JPH0461614B2 - - Google Patents

Info

Publication number
JPH0461614B2
JPH0461614B2 JP61058886A JP5888686A JPH0461614B2 JP H0461614 B2 JPH0461614 B2 JP H0461614B2 JP 61058886 A JP61058886 A JP 61058886A JP 5888686 A JP5888686 A JP 5888686A JP H0461614 B2 JPH0461614 B2 JP H0461614B2
Authority
JP
Japan
Prior art keywords
thiokolate
mold
packaging
decorative
shaped
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP61058886A
Other languages
Japanese (ja)
Other versions
JPS62215346A (en
Inventor
Yoichi Tashiro
Kohei Oohata
Hayato Kubota
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Oil Co Ltd
Original Assignee
Fuji Oil Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Oil Co Ltd filed Critical Fuji Oil Co Ltd
Priority to JP61058886A priority Critical patent/JPS62215346A/en
Publication of JPS62215346A publication Critical patent/JPS62215346A/en
Publication of JPH0461614B2 publication Critical patent/JPH0461614B2/ja
Granted legal-status Critical Current

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  • Confectionery (AREA)

Description

【発明の詳細な説明】 (発明の利用分野) 本発明は、装飾用賦形菓子の製造法、特にデコ
レーシヨンケーキその他の装飾的な洋菓子の飾付
に好適な飾り用チヨコレート被包装物を、流通に
適した形態で多量生産する方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Application of the Invention) The present invention provides a method for producing decorative shaped confectionery, particularly a decorative thiokolate packaged product suitable for decorating decorative cakes and other decorative Western confectionery. It relates to a method of mass production in a format suitable for distribution.

(従来の技術) デコレーシヨンケーキその他の装飾的な洋菓子
の飾付には、装飾用として多量の賦形チヨコレー
トが使用されている。しかしこれらのチヨコレー
トは、形が小さい上に薄手であつて、目的上植物
の葉、花弁、果実、小動物等の複雑な形象を象つ
て作られるので、破損し易く、たとい量産しても
流通が困難である。このため、現在でも熟練した
職人により手作りが主流を占めているが、このこ
とは必然的に生産性を低下させ、コスト・アツプ
を招く要因となつている。
(Prior Art) For decorating cakes and other decorative Western sweets, a large amount of shaped tiyocolate is used for decoration. However, these chiyocolates are small and thin, and because they are made to resemble complex shapes such as plant leaves, petals, fruits, and small animals, they are easily damaged and cannot be distributed even if they are mass-produced. Have difficulty. For this reason, even today the majority of products are handmade by skilled craftsmen, but this inevitably reduces productivity and increases costs.

(発明の目的) 以上の事情に鑑み、本発明は、量産可能で、し
かも輸送による震動や衝撃に耐える包装された装
飾用賦形チヨコレートの製造手段を提供するのを
目的とする。
(Objective of the Invention) In view of the above circumstances, an object of the present invention is to provide a means for producing a packaged decorative shaped thiokolate that can be mass-produced and is resistant to vibrations and impacts during transportation.

