JPH05154609A - Method for constructing sprue in ingot mold device - Google Patents
Method for constructing sprue in ingot mold deviceInfo
- Publication number
- JPH05154609A JPH05154609A JP32206391A JP32206391A JPH05154609A JP H05154609 A JPH05154609 A JP H05154609A JP 32206391 A JP32206391 A JP 32206391A JP 32206391 A JP32206391 A JP 32206391A JP H05154609 A JPH05154609 A JP H05154609A
- Authority
- JP
- Japan
- Prior art keywords
- brick
- sprue
- spout
- constructing
- ingot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、下注ぎによりインゴッ
トを鋳造する鋳型装置の湯口を構築する方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for constructing a sprue for a casting machine for casting an ingot by under-pouring.
【０００２】[0002]
【従来の技術】インゴット鋳型装置として、図４〜５に
示すものが、本願出願人等により提案されている（特公
昭５７−４３３４７号公報参照）。その概略は、下記の
如くである。2. Description of the Related Art As an ingot casting machine, the one shown in FIGS. 4 to 5 has been proposed by the present applicant (see Japanese Patent Publication No. 57-43347). The outline is as follows.
【０００３】湯口底１、湯口底１から伸びる一本または
複数本の湯道３、及び該各湯道３の端に接続される湯上
り口５が、装置定盤７に形成された溝８内に配置されて
いる。そして、湯口底１に、受け口６を上端に有する湯
口２が接続され、前記湯上り口５の直上位置の定盤７上
にインゴットケース１０が載置される。湯口底１、湯道
３、及び湯上り口５が、それぞれ、中心レンガ（湯口底
レンガ）１、湯道レンガ３、及び湯上り口レンガ５で形
成されている。湯道レンガ３は、丸パイプ状で、その両
端が前記湯道レンガ３及び湯上り口レンガ５と嵌着して
配管されている。A spout bottom 1, a spout 3 or a plurality of spouts 3 extending from the spout bottom 1, and a spout 5 connected to an end of each spout 3 are formed in a groove 8 formed in a surface plate 7 of the apparatus. It is located in. Then, the gate 2 having the receiving port 6 at the upper end is connected to the gate bottom 1, and the ingot case 10 is placed on the surface plate 7 immediately above the gate rising port 5. The sprue bottom 1, the runway 3, and the spout 5 are formed by a center brick (spout bottom brick) 1, a spout brick 3, and a spout brick 5, respectively. The runner brick 3 is in the shape of a round pipe, and both ends of the runner brick 3 are fitted into the runner brick 3 and the runner-up outlet brick 5 to be piped.
【０００４】そして、上記湯道レンガ３の固定は、湯
道レンガ３の周囲の所定高さ（通常、溝８の深さの３／
４）まで砂等の緩衝保持材１１を充填する、緩衝保持
材１１の上に定盤７上面と一致するようにキャスタブル
耐火物１３（耐火性骨材にアルミナセメントを配合した
もの）を施工する、ことにより行っていた。The runner bricks 3 are fixed at a predetermined height around the runner bricks 3 (usually 3 / the depth of the groove 8).
Up to 4), the buffer holding material 11 such as sand is filled, and the castable refractory 13 (refractory aggregate mixed with alumina cement) is installed on the buffer holding material 11 so as to match the upper surface of the surface plate 7. , By doing so.
【０００５】そして、湯口の構築は、通常、下記の様に
して行っていた。The construction of the sprue is usually carried out as follows.
【０００６】装置定盤７の溝８に配置した中心レンガ
１の上に、湯口レンガ２を接続する、 上端が受け口レンガ６と相似形状の漏斗部１８とされ
た湯口ケース１９を、湯口レンガ２に外嵌する、 該湯口ケース１９と湯口レンガ２との間に、保持緩衝
材１２である砂を装填する、 湯口レンガ２の上端に、受け口レンガ６を接続する、 受け口レンガ６と漏斗部１８との隙間をモルタル２０
で施工する、A spout case 19 having a funnel portion 18 having an upper end similar to the spout brick 6 is connected to the spout brick 2 on the central brick 1 arranged in the groove 8 of the device surface plate 7. Externally fitted to the spout case 19 and the spout brick 2 are loaded with sand as the holding cushioning material 12. The spout brick 6 is connected to the upper end of the spout brick 2, the spout brick 6 and the funnel portion 18 Mortar 20
To be constructed in
【０００７】[0007]
【発明が解決しようとする課題】しかし、上記湯口の構
築方法の場合、湯口レンガが、数本から十数本のレンガ
要素（通常、最大３５０mm）を、順次、積み重ねる必要
があり、レンガ要素相互をモルタルにより接続する必要
があった。この作業は、熟練を要すると共に多大な工数
を要した。However, in the case of the above-mentioned method of constructing the gate, it is necessary for the gate brick to sequentially stack several to ten or more brick elements (usually, a maximum of 350 mm). Had to be connected by mortar. This work required a lot of man-hours as well as skill.
