JPH0481291A - Submerged arc welding wire - Google Patents

Submerged arc welding wire

Info

Publication number
JPH0481291A
JPH0481291A JP19445490A JP19445490A JPH0481291A JP H0481291 A JPH0481291 A JP H0481291A JP 19445490 A JP19445490 A JP 19445490A JP 19445490 A JP19445490 A JP 19445490A JP H0481291 A JPH0481291 A JP H0481291A
Authority
JP
Japan
Prior art keywords
welding
wire
content
overlay
steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP19445490A
Other languages
Japanese (ja)
Other versions
JPH0647192B2 (en
Inventor
Eiji Takahashi
英司 高橋
Yasuo Murai
康生 村井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP19445490A priority Critical patent/JPH0647192B2/en
Publication of JPH0481291A publication Critical patent/JPH0481291A/en
Publication of JPH0647192B2 publication Critical patent/JPH0647192B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a welding material which can impart sufficient strength and bearing characteristics to journal parts without generating a high-temp. crack and SR crack by limiting its compsn. CONSTITUTION:This build-up welding material for the journal parts of a steam turbine rotor shaft made of 12% Cr steel is the cored wire formed by packing metallic powder into a mild steel sheath and is constituted in the following manner: (a) The mild steel sheath has the chemical components consisting of 0.02 to 0.04% C, 0.01 to 0.03% Si, 0.1 to 0.3% Mn, <=0.020% P, <=0.010% S, and the balance substantially Fe. (b) The metallic powder packed in the wire has the chemical component consisting of (0.12 to 0.22)X100/R C, (0.25 to 0.80)X100/R Si, (0.7 to 2.4)X100/R Mn, (1.2 to 1.7)X100/R Cr, (0.1 to 0.5)X100/R Mo, and the balance substantially Fe (where R is the weight % of the metallic power per total weight of the wire and 10%<=R<=30%).

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は」2%Cr鋼製蒸気タービンロータシャフトに
おけるジャーナル部の肉盛溶接材料に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a welding material for overlaying a journal portion of a 2% Cr steel steam turbine rotor shaft.

(従来の技術) 火力発電機に使用される蒸気タービンロータシャフトは
、近年、発電効率向上を図るために高い蒸気温度のもと
で使用される傾向がある。これに伴い、使用温度に耐え
る材料として、クリープ強度の高い、いわゆる12%C
r鋼がしばしば適用されている。
(Prior Art) In recent years, steam turbine rotor shafts used in thermal power generators tend to be used at high steam temperatures in order to improve power generation efficiency. Along with this, so-called 12%C, which has high creep strength, is being used as a material that can withstand usage temperatures.
r steel is often applied.

しかしながら、12%Cr鋼のタービンロータシャフト
は、低合金鋼のものに比べて、軸受特性が劣ることから
、使用中にジャーナル部が焼付きを起こし易いという問
題がある。これを防止するため、ジャーナル部に低合金
鋼のスリーブを焼きばめしたタイプのタービンロータシ
ャフトが実用化されているが、このタイプのタービンロ
ータシャフトは、使用中、焼きばめ部が緩み、ガタッキ
が生じるという問題が残されている。このような背景か
ら、最近、ジャーナル部に低合金鋼を肉盛溶接する技術
が検討され、一部実用化されている模様である。
However, a turbine rotor shaft made of 12% Cr steel has poorer bearing characteristics than one made of low-alloy steel, so there is a problem in that the journal portion tends to seize during use. To prevent this, a type of turbine rotor shaft with a low-alloy steel sleeve shrink-fitted to the journal part has been put into practical use, but the shrink-fit part of this type of turbine rotor shaft loosens during use. There remains the problem that looseness occurs. Against this background, a technique for overlaying low-alloy steel on the journal portion has recently been studied and appears to have been put into practical use in some cases.

(発明が解決しようとする課題) ジャーナル部に肉盛溶接を施すタービンロータシャフト
或いは肉盛材料については、特開昭55−16744号
、特開昭56−19976号、特開昭57−13745
6号などに提案されているものがあるが、それぞれ次の
ような理由により、充分満足できる肉盛部が得られない
(Problems to be Solved by the Invention) Regarding the turbine rotor shaft or overlay material for applying overlay welding to the journal portion, Japanese Patent Application Laid-Open No. 55-16744, JP-A No. 56-19976, and JP-A No. 57-13745 are disclosed.
Although some methods have been proposed, such as No. 6, a fully satisfactory built-up part cannot be obtained for the following reasons.

特開昭55−16744号: 2層目以降の肉盛溶接棒として、C:0.1〜0゜3%
、Si:0.3%以下、Mn:1.5−2.0%、Cr
:0.05−0.1%、P:0.03%以下、S二0.
03%以下の成分のものが挙げられている。
JP-A-55-16744: C: 0.1 to 0°3% as overlay welding rod for second and subsequent layers
, Si: 0.3% or less, Mn: 1.5-2.0%, Cr
: 0.05-0.1%, P: 0.03% or less, S20.
0.3% or less of ingredients are listed.

