JPH05185472A - Molding method of plastic lens - Google Patents

Molding method of plastic lens

Info

Publication number
JPH05185472A
JPH05185472A JP20054992A JP20054992A JPH05185472A JP H05185472 A JPH05185472 A JP H05185472A JP 20054992 A JP20054992 A JP 20054992A JP 20054992 A JP20054992 A JP 20054992A JP H05185472 A JPH05185472 A JP H05185472A
Authority
JP
Japan
Prior art keywords
induction heating
cavity
insert
die
heating coil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP20054992A
Other languages
Japanese (ja)
Other versions
JPH0710549B2 (en
Inventor
Koichi Ihara
井原広一
Onobu Kubota
窪田穂伸
Kazuhiko Miyazaki
宮崎和彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissei Plastic Industrial Co Ltd
Original Assignee
Nissei Plastic Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissei Plastic Industrial Co Ltd filed Critical Nissei Plastic Industrial Co Ltd
Priority to JP20054992A priority Critical patent/JPH0710549B2/en
Publication of JPH05185472A publication Critical patent/JPH05185472A/en
Publication of JPH0710549B2 publication Critical patent/JPH0710549B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/73Heating or cooling of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0016Lenses

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

PURPOSE:To heat efficiently both insert dies inclusive of optical surfaces by a method wherein the insert dies forming the optical surfaces of a lens are fitted slidably in a fixed mold and a movable mold, electromagnetic induction/heating means are provided around them, the positions of the two optical surfaces in relation to induction heating coils are made equal substantially at the time of heating and they are returned to normal positions at the time of injection of resin. CONSTITUTION:Insert dies 3 and 4 are fitted slidably in base molds 1 and 2 on a fixed side and a movable side. The front parts of the insert dies 3 and 4 which form a cavity are formed of ferromagnetic substances and the inner end faces thereof form optical surfaces 5a and 5b of a lens being convex on the die side. Inductive heating means 8 composed of induction heating coils 6 and ferromagnetic substances are fitted in the peripheries of the insert dies 3 and 4. When the insert dies 3 and 4 are heated, pressing plates 10 and 11 are moved in the direction wherein the optical surface 5a approach the coils 8, and thereby the positions of the optical surfaces 5a and 5b in relation to the coils 6 are made equal substantially. After heating is made to a set temperature, the insert dies 3 and 4 are returned to the original positions by the pressing plates 10 and 11, the cavity 5 is set at a normal position and resin is injected to be filled therein.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、溶融プラスチックを
金型のキャビティに射出充填して、レンズを成形する方
法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for molding a lens by injection-filling a molten plastic into a cavity of a mold.

【0002】[0002]

【従来の技術】肉厚分布に大きな差がある成形品を射出
成形すると、薄肉部分から厚肉部分へと冷却固化が進行
する。また冷却固化に伴う薄肉部分と厚肉部分での収縮
は大きく異なり、不均一な収縮が原因で残留ヒズミが発
生する。
2. Description of the Related Art When a molded product having a large difference in wall thickness distribution is injection-molded, cooling and solidification progresses from a thin portion to a thick portion. Further, the shrinkage between the thin portion and the thick portion due to cooling and solidification is very different, and residual strain occurs due to uneven shrinkage.

【0003】そこで寸法精度が要求されるレンズの成形
に当っては、冷却固化の過程において全体を圧縮し、こ
れによりヒズミや転写不良の発生を防止している。
Therefore, when molding a lens that requires high dimensional accuracy, the entire body is compressed during the process of cooling and solidification, thereby preventing generation of flaws and transfer defects.