【０００８】また、作業環境保全の観点から、砂（砂は
充填時、粉塵となって飛散する）を使用しない、いわゆ
るサンドレスで、湯口レンガの構築を行うことが要望さ
れつつある。Further, from the viewpoint of work environment conservation, it is being demanded to construct a sprue brick by a so-called sundress, which does not use sand (sand is scattered as dust when being filled).
【０００９】なお、湯口レンガは、通常、インゴットの
鋳造毎に取り替える必要があり、湯口レンガの構築は、
その度に必要となる。Note that the sprue bricks usually need to be replaced each time the ingot is cast.
You will need it each time.
【００１０】請求項１に係る発明（第１発明）の目的
は、湯口の構築時間を大幅に短縮できるインゴット鋳型
装置の湯口構築方法を提供することにある。An object of the invention according to claim 1 (first invention) is to provide a gate construction method for an ingot casting machine, which can significantly shorten the gate construction time.
【００１１】請求項２に係る発明（第２発明）の目的
は、上記第１発明の目的に加えて、サンドレスで、湯口
の構築を行うことができ、作業環境保全に資するインゴ
ット鋳型装置の湯口構築方法を提供することにある。The object of the invention according to claim 2 (the second invention) is, in addition to the object of the first invention, of an ingot mold apparatus which can construct a sprue in a sundress and contributes to work environment conservation. It is to provide a method of constructing a sprue.
【００１２】[0012]
【課題を解決するための手段】本発明のインゴット鋳型
装置は、上記課題を、下記構成により解決するものであ
る。The ingot casting machine of the present invention solves the above problems by the following constitution.
【００１３】(1) 第１発明は、下注ぎによりインゴット
を鋳造する鋳型装置の湯口を、 装置定盤の溝に配置した中心レンガの上に、湯口レン
ガを接続する、 上端が受け口レンガと相似形状の漏斗部とされた湯口
ケースを、前記湯口レンガに外嵌する、 該湯口ケースと湯口レンガとの間に、緩衝保持材を装
填する、 湯口レンガの上端に、受け口レンガを接続する、 受け口レンガと前記漏斗部との隙間をモルタルで施工
シールする、 の各工程を経て構築する方法において、前記湯口レンガ
として、押出成形されて所定長さに切断されたパイプ状
レンガを使用する、ことを特徴とする。(1) The first aspect of the invention is to connect the sprue of a casting mold device for casting an ingot by under-pouring, to the spigot brick on the center brick placed in the groove of the platen of the equipment. A spout case having a shape of a funnel is externally fitted to the spout brick, a buffer holding material is loaded between the spout case and the spout brick, and a spout brick is connected to an upper end of the spout brick. In the method of constructing through the steps of constructing and sealing the gap between the brick and the funnel portion with mortar, a pipe-shaped brick that has been extruded and cut into a predetermined length is used as the sprue brick. Characterize.
【００１４】(2) 第２発明は、第１発明において、請求
項１において緩衝保持材として、耐熱金属球を使用する
ことを特徴とする。(2) The second invention is characterized in that, in the first invention, a heat-resistant metal sphere is used as the buffer material in claim 1.
【００１５】[0015]
【実施例】次に、本発明を、実施例に基づいて、詳細に
説明をする。なお、従来例と同一部分については、同一
図符号を付して、それらの説明の全部または一部を省略
する。EXAMPLES Next, the present invention will be described in detail based on examples. The same parts as those of the conventional example are designated by the same reference numerals, and the description thereof will be omitted in whole or in part.
【００１６】(1) 本発明で使用する押出成形されたパイ
プ状レンガとは、前述の公報で記載されているように、
真空土練機を用いて押出成形したものを指す。(1) The extruded pipe-shaped brick used in the present invention is, as described in the above-mentioned publication,
Extruded using a vacuum clay kneader.
