JPH0488139A - Sliding material - Google Patents

Sliding material

Info

Publication number
JPH0488139A
JPH0488139A JP20124890A JP20124890A JPH0488139A JP H0488139 A JPH0488139 A JP H0488139A JP 20124890 A JP20124890 A JP 20124890A JP 20124890 A JP20124890 A JP 20124890A JP H0488139 A JPH0488139 A JP H0488139A
Authority
JP
Japan
Prior art keywords
resistance
sliding
hard
graphite
powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP20124890A
Other languages
Japanese (ja)
Other versions
JP3042539B2 (en
Inventor
Eiji Asada
浅田 栄治
Takashi Tomikawa
貴志 冨川
Kenichiro Futamura
憲一朗 二村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taiho Kogyo Co Ltd
Original Assignee
Taiho Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taiho Kogyo Co Ltd filed Critical Taiho Kogyo Co Ltd
Priority to JP2201248A priority Critical patent/JP3042539B2/en
Priority to US07/737,865 priority patent/US5326384A/en
Publication of JPH0488139A publication Critical patent/JPH0488139A/en
Application granted granted Critical
Publication of JP3042539B2 publication Critical patent/JP3042539B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a sliding material made of a Cu series sintered allay excellent in seizing resistance, wear resistance and friction properties by adding a specified solid lubricant and hard material to a Cu alloy contg. a specified amt. of Sn or furthermore Pb and executing sintering. CONSTITUTION:A sliding material is manufactured by a Cu series sintered allay contg., by weight, 1 to 10% of at least one kind among graphite, MoS2. and WS2 as a solid lubricant, 1 to 30% of at least one kind of hard material selected from at least one group of (a) and (b) and the balance substantial 0.1 to 15% Sn or furthermore contg. 0.1 to 30% Pb, by which the sliding material excellent in seizing resistance, wear resistance, friction properties and corrosion resistance can be offered. As the hard material (a), Fe2P, Fe3P, FeB, Fe3B, Co, Co series self-fluxing allays and Ni series self-fluxing allays are given, and as the hard material (b), Fe-Cr, Fe-Mn, Fe-Ni, Fe-Si, Fe-W, Fe-Mo, Fe-V, Fe-Ti, Fe-Nb and CuP are given.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、摺動材料に関するものであり、さらに詳しく
述べるならばすべり軸受、特に相手軸の粗さが粗いかか
つ/または軸材質が鋳鉄のようにマトリックスの一部が
脱落しやすい軸が相手材として使用されるために耐摩耗
性が要求されるか、あるいは潤滑油に対する耐食性が要
求される摺動材料に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to sliding materials, and more specifically, sliding bearings, in particular sliding bearings in which the mating shaft is coarse and/or the shaft material is cast iron. This relates to sliding materials that require wear resistance because they are used as mating materials such as shafts whose matrix tends to fall off, or corrosion resistance against lubricating oil.

(従来の技術) 従来ブシュ材料として多用されていた青銅及び鉛青銅は
、耐摩耗性、耐荷重性に優れた摺動材料であるが、最近
の軸受の使用条件の変化特に、高面圧化、高油温化等に
伴ない、軸受の摩耗トラブルが多発するようになり、特
に耐摩耗性に優れる摺動材料の出現が期待されていた。
(Prior art) Bronze and lead bronze, which have traditionally been widely used as bushing materials, are sliding materials with excellent wear resistance and load resistance. With the rise in oil temperatures, bearing wear problems have become more frequent, and the emergence of sliding materials with particularly excellent wear resistance has been expected.

このような使用条件変化に応じて、鉛青銅に硬質物を添
加し、鋼板上に焼結した摺動材料が使用されている。
In response to such changes in usage conditions, sliding materials are used in which hard materials are added to lead bronze and sintered onto steel plates.

本出願人が提案した特公昭57−50844号号の発明
はかかる摺動材料に属し、その特徴とするところは、1
0〜40%のPb、1〜30%の硬質材料、残部Cuの
組成、あるいは10〜40%のPb、1〜30%の硬質
材料、0.1〜10%のSnおよび/または0.1〜5
%のSb、残部Cuの組成を有し、硬質材料として、M
o、 Co、 Fe5P、 FeB、 Fe、Bまたは
特定組成のNi。
The invention of Japanese Patent Publication No. 57-50844 proposed by the present applicant belongs to such sliding materials, and has the following characteristics:
Composition of 0-40% Pb, 1-30% hard material, balance Cu, or 10-40% Pb, 1-30% hard material, 0.1-10% Sn and/or 0.1 ~5
% Sb, balance Cu, as a hard material, M
o, Co, Fe5P, FeB, Fe, B or Ni with a specific composition.

Co系自溶合金を使用するところにある。The reason is that a Co-based self-fluxing alloy is used.

従来、無潤滑または境界潤滑条件下で使用される摺動材
料としてグラファイトを添加したあるいはSnとグラフ
ァイトを添加したCu系焼結合金が、特公昭36−67
号、特公昭39−27985号、特公昭36−1305
8号、特公昭46−43681号公報等で知られている
Conventionally, Cu-based sintered alloys to which graphite has been added or Sn and graphite have been added have been used as sliding materials under non-lubricated or boundary lubrication conditions.
No., Special Publication No. 39-27985, Special Publication No. 36-1305
No. 8, Japanese Patent Publication No. 46-43681, etc.