【0004】しかし金型による成形品の圧縮量はきわめ
て僅かであり、また薄肉部分が過圧縮され易いなどのこ
とから、技術的に難しく、これまでの一通りの技術によ
る圧縮操作により、充填ヒズミや配向ヒズミなどの内部
ヒズミを除くことはできても、不均一な冷却収縮が原因
とされる収縮ヒズミまたは逆の圧縮ヒズミの完全な除去
には苦労している。
However, the amount of compression of the molded product by the mold is extremely small, and the thin portion is easily over-compressed, so it is technically difficult. Although internal strains such as orientated strains can be removed, it is difficult to completely remove shrinkage strains or converse compression strains caused by uneven cooling shrinkage.

【0005】そのような不均一な冷却による収縮ヒズミ
の除去手段として、レンズ成形品の肉厚分布により異な
る固化速度を、厚肉部分に対しては冷却により強制的に
促進し、薄肉部分に対しては加熱により遅らせて等しく
制御する発明(特願平2−16423号参照)を先に成
した。
As means for removing shrinkage flaws due to such non-uniform cooling, the solidification rate, which varies depending on the wall thickness distribution of the lens molded product, is forcibly promoted by cooling the thick part and the thin part is cooled. In the first place, an invention (refer to Japanese Patent Application No. 2-16423) in which the heating is delayed and the control is made equally has been made.

【0006】[0006]

【発明が解決しようとする課題】この先の発明では、固
定ベース金型と可動ベース金型との内部に、入子型を嵌
装しており、その一対の入子型のパーティング部にレン
ズの光学面を形成するキャビティを設けるとともに、両
入子型のキャビティ側を磁性体により構成し、その周囲
に電磁誘導加熱手段を配設している。
According to the above invention, the insert mold is fitted inside the fixed base mold and the movable base mold, and the lens is attached to the parting part of the pair of insert molds. In addition to providing a cavity for forming the optical surface, the cavity side of the double-entry mold is made of a magnetic material, and the electromagnetic induction heating means is disposed around the cavity.

【0007】この電磁誘導加熱では、誘導加熱コイルの
通電により発生するジュール熱により入子型を加熱する
ので、加熱操作が容易となる利点を有するが、加熱範囲
が主として誘導加熱コイル近傍となるため、加熱を受け
る部分は誘導加熱コイルの近くにあるのが好ましい。
In this electromagnetic induction heating, since the insert die is heated by the Joule heat generated by energization of the induction heating coil, there is an advantage that the heating operation becomes easy, but the heating range is mainly in the vicinity of the induction heating coil. Preferably, the part to be heated is near the induction heating coil.

【0008】しかしながら、片側を凸に形成したレンズ
を成形するキャビティでは、その断面形状から両側の光
学面を成形する型面(以下光学面と称する)と誘導加熱
コイルとの間に距離差が生じており、その状態で両方の
入子型を誘導加熱コイルの通電により加熱すると、光学
面では温度に差が生ずる。このため両方を所定温度まで
加熱するにはかなりの時間(例えば3分)を要し、また
必然的に成形サイクルも長くなり、消費電力も多くな
る。
However, in a cavity for molding a lens whose one side is convex, there is a distance difference between the induction heating coil and a mold surface (hereinafter referred to as an optical surface) for molding optical surfaces on both sides due to its sectional shape. In this state, if both insert molds are heated by energizing the induction heating coil, a difference in temperature occurs on the optical surface. For this reason, it takes a considerable time (for example, 3 minutes) to heat both of them to a predetermined temperature, and inevitably the molding cycle becomes long and the power consumption becomes large.

【0009】この発明は上記課題を解決するために考え
られたものであって、その目的は、簡単な手段により両
方の入子型を光学面まで効率よく短時間にて加熱するこ
とができる新たなプラスチックレンズの成形方法を提供
することにある。
The present invention has been conceived in order to solve the above problems, and an object of the present invention is to newly heat both insert molds to an optical surface efficiently and in a short time by a simple means. Another object of the present invention is to provide a simple plastic lens molding method.

