JPH0467919A - Manufacture of deep drawn resin molding with skin - Google Patents
Manufacture of deep drawn resin molding with skinInfo
- Publication number
- JPH0467919A JPH0467919A JP18034090A JP18034090A JPH0467919A JP H0467919 A JPH0467919 A JP H0467919A JP 18034090 A JP18034090 A JP 18034090A JP 18034090 A JP18034090 A JP 18034090A JP H0467919 A JPH0467919 A JP H0467919A
- Authority
- JP
- Japan
- Prior art keywords
- skin
- molten resin
- mold
- deep
- core mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011347 resin Substances 0.000 title claims abstract description 51
- 229920005989 resin Polymers 0.000 title claims abstract description 51
- 238000000465 moulding Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000002347 injection Methods 0.000 claims abstract description 22
- 239000007924 injection Substances 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
この発明は、例えば自動車の深絞り形状のドアトリムな
どの表皮付き深絞り樹脂成形体の製造法の改良に関する
ものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to an improvement in a method for producing a deep-drawn resin molded body with a skin, such as a deep-drawn door trim of an automobile.
こ従来の技術]
一般に、自動車のドアトリムは表皮と溶融樹脂とのプレ
ス同時成形により製造される。そして深絞り形状のドア
トリムの場合は、表皮を予め予備加熱した後、第9図に
示すように、この表皮21をコア型22とキャビ型23
の間にクランプ24にて支持し、しかる後にコア型22
の射出ゲート25より成形面26に溶融樹脂13を射出
するとともに、第10図に示すように、コア型22とキ
ャビ型23を圧締し、表皮21の成形と樹脂成形とを同
時に行って、圧締した両型を冷却し脱型して、第11図
に示すように、樹脂層26Aと表皮21が接着成形され
た深絞り形状のドアl−’)ム27の製品を得る。BACKGROUND ART Automobile door trims are generally manufactured by simultaneous press molding of a skin and a molten resin. In the case of a deep-drawn door trim, after preheating the skin, as shown in FIG.
The core mold 22 is then supported by a clamp 24.
The molten resin 13 is injected onto the molding surface 26 from the injection gate 25, and the core mold 22 and the cavity mold 23 are pressed together as shown in FIG. The pressed molds are cooled and demolded to obtain a deep-drawn door l-') product 27 in which the resin layer 26A and the skin 21 are bonded and molded, as shown in FIG.
[発明か解決しようとする課題]
しかしながら、前記した従来の深絞りのドアトリム27
の製法は、加熱した表皮21を両型間に支持し圧締する
まてに表皮21の温度か下がり、成形したドアトリム用
の成形体の表面に表皮やぶれ、シボ流れあるいはテリな
どか生じて外観が不具合となり不良製品の原因となる問
題かあった。[Problem to be solved by the invention] However, the conventional deep-drawn door trim 27 described above
In this manufacturing method, the heated skin 21 is supported between the two molds and the temperature of the skin 21 drops, and the surface of the molded object for door trim may be cracked, wrinkled, or terry, resulting in poor appearance. There was a problem that caused a malfunction and a defective product.
そこで、本発明の課題は前述した従来の問題点を解決せ
んとしたものであって、表皮やふれ、シボ流れあるいは
テリなどの成形不良かなく、深絞りの良好な成形体が得
られるドアトリムなとの表皮付き深絞り樹脂成形体の製
造法を提供することにある。Therefore, the object of the present invention is to solve the above-mentioned conventional problems, and to create a door trim that can produce a molded product with good deep drawing without forming defects such as surface skin, runout, grain flow, or burr. An object of the present invention is to provide a method for manufacturing a deep-drawn resin molded body with a skin.