(目的達成のための手段) 本発明は、以上の目的を達成せんがため、一平
面内に複数の浅い凹部を有するプラツチツク製モ
ールド兼内装容器(以下“モールド”と略称す
る)の各凹部内へ溶融チヨコレートを流しこみ、
振動下に固化させつつ過剰のチヨコレートをスク
レーパーで除去した後、そのまま耐振性外装容器
内へ積み重ねて包装することを特徴とする被包装
装飾用賦形チヨコレートの量産方法を要旨とす
る。ここにモールドとしては、ポリプロピレン、
硬質ポリエチレン、ポリエチレンテレフタレー
ト、ポリスチレン又はポリ塩化ビニルなどの熱可
塑性合成樹脂から作られたシートに圧縮成形又は
真空若しくは圧空成形手段等により目的とする
種々の形象物、例えば、植物の葉、花、花弁、動
物の全体又は部分、建造物、彫刻、絵画、幾何図
形、漫画のキヤラクター、風景、抽象図形、貨
幣、勲章、メダル、美術工芸品、天体などを象つ
た凹部を成型したものが好適に使用される。本モ
ールドに凹設されるべき個々の凹部の数は2以上
任意であるが、余りに少であるのは不経済である
のみでなく、使用上却つて不便である。かつ、一
枚のモールドに凹設される個々の凹部も量産性の
見地では同種のものであるのが望ましい。なお、
個々の凹部の深さ、即ち凹部内に内蔵される賦形
チヨコレートの厚みは、通常0.5〜5mm、好まし
くは1.5乃至2mmの範囲から選ばれる。
(Means for Achieving the Object) In order to achieve the above-mentioned object, the present invention provides a plastic mold/inner container (hereinafter referred to as "mold") having a plurality of shallow recesses in one plane. Pour the molten chiyocolate into the
The gist of the present invention is a method for mass production of shaped thiokolate for packaging decoration, which is characterized by removing excess thiokolate with a scraper while solidifying it under vibration, and then stacking it as it is in a vibration-resistant outer container and packaging it. The mold used here is polypropylene,
Various desired shapes, such as leaves, flowers, and petals of plants, are formed by compression molding or vacuum or pressure molding on sheets made of thermoplastic synthetic resins such as hard polyethylene, polyethylene terephthalate, polystyrene, or polyvinyl chloride. , molded recesses in the shape of whole or parts of animals, buildings, sculptures, paintings, geometric figures, cartoon characters, landscapes, abstract figures, coins, medals, medals, arts and crafts, celestial bodies, etc. are preferably used. be done. Although the number of individual recesses to be provided in the mold is arbitrary, two or more, an excessively small number is not only uneconomical but also inconvenient in use. In addition, from the standpoint of mass production, it is desirable that the individual recesses formed in one mold be of the same type. In addition,
The depth of each recess, that is, the thickness of the shaped tyokolate contained within the recess, is usually selected from the range of 0.5 to 5 mm, preferably 1.5 to 2 mm.

本発明方法を実施するには、水平な台上に所望
の凹部(キヤビテイ)を有するモールドを準備
し、このモールドの各凹部内へ予め熔融されたチ
ヨコレートをノズルを介して定量づつ流しこむ。
この際、台として水平移動コンベヤを利用し、該
モールドを次々と次の充填位置へ向かつて自動的
に移動するするように構成することにより、より
生産性を向上させることができるが、なお後記実
施例2のように、連続シートを利用する一貫生産
ラインを採用すると、生産性を更に大幅に向上さ
せることができる。
To carry out the method of the present invention, a mold having desired recesses (cavities) is prepared on a horizontal table, and pre-molten thiokolate is poured into each recess of the mold in fixed amounts through a nozzle.
At this time, productivity can be further improved by using a horizontal moving conveyor as a platform to automatically move the molds one after another toward the next filling position. If an integrated production line using continuous sheets is adopted as in Example 2, productivity can be further significantly improved.

以上どのような方式が用いられるにせよ、充填
の終つたモールドには次いで軽く振動を与え(タ
ツピングし)、凹部内の被充填物の厚さを均一化
した後、型外へ外み出た材料を掻き取り(スクレ
ーピングし)、冷風を当てて固化させ、次いで
(要すれば更にエージング後)、耐振性外装用容器
内へ重畳して収容し、更に要すれば紙カートン等
の包装用容器内へ収容する。なお被充填物が普通
のカカオバター又はハードバターを用いたチヨコ
レートであれば、当然充填前にテンパリングが必
要である。
Regardless of the method described above, the filled mold is then lightly vibrated (tapping) to equalize the thickness of the filled material in the recess, and then the material that protrudes out of the mold is The material is scraped, solidified by blowing cold air, and then (after further aging if necessary) stored in layers in a vibration-resistant exterior container and, if necessary, in a packaging container such as a paper carton. Contain inside. Note that if the material to be filled is tyokolate using ordinary cacao butter or hard butter, tempering is naturally required before filling.