【0010】[0010]

【課題を解決するための手段】上記目的によるこの発明
の特徴は、固定ベース金型と可動ベース金型との内部
に、入子型を相互に摺動自在に設け、その一対の入子型
のパーティング部にレンズ成形用キャビティの光学面を
設けるとともに、両入子型のキャビティ側周囲に電磁誘
導加熱手段を配設し、その電磁誘導加熱手段の誘導加熱
コイルに通電を行って上記光学面を加熱したのち、溶融
樹脂を射出充填してプラスチックレンズを成形するにあ
たり、上記入子型の摺動により定位置のキャビティを移
動して、上記誘電加熱コイルに対する両方の光学面の位
置を略等しくしたのち両入子型の加熱を行い、溶融樹脂
の射出充填はその光学面を元に戻してキャビティを形成
したのちに行うことにある。
The features of the present invention according to the above-mentioned object are that a nesting die is provided inside a fixed base die and a movable base die slidably with respect to each other, and a pair of nesting die The optical surface of the lens forming cavity is provided in the parting part of the, and the electromagnetic induction heating means is arranged around the cavity side of the double-entry mold, and the induction heating coil of the electromagnetic induction heating means is energized to perform the above-mentioned optical operation. After heating the surface, injection molding of molten resin to mold a plastic lens moves the cavity in a fixed position by sliding the insert die, and makes the positions of both optical surfaces relative to the dielectric heating coil approximately After making them equal, the double-entry type is heated, and the injection filling of the molten resin is performed after the optical surface is returned to the original state to form the cavity.

【0011】またこの発明は、誘導加熱コイルとの距離
差が大きい側の光学面を、入子型の摺動により誘導加熱
コイルの近傍に移動し、或は両方の光学面を入子型の摺
動により誘導加熱コイルの近傍に移動して加熱すること
を特徴とするものでもある。
Further, according to the present invention, the optical surface on the side where the distance from the induction heating coil is large is moved to the vicinity of the induction heating coil by sliding the insertion type, or both optical surfaces are of the insertion type. It is also characterized in that it moves to the vicinity of the induction heating coil by sliding to heat it.

【0012】[0012]

【作 用】上記方法では、溶融樹脂の射出充填の前に入
子型を摺動して、キャビティの光学面を誘導加熱コイル
の近傍に移動し、しかる後に誘導加熱コイルに通電して
光学面を加熱するので、キャビティの型閉位置では両側
の光学面と誘導加熱コイルとに距離差があっても、距離
差による光学面の温度差が解消され、また両側の光学面
の加熱が短時間で効率良く行われる。
[Operation] In the above method, the injection mold of the molten resin is slid, the optical surface of the cavity is moved to the vicinity of the induction heating coil, and then the induction heating coil is energized. Since the cavity is heated, even if there is a distance difference between the optical surface on both sides and the induction heating coil at the mold closed position of the cavity, the temperature difference between the optical surfaces due to the distance difference is eliminated, and the heating of the optical surfaces on both sides is short. Done efficiently.

【0013】[0013]

【実施例】図1は、この発明の実施に用いられる成形金
型の具体例を示すもので、成形金型は固定側のベース金
型1及び可動側のベース金型2と、それらベース金型
1,2に相互に摺動自在に嵌挿した円柱形の入子型3,
4とから構成してある。なお入子型3,4のキャビティ
を形成する前部は磁性体よりなる。
FIG. 1 shows a concrete example of a molding die used for carrying out the present invention. The molding die includes a fixed base metal mold 1 and a movable base metal mold 2, and the base metal molds. Cylindrical insert die 3, which is slidably fitted in the die 1, 2.
It is composed of 4 and. The front part of the cavity of the insert molds 3 and 4 is made of a magnetic material.

