JPH05253480A - Production of catalyst for synthesis of unsaturated aldehyde and unsaturated carboxylic acid - Google Patents

Production of catalyst for synthesis of unsaturated aldehyde and unsaturated carboxylic acid

Info

Publication number
JPH05253480A
JPH05253480A JP4088167A JP8816792A JPH05253480A JP H05253480 A JPH05253480 A JP H05253480A JP 4088167 A JP4088167 A JP 4088167A JP 8816792 A JP8816792 A JP 8816792A JP H05253480 A JPH05253480 A JP H05253480A
Authority
JP
Japan
Prior art keywords
catalyst
dried product
parts
unsaturated
carboxylic acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4088167A
Other languages
Japanese (ja)
Other versions
JP3154798B2 (en
Inventor
Shiyougo Watanabe
聖午 渡辺
Motomu Okita
求 大北
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP08816792A priority Critical patent/JP3154798B2/en
Publication of JPH05253480A publication Critical patent/JPH05253480A/en
Application granted granted Critical
Publication of JP3154798B2 publication Critical patent/JP3154798B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

PURPOSE:To produce a catalyst for synthesizing acrolein and acrylic acid or methacrolein and methacrylic acid in a high yield from propylene, isobutylene or tert. butanol. CONSTITUTION:When a soln. or an aq. slurry contg. Mo and Bi compds. is dried and sintered to produce a multicomponent catalyst contg. Mo and Bi for synthesis of unsatd. aldehyde and unsatd. carboxylic acid, >=30wt.% of the dried product is kept in the form of a layer having >=20mm height in the calcining stage and heat treatment is carried out at 200-600 deg.C.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、不飽和アルデヒド及び
不飽和カルボン酸合成用触媒、すなわちプロピレン、イ
ソブチレン又は三級ブタノールを分子状酸素により気相
接触酸化して、アクロレイン及びアクリル酸又はメタク
ロレイン及びメタクリル酸を合成する際に使用する触媒
の製造法に関する。
TECHNICAL FIELD The present invention relates to a catalyst for the synthesis of unsaturated aldehydes and unsaturated carboxylic acids, that is, propylene, isobutylene or tertiary butanol by gas phase catalytic oxidation with molecular oxygen to obtain acrolein and acrylic acid or methacrolein. And a method for producing a catalyst used in synthesizing methacrylic acid.

【0002】[0002]

【従来の技術】従来、不飽和アルデヒド及び不飽和カル
ボン酸合成用触媒の製造のために多数の方法が提案され
ている。イソブチレン又は三級ブタノールを原料とした
場合を例にとると、イソブチレン又は三級ブタノールを
高温気相下で接触酸化してメタクロレイン及びメタクリ
ル酸を製造する際に用いられる触媒に関して、例えば特
開昭57−130949号公報、特開昭59−3172
7号公報、特開昭60−28824号公報、特開昭63
−66141号公報等数多くの提案がなされている。し
かし、一般に触媒活性及び目的生成物の選択性等の触媒
性能の点で工業的見地から更に改良が望まれている。
2. Description of the Related Art Conventionally, a number of methods have been proposed for producing catalysts for synthesizing unsaturated aldehydes and unsaturated carboxylic acids. Taking as an example the case where isobutylene or tertiary butanol is used as a raw material, a catalyst used in the production of methacrolein and methacrylic acid by catalytically oxidizing isobutylene or tertiary butanol under a high temperature gas phase is disclosed in 57-130949, JP-A-59-3172.
7, JP-A-60-28824, JP-A-63
Many proposals have been made such as the publication of -66141. However, in general, further improvement is desired from the industrial viewpoint in terms of catalytic performance such as catalytic activity and selectivity of target product.

【0003】[0003]

【発明が解決しようとする課題】本発明は、プロピレ
ン、イソブチレン又は三級ブタノールからアクロレイン
及びアクリル酸、又はメタクロレイン及びメタクリル酸
を有利に合成するための活性及び目的生成物の選択性の
優れた触媒の新規な製造法の提供を目的としている。
The present invention provides excellent activity and selectivity of the desired product for the advantageous synthesis of acrolein and acrylic acid, or methacrolein and methacrylic acid from propylene, isobutylene or tertiary butanol. It is intended to provide a new method for producing a catalyst.