(作用・効果) 以上の方法で得られた賦形チヨコレートは、直
接凹部内へ充填されているので、少々の振動や衝
撃が加わつても破損したり妄動したりすることが
ないから長途の輸送にも耐える。かつ使用面にお
いて、モールドを裏返せば美麗な光沢を有する装
飾用賦形チヨコレートが直ちに使用可能な状態で
型から外れる。さらに製造面において、モールド
は真空又は圧空成形手段により安価に多量生産可
能であり、かつ生産された賦形チヨコレートを型
から取り出すことなしにそのまま包装できるの
で、モールド自身が包装用トレイ(内装容器)を
兼ねることになり、このため、取り出しに伴う破
損の恐れが皆無となるのみでなく、移し替え作業
や特別の包装資材が不必要となる等、多大の省資
源化及び省力化を実現できる。
(Function/Effect) Since the excipient thiokolate obtained by the above method is directly filled into the recess, it will not break or move uncontrollably even if a slight vibration or impact is applied, so it can be transported for a long time. It can also withstand In addition, in use, when the mold is turned over, the decorative molded chiyocollate having a beautiful luster is immediately removed from the mold in a ready-to-use state. Furthermore, in terms of manufacturing, the mold can be mass-produced at low cost using vacuum or pressure forming means, and the mold itself can be used as a packaging tray (inner container). Therefore, not only is there no risk of damage during removal, but also there is no need for transfer work or special packaging materials, resulting in significant resource and labor savings.

(実施例) 以下、実施例により発明必至の態様を説明する
が、例示は当然説明用のものであつて、発明精神
を限定を意図したものではない。
(Examples) Hereinafter, embodiments that are essential to the invention will be explained using examples, but the examples are of course for illustrative purposes and are not intended to limit the spirit of the invention.

実施例 1 常法に従い、ココアパウダー、カカオマス、カ
カオ脂又は代用脂及び砂糖からなるチヨコレート
生地に粉乳及び麦芽等を固形分に対し10%の割で
加え、ロール掛けして粉砕、混合後、コンチング
及びテンパリングを行なつて、充填用生地を用意
した。
Example 1 According to a conventional method, milk powder, malt, etc. were added to a thiokolate dough consisting of cocoa powder, cacao mass, cacao butter or substitute fat, and sugar at a ratio of 10% of the solid content, and the mixture was crushed by rolling, mixed, and conched. and tempering to prepare a dough for filling.

別に、第1図に示すような、大きさ100mm×150
mm、圧さ0.2mmのポリスチレン製シートに真空成
形手段により深さ2mmの木の葉の輪郭の凹部2,
2…12個を凹設したモールド1を準備し、これに
上で準備した生地の熔融物を流しこみ、タツピン
グ及びスクレーピングを行なつた後、冷却固化さ
せ、更に15〜25℃でエイジングした後、これ(1)を
5枚づつ第2図及び第3図に示すプラスチツク製
外装容器4内に重畳し、更にこれを紙カートン5
内へ収容して第4図に示す流通用包装製品(包装
体)6とした。以上の製品6は、緩衝性のモール
ド1内に密着して収容されていることに加え、更
に外層の紙カートン5と、内側の外装容器4とに
より保護されているので、よく輸送やハンドリン
グ時の振動に耐える。そして使用に際し、単に被
充填モールド1を裏返すだけで収容された賦形チ
ヨコレート3が表向きに取り出されるので、その
まま装飾用に利用されることができる。
Separately, as shown in Figure 1, the size is 100mm x 150mm.
Recesses 2 in the contour of a tree leaf with a depth of 2 mm are formed on a polystyrene sheet with a thickness of 0.2 mm and a pressure of 0.2 mm.
2. Prepare a mold 1 with 12 recesses, pour the melted dough prepared above into it, perform tapping and scraping, cool and solidify, and further age at 15 to 25°C. , this (1) is stacked in five sheets each in the plastic outer container 4 shown in FIGS. 2 and 3, and then placed in a paper carton 5.
The packaged product (packaged body) 6 for distribution as shown in FIG. The above-mentioned products 6 are not only tightly housed in the cushioning mold 1 but also protected by the outer layer paper carton 5 and the inner outer container 4, so that they are easily transported and handled. Withstands vibrations. When in use, the mold 1 to be filled can be simply turned over and the housed shaped tyokolate 3 can be taken out with its face facing up, so that it can be used as is for decoration.

