に着色された速乾性のインキを
巻き終わりコイルに塗布したあと所定の位置に戻って、
主コイル２の巻き終わりコイル端を切断する。そして、
駆動部（図示せず）によりア−ム８を回転させて、ガイ
ド７が１８０度回転させた位置にて停止させて、次の補
助コイルの着色の準備をする。The coloring coil at the winding end of the lead wire of the stator as described above can be manufactured as follows. First, a method of manufacturing the main coil will be described.
A coil for the main coil is wound around the winding frame 4 shown in FIG. 2 by winding the electric wire fed from the rotating flyer 5 and forming the main coil 2 between the transfer tools 6 provided under the winding frame 4. When the transfer tool 6 is filled with the required number of coils, the operation of the flyer 5 is stopped. Then, by a drive unit (not shown) for moving and rotating the arm 8 including the guide 7 for hooking the winding end coil of the lead wire 2A of the main coil between the flyer 5 and the winding frame 4 back and forth, The arm 8 advances in the direction of the bobbin 4, and the winding end coil between the flyer 5 and the bobbin 4 is hooked by the guide 7 attached to the tip of the arm and both sides of the guide 7 are hooked. Attach an elastic body such as felt 9 impregnated with paint such as ink of different colors to each other, and attach a winding end coil (not shown) to the felt on the back side of the two-sided felt 9. While the arm 8 is moved backward to the original position, the fast-drying ink colored on the felt 9 on the back side of the guide 7 is applied to the winding end coil and then returned to the predetermined position.
The winding end of the main coil 2 is cut off. And
The arm 8 is rotated by a driving unit (not shown) and stopped at a position where the guide 7 is rotated by 180 degrees, and the next auxiliary coil is prepared for coloring.
【００１０】次に補助コイルの製造方法について説明す
る。主コイルと同様に、巻枠４に回転するフライヤ５よ
り繰り出される電線を巻回し、補助コイル３を形成しな
がら巻枠４のもとに備えるトランスファツ−ル６のそれ
ぞれの間に補助コイル用のコイルが巻き落とされ、所要
巻数のコイルがトランスファツ−ル６に充足されると、
フライヤ５の作動が停止する。すると、フライヤ５と巻
枠４間の補助コイルの口出線３Ａの巻き終わりコイル１
０を主コイルの場合と同様にガイド７にて引っ掛けると
ともに、すでにガイド７が１８０度回転させて、主コイ
ルのときにガイド７の前面側にあったフェルト９が背面
側に移動しているため、主コイルとは異なった色のイン
キ等のペイントをしみこませた背面側のフェルト９に巻
き終わりコイル１０を当接させて、前記ア−ム８を元の
位置に後進させながら、フェルト９に着色された速乾性
のインキを巻き終わりコイル１０に塗布したあと所定の
位置に戻って補助コイル３の巻き終わりコイル端を切断
する。そして、駆動部（図示せず）によりア−ム８を回
転させて、ガイド７が１８０度回転させた位置にて停止
させて、次の主コイルの着色の準備をする。以下同様の
繰り返しにて、それぞれの口出線２Ａ、３Ａの巻き終わ
りコイル１０の着色を実施する。なお、本実施例におい
ては、主コイルおよび補助コイルともに１種類について
説明しましたが、複種類の場合もア−ムの回転角度を調
整して、また、フェルトもガイドの多面に取り付けるこ
とにより同様に対処できる。なお、着色液は適宜供給機
（図示せず）にてフェルトに補充される。Next, a method of manufacturing the auxiliary coil will be described. Similarly to the main coil, the auxiliary coil is wound between the transfer tools 6 provided under the winding frame 4 while winding the electric wire fed from the rotating flyer 5 around the winding frame 4 to form the auxiliary coil 3. When the coil of is wound off and the required number of turns of coil is filled in the transfer tool 6,
The operation of the flyer 5 stops. Then, the winding end coil 1 of the lead wire 3A of the auxiliary coil between the flyer 5 and the winding frame 4
Since 0 is hooked by the guide 7 as in the case of the main coil and the guide 7 has already rotated 180 degrees, the felt 9 that was on the front side of the guide 7 when it was the main coil has moved to the back side. , The winding end coil 10 is brought into contact with the felt 9 on the back side which is impregnated with a paint such as ink of a color different from that of the main coil, and the arm 8 is moved backward to the original position, After the colored quick-drying ink is applied to the winding end coil 10, it returns to a predetermined position and the winding end coil end of the auxiliary coil 3 is cut. Then, the arm 8 is rotated by a driving unit (not shown) and stopped at the position where the guide 7 is rotated by 180 degrees, to prepare for the coloring of the next main coil. The winding end coil 10 of each of the lead wires 2A and 3A is colored by repeating the same process. In this embodiment, the main coil and the auxiliary coil are described as one type, but in the case of multiple types, the rotation angle of the arm is adjusted, and the felt is also attached to the multiple faces of the guide. Can deal with The colored liquid is appropriately replenished to the felt by a feeder (not shown).