【００１７】例えば、組成が、SiO2:42.7%, Al203:49.5
%, Fe203:1.39%, CaO:0.15%, MgO:0.21%,K2O:0.71%, Na
2O:0.24%, TiO2:0.75%, 強熱減量：3.07% である耐火材料を使用して、該材料に水15.0% を加え、
混練後、真空土練機に供給する。そして、内径１２０mm
φ、外径１７０mmφ、長さ １０００mmのパイプ状レン
ガを、押出速度1000mm/minの条件で押出成形した。For example, the composition is SiO 2 : 42.7%, Al 2 O 3 : 49.5
%, Fe 2 0 3: 1.39 %, CaO: 0.15%, MgO: 0.21%, K 2 O: 0.71%, Na
2 O: 0.24%, TiO 2 : 0.75%, ignition loss: 3.07%, using a refractory material, and adding 15.0% water to the material,
After kneading, supply to a vacuum clay kneader. And inside diameter 120mm
A pipe-shaped brick having φ, an outer diameter of 170 mmφ, and a length of 1000 mm was extrusion-molded at an extrusion rate of 1000 mm / min.
【００１８】該パイプ状レンガの物理的性質は、見掛け
気孔率：25.0％、かさ比重：2.10、圧縮強さ：700kgf/c
m2 であった。The physical properties of the pipe-shaped brick are apparent porosity: 25.0%, bulk specific gravity: 2.10, compressive strength: 700 kgf / c.
It was m 2 .
【００１９】(2) 上記で押出成形したパイプ状レンガ
は、予め、湯口の設定高さに対応した長さに切揃えてお
く。該切断されたパイプ状レンガを、中心レンガ１の上
部に形成された嵌合孔１ａに接続する。(2) The pipe-shaped bricks extruded as described above are cut and arranged in advance to a length corresponding to the set height of the sprue. The cut pipe-shaped brick is connected to the fitting hole 1 a formed in the upper part of the central brick 1.
【００２０】なお、押出成形したパイプ状レンガの長さ
が、湯口の設定高さに満たない場合は、接続本数が可及
的に少ない本数となるように複数本のパイプ状レンガ
（湯口レンガ２）を接続する構造としてもよい。その際
の接続態様は、図３に示すように、接合端部に環状のテ
ーパ凸部２ａとテーパ凹部２ｂを形成して接合すること
が望ましい。または、図４に示すように、湯口レンガ２
に外嵌めまたは内嵌め可能な垂直断面Ｈ形の接合リング
（金属製またはセラミック製）１５、１６にモルタル２
０を併用して接合することもできる。If the length of the extruded pipe-shaped bricks is less than the set height of the sprue, a plurality of pipe-shaped bricks (gate spout 2 should be used so that the number of connections is as small as possible. ) May be connected. As for the connection mode at that time, as shown in FIG. 3, it is desirable to form an annular tapered convex portion 2a and an annular tapered concave portion 2b at the joining end portion and join them. Or, as shown in FIG. 4, the sprue brick 2
Mortar 2 on the joint ring (made of metal or ceramic) 15 and 16 of vertical cross section that can be externally or internally fitted to
It is also possible to jointly use 0 together.
【００２１】(3) 次に、従来と同様にして、 上端が受け口レンガ６と相似形状の漏斗部１８とされ
た湯口ケース１９を、湯口レンガ２に外嵌する、 湯口ケース１９と湯口レンガ２との間に、保持緩衝材
１２を装填する、 湯口レンガ２の上端に、受け口レンガ６を接続する、 受け口レンガ６と漏斗部１８との隙間をモルタル２０
で施工シールする、 の各工程を経て湯口を構築する上記において、保持緩衝
材１２は、通常、入手容易で安価な砂を使用するが、サ
ンドレスの要請から、グラスウール等の無機繊維または
鋼球等の耐熱性金属球とすることが望ましい。(3) Next, in the same manner as in the prior art, the sprue case 19 having the funnel portion 18 having a similar shape to the sprue brick 6 at the upper end is externally fitted to the sprue brick 2, and the sprue case 19 and the spout brick 2 , The holding cushioning material 12 is loaded between them, the socket brick 6 is connected to the upper end of the gate brick 2, and the gap between the socket brick 6 and the funnel portion 18 is mortar 20
In the above, the holding cushioning material 12 is normally made of readily available and inexpensive sand. However, due to the request of the sundress, inorganic fibers such as glass wool or steel balls are used. It is desirable to use heat-resistant metal balls such as.