【0014】上記入子型3,4の内端面は、片側が凸に
形成されたレンズのキャビティ5をパーティング部に形
成する型面、即ち光学面5a,5bに形成してある。ま
た上記キャビティ5ではキャビティ周縁部が最もレンズ
の薄肉部分を成形するので、その部分の溶融プラスチッ
クの冷却固化を加熱により抑制する目的で、入子型3,
4の周囲に誘導加熱コイル6と筒状の磁性体7とによる
電磁誘導加熱手段8が嵌装してある。またレンズの厚肉
を形成する中央部には、流路端面を球面状に形成してキ
ャビティ5に臨ませた冷却用の温調流路9が設けてあ
る。
The inner end surfaces of the insert molds 3 and 4 are formed on the mold surfaces for forming the cavity 5 of the lens, one side of which is convex, on the parting part, that is, the optical surfaces 5a and 5b. Further, in the cavity 5, the peripheral edge portion of the cavity forms the thinnest portion of the lens, and therefore the insert die 3,
An electromagnetic induction heating means 8 composed of an induction heating coil 6 and a cylindrical magnetic body 7 is fitted around the periphery of the magnetic recording medium 4. In addition, a temperature control channel 9 for cooling is provided at the center of the lens where the wall thickness is formed, the channel end surface having a spherical shape and facing the cavity 5.

【0015】この温調流路9と上記誘導加熱コイル6の
設定位置は、成形されるレンズの断面形状によって定め
られる。また両入子型3,4の外端は、それぞれ押圧板
10,11に部材12,13をもって連結してあり、そ
れら押圧板10,11により軸方向に移動できるように
してある。なお14は温度測定部材を示す。
The setting positions of the temperature control passage 9 and the induction heating coil 6 are determined by the sectional shape of the lens to be molded. The outer ends of the double insert molds 3 and 4 are connected to the pressing plates 10 and 11 with members 12 and 13, respectively, so that the pressing plates 10 and 11 can move in the axial direction. Reference numeral 14 indicates a temperature measuring member.

【0016】このような成形金型では、誘導加熱コイル
6に通電を行い、磁性体の入子型3,4に高周波磁束を
通すことにより、入子型内部にうず電流を発生させ、う
ず電流と入子型の固有抵抗とによって生ずるジュール熱
によって、上記入子型3,4をガラス転移点以上の温度
に加熱することができる。
In such a molding die, the induction heating coil 6 is energized to pass a high-frequency magnetic flux through the magnetic material insert molds 3 and 4 to generate an eddy current inside the insert mold, thereby generating an eddy current. The nest molds 3 and 4 can be heated to a temperature equal to or higher than the glass transition point by the Joule heat generated by the specific resistance of the nest mold.

【0017】しかし誘導加熱コイル6の通電による光学
面5a,5bの加熱は、溶融樹脂の射出充填前の限られ
た時間内に行う必要があることから、その制限時間内で
の通電による入子型3,4の加熱は、主として誘導加熱
コイル6により囲繞された部分となり易い。
However, since the heating of the optical surfaces 5a and 5b by energizing the induction heating coil 6 needs to be performed within a limited time before the injection and filling of the molten resin, the energization by energization within the limited time is necessary. The heating of the molds 3 and 4 is likely to occur mainly in the portion surrounded by the induction heating coil 6.

【0018】プラスチックレンズの成形は、まず両光学
面の加熱から始まる。この加熱は溶融樹脂をキャビティ
5に射出する前に行うが、キャビティ5の両光学面は、
成形するレンズの断面形状から、図示のごとく入子型3
側の光学面5aよりも入子型4側の光学面5bが凸に形
成されているため、キャビティ5の定位置(型閉位置)
では、光学面5a,5bと誘導加熱コイル6,6との間
の距離に差が生じている。
Molding of a plastic lens begins with heating both optical surfaces. This heating is performed before injecting the molten resin into the cavity 5, but both optical surfaces of the cavity 5 are
From the cross-sectional shape of the lens to be molded, insert mold 3 as shown
Since the optical surface 5b on the nesting die 4 side is formed to be more convex than the optical surface 5a on the side, the fixed position of the cavity 5 (mold closed position)
Then, there is a difference in the distance between the optical surfaces 5a and 5b and the induction heating coils 6 and 6.