前掲特公昭46−43681号公報は、Cu−3nまた
はCu−5n−Pb系合金に高融点物質として、Zr、
Cr、V、Mo、Ta。
The above-mentioned Japanese Patent Publication No. 46-43681 discloses that Zr, Zr,
Cr, V, Mo, Ta.

W等の金属、A120H、Zr0z 、TIO++T 
h Oxなどの酸化物、SiC,WC等の炭化物、AI
N、TaN、TiN等の窒化物、MoB、WBなどのホ
ウ化物、Cr S i 2などのケイ化物、グラファイ
ト、ホウ素などを含有させた耐摩耗性部品、ブレーキ材
料等の用途に用いられる材料を提案している。
Metals such as W, A120H, Zr0z, TIO++T
h Oxides such as Ox, carbides such as SiC, WC, AI
Materials used for applications such as wear-resistant parts and brake materials containing nitrides such as N, TaN, and TiN, borides such as MoB and WB, silicides such as CrSi2, graphite, and boron. is suggesting.

(発明が解決しようとする課題) 前掲特公昭46−43681号公報で硬質物として提案
される酸化物、窒化物、炭化物等はブレーキ材料として
の性能は向上させるが、境界潤滑条件下で使用される摺
動部材の耐焼付性は不十分である。さらに、Zr、Cr
、V、Mo。
(Problems to be Solved by the Invention) Oxides, nitrides, carbides, etc. proposed as hard substances in the above-mentioned Japanese Patent Publication No. 46-43681 improve performance as brake materials, but they cannot be used under boundary lubrication conditions. The seizure resistance of the sliding members is insufficient. Furthermore, Zr, Cr
, V.Mo.

Ta、W等の金属は酸化物、窒化物、炭化物よりも良好
な耐焼付性を発揮するが、いずれもCuと合金を作り難
い元素であり、このためCu中に合金化されたとしても
マトリックスとなじみが悪(、脱落し易(、脱落した金
属粒子に起因するアブレーシブな摩耗が起こり、続いて
焼付きが起こるために耐焼付性は不十分である。
Metals such as Ta and W exhibit better seizure resistance than oxides, nitrides, and carbides, but they are all elements that are difficult to form alloys with Cu, so even if they are alloyed with Cu, they do not form a matrix. It has poor compatibility (and easily falls off), and abrasive wear occurs due to the fallen metal particles, which subsequently causes seizure, resulting in insufficient seizure resistance.

前掲特公昭57−50844号の摺動材料ではPb量が
10〜40%と定められている。このPb量はなじみ性
を良好にはするが、摺動中に硬質物がPb相から脱落し
てしまい、硬質物の効果を十分に発揮できない欠点があ
ることが分かった。また、特にオートマチライクのトラ
ンスミッションなどに上記摺動材料を使用すると、高油
温の潤滑油によりPbが腐食されやす(、軸受強度が低
下するなどの欠点もあることが分かった。さらに、特公
昭57−50844号の摺動材料は摩擦特性、潤滑性が
不十分であった。
In the sliding material of the above-mentioned Japanese Patent Publication No. 57-50844, the amount of Pb is determined to be 10 to 40%. Although this amount of Pb improves conformability, it has been found that the hard material falls off from the Pb phase during sliding, resulting in the disadvantage that the effect of the hard material cannot be fully exhibited. In addition, when the above-mentioned sliding materials are used especially in automatic-like transmissions, Pb is easily corroded by lubricating oil at high oil temperature (and there are also drawbacks such as a decrease in bearing strength. The sliding material of Publication No. 57-50844 had insufficient frictional properties and lubricity.

したがって、本発明は、耐焼付性、耐摩耗性、および摩
擦特性に優れた摺動材料、加えてこれらの性質の他に耐
食性がすぐれた摺動材料を提供することを目的とする。
Therefore, an object of the present invention is to provide a sliding material that has excellent seizure resistance, wear resistance, and frictional properties, and also has excellent corrosion resistance in addition to these properties.

(課題を解決するための手段) 本発明は、重量百分率で、1〜10%のグラファイト、
M OS zおよびWS2の少な(とも1種と、1〜3
0%の下記(a)〜(b)群の少なくとも1群から選択
された少なくとも1種の硬質物と、残部が実質的に、0
.1〜15%のSnを含有するCu系焼結合金とから構
成される摺動材料を第1の発明とし、重量百分率で、1
〜10%のグラファイト、M o S 2およびWS2
の少なくとも1種と、1〜30%の下記(a)〜(b)
群の少なくとも1群から選択された少な(とも1種の硬
質物と、残部が実質的に、0.1〜15%のSnと0.
1〜30%以下のPbを含有するCu系焼結合金と、か
ら構成される摺動材料を第2の発明とする。
(Means for Solving the Problems) The present invention provides graphite of 1 to 10% by weight percentage,
A small number of M OS z and WS2 (both 1 type and 1 to 3
0% of at least one hard substance selected from at least one of the following groups (a) to (b), and the remainder is substantially 0%.
.. The first invention is a sliding material composed of a Cu-based sintered alloy containing 1 to 15% Sn, with a weight percentage of 1
~10% graphite, M o S2 and WS2
and 1 to 30% of the following (a) to (b):
a small amount selected from at least one group of the group, the remainder being substantially 0.1 to 15% Sn and 0.1% to 15% Sn;
A second invention provides a sliding material comprising a Cu-based sintered alloy containing 1 to 30% of Pb or less.