[課題を解決するための手段]
前記した課題を達成するために、本発明は深絞り形状部
を有するキャビ型の成形面と、該キャビ型の深絞り形状
部に対応する凸状部を有するコア型の成形面との間に、
加熱した表皮を支持し、前記コア型の成形面に溶融樹脂
を供給し、両型をプレスして表皮と溶融樹脂とを同時に
成形して表皮付き樹脂成形体を得る方法であって、前記
コア型は該コア型の外面からコア型成形面の前記凸状部
に溶融樹脂を供給する第1射出ゲートを設けた型構造と
し、前記両型のプレスの際には第1射出ゲートより溶融
樹脂を供給し、前記深絞り形状部に配置される表皮部分
を加熱することを特徴とする。[Means for Solving the Problems] In order to achieve the above-mentioned problems, the present invention has a molding surface of a cavity mold having a deep-drawn shape portion, and a convex portion corresponding to the deep-drawn shape portion of the cavity mold. Between the molding surface of the core mold,
A method for obtaining a resin molded article with a skin by supporting a heated skin, supplying molten resin to the molding surface of the core mold, and pressing both molds to simultaneously mold the skin and the molten resin, the method comprising: The mold has a mold structure including a first injection gate that supplies molten resin from the outer surface of the core mold to the convex portion of the molding surface of the core mold, and when pressing both molds, the molten resin is injected from the first injection gate. is supplied to heat the skin portion disposed in the deep-drawn shape portion.
[作 用]
両型のプレスの際、深絞りされる表皮部分は第1射出ゲ
ートより射出した溶融樹脂の熱によって加熱される。プ
レスによって表皮と溶融樹脂との同時成形がされる。表
皮はキャビ型の深絞り形状部になじんで成形される。[Function] During pressing of both types, the skin portion to be deep drawn is heated by the heat of the molten resin injected from the first injection gate. The skin and molten resin are simultaneously molded using a press. The skin is molded to fit into the deep-drawn shape of the cavity.
[実施例]
次に、本発明の一実施例を第1図〜第8図を参照して説
明する。[Example] Next, an example of the present invention will be described with reference to FIGS. 1 to 8.
第1図は深絞り成形のドアトリム17を得る初期工程を
示す。固定されたコア型1と、この上方に配置されたキ
ャビ型5との間には、支持手段10により表皮12が支
持される。前記キャビ型5は昇降可能に支持されていて
、キャビ型5の下面は深絞り形状部6Aを有する全体が
凹状の成形面6とされている。FIG. 1 shows the initial process of obtaining a deep-drawn door trim 17. A skin 12 is supported by support means 10 between the fixed core mold 1 and the cavity mold 5 disposed above. The cavity mold 5 is supported so as to be movable up and down, and the lower surface of the cavity mold 5 is a molding surface 6 that is entirely concave and has a deep drawn portion 6A.
キャビ型5の外周側部にはキャビ型5を囲む枠状の支持
手段10が配置され、表皮】2をピン11止めして支持
可能にされている。本例の支持手段10はキャビ型5の
外側面7に取付けられていて、キャビ型5とともに昇降
する。なお、支持手段lOはキャビ型5の昇降と、とも
に昇降する構造のものであれはよく、キャビ型5に取付
けた本例手段のものに限定しない。A frame-shaped support means 10 surrounding the cavity mold 5 is arranged on the outer peripheral side of the cavity mold 5, and the skin 2 can be supported by being fixed with pins 11. The support means 10 of this example is attached to the outer surface 7 of the cavity mold 5 and moves up and down together with the cavity mold 5. Note that the supporting means IO may be of a structure that moves up and down together with the raising and lowering of the cavity mold 5, and is not limited to the means attached to the cavity mold 5 in this embodiment.
