JPH05207628A - Electrical equipment assembling module and its formation method - Google Patents
Electrical equipment assembling module and its formation methodInfo
- Publication number
- JPH05207628A JPH05207628A JP4031513A JP3151392A JPH05207628A JP H05207628 A JPH05207628 A JP H05207628A JP 4031513 A JP4031513 A JP 4031513A JP 3151392 A JP3151392 A JP 3151392A JP H05207628 A JPH05207628 A JP H05207628A
- Authority
- JP
- Japan
- Prior art keywords
- ceiling
- wire harness
- electric
- wiring
- assembly module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Body Structure For Vehicles (AREA)
- Installation Of Indoor Wiring (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】この発明は、電装体本体に所定の
配線形状に沿ってワイヤーハーネスが設けられる電装体
の組付モジュールおよびその形成方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an assembly module of an electrical equipment in which a wire harness is provided on a main body of the electrical equipment along a predetermined wiring shape and a method for forming the module.
【０００２】[0002]
【従来の技術】例えば、自動車用天井等の電装体には、
ルームランプやマップランプ等の電装品用に用いられる
複数の電線からなるワイヤーハーネス（ルーフハーネ
ス）が配設されている。2. Description of the Related Art For example, an electrical equipment such as an automobile ceiling is
A wire harness (roof harness) including a plurality of electric wires used for electrical components such as room lamps and map lamps is provided.
【０００３】そのようなワイヤーハーネスを製造する場
合には、まずリールから引き出された被覆電線を適当な
寸法に切断し、ワイヤーハーネスに必要な数だけ切断電
線を準備し、各電線の所定位置の被覆部を剥ぎ取る。When manufacturing such a wire harness, first, the coated electric wire pulled out from the reel is cut into an appropriate size, and the necessary number of cut electric wires are prepared for the wire harness, and the electric wires are cut at predetermined positions of each electric wire. Peel off the coating.
【０００４】次に、図８に示すように電線１０同士を接
続したり剥ぎ取り端部に端子１１を圧着してワイヤーハ
ーネス構成体１５ａを準備する。Next, as shown in FIG. 8, the wire harness 10 is prepared by connecting the electric wires 10 to each other or crimping the terminal 11 to the stripped end.
【０００５】つづいて図９に示すように、図板２０上に
取り付けられた電線保持用治具２１により複数のワイヤ
ーハーネス構成体１５ａ（電線１０）をまとめて保持さ
せ、電線１０の端部にコネクタ１２を取り付けるととも
に、所定の配線形状に適合するように電線１０を途中で
分岐させたり、曲成させたりする。Subsequently, as shown in FIG. 9, a plurality of wire harness components 15a (electric wires 10) are collectively held by an electric wire holding jig 21 mounted on a drawing board 20, and the wire harness constituents 15a (electric wires 10) are held at the ends of the electric wires 10. While the connector 12 is attached, the electric wire 10 is branched or bent so as to conform to a predetermined wiring shape.
【０００６】次に、図１０に示すように、図板２０（図
９参照）上で電線１０の外周にテープ１３を巻き付ける
とともに、所定位置にクランプ１４を取り付ける。これ
により、ワイヤーハーネス１５が形成される。Next, as shown in FIG. 10, the tape 13 is wound around the outer periphery of the electric wire 10 on the drawing board 20 (see FIG. 9), and the clamp 14 is attached at a predetermined position. Thereby, the wire harness 15 is formed.
【０００７】こうして製造されたワイヤーハーネス１５
は、自動車用天井の組付現場まで搬送され、そこで車両
ボデーのボデー天井に取り付けられる。The wire harness 15 manufactured in this way
Are transported to the assembly site of the automobile ceiling, where they are mounted on the body ceiling of the vehicle body.
【０００８】すなわち、ワイヤーハーネス１５をクラン
プ１４により車両ボデーのボデー天井下面側に取り付
け、その後ボデー天井下面側全域に樹脂製の成形天井を
取り付けて、ワイヤーハーネス１５を隠蔽する。さら
に、成形天井の下面側にルームランプやマップランプ等
の電装品およびバックミラーやサンバイザ等の非電装品
を取り付け、自動車用天井が組み付けられる。That is, the wire harness 15 is attached to the lower surface side of the body ceiling of the vehicle body by the clamp 14, and then a resin molded ceiling is attached to the entire lower surface side of the body ceiling to hide the wire harness 15. Further, an electric component such as a room lamp and a map lamp and a non-electric component such as a rearview mirror and a sun visor are attached to the lower surface side of the molded ceiling, and the automobile ceiling is assembled.