硬質物(a)FeaP、 Fe5P、 FeB、 Fe
5B、 Co、 Co系自溶性合金、Ni系自溶性合金 (b)Fe−Cr、 Fe−Mn、 Fe−Ni、 F
e−3i、 Fe−W。
Hard substances (a) FeaP, Fe5P, FeB, Fe
5B, Co, Co-based self-fusing alloy, Ni-based self-fusing alloy (b) Fe-Cr, Fe-Mn, Fe-Ni, F
e-3i, Fe-W.

Fe−Mo、 Fe−V、 Fe−Ti、 Fe−Nb
、 CuP以下、本発明の詳細な説明する。
Fe-Mo, Fe-V, Fe-Ti, Fe-Nb
, CuP The present invention will be described in detail below.

本発明は、耐食性向上の手段として第1発明においては
Pbを含有させないCu−5nの2元系合金に、摩擦特
性向上の手段としてグラファイト、MoS、、WSなど
を添加し、耐摩耗性向上の手段として硬質物を添加する
ことを特徴とする。従来Cu系軸受合金においてはなじ
み性や潤滑性を高めるためにPbが添加されていたが、
潤滑油による腐食が起こり易い状況ではPbの腐食が先
ず起こり、続いて硬質物や金属相の脱落が起こり、強度
が低下して軸受の寿命が尽きてしまうことがあった。こ
れに対して、第1発明に係るPb無添加・Cu系軸受合
金はなじみ性は不満足と考えられるが、耐食性は良好で
あり、Pb不存在と硬質物分散の結果耐摩耗性は非常に
優れており、またグラファイトなどの存在によって摩擦
特性と潤滑性は良好であり、これらの結果なじみ性より
も腐食と摩耗が重要視される環境では第1発明の軸受台
金は優れた特性を示す。
The present invention adds graphite, MoS, WS, etc. to the Cu-5n binary alloy that does not contain Pb in the first invention as a means to improve corrosion resistance, and improves wear resistance. It is characterized by adding a hard substance as a means. Conventionally, Pb was added to Cu-based bearing alloys to improve conformability and lubricity.
In situations where corrosion by lubricating oil is likely to occur, corrosion of Pb occurs first, followed by shedding of hard substances and metal phases, resulting in a decrease in strength and the end of the life of the bearing. On the other hand, although the Pb-free Cu-based bearing alloy according to the first invention is considered to have unsatisfactory conformability, it has good corrosion resistance, and has very good wear resistance as a result of the absence of Pb and the dispersion of hard substances. Furthermore, due to the presence of graphite etc., the friction characteristics and lubricity are good, and as a result, the bearing base metal of the first invention exhibits excellent characteristics in an environment where corrosion and wear are more important than conformability.

第1発明におけるSnは機械的強度および耐食性を向上
させる。その効果を得るためには0゜1%以上のSnを
添加することが必要であり、15%を超えて添加すると
脆いCu−5nの金属間化合物を析出させて、Cuマト
リックスの耐荷重性、耐衝撃性を劣化させる。好ましい
Snの添加量は3〜10%である。
Sn in the first invention improves mechanical strength and corrosion resistance. In order to obtain this effect, it is necessary to add Sn in an amount of 0.1% or more; adding more than 15% causes the precipitation of a brittle Cu-5n intermetallic compound, which reduces the load resistance of the Cu matrix. Decreases impact resistance. The preferred amount of Sn added is 3 to 10%.

耐摩耗性向上の方策として、青銅マトリクスに硬質物(
Few P%Co、FeB、Few Bなど)の1種又
は2種以上を重量%で1〜30%添加して焼結する。上
記各種の硬質物の粉末をCu−5n粉末に混合して焼結
し、焼結体を粉砕した粉末とグラファイトなどを混合し
再び焼結すると、粒子中にほとんど全部の硬質物が分散
して強固に保持され、相手材と摺動する時に相手材と接
触して荷重を受け、摺動材の摩耗を防止するとともに硬
質物の脱落が防止される。
As a measure to improve wear resistance, hard materials (
One or more types of Co, FeB, Few B, etc.) are added in an amount of 1 to 30% by weight and sintered. When the powders of the various hard substances mentioned above are mixed with Cu-5n powder and sintered, and the powder obtained by crushing the sintered body is mixed with graphite, etc., and sintered again, almost all of the hard substances are dispersed in the particles. It is firmly held, and when it slides on a mating material, it comes into contact with the mating material and receives a load, which prevents wear of the sliding material and also prevents hard objects from falling off.

硬質物のA群はリン化物およびこれと同等の特性を有す
る自溶合金であり、Cu合金となじみがよい物質を特に
選択したものである。すなわち、リン化物およびホウ化
物はいずれもCuとなじみがよいFeの化合物としてい
る。したがって摺動材料中に添加されたリン化物等のF
eはCuと焼結中に活発に反応し焼結を促進する作用に
より、リン化物等はCu合金マトリックスに強固に保持
されることが期待される。
Group A of hard materials includes phosphides and self-fluxing alloys having properties equivalent to these, and materials that are compatible with Cu alloys are especially selected. That is, both the phosphide and the boride are Fe compounds that are compatible with Cu. Therefore, F of phosphides etc. added to the sliding material
Since e actively reacts with Cu during sintering to promote sintering, it is expected that phosphides and the like will be firmly retained in the Cu alloy matrix.

