JPH0465559A - Tool coated with amorphous alloy for knitting or sewing machine and production thereof - Google Patents

Tool coated with amorphous alloy for knitting or sewing machine and production thereof

Info

Publication number
JPH0465559A
JPH0465559A JP17409890A JP17409890A JPH0465559A JP H0465559 A JPH0465559 A JP H0465559A JP 17409890 A JP17409890 A JP 17409890A JP 17409890 A JP17409890 A JP 17409890A JP H0465559 A JPH0465559 A JP H0465559A
Authority
JP
Japan
Prior art keywords
knitting
sewing
tool
amorphous alloy
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP17409890A
Other languages
Japanese (ja)
Inventor
Kotaro Ono
光太郎 小野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Washi Kosan Co Ltd
Original Assignee
Washi Kosan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Washi Kosan Co Ltd filed Critical Washi Kosan Co Ltd
Priority to JP17409890A priority Critical patent/JPH0465559A/en
Priority to PCT/JP1991/000767 priority patent/WO1991019031A1/en
Priority to KR1019920700177A priority patent/KR920702448A/en
Priority to EP19910910628 priority patent/EP0485633A4/en
Publication of JPH0465559A publication Critical patent/JPH0465559A/en
Pending legal-status Critical Current

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  • Sewing Machines And Sewing (AREA)
  • Physical Vapour Deposition (AREA)
  • Knitting Machines (AREA)

Abstract

PURPOSE:To obtain a tool, having a abrasion resistance and excellent in corrosion resistance for a knitting or a sewing machine by forming a coating layer of an amorphous alloy containing a metal of a high hardness in part or all of knitting or sewing elements. CONSTITUTION:Alloy materials such as Ta-based target materials 3 and 3' containing a compound of a metal having a high hardness or alloy materials containing the metal having the high hardness is arranged parallel on both sides of knitting needles, etc., and the surrounding atmospheric pressure is decompressed to about 10<-3>Torr. Ar gas is then injected to regulate the atmospheric pressure to 10<-2>Torr. A DC voltage is applied across the target materials and a vacuum vessel to form a film of sputtered atoms on the surface so the knitting needles, etc.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、丸編機、縫編機や緩機等に用いられる工具と
その製法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a tool used in a circular knitting machine, a sewing knitting machine, a loosening machine, etc., and a manufacturing method thereof.

[従来の技術とその問題点] 従来、丸編機、縫編機等の編成要素、即ち編針、シンカ
ー、針釜、編針の上下運動及びシンカーの前後運動を行
わしめるカム、給糸口などは編成中は常時糸と接触して
擦られており、長期間使用した場合は糸の接触部に摩擦
による糸溝等が生じ。
[Prior art and its problems] Conventionally, knitting elements such as circular knitting machines and sewn knitting machines, such as knitting needles, sinkers, needle hooks, cams that move the knitting needles up and down and sinkers back and forth, and yarn feeders, have been used in knitting machines. The inside is constantly in contact with the threads and rubbed, and if used for a long time, thread grooves will form due to friction where the threads come into contact.

編成の際1毛羽立ち、糸切れの原因となり、又、編針、
シンカーを揺動するためにバット部とカムの摺動面は摩
耗する。例えば、第1図に示すのは編機用の工具の一つ
であるシンカーであり、土に丸編機に使用され、図中の
バット部11は、カム(不図示)と触れ合って摺動され
る部分であり。
During knitting, this may cause fuzzing and thread breakage, and the knitting needles may
In order to swing the sinker, the sliding surfaces of the butt part and the cam wear out. For example, what is shown in Fig. 1 is a sinker, which is one of the tools for knitting machines, and is used in circular knitting machines. This is the part that is done.

喉部12は、編目を作る際に、糸の摩擦を強く受ける部
分である。
The throat portion 12 is a portion that receives strong friction from the yarn when making stitches.

又、第2図は丸編機に使用される編針1であり、第4図
において示されるのは、通常カマと呼ばれる工具であり
、このカマの溝部13.13’内では編針1が別途取付
部材に装着されて上下運動が行われるが、この運動を円
滑に行わせるために摩擦係数の小さい表面を構成する必
要がある。
Also, Fig. 2 shows a knitting needle 1 used in a circular knitting machine, and what is shown in Fig. 4 is a tool usually called a hook, and the knitting needle 1 is separately attached within the groove 13, 13' of this hook. It is attached to a member and moves up and down, but in order to make this movement happen smoothly, it is necessary to construct a surface with a small coefficient of friction.