前記コア型lは上面か成形面2とされ、成形面2は前記
キャビ型5の成形面6に対応する形状にされている。こ
のため、キャビ型5の深絞り形状部6Aに対しては成形
面2の高い凸状部2Aが対応するように形成されている
。前記凸状部2Aの表面にはコア型lの外面(外側面あ
るいは底面)、本例では底面3側より溶融樹脂13を射
出する第1射出ケーh4Aか貫設されている。また、成
形面2の凸状部2A外の適所にはコア型lの底面3側よ
り、溶融樹脂13を成形面2に射出する第2射出ゲート
4Bか貫設されている。第1射出ゲーh4Aは凸状部2
Aの形状、第2射出ゲート4Bは凸状部2A外の成形面
2の形状により各々位置及び数を任意に設定することが
できる。コア型1にキャビ型5を圧締した際は第1図の
仮想線にて示すように、キャビ型5の成形面6とコア型
Iの成形面2間に、表皮12を挟んた状態て樹脂の成形
部Sか形成される。The core mold 1 has an upper surface or a molding surface 2, and the molding surface 2 has a shape corresponding to the molding surface 6 of the cavity mold 5. Therefore, the high convex portion 2A of the molding surface 2 is formed to correspond to the deep drawn portion 6A of the cavity mold 5. A first injection cage h4A for injecting the molten resin 13 from the outer surface (outer surface or bottom surface) of the core mold l, in this example, from the bottom surface 3 side is provided through the surface of the convex portion 2A. Further, a second injection gate 4B for injecting the molten resin 13 onto the molding surface 2 from the bottom surface 3 side of the core mold 1 is provided at a suitable location outside the convex portion 2A of the molding surface 2. The first injection game h4A is the convex part 2
The shape of A and the position and number of the second injection gates 4B can be set arbitrarily depending on the shape of the molding surface 2 outside the convex portion 2A. When the cavity mold 5 is pressed into the core mold 1, the skin 12 is sandwiched between the molding surface 6 of the cavity mold 5 and the molding surface 2 of the core mold I, as shown by the imaginary line in FIG. A molded portion S of resin is formed.
前記表皮12は溶融樹脂13かしみ辻む材質あるいは溶
融樹脂I3と接着する材質のシート材か用いられる。本
例の表皮I2は第5図に示すように、ポリ塩化ビニルシ
ートなとの軟質樹脂シート9Aの裏面に、ポリプロピレ
ン発泡体なとのクツション層9Bをラミネートした複層
シートを用いている。The skin 12 is made of a sheet material that penetrates the molten resin 13 or adheres to the molten resin 13. As shown in FIG. 5, the skin I2 of this example is a multilayer sheet in which a cushion layer 9B made of polypropylene foam is laminated on the back side of a soft resin sheet 9A made of a polyvinyl chloride sheet.
しかして、表皮I2は第6図に示すように同熱風吹出し
口18の間に配置し、クランプI9て支持し、加熱する
。しかる後、加熱した表皮12はキャビ型5の成形面6
を被うように配置し、表皮12の外周部を支持手段10
に支持して第1図の状態にする。次いで第2図に示すよ
うに、支持手段10に表皮12を支持した状態てキャビ
型5を下降させ、キャビ型5の表皮12がコア型lの凸
状部2Aに接近した状態で一時停止させる。As shown in FIG. 6, the skin I2 is placed between the hot air outlets 18, supported by the clamps I9, and heated. After that, the heated skin 12 is placed on the molding surface 6 of the cavity mold 5.
The supporting means 10
Support it to the state shown in Figure 1. Next, as shown in FIG. 2, the cavity mold 5 is lowered with the skin 12 supported on the support means 10, and temporarily stopped when the skin 12 of the cavity mold 5 approaches the convex portion 2A of the core mold l. .
次いで第1射出ゲート4Aから凸状部2Aに溶耐樹脂1
3を射出して、射出した溶融樹脂13の熱で表皮部分を
熱する。しかる後、コア型1の第2射出ゲート4Bから
溶融樹脂13を射出し、コア型Iの成形面2に供給する
。溶融樹脂13は成形部Sの形状を満たす量か第1射出
ゲート4A及び第2射出ゲート4Bより射出される。な
お、第2射出ゲート4Bを省略したコア型(図示せず)
を用いる場合は、成形面2に溶融樹脂13を直接に供給
する。Next, melt-resistant resin 1 is applied to the convex portion 2A from the first injection gate 4A.
3 is injected, and the skin part is heated by the heat of the injected molten resin 13. Thereafter, the molten resin 13 is injected from the second injection gate 4B of the core mold 1 and supplied to the molding surface 2 of the core mold I. The molten resin 13 is injected from the first injection gate 4A and the second injection gate 4B in an amount that satisfies the shape of the molded part S. In addition, a core type (not shown) in which the second injection gate 4B is omitted
When using the molding surface 2, the molten resin 13 is directly supplied to the molding surface 2.