【０００９】[0009]
【発明が解決しようとする課題】しかしながら、このよ
うな自動車用天井の組付は、ワイヤーハーネス１５の形
成と、そのハーネス１５のボデー天井への取付とを別場
所で行うため、ワイヤーハーネス形成時に、ワイヤーハ
ーネス１５がボデー天井下面側に精度良く適合するよう
に、ボデー天井を想定して形成された専用の図板２０を
必要とし、その分コストの増大を来すという問題があっ
た。However, in assembling such an automobile ceiling, since the formation of the wire harness 15 and the attachment of the harness 15 to the body ceiling are performed at different places, the wire harness is formed at the time of forming the wire harness. In order to fit the wire harness 15 to the lower surface side of the body ceiling with high accuracy, a dedicated drawing board 20 formed on the assumption of the body ceiling is required, and there is a problem that the cost increases accordingly.
【００１０】また、ワイヤーハーネス１５は枝状の電線
１０が多く形成されているため、ワイヤーハーネス１５
をその製造工場から取付工場まで搬送する際に、搬送中
の振動により電線１０が相互に絡み合い、それらを引き
離す際に損傷して品質が劣化するというおそれがあっ
た。さらに、ワイヤーハーネス１５は、可撓性を有する
ため所定の配線形状を維持することは困難であり、しか
も搬送中はスペース等を考慮して丸められるため、搬送
後取り付ける際に、ワイヤーハーネス１５を元の配線形
状に成形し直す必要があり、配線作業時の工程数が増加
して配線作業が繁雑であるという問題も有している。Further, since the wire harness 15 has many branch-shaped electric wires 10, the wire harness 15
There is a risk that the electric wires 10 are entangled with each other due to the vibration during the transportation when the products are transported from the manufacturing factory to the installation factory, and when they are separated from each other, the wires 10 are damaged and the quality deteriorates. Furthermore, since the wire harness 15 has flexibility, it is difficult to maintain a predetermined wiring shape. Further, since the wire harness 15 is rounded in consideration of a space or the like during transportation, the wire harness 15 can be mounted after mounting after transportation. There is also a problem in that it is necessary to reshape the wiring into the original wiring shape, which increases the number of steps in wiring work and makes wiring work complicated.
【００１１】この発明の第１の目的は、上記従来技術の
問題を解消し、図板が不必要でコストの低減を図れ、ワ
イヤーハーネス搬送中の振動に起因する電線部分の絡み
付きを防止できるとともに、電装体の配線作業を簡単に
行える電装体の組付モジュールを提供することである。A first object of the present invention is to solve the above-mentioned problems of the prior art, to reduce cost because a drawing board is unnecessary, and to prevent entanglement of an electric wire portion due to vibration during conveyance of a wire harness. An object of the present invention is to provide a module for assembling an electric body, which enables easy wiring work of the electric body.
【００１２】この発明の第２の目的は、上記第１の目的
を達成できる電装体の組付モジュールの構造を実現でき
る電装体の組付モジュールの形成方法を提供することで
ある。A second object of the present invention is to provide a method for forming an assembly module of an electric body which can realize a structure of an assembly module of an electric body which can achieve the first object.
【００１３】[0013]
【課題を解決するための手段】請求項１記載の発明は、
電装体本体に所定の配線形状に沿ってワイヤーハーネス
が設けられる電装体の組付モジュールであって、上記第
１の目的を達成するため、前記電装体本体に着脱自在な
基板と、前記基板上における前記所定の配線形状に対応
する配線敷設領域の少なくとも一部に配設される粘着剤
と、前記ワイヤーハーネスを構成し、前記配線敷設領域
に沿ってそれぞれ敷設されるとともに、それぞれ前記粘
着剤に前記基板に固定される複数の電線とを備えてい
る。The invention according to claim 1 is
A module for assembling an electrical component, wherein a wire harness is provided on the electrical component body along a predetermined wiring shape, wherein the electrical component body has a detachable substrate and an on-board substrate for achieving the first object. Adhesive disposed in at least a part of the wiring laying area corresponding to the predetermined wiring shape in, and constituting the wire harness, is laid along the wiring laying area, respectively, to the adhesive respectively And a plurality of electric wires fixed to the substrate.
【００１４】請求項２記載の発明は、電装体本体に所定
の配線形状に沿ってワイヤーハーネスが設けられる電装
体の組付モジュールの形成方法であって、上記第２の目
的を達成するため、前記電装体本体に着脱自在な基板を
準備する工程と、前記基板上における前記所定の配線形
状に対応する配線敷設領域の少なくとも一部に粘着剤を
配設する工程と、前記ワイヤーハーネスを構成する複数
の電線を前記配線敷設領域に沿ってそれぞれ敷設すると
ともに、それら各電線を前記粘着剤により前記基板にそ
れぞれ固定する工程とを含んでいる。According to a second aspect of the present invention, there is provided a method for forming an assembly module of an electric body, wherein a wire harness is provided on a main body of the electric body along a predetermined wiring shape. A step of preparing a detachable substrate on the electrical equipment body, a step of disposing an adhesive on at least a part of a wiring laying region corresponding to the predetermined wiring shape on the substrate, and the wire harness are configured. Laying a plurality of electric wires along the wiring laying region, and fixing each of the electric wires to the substrate with the adhesive.