更に第3図は、緯編機に使用される編針14であり、第
5図に示されるカムによって上下運動を生起されるが、
JIil針14のバット部15と前記カムの溝部16が
接触して運動されることにより、両方の接触部分に強い
摩擦力が生じ、これにより摩耗が生じやすい。従ってこ
れらの編成、縫製要素には耐摩耗性を高めるための各種
表面処理が行われている。例えば硬質クロムメツキがあ
るが、これは硬度HV100O以上のものが得られず、
又、浸炭法においては硬度が限定され1編成工具のよう
な肉薄のものでは、内部迄浸炭が進行し、その靭性を害
する。一方、硬質クロムメツキは、−尻糸の滑りが良い
ようにみえるが、実際には糸が貼りつくような現象がみ
られ、糸にテンションがかかると、くい込むように作用
する。又、真空技術の応用例として、イオンプレーティ
グ法による窒化チタンのコーティングも考慮されるが靭
性に乏しく、摩擦係数は0.49程度であり、特にTa
、 W、 Ti等の高融点物質はアモルファス化する場
合にイオンブレーティング方式ではコーティングされる
材料の温度が高くなるために不可能である。
Furthermore, FIG. 3 shows a knitting needle 14 used in a weft knitting machine, which is caused to move up and down by the cam shown in FIG.
When the butt part 15 of the JIil needle 14 and the groove part 16 of the cam are moved in contact with each other, a strong frictional force is generated in both contact parts, which tends to cause wear. Therefore, these knitting and sewing elements are subjected to various surface treatments to increase their abrasion resistance. For example, there is hard chrome plating, but it cannot have a hardness of HV100 or higher,
Further, in the carburizing method, the hardness is limited, and in the case of a thin tool such as a single-knit tool, carburization progresses to the inside, impairing its toughness. On the other hand, with hard chrome plating, the tail threads seem to slide easily, but in reality, the threads tend to stick, and when tension is applied to the threads, they act as if they are biting into the threads. In addition, as an application example of vacuum technology, titanium nitride coating by ion plating is considered, but it has poor toughness and has a friction coefficient of about 0.49.
When high melting point substances such as , W, and Ti are made amorphous, it is impossible to use the ion blating method because the temperature of the material to be coated becomes high.

本発明は、上記欠点を解消し、耐摩耗性があり、かつ耐
食性にも優れた編機,縫機用の工具及びその製法を提供
することを目的とするものである。
SUMMARY OF THE INVENTION An object of the present invention is to eliminate the above-mentioned drawbacks and provide a tool for knitting and sewing machines that has excellent wear resistance and corrosion resistance, and a method for manufacturing the same.

[問題点を解決するための手段] 上記目的を達成するために、本発明の編機,縫機用の工
具は1編糸、縫糸が叛道において接触あるいは摩擦を行
う編成、縫製要素が、鋼材を主体として構成されたもの
であって、前記編成、縫製要素の一部又は全体に、高硬
度金属の化合物あるいは高硬度金属を含むアモルファス
合金からなる被膜層が形成されているものである。
[Means for Solving the Problems] In order to achieve the above object, the tool for a knitting machine or sewing machine of the present invention has one knitting thread, a knitting or sewing element in which the sewing thread contacts or rubs in the trespass, It is mainly composed of steel, and a coating layer made of a compound of a high-hardness metal or an amorphous alloy containing a high-hardness metal is formed on part or all of the knitting and sewing elements.

上記被膜が、厚い部分と薄い部分の連続により形成され
ていることが効果的である。
It is effective that the coating is formed of a continuous thick portion and thin portion.

又、鋼材面とアモルファス合金の被膜層の間に、亜鉛、
ニッケル、銅、クロム、カドミウム等の金属あるいはそ
れらの化合物又は、フッ素化合物の層を形成することに
より効果的である。これは、工具のうち例えば編針など
においては、編目を形成するために不可欠なベラが設け
られ、このベラを回転可能にステム部に装着させるべく
、ステム部には溝が切り込まれている。このような溝の
凹部分の奥深い個所は、直接糸には触れないが、防錆目
的で被膜を形成させておくことが必要であるからである
。又、工具全体にμ単位の滑らかさが要求されるとき、
下地処理工程として、金属被膜を構成することがより効
果的である。
In addition, between the steel surface and the amorphous alloy coating layer, zinc,
It is effective to form a layer of metals such as nickel, copper, chromium, cadmium, compounds thereof, or fluorine compounds. This is because, among the tools, for example, knitting needles, etc., are provided with a lug that is essential for forming stitches, and a groove is cut into the stem portion so that the lug can be rotatably attached to the stem portion. This is because although the deep concave portions of the grooves do not come into direct contact with the yarn, it is necessary to form a coating for rust prevention purposes. Also, when smoothness in μ units is required for the entire tool,
It is more effective to form a metal film as a base treatment step.