【0019】そこで誘導加熱コイル6,6の通電による
入子型4,5の加熱を効率良く短時間にて行うために、
定位置のキャビティ5を所定寸法だけ移動して、誘電加
熱コイル6,6に対する両方の光学面の位置を略等しく
する。このキャビティ5の移動は、光学面5aが誘導加
熱コイル6に接近する方向に、押圧板10,11を相互
に移動して、入子型3,4を成形型1,2内を摺動する
ことにより行うことができ、これにより両方の光学面5
a,5bは図2に示すように、誘導加熱コイル6,6の
間の中央に距離を略等しくして位置する。
Therefore, in order to efficiently heat the insert dies 4, 5 by energizing the induction heating coils 6, 6, in a short time,
The cavity 5 at a fixed position is moved by a predetermined dimension so that the positions of both optical surfaces with respect to the dielectric heating coils 6 and 6 are made substantially equal. This movement of the cavity 5 moves the pressing plates 10 and 11 to each other in a direction in which the optical surface 5a approaches the induction heating coil 6 and slides the insert dies 3 and 4 in the forming dies 1 and 2. Can be carried out by means of
As shown in FIG. 2, a and 5b are located in the center between the induction heating coils 6 and 6 with a substantially equal distance.

【0020】キャビティ5の移動を完了した後、誘導加
熱コイル6,6に通電を行うと、入子型3.4が同時に
加熱され、同様に両側の光学面5a,5bも加熱され
る。入子型3,4を設定温度に加熱するまでの時間(1
〜1.5分)は予め測定されているので、その時間が経
過したら押圧板10,11を上記とは反対方向に移動し
て入子型3,4を元の位置まで摺動し、キャビティ5を
定位置に戻す。
When the induction heating coils 6 and 6 are energized after the movement of the cavity 5 is completed, the insert mold 3.4 is simultaneously heated, and the optical surfaces 5a and 5b on both sides are similarly heated. Time to heat the insert molds 3 and 4 to the set temperature (1
(~ 1.5 minutes) is measured in advance, and after that time, the pressing plates 10 and 11 are moved in the opposite direction to slide the nesting dies 3 and 4 to their original positions, Return 5 to the home position.

【0021】次に溶融樹脂をキャビティ5に射出充填し
レンズの成形を行う。凸レンズの形態に成形された溶融
樹脂は、入子型3,4とともに光学面5a,5bがガラ
ス転移点以上の温度に保たれているので、キャビティ5
で固化せず、溶融状態を維持する。
Next, the molten resin is injected and filled in the cavity 5 to mold the lens. The molten resin molded in the form of a convex lens is kept in the cavity 5 because the optical surfaces 5a and 5b are kept at a temperature equal to or higher than the glass transition point together with the molds 3 and 4.
It does not solidify with and maintains a molten state.

【0022】そこで、充填完了後に固定側の入子型3は
そのままにして、可動側の入子型4を押圧板11により
軸方向に加圧し、溶融状態のレンズ成形品を圧縮する
と、レンズ成形品における充填ヒズミや配向ヒズミなど
の内部ヒズミが除去される。
Therefore, after the filling is completed, the fixed insert mold 3 is left as it is, and the movable insert mold 4 is axially pressed by the pressing plate 11 to compress the lens molded product in the molten state. Internal flaws such as filling flaws and orientation flaws in the product are removed.

【0023】この圧縮操作に並行して、レンズ成形品の
冷却を開始すると、冷却によるレンズ成形品の各部の固
化速度は異なり、溶融部分は薄肉部分から消失して行く
から、これを解消して全体的に消失するように、中央部
の流路16に低温油を供給し、厚肉部分の冷却を強制的
に促進する。
When cooling of the lens molded product is started in parallel with this compression operation, the solidification speeds of the respective parts of the lens molded product due to cooling are different, and the melted portion disappears from the thin portion, so this is eliminated. The low temperature oil is supplied to the flow passage 16 in the central portion so as to disappear entirely, and the cooling of the thick portion is forcibly promoted.