【００１５】[0015]
【作用】請求項１記載の電装体の組付モジュールによれ
ば、電装体本体に着脱自在な基板に粘着剤を配設し、そ
の粘着剤により、ワイヤーハーネスを構成する複数の電
線をそれぞれ固定しているため、電線の基板への敷設と
同時にワイヤーハーネスが形成され、ワイヤーハーネス
形成用の図板が不必要となる。また、搬送中の振動に対
しても各電線は粘着剤により基板に固定されて所定の配
線形状に保持されて、電線の絡み付きが防止される。さ
らに、この組付モジュールを電装体本体に取り付けるだ
けで電装体の配線作業が完了する。According to the module for assembling the electric component according to the first aspect of the invention, the adhesive is disposed on the detachable substrate of the electric component main body, and the plurality of electric wires constituting the wire harness are fixed by the adhesive. Therefore, the wire harness is formed at the same time when the electric wire is laid on the substrate, and the drawing plate for forming the wire harness is unnecessary. In addition, each electric wire is fixed to the substrate by an adhesive and held in a predetermined wiring shape against vibrations during transportation, and the electric wires are prevented from being entangled. Further, the wiring work of the electric component is completed only by attaching the assembly module to the electric component body.
【００１６】請求項２記載の電装体の組付モジュールの
形成方法では、上記請求項１記載の電装体の組付モジュ
ールの製造プロセスを特定しているため、上記請求項１
記載の電装体の組付モジュールの構造を実現できる。In the method for forming the assembly module of the electrical equipment according to claim 2, the manufacturing process of the assembly module for the electrical equipment according to claim 1 is specified.
It is possible to realize the structure of the assembly module of the electric component described.
【００１７】[0017]
【実施例】図１はこの発明の一実施例である電装体の組
付モジュール６０Ａが適用された自動車用天井を示す分
解斜視図である。同図に示すように、この自動車用天井
は、電装体本体を構成する車両ボデー５１のボデー天井
５２と、ボデー天井５２の下面側に取り付けられる組付
モジュール６０Ａとを有している。1 is an exploded perspective view showing an automobile ceiling to which an assembly module 60A of an electric equipment according to an embodiment of the present invention is applied. As shown in the figure, this automobile ceiling has a body ceiling 52 of a vehicle body 51 that constitutes an electric body, and an assembly module 60A attached to the lower surface side of the body ceiling 52.
【００１８】組付モジュール６０Ａの構成をその製造手
順にしたがって説明すると、図２に示すように、中央領
域の後部および前部にランプ取付用開口６１，６２が形
成されるとともに、前端コーナー部にメインハーネス接
続用切欠部６３が形成された樹脂製の成形天井６０（基
板）を準備する。The structure of the assembly module 60A will be described in accordance with its manufacturing procedure. As shown in FIG. 2, lamp mounting openings 61 and 62 are formed in the rear and front portions of the central region, and the front end corner portion is formed. A resin molded ceiling 60 (substrate) having a main harness connection cutout 63 is prepared.
【００１９】次に図３に示すように、成形天井６０上面
の配線敷設領域、すなわちルームランプ取付用開口６１
から成形天井６０の側部を通ってマップランプ取付用開
口６２にかけての領域に、部分的に両面テープ８０を貼
り付ける。Next, as shown in FIG. 3, the wiring laying area on the upper surface of the molded ceiling 60, that is, the room lamp mounting opening 61.
Then, the double-sided tape 80 is partially attached to the region from the side of the molded ceiling 60 to the map lamp mounting opening 62.