実施例 2 第5図は、前例の方法を連続生産方式に変更し
た例を示す模式図である。
Example 2 FIG. 5 is a schematic diagram showing an example in which the previous method was changed to a continuous production method.

本例において、装置10は、シート供給装置1
1と、圧縮成形装置12と、充填装置13と、冷
却装置14と、切断装置15と、包装装置16の
各部材から構成される。
In this example, the device 10 includes a sheet feeding device 1
1, a compression molding device 12, a filling device 13, a cooling device 14, a cutting device 15, and a packaging device 16.

シートリール17に巻かれた材料シートSは、
送りロール18,18′により次々と間欠的に成
形装置12へ送られる。
The material sheet S wound around the sheet reel 17 is
They are intermittently sent one after another to the forming device 12 by feed rolls 18, 18'.

成形装置12では、加熱により軟化せしめられ
たシートSに一対の凹凸型12a,12bにより
次々と型押しが行なわれる。
In the forming device 12, the sheet S, which has been softened by heating, is successively stamped with a pair of concavo-convex molds 12a and 12b.

型押工程を受けたシートS′(連続モールド)は、
次いで充填装置13へ送られる。本装置では、振
動しているシートS′の凹部2内へ熔融したチヨコ
レートCの充填が行なわれるが、この際、過剰の
チヨコレートは固定スクレーパー13aにより順
次過剰分を掻き取られる。
The sheet S′ (continuous mold) that has undergone the embossing process is
It is then sent to the filling device 13. In this apparatus, melted thiokolate C is filled into the recess 2 of the vibrating sheet S', and at this time, the excess thiokolate is successively scraped off by the stationary scraper 13a.

チヨコレートCの充填を受けたシートS″は、
次いで冷却装置14中を通過して冷却され、更に
切断装置15にて一枚づつに切断された後、最後
に包装装置16により一定枚数づつ箱詰めされ
る。
Sheet S″ filled with Chiyokolate C is
Next, the sheets are passed through a cooling device 14 to be cooled, further cut into pieces one by one by a cutting device 15, and finally packed into boxes in a predetermined number by a packaging device 16.

(発明の効果) 本発明によれば、量産可能で、しかも輸送によ
る振動や衝撃に耐える工業的な装飾用賦形チヨコ
レート包装体の工業的な製造手段が提供されるの
で、製菓工業及び民生に対し利益がもたらされ
る。
(Effects of the Invention) According to the present invention, an industrial means for manufacturing decorative shaped thiokolate packaging bodies that can be mass-produced and can withstand vibrations and shocks caused by transportation is provided. benefits will be provided.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、本発明方法の実施に利用されるモー
ルドの一例を示す斜視図、第2図は、以上のモー
ルド内へ充填された賦形チヨコレートを収容する
ための外装内容器の斜視図、第3図は、第2図、
面ABCDに沿う断面図(但しやや縮小)、第4図
は、完成した包装体の破断側面図、第5図は、本
発明方法を連続的に実施するための方式の一例を
示す模式図である。各図中の符号の意味は以下の
通り:− 1:モールド、2:1の凹部(キヤビテイ)、
3:2内の賦形菓子、4:外装容器、5:紙カー
トン、6:包装製品;10:連続賦形チヨコレー
ト製造装置、11:シート供給装置、12:圧縮
成形装置、・12a,12b:12の凹凸型;1
3:充填装置;・13a:13の固定スクレーパ
ー;14:冷却装置、15:切断装置、16:包
装装置;・17:11のシートリール、・18,
18′:11の送りロール、S:原シート、S′:
型押シート(連続モールド)、S″:充填済み連続
シート、C:熔融チヨコレート。
FIG. 1 is a perspective view showing an example of a mold used in carrying out the method of the present invention, FIG. 2 is a perspective view of an outer and inner container for accommodating the shaped thiokolate filled into the above mold, Figure 3 is similar to Figure 2.
FIG. 4 is a cross-sectional view along plane ABCD (but slightly reduced), FIG. 4 is a cutaway side view of the completed package, and FIG. 5 is a schematic diagram showing an example of a system for continuously carrying out the method of the present invention. be. The meanings of the symbols in each figure are as follows: - 1: mold, 2:1 recess (cavity),
3: shaped confectionery in 2, 4: outer container, 5: paper carton, 6: packaged product; 10: continuous shaped thiokolate manufacturing device, 11: sheet feeding device, 12: compression molding device, 12a, 12b: 12 uneven shapes; 1
3: Filling device; ・13a: Fixed scraper at 13; 14: Cooling device, 15: Cutting device, 16: Packaging device; ・17: Sheet reel at 11, ・18,
18': 11 feed rolls, S: original sheet, S':
Embossed sheet (continuous mold), S″: filled continuous sheet, C: molten tiocolate.