【0024】この結果、レンズ成形品は中心軸対称の温
度勾配をもって冷却されることになり、内部の溶融層の
層厚は全体を通じて均一化して行くことになる。
As a result, the lens molded article is cooled with a temperature gradient symmetrical about the central axis, and the layer thickness of the molten layer inside becomes uniform throughout.

【0025】図3は、誘導加熱コイル6との距離差が大
きい側の光学面5aを、入子型3の摺動により誘導加熱
コイル6の近傍に後退移動してのち、両入子型3,4の
加熱を行い、両側の光学面5a,5bの加熱を短時間で
効率良く行う場合を示すものである。
In FIG. 3, the optical surface 5a on the side where the distance from the induction heating coil 6 is large is retreated to the vicinity of the induction heating coil 6 by sliding of the nesting die 3, and then the double nesting type 3 is inserted. , 4 and the optical surfaces 5a, 5b on both sides are heated efficiently in a short time.

【0026】図4は、両側の光学面5a,5bを両入子
型3,4の摺動により誘導加熱コイル6の近傍に後退移
動してのち、両入子型3,4の加熱を行い、両側の光学
面5a,5bの加熱を短時間で効率良く行う場合を示す
ものである。
In FIG. 4, the optical surfaces 5a and 5b on both sides are moved backward by the sliding of the double insert molds 3 and 4 in the vicinity of the induction heating coil 6, and then the double insert molds 3 and 4 are heated. , The case where the optical surfaces 5a and 5b on both sides are heated efficiently in a short time.

【0027】上記何れの場合でも光学面5a,5bの加
熱後には、移動した光学面を元の位置に戻してキャビテ
ィ5を形成してから溶融樹脂の射出充填を行う。
In any of the above cases, after heating the optical surfaces 5a and 5b, the moved optical surface is returned to its original position to form the cavity 5, and then the molten resin is injected and filled.

【0028】[0028]

【発明の効果】この発明は上述のように、入子型の加熱
に際して、成形するレンズの断面形状により、キャビテ
ィ両側の光学面と誘導加熱コイルの距離が異なっても、
入子型の摺動により光学面を誘導加熱コイルの近傍に移
動して、入子型の加熱を行うので、光学面を含む入子型
の加熱を、これまでよりも半分以下の時間で効率良く行
うことができる。
As described above, according to the present invention, when heating the insert die, the distance between the optical surfaces on both sides of the cavity and the induction heating coil may differ depending on the sectional shape of the lens to be molded.
Since the optical surface is moved to the vicinity of the induction heating coil by the sliding of the insert type to perform the insert type heating, the efficiency of the insert type heating including the optical surface can be reduced to less than half the time. You can do it well.

【0029】また加熱前に入子型を設定寸法だけ移動す
るだけでよいから簡単で、加熱時間も短時間で済むた
め、消費電力の節減ともなり、成形サイクルも短縮され
るので生産性も向上し、成形コストも低減する他、同一
温度に加熱された両光学面によってヒズミのない良品の
プラスチックレンズの射出成形が可能となるなどの特長
を有する。
Further, since it is only necessary to move the insert mold by a set dimension before heating, the heating time is short, power consumption is saved, and the molding cycle is shortened, so that productivity is improved. However, in addition to reducing the molding cost, it is possible to perform injection molding of a good plastic lens without distortion by using both optical surfaces heated to the same temperature.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の実施に用いるプラスチックレンズの
成形金型の断面図である。
FIG. 1 is a cross-sectional view of a plastic lens molding die used for carrying out the present invention.

【図2】キャビティを移動して光学面の位置を修正した
際の成形金型の要部断面図である。
FIG. 2 is a sectional view of a main part of a molding die when a cavity is moved to correct the position of an optical surface.