しかしながら、Cについては、0.3%の溶接棒では溶
接金属の高温割れを防止することは困難である。一方、
Cが0.1%では、他の合金元素との関連から溶接金属
の強度が不足する。勿論、12%Cr鋼母材の稀釈が比
較的多い肉盛下層では、母材からCrが溶接金属に補給
されることが考えられるが、このような層は高Crであ
ることから、軸受特性が不満足となる。また、ジャーナ
ル部における肉盛部は、通常10mm以上と、比較的厚
い肉盛厚さが要求されるため、肉盛表層では母材からの
成分補充は期待できないことから、前述の強度不足を生
じることは避けられない。したがって、このような成分
組成の溶接棒では、強度不足や溶接金属の高温割れが生
じ、満足な肉盛溶接部が得られない。
However, with regard to C, it is difficult to prevent hot cracking of the weld metal with a welding rod containing 0.3%. on the other hand,
If C is 0.1%, the strength of the weld metal will be insufficient due to the relationship with other alloying elements. Of course, in the lower layer of overlay where the dilution of the 12% Cr steel base metal is relatively high, it is possible that Cr is replenished from the base metal to the weld metal, but since such a layer is high in Cr, the bearing characteristics becomes unsatisfied. In addition, since the build-up part in the journal part is required to have a relatively thick build-up thickness of 10 mm or more, the build-up surface layer cannot be expected to replenish components from the base material, resulting in the aforementioned lack of strength. That is inevitable. Therefore, with a welding rod having such a chemical composition, insufficient strength and hot cracking of the weld metal occur, making it impossible to obtain a satisfactory overlay weld.

特 昭56−19976°: 溶接肉盛材における低合金鋼の化学成分については、高
温割れは発生しにくい組成になっているものの、C含有
量が低いことから、溶接金属の強度が不足する。炭素鋼
についても同様であり、通常の肉盛厚さを必要とする場
合、特に問題となる。
Special 1987-19976: Although the chemical composition of low alloy steel in weld overlay materials is such that hot cracking is unlikely to occur, the strength of the weld metal is insufficient due to the low C content. The same applies to carbon steel, which is particularly problematic when a normal build-up thickness is required.

また、肉盛部のCr量を5%以内を目標としているが、
焼付きの面からは過剰であり、より低いレベルに抑えな
いと問題となる。
In addition, the target is to keep the Cr content in the build-up part within 5%.
This is excessive in terms of burn-in and will become a problem unless it is reduced to a lower level.

57−137456号: C:0.05〜0.35%、Si:0.10〜1.00
%、Mn:0.10−1.00%、Cr:0.30−2
.80%、Mo:0.10〜2.00%、V:O,O5
〜0.35%、Ni:0.50〜4.00%、残部:鉄
からなる肉盛合金を軸受部に肉盛溶接する方法が示され
ているが、Cが含有量の範囲が広いことから、0.05
%では実際には強度不足となり、一方、0.35%では
溶接金属の高温割れは避けられない。また、Cr含有量
についても、0.30%では強度不足が生じ、2.80
%と高いと、充分な軸受特性が発揮されない危険性があ
る。更に、■を含有しているが、例えば、溶接金属の化
学成分が上記範囲内であるc:0.25%、Cr: 1
 、2%、Mo:1.5%、V:0.3%といった組成
を想定した場合、高温割れもさることながら、SR割れ
感受性が極めて高い成分系であることがら、SR割れ発
生の危険性が高くなる。
No. 57-137456: C: 0.05-0.35%, Si: 0.10-1.00
%, Mn: 0.10-1.00%, Cr: 0.30-2
.. 80%, Mo: 0.10-2.00%, V: O, O5
A method of overlay welding an overlay alloy consisting of ~0.35% Ni, 0.50~4.00% Ni, and the balance iron to the bearing part is shown, but the C content ranges widely. From, 0.05
% actually results in insufficient strength, while at 0.35% hot cracking of the weld metal is unavoidable. Also, regarding the Cr content, 0.30% causes insufficient strength, and 2.80%
If it is as high as %, there is a risk that sufficient bearing characteristics will not be exhibited. Furthermore, it contains ■, but for example, the chemical composition of the weld metal is within the above range c: 0.25%, Cr: 1
, 2%, Mo: 1.5%, V: 0.3%, there is a risk of SR cracking as the composition is extremely susceptible to SR cracking as well as high temperature cracking. becomes higher.

叙上のように、従来のジャーナル部における肉盛溶接金
属或いは肉盛溶接材料は、溶接部の高温割れ防止、強度
の確保、軸受特性の確保、更にはSR割れ防止の面で充
分検討されたものとは云えず、健全かつ高品質のタービ
ンロータシャツ1−・ジャーナル部肉盛技術として完成
されていないのが現状である。
As mentioned above, the conventional overlay weld metal or overlay welding material for the journal part has been thoroughly studied in terms of preventing hot cracking of the weld, ensuring strength, ensuring bearing characteristics, and further preventing SR cracking. Unfortunately, the current state of the art is that a sound and high-quality turbine rotor shirt/journal overlay technology has not been perfected.

本発明は、か−る状況のもとでなされたものであって、
12%Cr鋼製蒸気タービンロータシャフト・ジャーナ
ル部の肉盛溶接技術において、高温割れ、SR割れが発
生せず、かつジャーナル部に充分な強度及び軸受特性を
付与し得る溶接材料を提供することを目的とするもので
ある。
The present invention was made under such circumstances, and
An object of the present invention is to provide a welding material that does not cause hot cracking or SR cracking and can impart sufficient strength and bearing properties to the journal part in overlay welding technology for a 12% Cr steel steam turbine rotor shaft journal part. This is the purpose.

(課題を解決するための手段) 本発明者等は、前記課題を解決するために、まず、溶接
材料について検討した。
(Means for Solving the Problems) In order to solve the above problems, the inventors first studied welding materials.