硬質物のB群はフェロアロイおよびこれと同等の特性を
有するCu−Pある。フェロアロイのFeはCuとなじ
みが良いので、Cu合金マトリックスとの接着強度が高
い。
Group B of hard materials includes ferroalloys and Cu-P having properties equivalent to ferroalloys. Since the Fe of the ferroalloy is compatible with Cu, the adhesive strength with the Cu alloy matrix is high.

硬質物は添加量が1%未満であると耐摩耗性向上に有効
ではなく、一方30%を超えると相手材を疵つける欠点
や合金の焼結性を低下させる欠点が現れる。好ましい硬
質物の添加量は2〜10%、より好ましくは3〜6%で
ある。
If the amount of hard material added is less than 1%, it will not be effective in improving wear resistance, while if it exceeds 30%, there will be the drawback of damaging the mating material and reducing the sinterability of the alloy. The amount of hard material added is preferably 2 to 10%, more preferably 3 to 6%.

グラファイト、Mo5a 、WSは摩擦係数を低下させ
かつ潤滑性を発揮する添加物質である。これらは硬質物
を分散させたCu合金粒子の間に分散している。グラフ
ァイト等の粒子中には硬質物は出来るだけ分散していな
いことが望ましい。グラファイト等の粒子中に分散して
いる硬質物はグラファイト等による保持力が弱いために
脱落し易いからである。グラファイト等の量が1%未満
であると、境界潤滑条件下での耐焼付性向上効果が少な
く、一方10%を超えると銅合金粒子どうしの接触が割
合が少なくなるとともにグラフディト等によりCu粒子
が囲まれ孤立するので、強度と耐摩耗性が低下する。
Graphite, Mo5a, and WS are additive substances that lower the coefficient of friction and exhibit lubricity. These are dispersed between Cu alloy particles in which hard substances are dispersed. It is desirable that hard substances are not dispersed in particles such as graphite as much as possible. This is because hard substances dispersed in particles such as graphite tend to fall off because the holding force of graphite and the like is weak. If the amount of graphite etc. is less than 1%, the effect of improving seizure resistance under boundary lubrication conditions will be small, while if it exceeds 10%, the proportion of contact between copper alloy particles will decrease and the Cu particles will be Because it is surrounded and isolated, its strength and wear resistance are reduced.

第2発明の合金は、なじみ性および潤滑性を第1発明に
対して向上させるために、若干の耐食性劣化を犠牲にし
て0.1〜30%Pbを添加するものである。Pbは添
加量が0.1%未満ではなじみ性等の向上に寄与せず、
30%を超えると耐食性が著しく低下する。好ましいP
bの添加量は3〜9%である。
In the alloy of the second invention, 0.1 to 30% Pb is added in order to improve conformability and lubricity compared to the first invention, at the expense of some deterioration in corrosion resistance. If the amount added is less than 0.1%, Pb does not contribute to improving conformability, etc.
If it exceeds 30%, corrosion resistance will be significantly reduced. Preferred P
The amount of b added is 3 to 9%.

上記合金を製造するには、Cu、Sn、Pbなどの金属
粉末または合金粉末(粒度177μm以下)および硬質
物粉末(粒度100μm以下)をV型ブレンダにより混
合し、混合粉を仮焼結し、焼結粉を粉砕し、得られた粉
末にグラフディトなど(粒度100μm以下)を混合し
て裏金鋼板に散布し、650〜900℃で焼結を行う、
焼結後ロールにより圧下を行うと密な焼結体を得ること
ができる。
To produce the above alloy, metal powder or alloy powder (particle size of 177 μm or less) such as Cu, Sn, Pb, etc. and hard material powder (particle size of 100 μm or less) are mixed in a V-type blender, the mixed powder is pre-sintered, The sintered powder is pulverized, Graffite etc. (particle size of 100 μm or less) is mixed with the obtained powder, sprinkled on a backing steel plate, and sintered at 650 to 900°C.
A dense sintered body can be obtained by rolling down with a roll after sintering.

なお、銅合金粉末としては本出願人が特開昭63−31
2933号で開示したように電解銅粉を使用することが
できる。この場合は、銅合金粉末、硬質物粉末およびグ
ラファイトなどを一緒に混合して、硬質物を銅合金マト
リックス中に分散させることができる。
In addition, as for the copper alloy powder, the present applicant has published Japanese Patent Application Laid-Open No. 63-31.
Electrolytic copper powder can be used as disclosed in No. 2933. In this case, copper alloy powder, hard material powder, graphite, etc. can be mixed together to disperse the hard material into the copper alloy matrix.