更に、工具に対するアモルファス合金の被膜層の形成を
スパッタリングにより行うものである。
Furthermore, a coating layer of an amorphous alloy is formed on the tool by sputtering.

[作用] アモルファス金属層は1本来結晶構造を有していないが
、そのために通常金属の表面とは著しく性質を異にして
おり、耐食性はもとより、耐摩耗性、高い撥水性、摩擦
係数の軽減がみられ膜厚lOμ以下では母材の研磨面及
びスパッタリングの性質から、細い凹凸面を有するナシ
地状を呈し、糸との接触面積が減少されることにより糸
の滑りが円滑になる。
[Function] Although the amorphous metal layer does not originally have a crystalline structure, its properties are significantly different from those of ordinary metal surfaces, and it has not only corrosion resistance but also abrasion resistance, high water repellency, and a reduction in the coefficient of friction. If the film thickness is less than lOμ, it will have a pear-shaped surface with thin uneven surfaces due to the polished surface of the base material and the nature of sputtering, and the sliding of the thread will be smooth because the contact area with the thread is reduced.

又、編機,縫機用の工具の靭性を高めるために一つの工
具の上に形成される膜厚において厚い部分と薄い部分が
連続して形成されることにより外力による部材の撓みに
もクラックが入ることがない。
In addition, in order to increase the toughness of tools for knitting and sewing machines, the thickness of the film formed on one tool has thick and thin parts in succession, which prevents cracks from bending of the member due to external force. never enters.

[実施例] 次に本発明の実施例について、図面に基づいて説明する
。なお以下示す各編成、縫成要素、例えば針、シンカー
、ガイド類等は、母材として、JISG3502に規定
されるピアノ線材もしくは、J l5G4401に規定
される炭素工具鋼を用いて作成し、600〜700℃の
焼入れを行って後、250℃程度にて焼戻しを行ったも
のを用いた。
[Example] Next, an example of the present invention will be described based on the drawings. The knitting and sewing elements shown below, such as needles, sinkers, guides, etc., are made using piano wire specified in JIS G3502 or carbon tool steel specified in JIS G4401 as the base material, and The material used was one that had been quenched at 700°C and then tempered at about 250°C.

実施例:1 第2図に示す編針1を第7図における固定台2上に固定
し、その両側に各々70m/mの距離を置いてTa系タ
ーゲツト材3及び3′ を並行に配置する。
Example: 1 The knitting needle 1 shown in FIG. 2 is fixed on the fixing table 2 shown in FIG. 7, and Ta-based target materials 3 and 3' are arranged in parallel on both sides thereof at a distance of 70 m/m.

周囲の気圧を先ず10−’ Torr程度に減圧しつい
でアルゴンガスを注入し10−” Torrに調整する
。ターゲツト材3及び3′に直流電源の一側を接続し真
空容器(不図示)に2000 Vの+側を接続しアルゴ
ンガスをグロー放電下にてイオン化する。イオンはTa
系ターゲツト材3及び3′ をスパッタしてスパッタ原
子をはじき出し編針1の表面に付着し膜を成形する。こ
の際編針lの表面積に対しターゲツト材3及び3′は充
分大きな面積を有しているので編針1の周囲全面に−様
な膜を形成できる。約30分スパッタリングを行って5
μの成膜が出来た。
The surrounding air pressure is first reduced to about 10-' Torr, and then argon gas is injected to adjust it to 10-' Torr.One side of the DC power source is connected to the target materials 3 and 3', and the target materials are placed in a vacuum container (not shown) at 2,000 mA. Connect the + side of V and ionize argon gas under glow discharge.Ions are Ta
The target materials 3 and 3' are sputtered to expel sputtered atoms and adhere to the surface of the knitting needle 1 to form a film. At this time, since the target materials 3 and 3' have a sufficiently large area relative to the surface area of the knitting needle 1, a -like film can be formed all over the periphery of the knitting needle 1. After sputtering for about 30 minutes,
A film of μ was formed.