すなわち、12%Cr鋼製蒸気タービンロータシャフト
におけジャーナル部の肉盛量は、1本当り200〜30
0kg程度であり、この量詮仮りに5kg/hrの溶着
速度条件で溶接すると、40〜6O−hrのアーク時間
となる。このような肉盛量GMA(ガスメタルアーク)
溶接で行うとすると、短時間でシールドノズルにスパッ
タが付着し、シールド性が劣化するため、頻繁にアーク
を停止し、清掃する必要が生じる。これは、溶接能率の
低下のみならず、ビード継ぎ個所(欠陥が発生し易い個
所である)の増加に伴う欠陥発生機会の増加につながる
。また、12%Cr鋼は低温割れ感受性が高いことから
、通常200°C以上の予熱及び層間温度で溶接される
が、この加熱用熱源或いは本体からの放熱流によってア
ーク点のガスシールド性を損なうことがある。勿論、通
常外気からの風によってシールド性が劣化する危険性も
高い。
In other words, the amount of build-up on the journal portion of a 12% Cr steel steam turbine rotor shaft is 200 to 30
If this amount were to be welded at a deposition rate of 5 kg/hr, the arc time would be 40 to 6 O-hr. This kind of overlay amount GMA (gas metal arc)
If welding is used, spatter will adhere to the shield nozzle in a short period of time and the shielding performance will deteriorate, making it necessary to frequently stop the arc and clean it. This not only reduces welding efficiency, but also increases the chance of defects occurring due to the increase in bead joint locations (locations where defects are likely to occur). In addition, since 12% Cr steel has a high sensitivity to cold cracking, it is usually welded with preheating and interlayer temperature of 200°C or higher, but the heat radiation from the heating heat source or the main body impairs the gas shielding property of the arc point. Sometimes. Of course, there is also a high risk that the shielding performance will deteriorate due to the wind from the outside air.

そこで、本発明者等は、溶接方法として、長時間の連続
溶接が可能で、かつ風、熱流の影響が少ないサブマージ
アーク溶接法を適用することにした。
Therefore, the present inventors decided to apply a submerged arc welding method as a welding method, which allows continuous welding for a long time and is less affected by wind and heat flow.

次に、サブマージアーク溶接用ワイヤについて検討した
Next, we investigated wire for submerged arc welding.

一般にサブマージアーク溶接用のワイヤとしては、いわ
ゆるソリッドワイヤが多く用いられているが、これは材
料の溶解→圧延(押出し)→伸線といった工程で製造さ
れ、伸線工程には焼鈍も含まれている。C含有量が通常
のものより高いものは伸線性が悪く、焼鈍回数を増す必
要があり、更に生産性が低下する。
Generally, so-called solid wire is often used as wire for submerged arc welding, but this is manufactured through a process of melting the material → rolling (extrusion) → wire drawing, and the wire drawing process also includes annealing. There is. Wires with a higher C content than normal have poor wire drawability, require an increased number of annealing cycles, and further reduce productivity.

そこで、本発明者等は、軟鋼製シース内に合金成分を含
んだ金属粉を充填する、いわゆるコアドワイヤに着目し
、種々の溶接ワイヤを試作したうえで、溶接施工試験、
性能試験を推進した。
Therefore, the present inventors focused on so-called cored wires, in which a mild steel sheath is filled with metal powder containing alloy components, and after prototyping various welding wires, welding tests and
Promoted performance testing.

その結果、特定の化学成分を有する溶接ワイヤをフラッ
クスと組合せて使用することにより、可能であることを
見出し、ここに本発明をなしたものである。
As a result, it was discovered that this is possible by using a welding wire having a specific chemical composition in combination with a flux, and the present invention has been made based on this finding.

すなわち、本発明は、12%Cr鋼製蒸気タービンロー
タシャフト・ジャーナル部の肉盛溶接材料において、軟
鋼製シース内に金属粉が充填されたコアドワイヤであっ
て、 (、)軟鋼製シースが C:0.02〜0.04% Si:0.01〜0.03% Mn:0.1−0.3% P:0.020%以下 S:0.010%以下 残部:実質的にFe からなる化学成分を有し、 (b)充填金属粉が C:(0,12〜0.22)x 100/R8i:(0
,25〜0.80)x 100/RMn:(0.7〜2
.4)×100/RCr:(]、、2−1.7)Xl−
00/RMo:(0,1〜0.5)X100/R残部:
実質的にFe (但し、Rはワイヤ全重量当りの金属粉の重量%で、1
0%≦R≦30%) からなる化学成分を有することを特徴とする12%C,
rtlIt製蒸気タービンロータシャフト・ジャーナル
部の肉盛用サブマージアーク溶接ワイヤを要旨とするも
のである。
That is, the present invention provides a cored wire in which a mild steel sheath is filled with metal powder in an overlay welding material for a steam turbine rotor shaft journal portion made of 12% Cr steel, wherein the mild steel sheath is C: 0.02-0.04% Si: 0.01-0.03% Mn: 0.1-0.3% P: 0.020% or less S: 0.010% or less Balance: Substantially composed of Fe (b) The filling metal powder is C: (0,12 to 0.22) x 100/R8i: (0
,25~0.80)x100/RMn:(0.7~2
.. 4)×100/RCr: (], , 2-1.7)Xl-
00/RMo: (0,1~0.5)X100/R remainder:
Substantially Fe (where R is the weight percent of metal powder based on the total weight of the wire, and 1
12%C, characterized by having a chemical component consisting of (0%≦R≦30%),
The gist of this article is a submerged arc welding wire for overlaying a steam turbine rotor shaft journal made by rtlIt.

以下に本発明を更に詳細に説明する。The present invention will be explained in more detail below.

(作用) 12%Cr鋼製蒸気タービンロータシャフト・ジャーナ
ル部の肉盛溶接部に要求される特性としては、強度、靭
性及び軸受特性があるが、強度はSR処理後の溶接金属
硬さによって判断でき、本発明が対象としているタービ
ンロータシャフトでは、ビッカース硬さ(Hv)で20
0〜260の範囲が適正硬さである。
(Function) The properties required for the overlay welded part of the 12% Cr steel steam turbine rotor shaft/journal part include strength, toughness, and bearing properties, but the strength is determined by the hardness of the weld metal after SR treatment. The turbine rotor shaft targeted by the present invention has a Vickers hardness (Hv) of 20
A range of 0 to 260 is an appropriate hardness.