溶融樹脂13の供給後は、さらにキャビ型5を下降させ
、第3図に示すように、型締め、賦型、型冷却する。そ
して、キャビ型5を元の位置に上昇させ、第4図に示す
成形体14を得る。成形体14は樹脂層13Aと表皮1
2の成形性が良好なものであった。なお、成形体14は
第4図に示すように、外周の表皮余剰部12Bを切断線
16にて切断し、残存する外周表皮部12Aを裏面に折
曲げ接着処理した後、第7図及び第8図に示すドアトリ
ム17の製品とする。After the molten resin 13 is supplied, the cavity mold 5 is further lowered, and as shown in FIG. 3, the mold is clamped, molded, and cooled. Then, the cavity mold 5 is raised to its original position to obtain a molded body 14 shown in FIG. 4. The molded body 14 has a resin layer 13A and a skin 1.
The moldability of No. 2 was good. As shown in FIG. 4, the molded body 14 is made by cutting the excess outer skin part 12B along the cutting line 16, bending the remaining outer skin part 12A to the back side, and subjecting it to adhesive treatment, as shown in FIGS. The product is a door trim 17 shown in FIG.
本例のドアトリム17の製品は表皮12と樹脂層13A
か良好に接着成形され、表皮12の深絞り部分15はシ
ワやンホ流れなとかなく、美しい仕上りであった。The product of the door trim 17 in this example is the skin 12 and the resin layer 13A.
It was well bonded and molded, and the deep drawn part 15 of the skin 12 had a beautiful finish with no wrinkles or looseness.
なお、本実施例、は自動車ドアのドアトリム17の場合
について説明したか、本発明はこれに限定するものでは
なく、表皮付き深絞り樹脂成形体の製法に適用すること
かできる。Although this embodiment has been described with respect to the case of the door trim 17 of an automobile door, the present invention is not limited thereto, and can be applied to a method for manufacturing a deep-drawn resin molded body with a skin.
[発明の効果]
本発明は深絞り形状部を有するキャビ型の成形面と、該
コア型の深絞り形状部に対応する凸状部を有するコア型
の成形面との間に、加熱した表皮を支持し、前記コア型
の成形面に溶融樹脂を供給し、両型をプレスして表皮付
き樹脂成形体を得る方法において、両型のプレスの際に
は深絞り形状部に対応する凸状部に溶融樹脂を射出して
、深絞り形状部を被う表皮部分を加熱するので、深絞り
形状部において表皮のなじみか良く、良好な表皮付き深
絞り樹脂成形体を得ることかできる。すなわち、本発明
は加熱した表皮の深絞りする部分を溶融樹脂で再度加熱
してプレス成形するので、表皮と溶融樹脂との同時成形
か良好に行われ、成形性の良い表皮付き深絞り樹脂成形
体か得られる。[Effects of the Invention] The present invention provides a heated skin between the molding surface of a cavity mold having a deep-drawn shape portion and the molding surface of a core mold having a convex portion corresponding to the deep-drawn shape portion of the core mold. In the method of obtaining a resin molded body with a skin by supporting the core mold, supplying molten resin to the molding surface of the core mold, and pressing both molds, when pressing both molds, a convex shape corresponding to the deep drawing shape part is formed. Since the molten resin is injected into the deep-drawn part and the skin covering the deep-drawn part is heated, the skin conforms well to the deep-drawn part, making it possible to obtain a good deep-drawn resin molded body with a skin. That is, in the present invention, the part of the heated skin to be deep-drawn is heated again with the molten resin and press-molded, so the simultaneous molding of the skin and the molten resin is carried out well, and the deep-drawn resin molding with the skin has good moldability. You can get a body.
得られた成形体は表皮のやふれ、シボ流れあるいはテリ
などの不良部分かなく、外観の美しい仕上がりとするこ
とかできる。The obtained molded product has no defective areas such as fraying of the skin, graininess, or texture, and can be finished with a beautiful appearance.