【0004】[0004]

【課題を解決するための手段】本発明は、少なくともモ
リブデン化合物及びビスマス化合物を成分として含有す
る混合溶液又は水性スラリーを乾燥し、得られた乾燥物
を焼成することによりモリブデン及びビスマスを含む多
成分系の不飽和アルデヒド及び不飽和カルボン酸合成用
触媒を製造する方法において、焼成段階で乾燥物の30
重量%以上の部分の層高が20mm以上になるように保
ち、200〜600℃の範囲の温度で熱処理することを
特徴とする不飽和アルデヒド及び不飽和カルボン酸合成
用触媒の製造法にある。
The present invention provides a multi-component containing molybdenum and bismuth by drying a mixed solution or an aqueous slurry containing at least a molybdenum compound and a bismuth compound as components and calcining the dried product. A method for producing a catalyst for synthesizing unsaturated aldehydes and unsaturated carboxylic acids, comprising:
A method for producing a catalyst for synthesizing unsaturated aldehydes and unsaturated carboxylic acids, characterized in that heat treatment is carried out at a temperature in the range of 200 to 600 ° C. while maintaining a layer height of 20% or more by weight in a portion of at least wt%.

【0005】本発明において、触媒成分である元素の原
料としては特に限定されるものではないが、通常は酸化
物又は強熱することにより酸化物になり得る塩化物、硫
酸塩、硝酸塩、炭酸塩、アンモニウム塩又はそれらの混
合物が用いられる。触媒成分を含む混合溶液又は水性ス
ラリーを乾燥する際、その方法及び得られる乾燥物の状
態については特に限定はなく、例えば、通常のスプレー
ドライヤー、スラリードライヤー、ドラムドライヤー等
を用いて、粉体状の乾燥物を得ても良いし、また、通常
の箱型乾燥機、トンネル型乾燥機等を用いて、ブロック
状又はフレーク状の乾燥物を得ても良い。
In the present invention, the raw material of the element which is the catalyst component is not particularly limited, but it is usually an oxide or a chloride, a sulfate, a nitrate or a carbonate which can be converted into an oxide by being heated. , Ammonium salts or mixtures thereof are used. When drying the mixed solution or the aqueous slurry containing the catalyst component, there is no particular limitation on the method and the state of the dried product obtained, and for example, using an ordinary spray dryer, slurry dryer, drum dryer, etc. The dried product may be obtained, or a block-shaped or flake-shaped dried product may be obtained using an ordinary box-type dryer, tunnel-type dryer or the like.

【0006】乾燥物を焼成する際の焼成炉の形式及びそ
の方法については特に限定はなく、例えば、通常の箱型
焼成炉、トンネル型焼成炉等を用いて、乾燥物を固定し
た状態で焼成しても良いし、また、ロータリーキルン焼
成炉等を用いて、乾燥物を流動させながら焼成しても良
い。
There is no particular limitation on the type of firing furnace and the method for firing the dried product. For example, a conventional box-type firing furnace, tunnel-type firing furnace or the like is used to fire the dried product in a fixed state. Alternatively, the dried product may be fired while flowing it using a rotary kiln firing furnace or the like.

【0007】本発明は、焼成段階において、乾燥物の3
0重量%以上の部分の層高が20mm以上になるように
保ち、200〜600℃の範囲の温度で熱処理すること
により、目的生成物収率の高い触媒を再現性良く得るこ
とができる。
According to the present invention, the dried product is
By maintaining the layer height of 0% by weight or more at 20 mm or more and performing heat treatment at a temperature in the range of 200 to 600 ° C., a catalyst with a high yield of the desired product can be obtained with good reproducibility.