(作用) 本発明の摺動材料に添加される硬質物粒子は通常用いら
れている摺動相手材より硬いため、相手材によって損耗
することが少ない、このことは相手材面粗さが大きい場
合の摺動特性の維持に役立つ0例えば表面粗さの大きい
材料としてDCI(球状黒鉛鋳鉄)またはねずみ鋳鉄を
想定すると、これらの材料は摺動表面の球状または片状
の黒鉛が脱落して表面が粗くなるため、この粗い表面の
突部が摺動材料を傷つけCu粒子を脱落させる傾向を生
じさせる。このような理由から従来のこの種摺動材料で
は相手材の表面粗さが太き(なると急激に耐焼付性が悪
化していた。しかるに硬質物粒子はこれらの相手材より
硬いため、相手材の表面粗さが大きい場合でもこれによ
って損耗することが少な(、この結果これらの相手材に
対しても優れた耐焼付性を示す。なおりCIの硬度はヴ
イッカース硬さ(Hv)で鋳造時200前後であり、こ
れを熱処理して400前後であり、これに対し硬質物は
いずれもこれ以上の硬さを示す。
(Function) The hard particles added to the sliding material of the present invention are harder than commonly used sliding mating materials, so they are less likely to be worn away by the sliding mating material. This means that when the mating material has a large surface roughness, For example, if DCI (spheroidal graphite cast iron) or gray cast iron is used as a material with a large surface roughness, the spherical or flaky graphite on the sliding surface will fall off and the surface will become rough. Because of the roughness, the protrusions on the rough surface tend to damage the sliding material and cause the Cu particles to fall off. For this reason, in conventional sliding materials of this type, the surface roughness of the mating material is thick (and the seizure resistance deteriorates rapidly.However, since the hard particles are harder than these mating materials, Even when the surface roughness of It has a hardness of around 200, and after heat treatment it has a hardness of around 400. In contrast, all hard materials exhibit hardness higher than this.

さらに硬質物としてはCu合金中に強固に保持されるも
のを選択した。
Further, as the hard material, a material that is firmly held in the Cu alloy was selected.

また、本発明においてはグラファイト、Mo5s、WS
iなどを使用することによって摺動部材の摩擦係数を低
くしかつ安定にすることによって、焼付きおよび摩耗が
起こりにくいようにした。なお、グラファイト粒子内な
どに硬質物が存在していると、硬質物が容易に脱落し、
摩擦係数が直ちに高くなり、グラファイトなどの性能は
単に摺動初期に摩擦係数を低くすることに尽きる。この
ような事態を避けるために本発明においてはCu合金と
なじみ性がよい硬質物を選択し、硬質物が粉末冶金工程
でグラファイトなどに潜り込まないようにし、その結果
として耐摩耗性及び耐焼付性が向上する。
In addition, in the present invention, graphite, Mo5s, WS
By using i, etc., the coefficient of friction of the sliding member is made low and stable, thereby making it difficult for seizure and wear to occur. In addition, if there are hard substances inside the graphite particles, the hard substances will easily fall off,
The coefficient of friction increases immediately, and the performance of materials such as graphite is simply to lower the coefficient of friction at the initial stage of sliding. In order to avoid this situation, in the present invention, we select a hard material that has good compatibility with the Cu alloy, and prevent the hard material from penetrating into graphite etc. during the powder metallurgy process, resulting in improved wear resistance and seizure resistance. will improve.

摺動材料表面は潤滑油にさらされており、腐食がさらに
進行すると、Pb粉粒子表面のみならず焼結体の内部ま
でも腐食により脱落してしまい、軸受の強度が低下し寿
命が尽きてしまう。潤滑油によるPbの腐食機構は電気
化学的(PbとCuの電位が後者が責、前者が卑である
ことによる)腐食よりも化学的なものであると考えられ
、腐食性媒体は、■潤滑油に混入したエンジンの燃焼ガ
スにより生成する無機酸による腐食、■潤滑油中の有機
酸による腐食、■潤滑油への添加剤による腐食などが考
えられる。これらの腐食媒体のうちどの媒体がPb粉粒
子腐食させるかは、摺動材料の用途と機器の使用条件に
よる0例えば、自動変速機のトランスミッションに使用
される軸受では■の可能性が最も高く、過酷な運転をさ
れるエンジン周りの軸受では■の可能性が最も高い。
The surface of the sliding material is exposed to lubricating oil, and if the corrosion progresses further, not only the surface of the Pb powder particles but also the inside of the sintered body will fall off due to corrosion, reducing the strength of the bearing and ending its life. Put it away. The corrosion mechanism of Pb by lubricating oil is considered to be more chemical than electrochemical corrosion (due to the potential of Pb and Cu being the latter being responsible and the former being less noble), and the corrosive medium is Possible causes include corrosion due to inorganic acids generated by combustion gas from the engine mixed in the oil, ■corrosion due to organic acids in the lubricating oil, and ■corrosion due to additives to the lubricating oil. Which of these corrosive media causes the Pb powder particles to corrode depends on the application of the sliding material and the usage conditions of the equipment. ■ is most likely for bearings around engines that are subject to severe operation.

潤滑油への添加剤が種々使用されているが、軸受の摩耗
までは念頭に入れないで添加剤が考えれらているのが実
情であるので、添加剤により思いもよらない腐食■が起
こっている疑いもある。
Various additives are used in lubricating oils, but the reality is that additives are not considered with bearing wear in mind, so unexpected corrosion can occur due to additives. There is a suspicion that there are.