第1図〜第8図は本発明の実施例を示し、第1図はコア
型とキャビ型の配置状態図、第2図は溶融樹脂の射出工
程図、第3図は樹脂成形工程図、第4図は成形体の形状
図、第5図は表皮の構成図、第6図は表皮の加熱工程図
、第7図はトアトIJム製品の斜視図、第8図は第7図
nx−■X線における拡大断面図である。
第9図〜第11図は従来製法を示し、第9図はコア型と
キャビ型の配置状態図、第10図は樹脂成形工程図、第
11図はドアトリム製品の断面図である。
l・・・コア型
2.6・・・成形面
4A・・・第1射出ゲート
5・・・キャビ型
6A・・・深絞り形状部
0・・・支持手段
2・・・表皮
3・・・溶融樹脂
4・・・成形体
5・・・深絞り部分Figures 1 to 8 show examples of the present invention, Figure 1 is a diagram of the arrangement of the core mold and cavity mold, Figure 2 is a diagram of the injection process of molten resin, Figure 3 is a diagram of the resin molding process, Fig. 4 is a diagram of the shape of the molded body, Fig. 5 is a diagram of the structure of the skin, Fig. 6 is a diagram of the heating process of the skin, Fig. 7 is a perspective view of the TOAT IJ product, and Fig. 8 is Fig. 7nx- ■It is an enlarged cross-sectional view in X-rays. 9 to 11 show a conventional manufacturing method, FIG. 9 is a diagram showing the arrangement of a core mold and a cavity mold, FIG. 10 is a resin molding process diagram, and FIG. 11 is a sectional view of a door trim product. l... Core mold 2.6... Molding surface 4A... First injection gate 5... Cavity mold 6A... Deep drawing shape part 0... Support means 2... Skin 3...・Melted resin 4...Molded body 5...Deep drawing part
Claims (1)
の深絞り形状部に対応する凸状部を有するコア型の成形
面との間に、加熱した表皮を支持し、前記コア型の成形
面に溶融樹脂を供給し、両型をプレスして表皮と溶融樹
脂とを同時に成形して表皮付き樹脂成形体を得る方法で
あって、前記コア型は該コア型の外面からコア型成形面
の前記凸状部に溶融樹脂を供給する第1射出ゲートを設
けた型構造とし、前記両型のプレスの際には第1射出ゲ
ートより溶融樹脂を供給し、前記深絞り形状部に配置さ
れる表皮部分を加熱することを特徴とする表皮付き深絞
り樹脂成形体の製造法。A heated skin is supported between a molding surface of a cavity mold having a deep-drawn shape part and a molding surface of a core mold having a convex part corresponding to the deep-drawn shape part of the cavity mold. A method of supplying molten resin to a molding surface and pressing both dies to simultaneously mold a skin and molten resin to obtain a resin molded body with a skin, the core mold being molded from the outer surface of the core mold. The mold structure includes a first injection gate that supplies molten resin to the convex portion of the surface, and when pressing both molds, the molten resin is supplied from the first injection gate and placed in the deep drawn portion. A method for producing a deep-drawn resin molded article with a skin, the method comprising heating the skin part.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18034090A JP2962779B2 (en) | 1990-07-07 | 1990-07-07 | Manufacturing method of deep drawn resin molded body with skin |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18034090A JP2962779B2 (en) | 1990-07-07 | 1990-07-07 | Manufacturing method of deep drawn resin molded body with skin |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0467919A true JPH0467919A (en) | 1992-03-03 |
JP2962779B2 JP2962779B2 (en) | 1999-10-12 |
Family
ID=16081514
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18034090A Expired - Fee Related JP2962779B2 (en) | 1990-07-07 | 1990-07-07 | Manufacturing method of deep drawn resin molded body with skin |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2962779B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5525283A (en) * | 1993-11-03 | 1996-06-11 | Lignotock Gmbh | Method for producing flat, laminated moldings by back-embossing according to the preform method |
DE19505155A1 (en) * | 1995-02-16 | 1996-08-22 | Magna Zippex Autotechnik Gmbh | Method for producing a plastic lining part and a lining part produced in particular according to this method |
-
1990
- 1990-07-07 JP JP18034090A patent/JP2962779B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5525283A (en) * | 1993-11-03 | 1996-06-11 | Lignotock Gmbh | Method for producing flat, laminated moldings by back-embossing according to the preform method |
DE19505155A1 (en) * | 1995-02-16 | 1996-08-22 | Magna Zippex Autotechnik Gmbh | Method for producing a plastic lining part and a lining part produced in particular according to this method |
Also Published As
Publication number | Publication date |
---|---|
JP2962779B2 (en) | 1999-10-12 |
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