【0008】この際、すべての乾燥物を20mm以上の
層高に保つ必要はないが、少なくとも乾燥物の30重量
%以上の部分を20mm以上の層高に保つのが好まし
い。乾燥物の層高を所定層高以上に保つ方法としては特
に限定はないが、例えば、箱型焼成炉等を用いて、乾燥
物を固定した状態で焼成する場合、該乾燥物を適当な容
器内に乾燥物の30重量%以上の部分の層高が20mm
以上となるように仕込み、該容器を焼成炉内に設置する
方法が考えられる。また、ロータリーキルン焼成炉等を
用いて、乾燥物を流動させながら焼成する場合は焼成炉
内への乾燥物の供給量及び焼成炉内での乾燥物の滞留時
間等を調節することにより、乾燥物の層高を所定層高以
上に保つ方法が考えられる。
At this time, it is not necessary to keep all the dried products at a bed height of 20 mm or more, but it is preferable to keep at least 30% by weight or more of the dried products at a bed height of 20 mm or more. There is no particular limitation on the method for maintaining the layer height of the dried product at a predetermined layer height or more, but for example, when the dried product is baked in a fixed state using a box-type firing furnace or the like, the dried product is placed in a suitable container. The layer height of 30% by weight or more of the dried product is 20 mm
A method in which the container is charged as described above and the container is placed in a firing furnace is considered. Further, when the dried product is fired while being fluidized using a rotary kiln or the like, the amount of the dried product supplied to the firing furnace and the residence time of the dried product in the firing furnace are adjusted to adjust the dried product. A possible method is to keep the bed height above a predetermined bed height.

【0009】本発明において、焼成段階における焼成温
度は200〜600℃の範囲が好ましい。この範囲外の
温度での焼成を行うと高性能な触媒が得られないことが
ある。また、所定の温度に到達してから熱処理を持続す
る時間については特に限定はないが、熱処理時間が短過
ぎると高性能な触媒が得られないことがあるため、10
分以上持続するのが好ましい。
In the present invention, the firing temperature in the firing step is preferably in the range of 200 to 600 ° C. If calcination is carried out at a temperature outside this range, a high performance catalyst may not be obtained. Further, the time for which the heat treatment is continued after reaching the predetermined temperature is not particularly limited. However, if the heat treatment time is too short, a high performance catalyst may not be obtained, so 10
It is preferable that it lasts more than a minute.

【0010】本発明により得られた触媒を用いて、プロ
ピレン、イソブチレン又は三級ブタノールを分子状酸素
により気相接触酸化して、アクロレイン及びアクリル酸
又はメタクロレイン及びメタクリル酸を製造するに際し
ては、プロピレン、イソブチレン又は三級ブタノール対
酸素のモル比は1:0.5〜3が好ましい。原料のプロ
ピレン、イソブチレン又は三級ブタノールは不活性ガス
で希釈して用いることが好ましい。酸化に用いられる分
子状酸素は純酸素ガスでも良いが、工業的には空気が有
利である。反応圧力は常圧ないし数気圧まで用いられ
る。反応温度は200℃〜450℃の範囲が好ましく、
反応は流動床でも固定床でも実施できる。
In producing acrolein and acrylic acid or methacrolein and methacrylic acid by gas phase catalytic oxidation of propylene, isobutylene or tertiary butanol with molecular oxygen using the catalyst obtained by the present invention, propylene is used. The molar ratio of isobutylene or tertiary butanol to oxygen is preferably 1: 0.5 to 3. The raw material propylene, isobutylene or tertiary butanol is preferably diluted with an inert gas before use. The molecular oxygen used for the oxidation may be pure oxygen gas, but industrially air is advantageous. The reaction pressure is from normal pressure to several atmospheres. The reaction temperature is preferably in the range of 200 ° C to 450 ° C,
The reaction can be carried out in a fluidized bed or a fixed bed.

【0011】[0011]

【実施例】本発明の効果を以下実施例により示す。実施
例及び比較例中の「部」は「重量部」を意味する。分析
は、ガスクロマトグラフィーにより行った。反応用原料
としてのプロピレン、イソブチレン又は三級ブタノール
の反応率、生成される不飽和アルデヒド及び不飽和カル
ボン酸の選択率は下記のように定義される。
EXAMPLES The effects of the present invention will be shown by the following examples. "Parts" in Examples and Comparative Examples mean "parts by weight". The analysis was performed by gas chromatography. The reaction rate of propylene, isobutylene or tertiary butanol as a raw material for reaction, and the selectivity of the unsaturated aldehyde and unsaturated carboxylic acid produced are defined as follows.