【００２２】(4) 使用態様 溶鋼等の溶湯を、受け口６に注ぐと、溶湯は、湯口２、
湯口底１、湯道３を経て、湯上がり口５からインゴット
ケース１０内へ流入し、凝固してインゴットとなる、す
なわち、インゴットを鋳造できる。(4) Usage mode When a molten metal such as molten steel is poured into the receiving port 6, the molten metal is
After passing through the sprue bottom 1 and the runner 3, it flows into the ingot case 10 from the spout 5 and solidifies into an ingot, that is, the ingot can be cast.
【００２３】[0023]
【発明の作用・効果】本発明に係るインゴット鋳型装置
の湯口構築方法は、上記のような構成により、下記のよ
うな作用・効果を奏するものである。The operation and effect of the present invention, which has the above-described structure, has the following operation and effect.
【００２４】(1) 第１発明は、湯口の構築に際して、原
則として一本の押出成形され所定長に切断されたパイプ
状レンガを使用する。このため、従来の様に、多数個の
レンガ要素をモルタル接続により積み上げて行く、熟練
と工数を必要とする作業が、原則的に不要となる。ま
た、湯口レンガのトータル長さの設定が正確となり、湯
口高さの後調製が実質上不要となる。よって、湯口の構
築時間を従来に比して大幅に短縮できる。(1) In the first invention, when constructing a sprue, in principle, a single pipe-shaped brick that is extruded and cut into a predetermined length is used. For this reason, the work which requires skill and man-hours for stacking a large number of brick elements by mortar connection as in the conventional art is basically unnecessary. In addition, the total length of the sprue brick is set accurately, and post-preparation of the sprue height is substantially unnecessary. Therefore, the time required for constructing the gate can be shortened significantly as compared with the conventional one.
【００２５】また、湯口レンガの中間部に接続部が原則
的になくなり、湯口ケースと湯口の間への湯漏れ（湯差
し）の可能性がほとんどなくなる。この湯漏れは、支持
充填材及び湯口ケースの再使用を困難とする。In addition, in principle, there is no connecting portion in the middle part of the sprue brick, and there is almost no possibility of leaking (spooning) hot water between the sprue case and the sprue. This leakage of water makes it difficult to reuse the support filler and the sprue case.
【００２６】(2) 第２発明は、上記第１発明の作用効果
に加えて、保持緩衝材として無機繊維または耐熱製金属
球を使用するため、完全なサンドレスとなり、作業環境
保全に資する。(2) In addition to the effects of the first aspect of the invention, the second aspect of the invention uses inorganic fibers or heat-resistant metal balls as a holding cushioning material, so that a complete sundress is provided, which contributes to the conservation of the working environment.
【００２７】(3) なお、特開昭５３−１１３７１６号
に、湯口を成形レンガで一体物とした旨の記載がある
が、ここでの成形レンガは、本発明で使用する「押出成
形されたパイプ状レンガ」を指すものではない。すなわ
ち、引用例の湯口レンガは、プレス成形後、焼成したも
のを、数個モルタル等で結合し、その部位にフープを巻
いて一体化したものである。(3) It should be noted that Japanese Patent Laid-Open No. 53-113716 describes that the sprue is formed integrally with a molding brick, and the molding brick here is "extruded molded". It does not refer to "pipe bricks". That is, the sprue brick of the cited example is obtained by press-molding and firing, and then joining several pieces with mortar or the like, and winding a hoop around that portion to integrate them.
【図１】本発明の方法で構築した湯口の一例を示す縦断
面図、FIG. 1 is a longitudinal sectional view showing an example of a sprue constructed by the method of the present invention,
【図２】図１及び図４のII−II線端面図、FIG. 2 is an end view taken along line II-II of FIGS. 1 and 4,
【図３】本発明の方法でパイプ状湯口レンガ相互を接続
する場合の接合部構造の一例を示す部分断面図、FIG. 3 is a partial cross-sectional view showing an example of a joint structure when connecting pipe-shaped sprue bricks by the method of the present invention,
【図４】同じく他の例を示す部分断面図、FIG. 4 is a partial sectional view showing another example,
【図５】本発明を適用可能な鋳型装置の一例を示す概略
断面図、FIG. 5 is a schematic cross-sectional view showing an example of a casting mold device to which the present invention can be applied.