【００２０】次に図４に示すように、成形天井６０を自
動布線機１００にセットする。自動布線機１００は、そ
の電線送出部１０２が、３次元方向に移動自在で、リー
ル１０１から引き出された電線９０を先端から送り出す
ことが可能で、しかも送り出した電線９０を切断できる
ように構成されている。そして、両面テープ８０上をそ
れぞれ通過するように、電線送出部１０２を上記配線敷
設領域に沿って移動させながら、電線９０を送り出して
切断する。これにより、複数の切断電線（以下単に「電
線」と称す）９０が両面テープ８０によりそれぞれ個別
に成形天井６０に固定されながら、配線敷設領域に沿っ
て敷設されて、ワイヤーハーネス７０が形成される。こ
の場合、ワイヤーハーネス７０には、複数の電線端部に
よって構成される接続端部７１，７２，７３が形成され
ており、接続端部７１はルームランプ取付用開口６１の
近傍に配置されるとともに、接続端部７２はマップラン
プ取付用開口６２の近傍に配置され、さらに接続端部７
３は切欠部６３を通って延長するように形成されてい
る。Next, as shown in FIG. 4, the molded ceiling 60 is set on the automatic wiring machine 100. In the automatic wiring machine 100, the electric wire feeding portion 102 is movable in three-dimensional directions, the electric wire 90 drawn from the reel 101 can be sent from the tip, and the sent electric wire 90 can be cut. Has been done. Then, the electric wire 90 is fed and cut while moving the electric wire feeding portion 102 along the wiring laying region so as to pass on the double-sided tape 80, respectively. Thereby, a plurality of cut electric wires (hereinafter simply referred to as “electric wires”) 90 are laid along the wiring laying area while being individually fixed to the molded ceiling 60 by the double-sided tape 80, and the wire harness 70 is formed. . In this case, the wire harness 70 is formed with connection end portions 71, 72, 73 formed by a plurality of electric wire end portions, and the connection end portion 71 is arranged near the room lamp mounting opening 61 and , The connection end portion 72 is disposed in the vicinity of the map lamp mounting opening 62, and the connection end portion 7 is
3 is formed so as to extend through the cutout portion 63.
【００２１】次に、ワイヤーハーネス７０に沿って成形
天井６０の上面に紫外線硬化性接着剤（図示省略）を塗
布し、紫外線の照射により接着剤を硬化させる。Next, an ultraviolet curable adhesive (not shown) is applied to the upper surface of the molded ceiling 60 along the wire harness 70, and the adhesive is cured by irradiation of ultraviolet rays.
【００２２】次に、図５に示すように、ワイヤーハーネ
ス７０の各接続端部７１，７２，７３にそれぞれ圧接コ
ネクタ１１１，１１２，１１３を取り付ける。Next, as shown in FIG. 5, press-connecting connectors 111, 112, 113 are attached to the connecting ends 71, 72, 73 of the wire harness 70, respectively.
【００２３】圧接コネクタ１１１は、図６に示すように
ハウジング１１４内に、接続すべき電線９０に対応する
数だけコンタクト１１５が配置されており、各コンタク
ト１１５の各電線接続部１１６には、上部が太幅で底部
が細幅の一対のスロット１１７がそれぞれ形成されてい
る。そして、接続端部７１の各電線９０が一対のスロッ
ト１１７の底部まで押し込まれることにより、図７に示
すように電線９０の外周被覆部９０ｂにスロット１１７
の縁部が食い込み、そのスロット縁部が電線９０中央の
導体部９０ａに接触して、導体部９０ａとコンタクト１
１５との電気的な接続が図られる。なお、他の圧接コネ
クタ１１２，１１３においても同様に取り付けられる。As shown in FIG. 6, the press-connecting connector 111 has a number of contacts 115 arranged in a housing 114 corresponding to the number of electric wires 90 to be connected, and each electric wire connecting portion 116 of each contact 115 has an upper portion. A pair of slots 117 each having a large width and a narrow bottom portion are formed. Then, by pushing each electric wire 90 of the connecting end portion 71 to the bottom of the pair of slots 117, the slot 117 is inserted into the outer peripheral covering portion 90b of the electric wire 90 as shown in FIG.
Of the electric wire 90 contacts the conductor portion 90a in the center of the electric wire 90, and the conductor portion 90a and the contact 1
Electrical connection with 15 is achieved. The other pressure contact connectors 112 and 113 are also attached in the same manner.
【００２４】次に、コネクタ１１１をルームランプ取付
用開口６１に挿通して図示しないルームランプに接続
し、そのルームランプを成形天井６０の下面に取り付け
るとともに、コネクタ１１２をマップランプ取付用開口
６２に挿通して、図示しないマップランプに接続し、そ
のマップランプを成形天井６０の下面に取り付ける。さ
らに、成形天井６０の下面に図示しないルームミラー
や、サンバイザ等を取り付けて、これにより組付モジュ
ール６０Ａ（図１参照）を形成する。Next, the connector 111 is inserted into the room lamp mounting opening 61 and connected to a room lamp (not shown). The room lamp is mounted on the lower surface of the molded ceiling 60, and the connector 112 is mounted on the map lamp mounting opening 62. It is inserted and connected to a map lamp (not shown), and the map lamp is attached to the lower surface of the molded ceiling 60. Further, an unillustrated room mirror, a sun visor, and the like are attached to the lower surface of the molded ceiling 60, whereby the assembly module 60A (see FIG. 1) is formed.
【００２５】このように形成された組付モジュール６０
Ａは、その状態で自動車用天井の組付現場まで搬送さ
れ、そこで車両ボデー５１のボデー天井５２に取り付け
られる。Assembly module 60 formed in this way
In this state, A is transported to the assembly site of the automobile ceiling, where it is attached to the body ceiling 52 of the vehicle body 51.