本発明者はPb粉粒子合金化することによりPb粉粒子
化学的耐食性を向上する方法を検討したが、試験したあ
らゆる種類の合金元素がCu粒子に合金化されてしまっ
たので、これに代わる方法としてPbの含有量を少なく
してPb粉粒子少量にするかあるいは全く存在させな・
い方法を考案した。この結果、軸受寿命が高められたの
で、耐食性を高めることが、硬質物による上記効果を発
揮する上での前提になっていることが分かった。
The present inventor considered a method of improving the chemical corrosion resistance of Pb powder particles by alloying them with Pb powder particles, but since all kinds of alloying elements tested were alloyed with Cu particles, an alternative method As a result, the Pb content should be reduced to a small amount of Pb powder particles, or it should not be present at all.
I devised a new method. As a result, the life of the bearing was increased, and it was found that increasing corrosion resistance was a prerequisite for achieving the above-mentioned effects of hard materials.

以下、実施例により本発明をさらに詳しく説明する。Hereinafter, the present invention will be explained in more detail with reference to Examples.

(実施例) 実施例1 Cu−10%Snの成分をもつ青銅をガスアトマイズ法
により粉末とし、この粉末のうち177μm以下の粉末
を原料として用いた。
(Example) Example 1 Bronze having a component of Cu-10% Sn was made into powder by a gas atomization method, and a powder of 177 μm or less of this powder was used as a raw material.

方、硬質物としては63μm以下のFe5P粉末を準備
した。青銅粉末と5%のF e s P粉末を■型ブレ
ンダーで約30分間混合した。この混合粉末を直径10
cm、高さ10cmの黒鉛製型内に入れ、1ton/c
m”の圧力で成形した後H2ガス中で450℃、30分
間の仮焼結を行った。その後、仮焼結体を取り8し、粉
砕機で一100メツシュに粉砕した。この粉末に黒鉛粉
末(平均粒径20μm)を6%添加して■型ブレンダに
て約30分間混合した。その後この混合粉を脱脂、サン
ディングされた厚さ1.36mmの鋼板上に厚さIII
II11散布して、温度820℃のH3雰囲気中で30
分間焼結した。続いて焼結材をロールで厚さ1.5mm
まで圧延加工を施した後、再度同じ条件で2回目の焼結
を行いバイメタル材を得た。この材料を所定の大きさに
切断して、焼付及び摩耗試験用のテストピースを得た。
On the other hand, as the hard material, Fe5P powder with a diameter of 63 μm or less was prepared. Bronze powder and 5% Fe s P powder were mixed for about 30 minutes using a ■-type blender. This mixed powder has a diameter of 10
cm, placed in a graphite mold with a height of 10 cm, and 1 ton/c
After molding at a pressure of 1.5 m'', pre-sintering was performed at 450°C for 30 minutes in H2 gas.Then, the pre-sintered body was taken out and crushed into 1100 mesh pieces using a crusher.Graphite was added to this powder. 6% of powder (average particle size 20 μm) was added and mixed for about 30 minutes in a Type B blender.Then, this mixed powder was deposited on a degreased and sanded steel plate with a thickness of 1.36 mm.
II11 was sprayed, and the temperature was 820°C in an H3 atmosphere for 30 minutes.
Sintered for minutes. Next, roll the sintered material to a thickness of 1.5 mm.
After rolling to 100%, a second sintering process was performed under the same conditions to obtain a bimetallic material. This material was cut into a predetermined size to obtain test pieces for seizure and wear tests.

耐摩耗試験の条件を以下に示す。The conditions for the wear resistance test are shown below.

試験条件 試験機  二円筒平板型摩擦摩耗試験機荷重   : 
10kgf 油種   :ATF油(Automatic tran
s−mission  fluid油) 油温   :100℃ 相手軸  :555C(焼入れ) 軸回転数 :20Orpm 軸あらさ : 1.5〜2μmRz 試験時間 :60m1n 焼付試験条件を以下に示す。
Test conditions Test machine Two cylindrical flat plate friction and wear test machine Load:
10kgf Oil type: ATF oil (Automatic tran
S-mission fluid oil) Oil temperature: 100°C Mating shaft: 555C (quenched) Shaft rotation speed: 20 Orpm Shaft roughness: 1.5 to 2 μmRz Test time: 60 m1n The seizure test conditions are shown below.

試験機  :箱形ブシュテスタ 回転数  :4800rpm 荷重   :150kg 潤滑   二油種−ATF油、潤滑法−どぶ漬は法 油温   :20℃ 相手軸  :SCM420 軸あらさ =0.8μm Rz オイルクリアランス:50μm 耐焼付性の評価は試験開始後軸受温度が安定した時にオ
イルを抜いてからの軸受温度が200℃に上昇するまで
の時間の判定により行った。
Testing machine: Box type bush tester Rotation speed: 4800 rpm Load: 150 kg Lubrication Two oil types - ATF oil, lubrication method - Dipping is recommended Oil temperature: 20°C Mating shaft: SCM420 Shaft roughness = 0.8 μm Rz Oil clearance: 50 μm Seizure resistance The performance was evaluated by determining the time required for the bearing temperature to rise to 200° C. after oil was removed when the bearing temperature became stable after the start of the test.

比較のために下記の比較材についても同様の試験を行っ
た。
For comparison, similar tests were conducted on the following comparative materials.