【００１１】そして、トランスファツ−ル６の握り部１
１を握持し、巻枠４のもとから取り除いて、主コイル２
および補助コイル３をコイル挿入機（図示せず）にてス
テ−タコア１に挿入すると図１のように製造できる。こ
のように、本実施例に係る電動機のステ−タおよびその
製造方法によれば、誤配線のない電動機のステ−タを提
供することができる。The grip 1 of the transfer tool 6
Grasp 1 and remove it from the bottom of bobbin 4 to remove main coil 2
Then, the auxiliary coil 3 is inserted into the stator core 1 by a coil inserter (not shown), and the auxiliary core 3 can be manufactured as shown in FIG. As described above, according to the motor stator and the method of manufacturing the same according to the present embodiment, it is possible to provide a motor stator without miswiring.
【００１２】[0012]
【発明の効果】以上の構成にすると、従来例と比較して
次の効果が得られる。以上の説明の通り、本発明に係る
電動機のステ−タおよびその製造方法によれば、主コイ
ルと補助コイルの口出線の巻き終わりコイルを巻線終了
と同時に着色するため、着色チュ−ブが不要となり、手
作業にて着色チュ−ブを挿入しなくても口出線の区別が
容易にできるため、配線ミスもなく、チュ−ブ挿入もい
らない機械的に効率のよい電動機のステ−タを提供でき
る。With the above structure, the following effects can be obtained as compared with the conventional example. As described above, according to the stator of the electric motor and the method for manufacturing the same according to the present invention, the winding end coils of the lead wires of the main coil and the auxiliary coil are colored at the same time as the winding ends. Since it is not necessary and the lead wires can be easily distinguished without manually inserting the colored tube, there is no wiring error and there is no need to insert the tube. Can provide data.
【図１】本発明の電動機のステ−タの巻線の一実施例を
示す斜視図である。FIG. 1 is a perspective view showing an embodiment of a winding of a stator of an electric motor according to the present invention.
【図２】本発明の口出線の巻き終わりコイルを着色する
説明図である。FIG. 2 is an explanatory view of coloring the winding end coil of the lead wire of the present invention.
【図３】従来の電動機のステ−タの巻線の一実施例を示
す斜視図である。FIG. 3 is a perspective view showing an embodiment of a winding of a stator of a conventional electric motor.
１ ステ−タコア ２ 主コイル ２Ａ 主コイルの口出線 ３ 補助コイル ３Ａ 補助コイルの口出線 ４ 巻枠 ５ フライヤ ６ トランスファツ−ル ７ ガイド ８ ア−ム ９ フェルト １０ 巻き終わりコイル １１ 握り部 １２ 着色チュ−ブ DESCRIPTION OF SYMBOLS 1 Stator core 2 Main coil 2A Lead wire of main coil 3 Auxiliary coil 3A Lead wire of auxiliary coil 4 Winding frame 5 Flyer 6 Transfer tool 7 Guide 8 Arm 9 Felt 10 Winding end coil 11 Grip portion 12 Coloring tube
Claims (2)
記各コイルより引出される複数本の口出線の区別を容易
にするために、前記各コイルの口出線の巻き終わりコイ
ルに各々異なった着色をすることを特徴とする電動機の
ステ−タ。1. A main coil and an auxiliary coil, each of which is provided at a winding end coil of the lead wire of each coil in order to easily distinguish a plurality of lead wires drawn from the respective coils. An electric motor stator characterized by different coloring.