【００２６】すなわち図１に示すように、コネクタ１１
３を切欠部６３に通して成形天井６０の下面側に配置し
た状態で、組付モジュール６０Ａをボデー天井５２の下
側に、図示しないクリップにより取り付ける。つづい
て、コネクタ１１３を車両ピラー５５に上部から挿通し
て下方から引き出し、メインハーネス５３側のコネクタ
５４に接続する。That is, as shown in FIG. 1, the connector 11
The assembly module 60A is attached to the lower side of the body ceiling 52 by a clip (not shown) in a state where the assembly module 3 is arranged on the lower surface side of the molded ceiling 60 through the cutout portion 63. Subsequently, the connector 113 is inserted into the vehicle pillar 55 from the upper side, pulled out from the lower side, and connected to the connector 54 on the main harness 53 side.
【００２７】次に、成形天井６０の切欠部６３周辺を下
方から覆うようにして組付モジュール６０Ａに図示しな
い化粧板を取り付けて、切欠部６３周辺を隠蔽する。Next, a decorative plate (not shown) is attached to the assembling module 60A so as to cover the periphery of the cutout portion 63 of the molded ceiling 60 from below, and the periphery of the cutout portion 63 is concealed.
【００２８】この自動車用天井の組付モジュール６０Ａ
によれば、自動車用天井の構成部品である成形天井６０
に両面テープ８０を貼り付けるとともに、その両面テー
プ８０により複数の電線９０をそれぞれ固定しているた
め、電線９０を敷設すると同時にワイヤーハーネス７０
が形成される。このため、成形天井６０をワイヤーハー
ネス形成用の図板として使用でき、従来使用していた専
用の図板が不必要となり、その分コストを低減できる。This automobile ceiling assembly module 60A
According to the above, a molded ceiling 60, which is a component of an automobile ceiling,
Since the double-sided tape 80 is attached to the wire harness and the plurality of electric wires 90 are respectively fixed by the double-sided tape 80, the wire harness 70 is laid at the same time as the electric wire 90 is laid.
Is formed. For this reason, the molded ceiling 60 can be used as a drawing board for forming a wire harness, and a dedicated drawing board that has been conventionally used is unnecessary, and the cost can be reduced accordingly.
【００２９】また、ワイヤーハーネス７０の各電線９０
はそれぞれ両面テープ８０により成形天井６０に固定さ
れて、所定の配線形状に保持されているため、その状態
で天井部組付現場まで搬送することにより、各電線９０
の絡み付きが防止されて、損傷による品質劣化を防ぐこ
とができる。さらに、組付モジュール６０Ａをボデー天
井５２に取り付けるだけで、天井部の配線作業が完了す
るため、従来のように天井組付現場でワイヤーハーネス
を配線形状に戻す必要がなく、作業工程数が削減されて
配線作業を簡単に行える。Each electric wire 90 of the wire harness 70
Since each is fixed to the molded ceiling 60 by the double-sided tape 80 and is held in a predetermined wiring shape, each electric wire 90 is transported to the ceiling assembly site in that state.
It is possible to prevent the entanglement of and prevent the quality deterioration due to the damage. Furthermore, since the wiring work on the ceiling is completed simply by attaching the assembly module 60A to the body ceiling 52, it is not necessary to return the wire harness to the wiring shape at the ceiling assembly site as in the conventional case, and the number of work steps is reduced. Wiring work can be performed easily.
【００３０】また、この実施例では、成形天井６０にワ
イヤーハーネス７０およびルームランプ、マップラン
プ、バックミラーおよびサンバイザ等の天井装着品を取
り付けて組付モジュール６０Ａを形成するようにしてい
るため、組付モジュール６０Ａをボデー天井５２に取り
付けるだけで、簡単に天井部全体を組み付けることがで
きる。さらに、これらの天井装着品の成形天井６０への
取り付けは、天井組付現場とは別の広い作業スペース
で、しかも負担の少ない下向き作業で行えるため、従来
のように負担の大きい上向き作業が減少し、天井組付作
業が改善される。Further, in this embodiment, since the wire harness 70 and the ceiling mounted articles such as the room lamp, the map lamp, the rearview mirror and the sun visor are attached to the molded ceiling 60 to form the assembly module 60A, the assembly is performed. The entire ceiling can be easily assembled simply by attaching the attached module 60A to the body ceiling 52. Furthermore, since these ceiling-mounted products can be mounted on the molded ceiling 60 in a wide work space different from the site where the ceiling is assembled and can be performed with a downward work having a small load, the upward work, which has a heavy load as in the past, is reduced. However, the work of assembling the ceiling is improved.