【0012】[0012]

【数1】 [Equation 1]

【0013】[0013]

【数2】 [Equation 2]

【0014】[0014]

【数3】 [Equation 3]

【0015】実施例1 水1000部にパラモリブデン酸アンモニウム500
部、パラタングステン酸アンモニウム30.8部、硝酸
セシウム32.2部及び三酸化アンチモン51.6部を
加え加熱撹拌した(A液)。別に、水850部に60%
硝酸水溶液250部を加え、均一にした後、硝酸ビスマ
ス91.6部を加え溶解した。これに硝酸第二鉄28
6.0部、硝酸ニッケル343.1部、硝酸コバルト6
8.7部、硝酸マグネシウム60.5部、硝酸亜鉛7
0.2部及びホウ酸7.3部を順次加え溶解した(B
液)。A液にB液を加えスラリー状とした後、加熱撹拌
し水の大部分を蒸発させた。
Example 1 Ammonium paramolybdate 500 was added to 1000 parts of water.
Parts, ammonium paratungstate 30.8 parts, cesium nitrate 32.2 parts and antimony trioxide 51.6 parts were added and heated and stirred (solution A). Separately, 60% in 850 parts of water
After 250 parts of nitric acid aqueous solution was added and homogenized, 91.6 parts of bismuth nitrate was added and dissolved. Ferric nitrate 28
6.0 parts, nickel nitrate 343.1 parts, cobalt nitrate 6
8.7 parts, magnesium nitrate 60.5 parts, zinc nitrate 7
0.2 parts and 7.3 parts of boric acid were sequentially added and dissolved (B
liquid). Solution B was added to solution A to form a slurry, which was then heated and stirred to evaporate most of the water.

【0016】得られたケーキ状物質を箱型乾燥機を用い
て乾燥させ、ブロック状の乾燥物を得た。このブロック
状乾燥物をステンレス製容器に、層高がおよそ55mm
となるようにほぼ均一の層高で仕込み、箱型焼成炉内に
設置した。このように設置した乾燥物を室温から毎時5
0℃の速度で500℃まで昇温し、続いて同温度で6時
間熱処理する方法で焼成した。
The cake-like substance obtained was dried using a box dryer to obtain a block-like dried product. This block-shaped dried product is placed in a stainless steel container and the layer height is about 55 mm.
It was charged with a substantially uniform bed height so that The dried product placed in this way is heated from room temperature to 5
The temperature was raised to 500 ° C. at a rate of 0 ° C., and subsequently, heat treatment was performed at the same temperature for 6 hours to perform firing.

【0017】こうして得られた触媒の組成は次式で示さ
れる。 Mo120.5 Bi0.8 Fe3 Ni5 Co1 Mg1 Zn1
0.5 Sb1.5 Cs0.7x (式中、Mo、W、Bi、Fe、Ni、Co、Mg、Z
n、B、Sb、Cs及びOはそれぞれモリブデン、タン
グステン、ビスマス、鉄、ニッケル、コバルト、マグネ
シウム、亜鉛、ホウ素、アンチモン、セシウム及び酸素
を表す。また、元素記号右下併記の数字は各元素の原子
比であり、xは前記各成分の原子価を満足するのに必要
な酸素原子数である。)
The composition of the catalyst thus obtained is represented by the following equation. Mo 12 W 0.5 Bi 0.8 Fe 3 Ni 5 Co 1 Mg 1 Zn 1
B 0.5 Sb 1.5 Cs 0.7 O x (in the formula, Mo, W, Bi, Fe, Ni, Co, Mg, Z
n, B, Sb, Cs and O represent molybdenum, tungsten, bismuth, iron, nickel, cobalt, magnesium, zinc, boron, antimony, cesium and oxygen, respectively. Further, the numbers in the lower right of the element symbols are the atomic ratios of the respective elements, and x is the number of oxygen atoms required to satisfy the valences of the respective components. )

【0018】得られた触媒をステンレス製反応管に充填
し、イソブチレン5%、酸素12%、水蒸気10%及び
窒素73%の原料混合ガスを接触時間3.6秒で触媒層
を通過させ、365℃で反応させた。その結果、イソブ
チレンの反応率96.5%、メタクロレインの選択率8
8.1%、メタクリル酸の選択率3.5%であった。
The obtained catalyst was filled in a stainless steel reaction tube, and a raw material mixed gas of isobutylene 5%, oxygen 12%, steam 10% and nitrogen 73% was passed through the catalyst layer at a contact time of 3.6 seconds to give 365. The reaction was carried out at ° C. As a result, the reaction rate of isobutylene was 96.5% and the selectivity of methacrolein was 8
The selectivity was 8.1% and the selectivity of methacrylic acid was 3.5%.