【図６】図５のVI−VI線端面図、6 is an end view taken along line VI-VI of FIG.
１ 湯口底（中心レンガ）、 ２ 湯口（湯口レンガ） ３ 湯道（湯道レンガ） ５ 湯上がり口（湯上がり口レンガ） ７ 装置定盤、 ８ 定盤の溝、 １０ インゴットケース、 １２ 緩衝保持材。 1 gate bottom (center brick), 2 gate (gate brick) 3 runner (gate brick) 5 gate (gate brick) 7 equipment surface plate, 8 surface plate groove, 10 ingot case, 12 buffer holding material.
Claims (2)
装置の湯口を、 装置定盤の溝に配置した中心レンガの上に、湯口レン
ガを接続する、 上端が受け口レンガと相似形状のロート部とされた湯
口ケースを、前記湯口レンガに外嵌する、 該湯口ケースと湯口レンガとの間に、緩衝保持材を装
填する、 湯口レンガの上端に、受け口レンガを接続する、 受け口レンガと前記ロート部との隙間をモルタルで施
工シールする、 の各工程を経て構築する方法において、 前記湯口レンガとして、押出成形され所定長に切断され
たパイプ状レンガを使用する、 ことを特徴とするインゴット鋳型装置の湯口構築方法。1. A sprue of a casting mold device for casting an ingot by downward pouring is connected to a sprue brick on a central brick arranged in a groove of a surface plate of a device, and an upper end is a funnel portion having a shape similar to that of a sink brick. A spout case is externally fitted to the spout brick, a cushioning holding material is loaded between the spout case and the spout brick, the spout brick is connected to the upper end of the spout brick, the spout brick and the funnel portion In the method of constructing through the steps of constructing and sealing the gap with mortar, as the sprue brick, a pipe-shaped brick extruded and cut into a predetermined length is used, and the sprue of the ingot mold device is characterized in that How to build.
機繊維または耐熱金属球を使用することを特徴とするイ
ンゴット鋳型装置の湯口構築方法。2. The method for constructing a sprue for an ingot casting machine according to claim 1, wherein inorganic fibers or heat-resistant metal balls are used as the buffer holding material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32206391A JPH05154609A (en) | 1991-12-05 | 1991-12-05 | Method for constructing sprue in ingot mold device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32206391A JPH05154609A (en) | 1991-12-05 | 1991-12-05 | Method for constructing sprue in ingot mold device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH05154609A true JPH05154609A (en) | 1993-06-22 |
Family
ID=18139503
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP32206391A Pending JPH05154609A (en) | 1991-12-05 | 1991-12-05 | Method for constructing sprue in ingot mold device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH05154609A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5121045U (en) * | 1974-08-02 | 1976-02-16 | ||
| JPS5443126A (en) * | 1977-09-13 | 1979-04-05 | Sumitomo Metal Ind | Pipe body for supplying molten steel for use in bottom running ingot casting |
| JPS5626501A (en) * | 1979-08-07 | 1981-03-14 | Chuo Kakoki Kk | Method using atomization and drying |
| JPS5743347A (en) * | 1980-08-26 | 1982-03-11 | Mitsubishi Electric Corp | Cathode ray tube |
| JPS63295043A (en) * | 1987-05-26 | 1988-12-01 | Nisshin Kogyo Kk | Runner in bottom plate for bottom pouring ingot making |
-
1991
- 1991-12-05 JP JP32206391A patent/JPH05154609A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5121045U (en) * | 1974-08-02 | 1976-02-16 | ||
| JPS5443126A (en) * | 1977-09-13 | 1979-04-05 | Sumitomo Metal Ind | Pipe body for supplying molten steel for use in bottom running ingot casting |
| JPS5626501A (en) * | 1979-08-07 | 1981-03-14 | Chuo Kakoki Kk | Method using atomization and drying |
| JPS5743347A (en) * | 1980-08-26 | 1982-03-11 | Mitsubishi Electric Corp | Cathode ray tube |
| JPS63295043A (en) * | 1987-05-26 | 1988-12-01 | Nisshin Kogyo Kk | Runner in bottom plate for bottom pouring ingot making |
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