(1)比較材I JIS−LBC3(Cu−10%Pb、10%Sn、鉛
青銅) (2)比較材2 JIS−LBC6(Cu−23%Pb、3%Sn、鉛青
銅) (3)比較材3 (LBC6の鉛青銅に5%のFe5P
を添加したもの) 結果を次表に示す。
(1) Comparison material I JIS-LBC3 (Cu-10%Pb, 10%Sn, lead bronze) (2) Comparison material 2 JIS-LBC6 (Cu-23%Pb, 3%Sn, lead bronze) (3) Comparison Material 3 (5% Fe5P on LBC6 lead bronze)
The results are shown in the table below.

表  1 この表に示される結果より本発明材は耐焼付性及び耐摩
耗性が優れることが明らかである。また、本発明と比較
材3を比較することによって、グラファイトを添加する
ことにより耐焼付性及び耐摩耗性が向上することが明ら
かである。
Table 1 From the results shown in this table, it is clear that the material of the present invention has excellent seizure resistance and wear resistance. Further, by comparing the present invention and Comparative Material 3, it is clear that the addition of graphite improves the seizure resistance and wear resistance.

実施例2 表2に示すように、Sn、Pbおよび硬質物の組成を変
化させた混合粉末に付き実施例1と同様の方法でバイメ
タル材の製造を行った。
Example 2 As shown in Table 2, bimetallic materials were produced in the same manner as in Example 1 using mixed powders with different compositions of Sn, Pb, and hard materials.

耐摩耗試験の条件を以下に示す。The conditions for the wear resistance test are shown below.

試験条件 試験機  二円筒平板型摩擦摩耗試験機すべり速度:0
.42m/s 荷重   : lokgf 油種   :ATF油(Automatic tran
s−mission fluid油) 油温   :120℃ 相手軸  :555C(焼入れ) 軸あらさ : 1.5−2μmRz 試験時間 :60m1n 耐摩耗性の評価は体積摩耗量により行った。
Test conditions Test machine Two cylindrical flat plate friction and wear test machine Sliding speed: 0
.. 42m/s Load: lokgf Oil type: ATF oil (Automatic tran
S-mission fluid oil) Oil temperature: 120°C Mating shaft: 555C (quenched) Shaft roughness: 1.5-2 μmRz Test time: 60 m1n Wear resistance was evaluated based on volumetric wear amount.

摩耗試験条件 試験機  ニスラスト試験機 回転数  : 11000rp 荷重   :20kg/10分の割合で増加潤滑   
:油種−ATF油、潤滑法−どぶ漬は法 油温   :50℃ 相手軸  : 555C 軸あらさ :3μmRz 焼付荷重単位:10kgm 耐焼付性の評価は焼き付いた時の荷重で行った。
Wear test condition testing machine Nilast test machine Rotation speed: 11000 rp Load: Increased lubrication at the rate of 20 kg/10 minutes
: Oil type - ATF oil, Lubrication method - Normal temperature for doweling Oil temperature: 50°C Mating shaft: 555C Shaft roughness: 3 μmRz Seizure load unit: 10 kgm Seizure resistance was evaluated using the load at the time of seizing.

耐食性試験条件は以下のとおりである。The corrosion resistance test conditions are as follows.

試験I:静的油員試験様 油種 : ATF油 油温 :170±5℃ 時間 : 200hr 試験結果を表2、表3に示す。Test I: Static oilman test Oil type: ATF oil Oil temperature: 170±5℃ Time: 200hr The test results are shown in Tables 2 and 3.

(以下余白) 表2より本発明の試料は耐食性、耐摩耗性および耐焼付
性が比較材より優れていることが明らかである。
(The following is a blank space) It is clear from Table 2 that the samples of the present invention are superior to the comparative materials in corrosion resistance, wear resistance, and seizure resistance.

表3はSn含有量を10%、Pb含有量を5%、グラフ
ァイト含有量を4%と一定にして各種硬質物を使用した
結果を示す。硬質物の種類により耐焼付性は最低値と最
高値で約2倍の範囲で変化しているが、いずれにせよ比
較材よりは優れていることが分かる。
Table 3 shows the results of using various hard materials with a constant Sn content of 10%, Pb content of 5%, and graphite content of 4%. It can be seen that although the seizure resistance varies by about twice as much between the lowest and highest values depending on the type of hard material, it is in any case superior to the comparative materials.

(発明の効果) 以上説明したように、本発明に係る摺動材料は相手軸の
粗さが大きく摩耗が起こり易い環境、潤滑油による腐食
が起こり易い環境、あるいは摩耗と腐食が同時に進行す
る環境で使用された時に優れた性能を特徴する 特許出願人   大豊工業株式会社
(Effects of the Invention) As explained above, the sliding material according to the present invention can be used in environments where the mating shaft is rough and wear is likely to occur, where corrosion due to lubricating oil is likely to occur, or where wear and corrosion progress simultaneously. Patent applicant Taiho Kogyo Co., Ltd. characterized by excellent performance when used in

Claims (2)