【００３１】また、この実施例では、電線９０を成形天
井６０に固定してから、被覆剥取が不要な圧接コネクタ
１１１，１１２，１１３を取り付けるようにしているた
め、圧接コネクタ１１１，１１２，１１３の取付時にお
ける電線９０の位置決めが図られるとともに、手作業で
ある被覆剥取作業を省略できる。このため、電線９０の
敷設作業からコネクタ接続作業までの一連の組付モジュ
ール６０Ａの形成作業において、すべて自動化を図るこ
とができる。Further, in this embodiment, since the electric wire 90 is fixed to the molded ceiling 60, the press-connecting connectors 111, 112, 113, which do not need to be stripped, are attached, so that the press-connecting connectors 111, 112, 113 are attached. The electric wire 90 can be positioned at the time of mounting and the manual stripping work can be omitted. For this reason, all of the work of forming the assembly module 60A from the laying work of the electric wire 90 to the connector connecting work can be automated.
【００３２】また、この実施例のように、部分的に両面
テープ８０を貼り付ける場合には、電線９０の端部やコ
ーナー部に対応する位置に両面テープ８０を貼り付ける
ようにすれば、効率よく電線９０を成形天井６０に固定
できる。When the double-sided tape 80 is partially attached as in this embodiment, the double-sided tape 80 is attached at a position corresponding to an end portion or a corner portion of the electric wire 90. The electric wire 90 can be well fixed to the molded ceiling 60.
【００３３】なお、上記実施例では、電線９０の成形天
井６０への固定強度を高めるために、電線９０の敷設作
業を行った後、紫外線硬化形接着剤等の接着剤を用いて
いるが、クランプ等の固着具を用いてもよい。もっと
も、電線９０の固定強度を高める必要がない場合には、
これらの接着剤や固着具は、必ずしも用いる必要はな
い。In the above embodiment, in order to increase the strength of fixing the electric wire 90 to the molded ceiling 60, an adhesive such as an ultraviolet curable adhesive is used after the electric wire 90 is laid. A fixture such as a clamp may be used. However, if it is not necessary to increase the fixing strength of the electric wire 90,
These adhesives and fixing devices do not necessarily have to be used.
【００３４】また、天井装着品の組付モジュール６０Ａ
への装着は、組付モジュール６０Ａをボデー天井５１に
取り付けた後に行ってもよく、バックミラーおよびサン
バイザ等の非電装品は、成形天井６０の切欠部６３を隠
蔽するための化粧板に取り付けてもよい。また粘着剤と
して、両面テープ８０以外の粘着剤、例えば接着剤等を
用いてもよく、さらに粘着剤を配線敷設領域全域に貼り
付けるようにしてもよい。In addition, an assembly module 60A for a ceiling-mounted product
The mounting module 60A may be mounted after the mounting module 60A is mounted on the body ceiling 51, and non-electrical components such as a rearview mirror and a sun visor are mounted on a decorative plate for concealing the cutout 63 of the molded ceiling 60. Good. As the adhesive, an adhesive other than the double-sided tape 80, such as an adhesive, may be used, and the adhesive may be attached to the entire wiring laying region.
【００３５】[0035]
【発明の効果】以上のように、請求項１記載の電装体の
組付モジュールによれば、電装体本体に着脱自在な基板
に粘着剤を配設し、その粘着剤により、ワイヤーハーネ
スを構成する複数の電線をそれぞれ固定しているため、
電線の基板への敷設と同時にワイヤーハーネスが形成さ
れ、ワイヤーハーネス形成用の専用の図板が不必要とな
り、その分コストを低減できるとともに、搬送中の振動
に対しても各電線は粘着剤により基板に固定されて所定
の形状に保持されるため、電線の絡み付きが防止され
て、損傷等の品質劣化を防止でき、さらにこの組付モジ
ュールを電装体本体に取り付けるだけで、簡単に電装体
の配線作業を行えるという第１の効果が得られる。As described above, according to the assembly module of the electric component according to the first aspect, the adhesive is disposed on the detachable substrate of the electric component main body, and the adhesive forms the wire harness. Because multiple wires are fixed respectively,
The wire harness is formed at the same time when the wires are laid on the board, the dedicated drawing board for forming the wire harness is unnecessary, and the cost can be reduced by that amount. Since it is fixed to the board and held in a predetermined shape, entanglement of electric wires can be prevented, quality deterioration such as damage can be prevented, and by simply attaching this assembly module to the main body of the electrical equipment, The first effect is that wiring work can be performed.
【００３６】また、請求項２記載の電装体の組付モジュ
ールの形成方法では、上記請求項１記載の電装体の組付
モジュールの製造プロセスを特定しているため、上記第
１の効果を達成可能な電装体の組付モジュールを実現で
きるという第２の効果が得られる。Further, in the method of forming the assembly module of the electrical component according to the second aspect, since the manufacturing process of the assembly module of the electrical component according to the first aspect is specified, the first effect is achieved. The second effect is obtained in that a possible assembly module of the electric component can be realized.