ルの口出線の巻き終わりコイルに着色をすることを特徴
とする電動機のステ−タの製造方法。2. A method for manufacturing a stator of an electric motor, characterized in that the winding end coils of the lead wires of the main coil and the auxiliary coil according to claim 1 are colored.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9342492A JPH05268737A (en) | 1992-03-18 | 1992-03-18 | Stator motor and manufacture thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9342492A JPH05268737A (en) | 1992-03-18 | 1992-03-18 | Stator motor and manufacture thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH05268737A true JPH05268737A (en) | 1993-10-15 |
Family
ID=14081923
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9342492A Pending JPH05268737A (en) | 1992-03-18 | 1992-03-18 | Stator motor and manufacture thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH05268737A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013061902A1 (en) * | 2011-10-27 | 2013-05-02 | 住友電気工業株式会社 | Coil segments, method for manufacturing coil segments, and stator using coil segments |
| WO2013061904A1 (en) * | 2011-10-27 | 2013-05-02 | 住友電気工業株式会社 | Coil segments, method for manufacturing coil segments, wire rod for coil segments, and stator |
| WO2013061903A1 (en) * | 2011-10-27 | 2013-05-02 | 住友電気工業株式会社 | Coil segment, stator using coil segments, and method for manufacturing coil segments |
| JP2013138594A (en) * | 2011-11-30 | 2013-07-11 | Sumitomo Electric Ind Ltd | Segment coil, manufacturing method of segment coil, wire material for segment coil, and stator |
| JP2013169134A (en) * | 2012-01-16 | 2013-08-29 | Sumitomo Electric Ind Ltd | Segment coil, stator using segment coil, and method for manufacturing segment coil |
| JP2013183513A (en) * | 2012-03-01 | 2013-09-12 | Sumitomo Electric Ind Ltd | Segment coil, manufacturing method of segment coil, manufacturing method of stator, and stator |
| JP2013226028A (en) * | 2012-03-21 | 2013-10-31 | Sumitomo Electric Ind Ltd | Segment coil, manufacturing method of segment coil, and stator employing segment coil |
-
1992
- 1992-03-18 JP JP9342492A patent/JPH05268737A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103947085B (en) * | 2011-10-27 | 2016-03-16 | 丰田自动车株式会社 | Sectional coil, the use stator of sectional coil and the manufacture method of sectional coil |
| WO2013061904A1 (en) * | 2011-10-27 | 2013-05-02 | 住友電気工業株式会社 | Coil segments, method for manufacturing coil segments, wire rod for coil segments, and stator |
| WO2013061903A1 (en) * | 2011-10-27 | 2013-05-02 | 住友電気工業株式会社 | Coil segment, stator using coil segments, and method for manufacturing coil segments |
| WO2013061902A1 (en) * | 2011-10-27 | 2013-05-02 | 住友電気工業株式会社 | Coil segments, method for manufacturing coil segments, and stator using coil segments |
| US9755469B2 (en) | 2011-10-27 | 2017-09-05 | Toyota Jidosha Kabushiki Kaisha | Segment coil, stator including segment coil, and method of manufacturing segment coil |
| CN103931084B (en) * | 2011-10-27 | 2017-09-01 | 丰田自动车株式会社 | Sectional coil, the manufacture method of sectional coil, the stator using sectional coil |
| US9293957B2 (en) | 2011-10-27 | 2016-03-22 | Toyota Jidosha Kabushiki Kaisha | Segment coil, method of manufacturing segment coil, and stator including segment coil |
| CN103931084A (en) * | 2011-10-27 | 2014-07-16 | 丰田自动车株式会社 | Coil segments, method for manufacturing coil segments, and stator using coil segments |
| CN103947085A (en) * | 2011-10-27 | 2014-07-23 | 丰田自动车株式会社 | Coil segment, stator using coil segments, and method for manufacturing coil segments |
| JP2013138594A (en) * | 2011-11-30 | 2013-07-11 | Sumitomo Electric Ind Ltd | Segment coil, manufacturing method of segment coil, wire material for segment coil, and stator |
| JP2013169134A (en) * | 2012-01-16 | 2013-08-29 | Sumitomo Electric Ind Ltd | Segment coil, stator using segment coil, and method for manufacturing segment coil |
| JP2013183513A (en) * | 2012-03-01 | 2013-09-12 | Sumitomo Electric Ind Ltd | Segment coil, manufacturing method of segment coil, manufacturing method of stator, and stator |
| JP2013226028A (en) * | 2012-03-21 | 2013-10-31 | Sumitomo Electric Ind Ltd | Segment coil, manufacturing method of segment coil, and stator employing segment coil |
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