軸受特性における耐焼付き性には、材料のCr含有量が
主として影響し、Cr含有量が低い方が有利である。従
来のタービンロータシャツ1−においてジャーナル部の
焼付き事故が発生していないのは、実績として低合金鋼
のCr−Mo−V鋼であり、3%或いは4%Cr材での
連続運転実績はない状況である。したがって、強度が確
保されることを前提とすれば、Cr含有量は従来の低合
金鋼製タービンロータシャフトのレベル、すなわち、1
.6%以下に抑える必要がある。
The seizure resistance in bearing properties is mainly influenced by the Cr content of the material, and a lower Cr content is advantageous. In the conventional turbine rotor shirt 1-, the journal part seizing accident has not occurred with Cr-Mo-V steel, which is a low alloy steel, and there is a track record of continuous operation with 3% or 4% Cr material. There is no such situation. Therefore, assuming that the strength is maintained, the Cr content should be at the level of conventional low-alloy steel turbine rotor shafts, that is, 1
.. It is necessary to keep it below 6%.

更に、肉盛溶接部においては、融合不良、ブローホール
、低温割れ、高温割れ、SR割れといった欠陥が存在し
てはならない。特に高温割れについては、溶接ビードに
沿って円周上に連続して発生することから、強度特性を
著しく劣化させるため、特に注意を要する。
Furthermore, defects such as poor fusion, blowholes, cold cracks, hot cracks, and SR cracks must not exist in the overlay weld. Particular attention must be paid to hot cracking, as it occurs continuously on the circumference along the weld bead and significantly deteriorates the strength properties.

以上のような必要特性に対して満足し得る溶接材料を見
出すに至った基礎実験について説明する。
The basic experiments that led to the discovery of a welding material that satisfies the above-mentioned required properties will be explained.

まず、溶接欠陥のうち、特に注意を要する高温割れにつ
いて、本発明者等は、c、s、p含有量を変化させた溶
接材料を試作し、サブマージアーク溶接を行い、溶接金
属の高温割れと成分組成との関係を調べた。
First, among welding defects, hot cracking, which requires special attention, was investigated by the present inventors by prototyping welding materials with varying c, s, and p contents and performing submerged arc welding. The relationship with component composition was investigated.

第1表に試作溶接材料により得た溶接金属の化学成分を
示す。溶接試験板はA387 Gr、11(1,25C
r〜0.5Mo鋼)の板厚50mm鋼板にV形の溝開先
を施したものを用いた。溶接条件を第2表に示す。
Table 1 shows the chemical composition of the weld metal obtained from the prototype welding material. The welding test plate is A387 Gr, 11 (1,25C
A 50 mm thick steel plate (r~0.5Mo steel) with a V-shaped groove groove was used. The welding conditions are shown in Table 2.

第1図(a)、(b)はそれぞれ溶接金属のC含有量及
びS含有量と割れとの関係、並びにC含有量及びP含有
量と割れとの関係を示しものである。同図に示すように
、高温割れはC含有量によりほぼ一義的に影響され、C
含有量が0.18%以上では割れが発生することがわか
る。また、C含有量が0.17%では、S又はPが高い
場合にのみ割れが発生する傾向がみられる。
FIGS. 1(a) and 1(b) respectively show the relationship between the C content and S content of the weld metal and cracking, and the relationship between the C content and P content and cracking. As shown in the figure, hot cracking is almost uniquely affected by the C content;
It can be seen that cracks occur when the content is 0.18% or more. Furthermore, when the C content is 0.17%, cracks tend to occur only when S or P is high.

この結果から、溶接金属のC含有量は0.17%以下と
する必要があり、S含有量は0.015%以下とし、P
含有量は0.03%以下に抑えることが望ましいことが
判明した。
From this result, the C content of the weld metal should be 0.17% or less, the S content should be 0.015% or less, and the P
It has been found that it is desirable to suppress the content to 0.03% or less.

次に、溶接金属の性能について、種々の溶接材料を試作
して調査した結果について示す。
Next, we will discuss the results of investigating the performance of weld metal by making prototypes of various welding materials.

調査方法は、A387 Gr、11鋼板にそれぞれの溶
接材料で5層肉盛溶接したうえで、表層部から第2図に
示すSR割れ試験片を採取すると共に、650℃X15
hrのSR処理を施し、表層部から衝撃試験片及び硬さ
測定用の試験片を採取した。
The investigation method was to perform 5-layer overlay welding on A387 Gr, 11 steel plate using each welding material, and then collect the SR crack test piece shown in Figure 2 from the surface layer.
SR treatment was performed for hr, and an impact test piece and a test piece for hardness measurement were taken from the surface layer.

SR割れ試験は、試験片のスリット部を圧着し、反対側
に位置する切欠底部を負荷した状態でTIGra接で固
定し、この試験片を650℃X2hrのSR処理を施し
た後、切欠底部におけるSR割れの有無を調べる方法を
適用した。
In the SR cracking test, the slit part of the test piece is crimped, the notch bottom located on the opposite side is fixed with TIGra contact under load, and the test piece is subjected to SR treatment at 650°C for 2 hours. A method was applied to check for the presence of SR cracks.

また、衝撃試験は、2mmVノツチのシャルピー試験に
よって行い、設計上の仕様及び安全率を加味して、常温
での吸収エネルギが4kgf−m以上有するものを合格
とした。溶接金属硬さはHv=200〜260の範囲を
合格とした。
The impact test was conducted using a Charpy test with a 2 mm V notch, and taking design specifications and safety factors into consideration, those with absorbed energy of 4 kgf-m or more at room temperature were considered to have passed. Weld metal hardness in the range of Hv=200 to 260 was considered acceptable.