【図１】この発明の一実施例である電装体の組付モジュ
ールが適用された自動車用天井を示す分解斜視図であ
る。FIG. 1 is an exploded perspective view showing a vehicle ceiling to which an assembly module for an electric component according to an embodiment of the present invention is applied.
【図２】上記実施例の組付モジュールの成形天井を示す
斜視図である。FIG. 2 is a perspective view showing a molded ceiling of the assembly module of the above embodiment.
【図３】上記実施例の組付モジュールの形成方法を説明
するための斜視図である。FIG. 3 is a perspective view for explaining a method of forming the assembly module of the above embodiment.
【図４】上記実施例の組付モジュールの形成方法を説明
するための斜視図である。FIG. 4 is a perspective view for explaining a method of forming the assembly module of the above embodiment.
【図５】上記実施例の組付モジュールの形成方法を説明
するための斜視図である。FIG. 5 is a perspective view for explaining a method of forming the assembly module of the above embodiment.
【図６】上記実施例に使用された圧接コネクタを説明す
るための斜視図である。FIG. 6 is a perspective view for explaining a press-connecting connector used in the above embodiment.
【図７】上記圧接コネクタを示す要部拡大斜視図であ
る。FIG. 7 is an enlarged perspective view of an essential part showing the press-connecting connector.
【図８】従来の自動車用天井の組付方法を説明するため
の斜視図である。FIG. 8 is a perspective view for explaining a conventional method of assembling an automobile ceiling.
【図９】従来の自動車用天井の組付方法を説明するため
の斜視図である。FIG. 9 is a perspective view for explaining a conventional method of assembling an automobile ceiling.
【図１０】従来の自動車用天井の組付方法を説明するた
めの斜視図である。FIG. 10 is a perspective view for explaining a conventional method of assembling an automobile ceiling.
【符号の説明】 ５２ ボデー天井 ６０ 成形天井 ６０Ａ 組付モジュール ７０ ワイヤーハーネス ９０ 電線[Explanation of symbols] 52 body ceiling 60 molded ceiling 60A assembly module 70 wire harness 90 electric wire
Claims (2)
イヤーハーネスが設けられる電装体の組付モジュールで
あって、 前記電装体本体に着脱自在な基板と、 前記基板上における前記所定の配線形状に対応する配線
敷設領域の少なくとも一部に配設される粘着剤と、 前記ワイヤーハーネスを構成し、前記配線敷設領域に沿
ってそれぞれ敷設されるとともに、それぞれ前記粘着剤
により前記基板に固定される複数の電線とを備えた電装
体の組付モジュール。1. An assembly module of an electric body, wherein a wire harness is provided on the electric body main body along a predetermined wiring shape, the board being detachable from the electric body main body, and the predetermined wiring on the board. An adhesive disposed in at least a part of the wiring laying region corresponding to the shape, and constituting the wire harness, laid along each of the wiring laying regions, and respectively fixed to the substrate by the adhesive. A module for assembling an electrical component that includes a plurality of electric wires.
イヤーハーネスが設けられる電装体の組付モジュールの
形成方法であって、 前記電装体本体に着脱自在な基板を準備する工程と、 前記基板上における前記所定の配線形状に対応する配線
敷設領域の少なくとも一部に粘着剤を配設する工程と、 前記ワイヤーハーネスを構成する複数の電線を前記配線
敷設領域に沿ってそれぞれ敷設するとともに、それら各
電線を前記粘着剤により前記基板にそれぞれ固定する工
程とを含む電装体の組付モジュールの形成方法。2. A method for forming an assembly module of an electric body, wherein a wire harness is provided on a main body of the electric body along a predetermined wiring shape, the method comprising the steps of: providing a detachable substrate on the main body of the electric body; A step of disposing an adhesive in at least a part of a wiring laying region corresponding to the predetermined wiring shape on the substrate, and laying a plurality of electric wires forming the wire harness along the wiring laying region, respectively, And a step of fixing the respective electric wires to the substrate with the adhesive, respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4031513A JP2946914B2 (en) | 1992-01-21 | 1992-01-21 | Assembly module for electrical component and method of forming the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4031513A JP2946914B2 (en) | 1992-01-21 | 1992-01-21 | Assembly module for electrical component and method of forming the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH05207628A true JPH05207628A (en) | 1993-08-13 |
| JP2946914B2 JP2946914B2 (en) | 1999-09-13 |
Family