実施例=2 第8図に膜厚を2種類成形させる方法を示す。Example = 2 FIG. 8 shows a method of molding two types of film thickness.

実施例1と同様に真空容器(不図示)内を調整し、縫針
5を中心にして両側にW系ターゲット材4及び4′を7
0m/+の距離に配設する。固定台7には厚さ調整板6
を図示したように配設する。そして直流電源2000 
Vをターゲツト材4及び4′と容器に印加する。
Adjust the inside of the vacuum container (not shown) in the same manner as in Example 1, and place 7 W-based target materials 4 and 4' on both sides of the sewing needle 5.
Installed at a distance of 0m/+. The fixed base 7 has a thickness adjustment plate 6
Arrange as shown. And DC power supply 2000
V is applied to target materials 4 and 4' and to the container.

縫針5に対してターゲツト材の表面積が充分大きいので
スパッタ原子は縫針5に対し均一に衝突する訳であるが
−ml整板6の角度を調整することにより、先端部8及
び穴9周辺はlOμの膜厚となりステム部は1〜3μに
成膜した。このとき電圧は2000 V、電流値8アン
ペア所要時間40分、加工中の縫針の温度は250℃で
あった。なお、本発明に用いられたTa系、W系のアモ
ルファス金属層の摩擦係数は0.05〜0.15であり
イオンブレーティングによるものの30%未満であった
Since the surface area of the target material is sufficiently large relative to the sewing needle 5, the sputtered atoms collide uniformly with the sewing needle 5. However, by adjusting the angle of the ml fairing plate 6, the area around the tip 8 and the hole 9 can be The film thickness of the stem portion was 1 to 3 μm. At this time, the voltage was 2000 V, the current value was 8 amperes, the time required was 40 minutes, and the temperature of the sewing needle during processing was 250°C. The friction coefficient of the Ta-based and W-based amorphous metal layers used in the present invention was 0.05 to 0.15, which was less than 30% of that obtained by ion blating.

[効果] 請求項(1)によれば、きわめて硬度が高いアモルファ
ス合金からなる被膜層で工具の表面を覆うようにしたの
で、稼動中に綴糸による摩耗を防ぐとともに、糸あるい
は設置環境が原因での腐食も防止できる。
[Effect] According to claim (1), since the surface of the tool is covered with a coating layer made of an extremely hard amorphous alloy, it is possible to prevent wear caused by the binding thread during operation, and also to prevent wear caused by the thread or the installation environment. It can also prevent corrosion.

請求項(2)によれば、成膜された工具の中で若干の反
りの修正が出た場合でも、最も強く応力を受けるところ
は1〜3μ程度の薄い膜としたので、素材の弾性を生か
せて膜の靭性によりクラックを生ぜず、又、それ以外の
ところでは、10μ程度の厚膜としたので、糸その他、
接触摩擦による摩耗を防げる。
According to claim (2), even if a slight warpage is corrected in the film-formed tool, the part that receives the most stress is made of a thin film of about 1 to 3 μm, so that the elasticity of the material is reduced. Due to the toughness of the membrane, it does not cause cracks, and the thickness of the membrane is about 10 μm in other areas, so it can be used for threads, etc.
Prevents wear caused by contact friction.

請求項(3)によれば、アモルファス合金層の被着しに
くい部位をもつ工具においても、防錆効果を保有し、し
かもアモルファス合金層が付着しにくい下地をもつ素材
でも密着性が良くなる。
According to claim (3), even in a tool having a portion where an amorphous alloy layer is difficult to adhere, the rust preventive effect is maintained, and adhesion is improved even to a material having a base to which an amorphous alloy layer is difficult to adhere.

請求項(4)によれば、アモルファス合金層の密着強度
を極めて大とできるため、強い靭性を持たせることがで
き、かつ、高融点の高硬度金属のアモルファス合金被膜
層も編機,縫機等の工具に被着させることができる。
According to claim (4), since the adhesion strength of the amorphous alloy layer can be extremely high, it can be imparted with strong toughness, and the amorphous alloy coating layer made of a hard metal with a high melting point can also be used in knitting machines and sewing machines. It can be applied to tools such as