【0019】実施例2 実施例1の触媒を用い、反応原料を三級ブタノールに変
更し、その他は実施例1と同様にして反応を行った。そ
の結果、三級ブタノールの反応率100%、メタクロレ
インの選択率86.1%、メタクリル酸の選択率2.8
%であった。
Example 2 Using the catalyst of Example 1, the reaction raw material was changed to tertiary butanol and the reaction was carried out in the same manner as in Example 1. As a result, the conversion of tertiary butanol 100%, the selectivity of methacrolein 86.1%, the selectivity of methacrylic acid 2.8.
%Met.

【0020】実施例3 実施例1と同組成の触媒を焼成段階以外は実施例1と同
様にして調製した。すなわち、焼成するブロック状乾燥
物をステンレス製容器に仕込むに際し、層高がおよそで
25mmとなるようにほぼ均一の層高で仕込んだ。こう
して得られた触媒を用いて実施例1と同様にして反応を
行った結果、イソブチレンの反応率96.5%、メタク
ロレインの選択率88.1%、メタクリル酸の選択率
3.5%であり、実施例1で得た触媒と同等の触媒が得
られた。
Example 3 A catalyst having the same composition as in Example 1 was prepared in the same manner as in Example 1 except for the calcination step. That is, when the block-shaped dried product to be fired was charged into a stainless steel container, it was charged with a substantially uniform layer height such that the layer height was about 25 mm. Using the catalyst thus obtained, the reaction was carried out in the same manner as in Example 1. As a result, the conversion of isobutylene was 96.5%, the selectivity of methacrolein was 88.1%, and the selectivity of methacrylic acid was 3.5%. Therefore, a catalyst equivalent to the catalyst obtained in Example 1 was obtained.

【0021】比較例1 実施例1と同組成の触媒を焼成段階以外は実施例1と同
様にして調製した。すなわち、焼成するブロック状乾燥
物をステンレス製容器に仕込むに際し、層高がおよそ1
2mmとなるようにほぼ均一の層高で仕込んだ。こうし
て得られた触媒を用いて実施例1と同様にして反応を行
った結果、イソブチレンの反応率94.8%、メタクロ
レインの選択率87.8%、メタクリル酸の選択率3.
4%であり、実施例1の場合に比べ低い性能の触媒とな
った。
Comparative Example 1 A catalyst having the same composition as in Example 1 was prepared in the same manner as in Example 1 except for the calcination step. That is, when the block-shaped dried product to be baked is charged into a stainless steel container, the layer height is about 1
It was charged with a substantially uniform layer height so as to be 2 mm. Using the catalyst thus obtained, a reaction was carried out in the same manner as in Example 1. As a result, the conversion of isobutylene was 94.8%, the selectivity of methacrolein was 87.8%, and the selectivity of methacrylic acid was 3.
It was 4%, which was a catalyst with lower performance than the case of Example 1.

【0022】実施例4 水1000部にパラモリブデン酸アンモニウム500
部、パラタングステン酸アンモニウム18.5部及び硝
酸カリウム1.4部を加え加熱撹拌した(A液)。別
に、水250部に60%硝酸水溶液41.9部を加え、
均一にした後、硝酸ビスマス114.5部を加え溶解し
た。これに硝酸第二鉄95.3部、硝酸コバルト30
9.0部、硝酸亜鉛7.0部及びテルル酸5.4部を順
次加え、さらに水700部を加え溶解した(B液)。A
液にB液を加えスラリー状とした後、スラリードライヤ
ーを用いて乾燥し、粉体状の乾燥物を得た。
Example 4 500 parts of ammonium paramolybdate in 500 parts of water
Part, 18.5 parts of ammonium paratungstate and 1.4 parts of potassium nitrate were added, and the mixture was heated and stirred (Liquid A). Separately, add 41.9 parts of a 60% nitric acid aqueous solution to 250 parts of water,
After homogenizing, 114.5 parts of bismuth nitrate was added and dissolved. 95.3 parts of ferric nitrate and 30 parts of cobalt nitrate
9.0 parts, zinc nitrate 7.0 parts and telluric acid 5.4 parts were sequentially added, and further 700 parts of water was added and dissolved (solution B). A
Liquid B was added to the liquid to form a slurry, which was then dried using a slurry dryer to obtain a powdery dried product.