ID=12333294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4031513A Expired - Fee Related JP2946914B2 (en) | 1992-01-21 | 1992-01-21 | Assembly module for electrical component and method of forming the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2946914B2 (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19653431A1 (en) * | 1995-12-21 | 1997-07-03 | Yazaki Corp | Automobile roof module for electrical auxiliaries |
| US5743755A (en) * | 1995-12-22 | 1998-04-28 | Yazaki Corporation | Connector system |
| US6126228A (en) * | 1997-09-11 | 2000-10-03 | Lear Automotive Dearborn, Inc. | Wire harness foamed to trim panel |
| US6481101B2 (en) * | 1997-02-13 | 2002-11-19 | Leoni Bordnetz-Systeme Gmbh & Co. Kg | Manufacture of a wiring loom |
| JP2005008654A (en) * | 2003-06-16 | 2005-01-13 | Nitto Denko Corp | Pressure-sensitive adhesive tape or sheets for fixing wirings |
| JP2014046779A (en) * | 2012-08-31 | 2014-03-17 | Daihatsu Motor Co Ltd | Vehicle panel and electric wire laying method for the same |
| JP2015067071A (en) * | 2013-09-27 | 2015-04-13 | 矢崎総業株式会社 | Wire harness assembly body |
| JP2020040417A (en) * | 2018-09-06 | 2020-03-19 | 矢崎総業株式会社 | Stationary method of wire harness |
| EP3892500A1 (en) | 2020-04-07 | 2021-10-13 | Yazaki Corporation | Wiring structure of wire harness and wire harness |
| JP2022036102A (en) * | 2020-07-31 | 2022-03-04 | 株式会社オートネットワーク技術研究所 | Wiring module |
| US20220093288A1 (en) * | 2019-01-11 | 2022-03-24 | Autonetworks Technologies, Ltd. | Wiring member |
| JP2022128494A (en) * | 2020-05-25 | 2022-09-01 | 株式会社オートネットワーク技術研究所 | Arrangement structure of wire harness |
| US11787353B2 (en) | 2017-05-10 | 2023-10-17 | Autonetworks Technologies, Ltd. | Wire harness fixing structure and wire harness |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020203738A1 (en) * | 2019-03-29 | 2020-10-08 | 株式会社オートネットワーク技術研究所 | Wiring module |
-
1992
- 1992-01-21 JP JP4031513A patent/JP2946914B2/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19653431A1 (en) * | 1995-12-21 | 1997-07-03 | Yazaki Corp | Automobile roof module for electrical auxiliaries |
| US5825096A (en) * | 1995-12-21 | 1998-10-20 | Yazaki Corporation | Roof module and structure for assembling the same |
| DE19653431C2 (en) * | 1995-12-21 | 2001-01-25 | Yazaki Corp | Roof lining for a motor vehicle |
| US5743755A (en) * | 1995-12-22 | 1998-04-28 | Yazaki Corporation | Connector system |
| US6481101B2 (en) * | 1997-02-13 | 2002-11-19 | Leoni Bordnetz-Systeme Gmbh & Co. Kg | Manufacture of a wiring loom |
| US6126228A (en) * | 1997-09-11 | 2000-10-03 | Lear Automotive Dearborn, Inc. | Wire harness foamed to trim panel |
| JP2005008654A (en) * | 2003-06-16 | 2005-01-13 | Nitto Denko Corp | Pressure-sensitive adhesive tape or sheets for fixing wirings |
| JP4493289B2 (en) * | 2003-06-16 | 2010-06-30 | 日東電工株式会社 | Pressure-sensitive adhesive tape or sheets for fixing wiring |
| JP2014046779A (en) * | 2012-08-31 | 2014-03-17 | Daihatsu Motor Co Ltd | Vehicle panel and electric wire laying method for the same |
| JP2015067071A (en) * | 2013-09-27 | 2015-04-13 | 矢崎総業株式会社 | Wire harness assembly body |
| US11787353B2 (en) | 2017-05-10 | 2023-10-17 | Autonetworks Technologies, Ltd. | Wire harness fixing structure and wire harness |
| JP2020040417A (en) * | 2018-09-06 | 2020-03-19 | 矢崎総業株式会社 | Stationary method of wire harness |
| US20220093288A1 (en) * | 2019-01-11 | 2022-03-24 | Autonetworks Technologies, Ltd. | Wiring member |
| EP3892500A1 (en) | 2020-04-07 | 2021-10-13 | Yazaki Corporation | Wiring structure of wire harness and wire harness |
| US11414030B2 (en) | 2020-04-07 | 2022-08-16 | Yazaki Corporation | Wiring structure of wire harness and wire harness |
| JP2022128494A (en) * | 2020-05-25 | 2022-09-01 | 株式会社オートネットワーク技術研究所 | Arrangement structure of wire harness |
| JP2022036102A (en) * | 2020-07-31 | 2022-03-04 | 株式会社オートネットワーク技術研究所 | Wiring module |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2946914B2 (en) | 1999-09-13 |
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