【図3】誘導加熱コイルから離れた側の光学面を誘導加
熱コイル近傍に位置させ際の成形金型の要部断面図であ
る。
FIG. 3 is a cross-sectional view of a main part of a molding die when an optical surface on the side away from the induction heating coil is positioned near the induction heating coil.

【図4】キャビティ両側の光学面を誘導加熱コイル近傍
に位置させ際の成形金型の要部断面図である。
FIG. 4 is a cross-sectional view of a main part of a molding die when the optical surfaces on both sides of the cavity are positioned near the induction heating coil.

【符号の説明】[Explanation of symbols]

1 固定ベース金型 2 可動ベース金型 3 入子型 4 入子型 5 キャビティ 5a 光学面 5b 光学面 6 誘導加熱コイル 7 磁性体 8 電磁誘導加熱手段 9 温調流路 10 押圧板 11 押圧板 1 Fixed Base Mold 2 Movable Base Mold 3 Nesting Mold 4 Nesting Mold 5 Cavity 5a Optical Surface 5b Optical Surface 6 Induction Heating Coil 7 Magnetic Material 8 Electromagnetic Induction Heating Means 9 Temperature Control Channel 10 Pressing Plate 11 Pressing Plate

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 固定ベース金型と可動ベース金型との内
部に、入子型を相互に摺動自在に設け、その一対の入子
型のパーティング部にレンズ成形用キャビティの光学面
を形成するとともに、両入子型のキャビティ側周囲に電
磁誘導加熱手段を配設し、その電磁誘導加熱手段の誘電
加熱コイルに通電を行って上記入子型を加熱したのち
に、プラスチックレンズを射出成形するにあたり、上記
入子型の摺動により定位置のキャビティを移動して、上
記誘電加熱コイルに対する両方の光学面の位置を略等し
くしたのち両入子型の加熱を行い、溶融樹脂の射出充填
はキャビティを定位置に戻して行うことを特徴とするプ
ラスチックレンズの成形方法。
1. A nesting die is slidably provided inside a fixed base die and a movable base die, and an optical surface of a lens forming cavity is provided at a parting portion of the pair of nesting die. After forming, the electromagnetic induction heating means is arranged around the cavity side of both insert molds, the induction heating coil of the electromagnetic induction heating means is energized to heat the insert mold, and then the plastic lens is injected. In molding, the cavity of a fixed position is moved by sliding of the insert mold, the positions of both optical surfaces with respect to the dielectric heating coil are made approximately equal, and then the insert mold is heated to inject the molten resin. A method of molding a plastic lens, wherein the filling is performed by returning the cavity to a fixed position.
【請求項2】 固定ベース金型と可動ベース金型との内
部に、入子型を相互に摺動自在に設け、その一対の入子
型のパーティング部にレンズ成形用キャビティの光学面
を形成するとともに、両入子型のキャビティ側周囲に電
磁誘導加熱手段を配設し、その電磁誘導加熱手段の誘電
加熱コイルに通電を行って上記入子型を加熱したのち
に、プラスチックレンズを射出成形するにあたり、上記
誘導加熱コイルから大きくはなれた側の光学面を、入子
型の摺動により誘導加熱コイルの近傍に移動したのち両
入子型の加熱を行い、溶融樹脂の射出充填はその光学面
を元に戻してキャビティを形成したのちに行うことを特
徴とするプラスチックレンズの成形方法。
2. A nesting die is slidably provided inside the fixed base die and the movable base die, and an optical surface of a lens forming cavity is provided on a parting portion of the pair of nesting die. After forming, the electromagnetic induction heating means is arranged around the cavity side of both insert molds, the induction heating coil of the electromagnetic induction heating means is energized to heat the insert mold, and then the plastic lens is injected. Upon molding, the optical surface on the side largely separated from the induction heating coil is moved to the vicinity of the induction heating coil by sliding of the nesting type, and then both nesting types of heating are performed, and the injection filling of the molten resin is performed. A method for molding a plastic lens, which is characterized in that the optical surface is returned to the original state to form a cavity.
【請求項3】 固定ベース金型と可動ベース金型との内
部に、入子型を相互に摺動自在に設け、その一対の入子
型のパーティング部にレンズ成形用キャビティの光学面
を形成するとともに、両入子型のキャビティ側周囲に電
磁誘導加熱手段を配設し、その電磁誘導加熱手段の誘電
加熱コイルに通電を行って上記入子型を加熱したのち
に、プラスチックレンズを射出成形するにあたり、両入
子型の摺動により両側の光学面を各誘導加熱コイルの近
傍に移動したのち両入子型の加熱を行い、溶融樹脂の射
出充填は両光学面を元に戻してキャビティを形成したの
ちに行うことを特徴とするプラスチックレンズの成形方
法。
3. A nesting die is slidably provided inside the fixed base die and the movable base die, and an optical surface of a lens forming cavity is provided at a parting portion of the pair of nesting die. After forming, the electromagnetic induction heating means is arranged around the cavity side of both insert molds, the induction heating coil of the electromagnetic induction heating means is energized to heat the insert mold, and then the plastic lens is injected. In molding, the optical surfaces on both sides are moved to the vicinity of each induction heating coil by sliding of the double insert molds, and then the double insert molds are heated. A method for molding a plastic lens, which is performed after forming a cavity.
JP20054992A 1991-07-05 1992-07-03 Molding method for plastic lens Expired - Fee Related JPH0710549B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20054992A JPH0710549B2 (en) 1991-07-05 1992-07-03 Molding method for plastic lens