第3表に各溶接材料で得られた溶接金属の化学成分と各
性能試験での判定結果を示す。その結果、以下のことが
判明した。
Table 3 shows the chemical composition of the weld metal obtained with each welding material and the judgment results of each performance test. As a result, the following was found.

溶接金属のC含有量が0.10%以下では禮さ不足とな
る。Siは0.2%以下では硬さが不足し、0.6%を
超えると靭性が劣化する。Mnは1.0%未満では硬さ
が不足し、2.5%を超えると硬さが高くなりすぎると
共に靭性が不合格となる。
If the C content of the weld metal is less than 0.10%, the weld metal will be insufficiently smooth. If Si is less than 0.2%, the hardness will be insufficient, and if it exceeds 0.6%, the toughness will deteriorate. If Mn is less than 1.0%, the hardness will be insufficient, and if it exceeds 2.5%, the hardness will be too high and the toughness will fail.

Crは1.0%以下では硬さが不足した。Moは焼もど
し軟化抵抗を高めるのに効果があり、この効果は0.1
%以上で発揮される。しかしながら、0.5%を超える
と、僅かのVの共存により、SR割れ感受性が高くなり
、SR割れが発生した。
When Cr was 1.0% or less, hardness was insufficient. Mo is effective in increasing the tempering softening resistance, and this effect is 0.1
% or more. However, when it exceeds 0.5%, SR cracking sensitivity increases due to the coexistence of a small amount of V, and SR cracking occurs.

VはSR割れ感受性を著しく高めるため、0.04%以
下に抑えるのが好ましい。
Since V significantly increases SR cracking sensitivity, it is preferable to suppress it to 0.04% or less.

以上の基礎実験の結果並びに前述の高温割れ、軸受特性
との関連から、ジャーナル部における肉盛溶接部の最適
な化学成分は、以下のようなものであることが明らかと
なった。
From the results of the above basic experiments and the relationship with the hot cracking and bearing characteristics described above, it has become clear that the optimal chemical composition of the overlay weld in the journal part is as follows.

C:0.11〜0.17%、Si:0.2〜0.6%、
Mn:1.0−2.5%、  p:o、o3%以下、S
:0.015%以下、 Cr:1.1−−1.6%、M
o:0.1−0.5%、  V:0.04%以下、残部
:実質的にFe 【以下余白1 以上の知見に基づき、本発明者等は、上記要求性能を有
する肉盛溶接金属が得られる溶接材料として、コアドワ
イヤを開発したものである。なお、コアドワイヤは、ワ
イヤの成形性、生産性並びに溶接時の合金成分歩留りを
考慮したものでなければ実用に耐えないものであり、ま
た、材料の成分バラツキが少ないことも重要である。こ
れらの事項をも考慮した本発明ワイヤの構成及び作用に
ついて以下に説明する。
C: 0.11-0.17%, Si: 0.2-0.6%,
Mn: 1.0-2.5%, p: o, o 3% or less, S
: 0.015% or less, Cr: 1.1--1.6%, M
o: 0.1-0.5%, V: 0.04% or less, balance: substantially Fe [Margin below 1] Based on the above findings, the present inventors have developed an overlay weld metal having the above-mentioned required performance. A cored wire has been developed as a welding material that provides the following. Note that a cored wire cannot be put into practical use unless consideration is given to wire formability, productivity, and yield of alloy components during welding, and it is also important that there be little variation in material components. The structure and operation of the wire of the present invention will be explained below, taking these matters into account.

軟鋼 シースのヒ学  : C:0.02〜0.04%、Si:0.01〜0.03
%、Mn:0.1〜0.3%に規定した範囲のそれぞれ
の下限値は、シース素材が特に高コストとならない値で
あり、それぞれの下限値は、コアドヮイヤを製造する際
に断線や形状不良が発生せず、優れた成形性及び伸線性
を確保するための値である。
Mild steel sheath properties: C: 0.02-0.04%, Si: 0.01-0.03
%, Mn: 0.1 to 0.3%, each lower limit value is a value that does not make the sheath material particularly expensive, and each lower limit value is a value that does not cause wire breakage or shape when manufacturing the core wire. This value is to ensure excellent moldability and wire drawability without causing any defects.

Pについては、Pはシース内に充填される金属粉原料及
び溶接時のフラックスからも溶接金属に浸入するため、
シースは0.020%以下のP含有量のものを使用しな
いと、溶接金属のP含有量を0.03%以下に抑えるこ
とが難しい。したがって、シースのP含有量は0.02
0%以下とする。
Regarding P, since P also penetrates into the weld metal from the metal powder raw material filled in the sheath and the flux during welding,
Unless a sheath with a P content of 0.020% or less is used, it is difficult to suppress the P content of the weld metal to 0.03% or less. Therefore, the P content of the sheath is 0.02
0% or less.

Sについても、同様の理由から、S含有量が0゜010
%以下のシースを使用しないと、溶接金属のS含有量を
0.015%以下に抑えることが難しいので、シースの
S含有量は0.010%以下とする。
Regarding S, for the same reason, the S content is 0°010
% or less, it is difficult to suppress the S content of the weld metal to 0.015% or less, so the S content of the sheath is set to 0.010% or less.