【特許請求の範囲】[Claims] 1.重量百分率で、1〜10%のグラファイト、MoS
_2及びWS_2の少なくとも1種と、1〜30%の下
記(a)〜(b)群の少なくとも1群から選択された少
なくとも1種の硬質物とを含み、残部が実質的に、0.
1〜15%のSnを含有するCu系焼結合金とから構成
されていることを特徴とする摺動材料。 (a)Fe_2P,Fe_3P,FeB,Fe_3B,
Co,Co系自溶性合金、Co系自溶性合金、Ni系自
溶性合金 (b)Fe−Cr,Fe−Mn,Fe−Ni,Fe−S
i,Fe−W,Fe−Mo,Fe−V,Fe−Ti,F
e−Nb,CuP
1. By weight percentage, 1-10% graphite, MoS
WS_2 and WS_2, and 1 to 30% of at least one hard material selected from at least one of the following groups (a) to (b), with the remainder being substantially 0.
A sliding material comprising a Cu-based sintered alloy containing 1 to 15% Sn. (a) Fe_2P, Fe_3P, FeB, Fe_3B,
Co, Co-based self-fusing alloy, Co-based self-fusing alloy, Ni-based self-fusing alloy (b) Fe-Cr, Fe-Mn, Fe-Ni, Fe-S
i, Fe-W, Fe-Mo, Fe-V, Fe-Ti, F
e-Nb,CuP
2.重量百分率で、1〜10%のグラファイト、MoS
_2及びWS_2の少なくとも1種と、1〜30%の下
記(a)〜(b)群の少なくとも1群から選択された少
なくとも1種の硬質物とを含み、残部が実質的に、0.
1〜15%のSnと0.1〜30%以下のPbを含有す
るCu系焼結合金とから、構成されていることを特徴と
する摺動材料。 (a)Fe_2P,Fe_3P,FeB,Fe_3B,
Co,Co系自溶性合金、Ni系自溶性合金 (b)Fe−Cr,Fe−Mn,Fe−Ni,Fe−S
i,Fe−W,Fe−Mo,Fe−V,Fe−Ti,F
e−Nb,CuP
2. By weight percentage, 1-10% graphite, MoS
WS_2 and WS_2, and 1 to 30% of at least one hard material selected from at least one of the following groups (a) to (b), with the remainder being substantially 0.
A sliding material comprising a Cu-based sintered alloy containing 1 to 15% Sn and 0.1 to 30% Pb. (a) Fe_2P, Fe_3P, FeB, Fe_3B,
Co, Co-based self-fusing alloy, Ni-based self-fusing alloy (b) Fe-Cr, Fe-Mn, Fe-Ni, Fe-S
i, Fe-W, Fe-Mo, Fe-V, Fe-Ti, F
e-Nb,CuP
JP2201248A 1990-07-31 1990-07-31 Sliding material Expired - Fee Related JP3042539B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2201248A JP3042539B2 (en) 1990-07-31 1990-07-31 Sliding material
US07/737,865 US5326384A (en) 1990-07-31 1991-07-30 Sliding material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2201248A JP3042539B2 (en) 1990-07-31 1990-07-31 Sliding material

Publications (2)

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JPH0488139A true JPH0488139A (en) 1992-03-23
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Family

ID=16437794

Family Applications (1)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0638654A1 (en) * 1993-08-09 1995-02-15 Sumitomo Electric Industries, Ltd. Sintered contact component and method of making the same
JPH11293368A (en) * 1998-04-07 1999-10-26 Daido Metal Co Ltd Copper sliding alloy
JP2002060870A (en) * 2000-08-24 2002-02-28 Taiho Kogyo Co Ltd Cu-Pb BASED COPPER ALLOY HAVING FINE LEAD STRUCTURE AND PLAIN BEARING FOR INTERNAL COMBUSTION ENGINE
CN104384500A (en) * 2014-10-29 2015-03-04 苏州莱特复合材料有限公司 Corrosion resistant copper-matrix composite material and powder metallurgy preparation method thereof
CN108441744A (en) * 2018-02-06 2018-08-24 湘潭大学 A kind of self-lubricating antifriction wear resistant alloy material and preparation method thereof
CN109182833A (en) * 2018-08-28 2019-01-11 合肥工业大学 It is a kind of using spherical chromium powder as copper-base powder metallurgy Material for Pantograph Slide of hardening constituent and preparation method thereof
CN115926575B (en) * 2022-12-13 2024-02-06 中海石油(中国)有限公司 High-temperature-resistant lubricating coating and preparation method and application thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0638654A1 (en) * 1993-08-09 1995-02-15 Sumitomo Electric Industries, Ltd. Sintered contact component and method of making the same
JPH11293368A (en) * 1998-04-07 1999-10-26 Daido Metal Co Ltd Copper sliding alloy
JP2002060870A (en) * 2000-08-24 2002-02-28 Taiho Kogyo Co Ltd Cu-Pb BASED COPPER ALLOY HAVING FINE LEAD STRUCTURE AND PLAIN BEARING FOR INTERNAL COMBUSTION ENGINE
CN104384500A (en) * 2014-10-29 2015-03-04 苏州莱特复合材料有限公司 Corrosion resistant copper-matrix composite material and powder metallurgy preparation method thereof
CN108441744A (en) * 2018-02-06 2018-08-24 湘潭大学 A kind of self-lubricating antifriction wear resistant alloy material and preparation method thereof
CN109182833A (en) * 2018-08-28 2019-01-11 合肥工业大学 It is a kind of using spherical chromium powder as copper-base powder metallurgy Material for Pantograph Slide of hardening constituent and preparation method thereof
CN115926575B (en) * 2022-12-13 2024-02-06 中海石油(中国)有限公司 High-temperature-resistant lubricating coating and preparation method and application thereof

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