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP3-191272 1991-07-05
JP19127291 1991-07-05
JP20054992A JPH0710549B2 (en) 1991-07-05 1992-07-03 Molding method for plastic lens

Publications (2)

Publication Number Publication Date
JPH05185472A true JPH05185472A (en) 1993-07-27
JPH0710549B2 JPH0710549B2 (en) 1995-02-08

Family

ID=26506589

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20054992A Expired - Fee Related JPH0710549B2 (en) 1991-07-05 1992-07-03 Molding method for plastic lens

Country Status (1)

Country Link
JP (1) JPH0710549B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000051805A1 (en) * 1999-03-02 2000-09-08 Feinwerktechnik Wetzlar Gmbh Injection moulding device and method for preparing precision-optical and precision-mechanical parts from a thermoplastic
US7378048B2 (en) * 2002-12-03 2008-05-27 Boston Scientific Scimed, Inc. Method for forming catheter curves
CN109551709A (en) * 2017-09-27 2019-04-02 均贺科技股份有限公司 Optical sheet ejection formation modular structure
CN109648771A (en) * 2019-01-29 2019-04-19 金雨谷 A kind of speed heat of high molecular material foaming, fast-cooling system
FR3118897A1 (en) * 2021-01-20 2022-07-22 Roctool Induction heating device suitable for molding a small part

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000051805A1 (en) * 1999-03-02 2000-09-08 Feinwerktechnik Wetzlar Gmbh Injection moulding device and method for preparing precision-optical and precision-mechanical parts from a thermoplastic
US7378048B2 (en) * 2002-12-03 2008-05-27 Boston Scientific Scimed, Inc. Method for forming catheter curves
CN109551709A (en) * 2017-09-27 2019-04-02 均贺科技股份有限公司 Optical sheet ejection formation modular structure
CN109648771A (en) * 2019-01-29 2019-04-19 金雨谷 A kind of speed heat of high molecular material foaming, fast-cooling system
FR3118897A1 (en) * 2021-01-20 2022-07-22 Roctool Induction heating device suitable for molding a small part
WO2022157275A1 (en) * 2021-01-20 2022-07-28 Roctool Induction heating device for moulding parts with small dimensions

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