Rワイヤ全重量 りの金  の重量% :Rが10%未
満の場合、シースで金属粉を包んだ際に内部の空隙が過
大となるため、金属粉が流動し、均一なワイヤができな
くなる。また、ワイヤ表面にしわや折れ込みが生じ易く
なる。一方、Rが30%を超えると、充填粉が過剰とな
るため、シースの重ね部に金属粉が噛み込み、成形時に
断線し易くなる。したがって、適正なRの範囲は、10
〜30%である。
Total weight of R wire Weight % of gold: If R is less than 10%, when metal powder is wrapped in a sheath, internal voids become too large, causing metal powder to flow and making it impossible to form a uniform wire. Furthermore, wrinkles and folds tend to occur on the wire surface. On the other hand, if R exceeds 30%, the filling powder will be excessive, and the metal powder will get caught in the overlapped portion of the sheath, making it easy to break the wire during molding. Therefore, the appropriate range of R is 10
~30%.

金属 のヒ学  : 溶接金属の硬さ及び高温割れ防止の面での溶接金属のC
量を適正な範囲(0,11〜0.17%)とするには、
シース成分及び溶接時の歩留りを考慮すると、金属粉中
にCを(0,12〜0.22)X 100/R%含有さ
せる必要がある。
Metal science: C of weld metal in terms of hardness of weld metal and prevention of hot cracking
To keep the amount within the appropriate range (0.11-0.17%),
Considering the sheath components and the yield during welding, it is necessary to include C in the metal powder in an amount of (0.12 to 0.22) x 100/R%.

溶接金属のSi量を適正な範囲(0,2〜0.6%)と
するには、シース成分及び溶接時の歩留りを考慮すると
、金属粉中にSiを(0,25〜0.80)X 100
/R%含有させる必要がある。
In order to keep the amount of Si in the weld metal in an appropriate range (0.2% to 0.6%), considering the sheath component and the yield during welding, Si should be added to the metal powder (0.25% to 0.80%). X 100
/R% must be contained.

溶接金属のMn量を適正な範囲(1,0〜2.5%)と
するには、シース成分及び溶接時の歩留りを考慮すると
、金属粉中にMnを(0,7〜2.4)X 100/R
%含有させる必要がある。
In order to keep the Mn content in the weld metal in an appropriate range (1.0 to 2.5%), considering the sheath components and the yield during welding, it is necessary to add Mn in the metal powder to an appropriate range (0.7 to 2.4%). X 100/R
It is necessary to contain %.

溶接金属の硬さ及び軸受特性面での溶接金属のCr量を
適正な範囲(1,1〜1.6%)とするには、溶接時の
歩留りを考慮すると、金属粉中にCrを(1,2〜1.
7)X100/R%含有させる必要がある。
In order to keep the Cr content of the weld metal in an appropriate range (1.1 to 1.6%) in terms of the hardness of the weld metal and bearing characteristics, considering the yield during welding, it is necessary to add Cr ( 1,2~1.
7) It is necessary to contain X100/R%.

溶接金属のMo量を適正な範囲(0,1〜0.5%)と
するには、金属粉中にMoを(0,1〜0.5)X10
0/R%含有させる必要がある。
In order to keep the amount of Mo in the weld metal in an appropriate range (0.1 to 0.5%), add Mo to the metal powder by (0.1 to 0.5) x 10
It is necessary to contain 0/R%.

Feについては、ワイヤの製造に支障を来さないRの範
囲が10〜30%であり、ワイヤ全重量当りの金属粉の
重量(R)がこの範囲となるように、上記成分の残部は
Feで補填する必要がある。
Regarding Fe, the range of R that does not interfere with wire manufacturing is 10 to 30%, and the rest of the above components are Fe so that the weight (R) of metal powder per total weight of wire is within this range. need to be compensated for.

なお、金属粉としては、金属Si、金属Mn等の形で充
填してもよいが、フェロシリコン、フェロマンガン等の
形で充填する方がコスト的には有利である。
Although the metal powder may be filled in the form of metal Si, metal Mn, etc., it is more advantageous in terms of cost to fill it in the form of ferrosilicon, ferromanganese, etc.

なお、本発明の溶接ワイヤとフラックスとの組合せでサ
ブマージアーク溶接を行う際の留意点について説明する
Note that points to be noted when performing submerged arc welding using a combination of the welding wire and flux of the present invention will be explained.

まず、前述の高温割れ以外の溶接欠陥、すなわち、低温
割れ、ブローホール、融合不良等の溶接欠陥が発生しに
くい条件で施工する必要がある。
First, it is necessary to conduct the welding under conditions in which welding defects other than the above-mentioned hot cracking, ie, welding defects such as cold cracking, blowholes, and poor fusion, are unlikely to occur.

ジャーナル部における肉盛厚さは、熱伝導率等を考慮す
ると、10mm以上にすることが設計的に好ましく、か
つ、少なくともジャーナル表面から深さ方向4〜5mm
までは所定の低Cr含有量からなる溶接金属で占められ
ている必要がある。
The build-up thickness in the journal part is preferably 10 mm or more in terms of design considering thermal conductivity, and at least 4 to 5 mm in the depth direction from the journal surface.
It is necessary that the weld metal has a predetermined low Cr content.

このような要件を満足させるには、多層盛で溶接施工す
ることになり、本発明の溶接ワイヤで初層から肉盛する
ことも支障はないが、より少ない層数で所定の低Cr溶
接金属を形成するには、初層をCr含有量が低い(例え
ば、0.2%以下)溶接ワイヤで肉盛し、以降の層を本
発明の溶接ワイヤで肉盛する方法が有効である。
In order to satisfy these requirements, welding must be carried out using multi-layer welding, and although it is possible to build up from the first layer using the welding wire of the present invention, it is possible to build up from the first layer using the welding wire of the present invention, but it is possible to weld with a predetermined low Cr weld metal using a smaller number of layers. To form this, an effective method is to build up the first layer with a welding wire with a low Cr content (for example, 0.2% or less) and build up the subsequent layers with the welding wire of the present invention.