【0023】得られた粉体状乾燥物を内径200mm、
長さ800mmのロータリーキルン焼成炉に毎時10k
gの速度で供給し、乾燥物が焼成炉内に滞留する時間が
30分となるように粉体流速を調節しながら515℃で
焼成を行った。なお焼成中における乾燥物の層高は最も
高い箇所で約50mmであり、60重量%以上の部分が
常時20mm以上の層高に保たれていた。
The obtained powdery dried product was fed with an inner diameter of 200 mm,
10 km / h in 800 mm long rotary kiln firing furnace
The mixture was supplied at a rate of g and calcined at 515 ° C. while controlling the powder flow rate so that the dried product stayed in the calcining furnace for 30 minutes. The layer height of the dried product during firing was about 50 mm at the highest point, and the portion of 60% by weight or more was always kept at the layer height of 20 mm or more.

【0024】こうして得られた触媒の組成は次式で示さ
れる。 Mo120.3 Bi1 Fe1 Zn0.1 Co4.50.06Te
0.1x (式中、Mo、W、Bi、Fe、Zn、Co、K、Te
及びOはそれぞれモリブデン、タングステン、ビスマ
ス、鉄、亜鉛、コバルト、カリウム、テルル及び酸素を
表す。また、元素記号右下併記の数字は各元素の原子比
であり、xは前記各成分の原子価を満足するのに必要な
酸素原子数である。)
The composition of the catalyst thus obtained is shown by the following equation. Mo 12 W 0.3 Bi 1 Fe 1 Zn 0.1 Co 4.5 K 0.06 Te
0.1 O x (in the formula, Mo, W, Bi, Fe, Zn, Co, K, Te
And O represent molybdenum, tungsten, bismuth, iron, zinc, cobalt, potassium, tellurium and oxygen, respectively. Further, the numbers in the lower right of the element symbols are the atomic ratios of the respective elements, and x is the number of oxygen atoms required to satisfy the valences of the respective components. )

【0025】得られた触媒をステンレス製反応管に充填
し、プロピレン5%、酸素12%、水蒸気10%及び窒
素73%の原料混合ガスを接触時間3.6秒で触媒層を
通過させ、310℃で反応させた。その結果、プロピレ
ンの反応率99.2%、アクロレインの選択率88.8
%、アクリル酸の選択率6.6%であった。
The obtained catalyst was filled in a stainless steel reaction tube, and a raw material mixed gas of propylene 5%, oxygen 12%, water vapor 10% and nitrogen 73% was passed through the catalyst layer at a contact time of 3.6 seconds, and 310 The reaction was carried out at ° C. As a result, the reaction rate of propylene was 99.2% and the selectivity of acrolein was 88.8.
%, And the selectivity of acrylic acid was 6.6%.

【0026】比較例2 実施例4と同組成の触媒を焼成段階以外は実施例4と同
様にして調製した。すなわち、乾燥物をロータリーキル
ン焼成炉に供給する速度を毎時2kgに変更した。なお
焼成中における乾燥物の層高は最も高い箇所で22mm
であったが、80重量%以上の部分は常時20mm未満
の層高しかなかった。こうして得られた触媒を用いて実
施例4と同様にして反応を行った結果、プロピレンの反
応率98.8%、アクロレインの選択率87.5%、ア
クリル酸の選択率6.0%であった。
Comparative Example 2 A catalyst having the same composition as in Example 4 was prepared in the same manner as in Example 4 except for the calcination step. That is, the rate of supplying the dried product to the rotary kiln firing furnace was changed to 2 kg / hour. The height of the dried product during firing is 22 mm at the highest point.
However, the portion of 80% by weight or more always had a layer height of less than 20 mm. Using the catalyst thus obtained, a reaction was carried out in the same manner as in Example 4. As a result, the conversion of propylene was 98.8%, the selectivity of acrolein was 87.5%, and the selectivity of acrylic acid was 6.0%. It was