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は丸編機シンカー側面図、第2図は、丸編機編針
側面図、第3図は緯編機編針側面図、第4図は、丸編機
針釜の斜視図、第5図は、緯編機平カムの斜視図、第6
図は縫針側面図、第7図は、スパッタリング説明図、第
8図は、スパッタリング説明図である。 第5図 第6図 第7図
Fig. 1 is a side view of the sinker of the circular knitting machine, Fig. 2 is a side view of the knitting needles of the circular knitting machine, Fig. 3 is a side view of the knitting needles of the weft knitting machine, Fig. 4 is a perspective view of the needle hook of the circular knitting machine, and Fig. 5 is a side view of the knitting machine needles of the circular knitting machine. The figure is a perspective view of the flat cam of the weft knitting machine, No. 6
The figure is a side view of the sewing needle, FIG. 7 is an explanatory diagram of sputtering, and FIG. 8 is an explanatory diagram of sputtering. Figure 5 Figure 6 Figure 7

Claims (4)

【特許請求の範囲】[Claims] (1)編糸,縫糸が糸道において接触あるいは摩擦を行
う編成,縫製要素が、鋼材を主体として構成された編機
,縫機に用いる工具であって、前記編成,縫製要素の一
部又は全体に、高硬度金属の化合物あるいは高硬度金属
を含むアモルファス合金からなる被膜層が形成されてい
ることを特徴とする編機,縫機用の工具。
(1) A tool used in a knitting machine or sewing machine in which a knitting or sewing element in which knitting thread or sewing thread contacts or rubs in the thread path is mainly composed of steel, and the tool is a tool used in a knitting or sewing machine, in which a part or A tool for knitting and sewing machines, characterized in that a coating layer made of a compound of a high-hardness metal or an amorphous alloy containing a high-hardness metal is formed over the entire body.
(2)形成される被膜は厚い部分と薄い部分の連続によ
り形成され、所定の部分において靭性を有していること
を特徴とする請求項(1)に記載の編機,縫機用の工具
(2) The tool for a knitting machine or sewing machine according to claim (1), wherein the formed film is formed by a series of thick and thin parts and has toughness in a predetermined part. .
(3)鋼材面とアモルファス合金の被膜層の間に亜鉛、
錫、ニッケル、銅、クロム、カドミウム等の金属あるい
はそれらの化合物又はフッ素等の化合物の層が形成され
ていることを特徴とする請求項(1)又は(2)に記載
の編機,縫機用の工具。
(3) Zinc between the steel surface and the amorphous alloy coating layer,
The knitting machine or sewing machine according to claim (1) or (2), characterized in that a layer of a metal such as tin, nickel, copper, chromium, cadmium or a compound thereof or a compound such as fluorine is formed. tools for.
(4)被膜層をスパッタリングにより形成する事を特徴
とする請求項(1),(2)又は(3)に記載の編機,
縫機用の工具の製法。
(4) The knitting machine according to claim (1), (2) or (3), characterized in that the coating layer is formed by sputtering.
How to make tools for sewing machines.
JP17409890A 1990-06-05 1990-06-29 Tool coated with amorphous alloy for knitting or sewing machine and production thereof Pending JPH0465559A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP17409890A JPH0465559A (en) 1990-06-29 1990-06-29 Tool coated with amorphous alloy for knitting or sewing machine and production thereof
PCT/JP1991/000767 WO1991019031A1 (en) 1990-06-05 1991-06-03 Tool for knitting, weaving, and sewing machines
KR1019920700177A KR920702448A (en) 1990-06-05 1991-06-03 Knitting & Sewing Machine Tools
EP19910910628 EP0485633A4 (en) 1990-06-05 1991-06-03 Tool for knitting, weaving, and sewing machines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17409890A JPH0465559A (en) 1990-06-29 1990-06-29 Tool coated with amorphous alloy for knitting or sewing machine and production thereof

Publications (1)

Publication Number Publication Date
JPH0465559A true JPH0465559A (en) 1992-03-02

Family

ID=15972615

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17409890A Pending JPH0465559A (en) 1990-06-05 1990-06-29 Tool coated with amorphous alloy for knitting or sewing machine and production thereof

Country Status (1)

Country Link
JP (1) JPH0465559A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160331365A1 (en) * 2015-05-15 2016-11-17 National Taiwan University Of Science And Technology Thin film metallic glass coated needle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160331365A1 (en) * 2015-05-15 2016-11-17 National Taiwan University Of Science And Technology Thin film metallic glass coated needle
US9840798B2 (en) * 2015-05-15 2017-12-12 National Taiwan University Of Science And Technology Thin film metallic glass coated needle

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