また、溶接ワイヤト組合せるフラックスについては、焼
結型フラックスの方が有利である。これは、焼結型フラ
ックスは溶融型フラックスに比べて溶接金属中の拡散性
水素量が低く、低温割れ防止予熱温度が低いため、より
低い予熱、層間温度での作業が可能となるためである。
Furthermore, as for the flux to be combined with welding wire, sintered flux is more advantageous. This is because sintered flux has a lower amount of diffusible hydrogen in the weld metal than molten flux, and has a lower preheating temperature to prevent cold cracking, making it possible to work at lower preheating and interlayer temperatures. .

以下に本発明の実施例を示す。なお、前述の基礎実験結
果の一部も実施例たり得ることは云うまでもない。
Examples of the present invention are shown below. It goes without saying that some of the results of the basic experiments described above can also be used as examples.

(実施例) 第4表に示す化学成分を有する12%Cr鋼の軸材(5
00φ×1000Q)を用いて、タービンロータシャツ
1−のジャーナル部模擬溶接試験を行った・ 溶接方法はサブマージアーク溶接とし、第5表に示す化
学成分を有する低Cr含有量の溶接ワイヤ(3,2φ)
で1層下盛溶接した後、第6表に示す化学成分を有する
本発明の溶接ワイヤを用いて第7表の溶接条件で6層肉
盛溶接した。フラックスはそれぞれ焼結型フラックスを
用いた。
(Example) Shaft material of 12% Cr steel having the chemical composition shown in Table 4 (5
00φ 2φ)
After one layer of overlay welding was performed, six layers of overlay welding were performed using the welding wire of the present invention having the chemical composition shown in Table 6 under the welding conditions shown in Table 7. Sintered type flux was used for each flux.

以上の施工方法で肉盛溶接した後、肉盛軸材を650℃
X15hrのSR処理を施し、肉盛部の欠陥調査、化学
成分調査、硬さ分布測定をそれぞれ行った。
After overlay welding using the above construction method, the overlay shaft material was heated to 650℃.
SR treatment was performed for 15 hours, and defects in the built-up part, chemical composition, and hardness distribution were measured.

なお、化学成分調査は、肉盛各層毎に切粉を採取し、分
析することにより行った。肉盛部の欠陥調査は、肉盛最
終層面を平滑に機械加工仕上げしたうえで、超音波探傷
、カラーチエツク、磁粉探傷を行った。
The chemical composition investigation was conducted by collecting chips from each layer of overlay and analyzing them. Defects in the build-up area were investigated by performing ultrasonic flaw detection, color check, and magnetic particle flaw detection after the final build-up layer surface was machined to a smooth finish.

肉盛部の欠陥調査の結果、機械加工後の表面については
、カラーチエツク及び磁粉探傷共にインジケーシミンが
認められなかった。
As a result of defect investigation of the built-up part, no indicia was found on the surface after machining in both color check and magnetic particle inspection.

肉盛部について超音波探傷を行ったところ、何らの欠陥
エコーも検出されず、健全な肉盛部であ2す ることか確認された。
When ultrasonic flaw detection was performed on the build-up part, no defect echo was detected, confirming that it was a healthy build-up part.

肉盛各層の化学成分については、第8表にその分析結果
を示すように、3層目の溶接金属でほぼ所望の化学成分
となり、4層目以降は安定して適正な化学成分となって
いることがわかる。
As for the chemical composition of each layer of overlay, as shown in Table 8, the chemical composition of the third layer of weld metal is almost the desired, and the chemical composition of the fourth and subsequent layers is stable and appropriate. I know that there is.

硬さについては、第3図に肉盛溶接部における半径方向
の硬さ分布測定結果を示すように、母材熱影響部の硬さ
が最も高く、肉盛厚さが増すにつれて漸減するが、5m
m以上の肉盛厚さではほぼ一定の硬さとなっている。
As for hardness, as shown in Fig. 3, which shows the hardness distribution measurement results in the radial direction in the overlay weld, the hardness of the heat affected zone of the base metal is the highest, and gradually decreases as the overlay thickness increases. 5m
At a build-up thickness of m or more, the hardness is almost constant.

以上のことから、ジャーナル部の所望肉盛厚さが10m
mとした場合、表面及び表面から深さ5mm程度までは
、適正な硬さ並びに化学成分が得られることがわかる。
From the above, the desired build-up thickness of the journal part is 10 m.
It can be seen that appropriate hardness and chemical components can be obtained from the surface and from the surface to a depth of about 5 mm when m is the surface.

所望肉盛厚さが更に大きくなった場合も、何ら支障はな
く、表面からの適正肉盛域が増すのみである。
Even if the desired build-up thickness becomes even larger, there will be no problem, and the appropriate build-up area from the surface will only increase.

【以下余白] (発明の効果) 以上詳述したように、本発明によれば、12%Cr2%
Cr鋼製蒸気タービンロータシャツ1〜ナル部の肉盛溶
接技術において、高温割れ、SR割れ、ブローホール等
の欠陥がなく、しかもジャーナル部として充分な強度と
化学成分を有する肉盛溶接部が得られる溶接材料を提供
することができる。
[Margin below] (Effect of the invention) As detailed above, according to the present invention, 12%Cr2%
In the build-up welding technology for the null part of steam turbine rotor shirt 1 made of Cr steel, a build-up welded part that is free from defects such as hot cracks, SR cracks, and blowholes and has sufficient strength and chemical composition as a journal part can be obtained. It is possible to provide welding materials that can be used.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図(a)、(b)はそれぞれ溶接金属のC含有量及
びS含有量と割れとの関係、並びにC含有量及びP含有
量と割れとの関係を示す図、 第2図はSR割れ試験片を示す図で、(a)は断面図、
(b)は平面図、(c)はノツチの拡大図であり、第3
図は実施例で得られた肉盛溶接部における半径方向の硬
さ分布を示す図である。 特許出願人  株式会社神戸製鋼所 代理人弁理士 中  村   尚 (yA+’l冬9 (%):t’を苺
Figures 1 (a) and (b) are diagrams showing the relationship between the C content and S content of weld metal and cracking, and the relationship between C content and P content and cracking, respectively. Figure 2 is SR A diagram showing a crack test piece, (a) is a cross-sectional view,
(b) is a plan view, (c) is an enlarged view of the notch, and
The figure is a diagram showing the hardness distribution in the radial direction in the overlay welded portion obtained in the example. Patent applicant Hisashi Nakamura, patent attorney representing Kobe Steel, Ltd. (yA+'lwinter9 (%): t' stands for strawberry)