【0027】[0027]

【発明の効果】本発明の不飽和アルデヒド及び不飽和カ
ルボン酸合成用触媒の製造法によると目的生成物収率の
高い触媒を再現性良く得ることができる。
According to the method for producing a catalyst for synthesizing an unsaturated aldehyde and an unsaturated carboxylic acid of the present invention, a catalyst having a high yield of a target product can be obtained with good reproducibility.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 C07C 57/05 7306−4H // C07B 61/00 300 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Office reference number FI technical display location C07C 57/05 7306-4H // C07B 61/00 300

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 少なくともモリブデン化合物及びビスマ
ス化合物を成分として含有する混合溶液又は水性スラリ
ーを乾燥し、得られた乾燥物を焼成することによりモリ
ブデン及びビスマスを含む多成分系の不飽和アルデヒド
及び不飽和カルボン酸合成用触媒を製造する方法におい
て、焼成段階で、乾燥物の30重量%以上の部分の層高
が20mm以上になるように保ち、200〜600℃の
範囲の温度で熱処理することを特徴とする不飽和アルデ
ヒド及び不飽和カルボン酸合成用触媒の製造法。
1. A multi-component unsaturated aldehyde and unsaturated containing molybdenum and bismuth by drying a mixed solution or an aqueous slurry containing at least a molybdenum compound and a bismuth compound as components and calcining the dried product. In the method for producing a catalyst for carboxylic acid synthesis, the layer height of 30% by weight or more of the dried product is maintained at 20 mm or more in the firing step, and heat treatment is performed at a temperature in the range of 200 to 600 ° C. And a method for producing a catalyst for synthesizing unsaturated aldehyde and unsaturated carboxylic acid.
JP08816792A 1992-03-12 1992-03-12 Method for producing catalyst for synthesizing unsaturated aldehydes and unsaturated carboxylic acids Expired - Lifetime JP3154798B2 (en)

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Country Link
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JP2004351295A (en) * 2003-05-28 2004-12-16 Nippon Shokubai Co Ltd Catalyst for manufacture of unsaturated aldehyde and unsaturated carboxylic acid, preparation method therefor, and method for manufacturing unsaturated aldehyde and unsaturated carboxylic acid
US7005542B2 (en) 2002-02-28 2006-02-28 Nippon Shokubai Co., Ltd. Catalyst for synthesis of unsaturated aldehyde, production process for said catalyst, and production process for unsaturated aldehyde using said catalyst
JP2008149263A (en) * 2006-12-18 2008-07-03 Mitsubishi Rayon Co Ltd Method for manufacturing oxide catalyst containing molybdenum, bismuth and iron
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7005542B2 (en) 2002-02-28 2006-02-28 Nippon Shokubai Co., Ltd. Catalyst for synthesis of unsaturated aldehyde, production process for said catalyst, and production process for unsaturated aldehyde using said catalyst
US7414008B2 (en) 2002-02-28 2008-08-19 Nippon Sholonbai Co., Ltd. Catalyst for synthesis of unsaturated aldehyde, production process for said catalyst, and production process for unsaturated aldehyde using said catalyst
JP2004351295A (en) * 2003-05-28 2004-12-16 Nippon Shokubai Co Ltd Catalyst for manufacture of unsaturated aldehyde and unsaturated carboxylic acid, preparation method therefor, and method for manufacturing unsaturated aldehyde and unsaturated carboxylic acid
JP2008149263A (en) * 2006-12-18 2008-07-03 Mitsubishi Rayon Co Ltd Method for manufacturing oxide catalyst containing molybdenum, bismuth and iron
JP2008221032A (en) * 2007-03-08 2008-09-25 Nippon Shokubai Co Ltd Method of manufacturing multiple oxide catalyst, and method of manufacturing unsaturated aldehyde and/or unsaturated carboxylic acid by using the catalyst
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