Claims (1)

【特許請求の範囲】 1 一平面内に複数の浅い凹部を有するプラスチ
ツク製モールド兼内装容器の各凹部内へ熔融チヨ
コレートを流しこみ、振動下に固化させつつ過剰
のチヨコレートをスクレーパーで除去した後、そ
のまま耐振性外装容器内へ積み重ねて包装するこ
とを特徴とする被包装装飾用賦形チヨコレートの
量産方法。 2 賦形チヨコレートの厚みが0.5乃至5mmであ
る特許請求の範囲第1項記載の方法。 3 凹部が動植物の外形、人物又はキヤラクタの
図形、建造物又は彫刻の外形、装飾的図形その他
の装飾的輪郭乃至形象を備えている特許請求の範
囲第1項記載の方法。
[Claims] 1. After pouring molten thiokolate into each recess of a plastic mold/inner container having a plurality of shallow recesses in one plane, and removing excess thiokolate with a scraper while solidifying under vibration, A method for mass producing shaped thiokolate for packaging decoration, characterized by stacking it as it is in a vibration-resistant outer container and packaging it. 2. The method according to claim 1, wherein the thickness of the shaped thiokolate is 0.5 to 5 mm. 3. The method according to claim 1, wherein the recessed portion has an external shape of an animal or plant, a figure of a person or character, an external shape of a building or sculpture, a decorative figure, or other decorative outline or figure.
JP61058886A 1986-03-17 1986-03-17 Production of formed decorative confectionery containing simple mold Granted JPS62215346A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61058886A JPS62215346A (en) 1986-03-17 1986-03-17 Production of formed decorative confectionery containing simple mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61058886A JPS62215346A (en) 1986-03-17 1986-03-17 Production of formed decorative confectionery containing simple mold

Publications (2)

Publication Number Publication Date
JPS62215346A JPS62215346A (en) 1987-09-22
JPH0461614B2 true JPH0461614B2 (en) 1992-10-01

Family

ID=13097260

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61058886A Granted JPS62215346A (en) 1986-03-17 1986-03-17 Production of formed decorative confectionery containing simple mold

Country Status (1)

Country Link
JP (1) JPS62215346A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02148290U (en) * 1989-05-18 1990-12-17
US20030234338A1 (en) * 2002-06-19 2003-12-25 Cheng-Lung Huang Mold for making confections

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5312587A (en) * 1976-07-21 1978-02-04 Yamura Shinkoseisakusho Kk Boring mechanism

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5312587A (en) * 1976-07-21 1978-02-04 Yamura Shinkoseisakusho Kk Boring mechanism

Also Published As

Publication number Publication date
JPS62215346A (en) 1987-09-22

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