Claims (1)

【特許請求の範囲】 12%Cr鋼製蒸気タービンロータシャフト・ジャーナ
ル部の肉盛溶接材料において、軟鋼製シース内に金属粉
が充填されたコアドワイヤであって、重量%で(以下、
同じ)、 (a)軟鋼製シースが C:0.02〜0.04% Si:0.01〜0.03% Mn:0.1〜0.3% P:0.020%以下 S:0.010%以下 残部:実質的にFe からなる化学成分を有し、 (b)充填金属粉が C:(0.12〜0.22)×100/R Si:(0.25〜0.80)×100/RMn:(0
.7〜2.4)×100/R Cr:(1.2〜1.7)×100/R Mo:(0.1〜0.5)×100/R 残部:実質的にFe (但し、Rはワイヤ全重量当りの金属粉の重量%で、1
0%≦R≦30%) からなる化学成分を有することを特徴とする12%Cr
鋼製蒸気タービンロータシャフト・ジャーナル部の肉盛
用サブマージアーク溶接ワイヤ。
[Scope of Claims] A cored wire in which metal powder is filled in a mild steel sheath in an overlay welding material for a steam turbine rotor shaft journal portion made of 12% Cr steel, which is expressed in weight % (hereinafter referred to as
Same), (a) Mild steel sheath C: 0.02-0.04% Si: 0.01-0.03% Mn: 0.1-0.3% P: 0.020% or less S: 0 .010% or less Remainder: Has a chemical component substantially consisting of Fe, (b) The filling metal powder is C: (0.12 to 0.22) x 100/R Si: (0.25 to 0.80 )×100/RMn:(0
.. 7-2.4)×100/R Cr: (1.2-1.7)×100/R Mo: (0.1-0.5)×100/R Balance: Substantially Fe (However, R is the weight percent of metal powder based on the total weight of the wire, and is 1
12% Cr characterized by having a chemical component consisting of (0%≦R≦30%)
Submerged arc welding wire for overlaying steel steam turbine rotor shaft journal parts.
JP19445490A 1990-07-23 1990-07-23 Submerged arc welding wire Expired - Lifetime JPH0647192B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19445490A JPH0647192B2 (en) 1990-07-23 1990-07-23 Submerged arc welding wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19445490A JPH0647192B2 (en) 1990-07-23 1990-07-23 Submerged arc welding wire

Publications (2)

Publication Number Publication Date
JPH0481291A true JPH0481291A (en) 1992-03-13
JPH0647192B2 JPH0647192B2 (en) 1994-06-22

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
JP (1) JPH0647192B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN104139254A (en) * 2014-08-06 2014-11-12 广东省工业技术研究院(广州有色金属研究院) Bead-weld flux-cored welding wire
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WO2013024901A1 (en) * 2011-08-17 2013-02-21 株式会社日本製鋼所 FIRST LAYER OR OVERLAYING LAYER WELDING SECTION OF HIGH Cr STEEL TURBINE ROTOR, CLADDING WELDING MATERIAL FOR WELDING SECTION, AND METHOD FOR MANUFACTURING CLADDING WELDING SECTION
JP2013039602A (en) * 2011-08-17 2013-02-28 Japan Steel Works Ltd:The FIRST LAYER WELDING SECTION OF HIGH Cr STEEL TURBINE ROTOR, WELDING MATERIAL FOR FIRST LAYER WELDING SECTION, BUILD-UP LAYER WELDING SECTION, WELDING MATERIAL FOR BUILD-UP WELDING SECTION AND METHOD FOR MANUFACTURING MULTILAYER OVERLAY WELDING SECTION
CN104139254A (en) * 2014-08-06 2014-11-12 广东省工业技术研究院(广州有色金属研究院) Bead-weld flux-cored welding wire
WO2017192623A1 (en) 2016-05-02 2017-11-09 Exxon Mobil Research And Engineering Company High manganese steel pipe with step-out weld zone erosion-corrosion resistance and method of making the same
US10493570B2 (en) 2016-05-02 2019-12-03 Exxonmobil Research And Engineering Company High manganese steel pipe with step-out weld zone erosion-corrosion resistance and method of making the same
EP3452249A4 (en) * 2016-05-02 2019-12-18 Exxonmobil Research And Engineering Company High manganese steel pipe with step-out weld zone erosion-corrosion resistance and method of making the same
US11883906B2 (en) 2016-05-02 2024-01-30 Exxonmobil Research And Engineering Company High manganese steel pipe with step-out weld zone erosion-corrosion resistance and method of making the same
CN112917041A (en) * 2021-01-26 2021-06-08 西安理工大学 Gas-shielded metal type flux-cored wire for X100 pipeline steel and preparation method thereof
CN112917041B (en) * 2021-01-26 2022-07-01 西安理工大学 Gas-shielded metal type flux-cored wire for X100 pipeline steel and preparation method thereof

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