JPH0452059A - Die casting forming method and die casting forming machine for solid-liquid coexisting metal - Google Patents
Die casting forming method and die casting forming machine for solid-liquid coexisting metalInfo
- Publication number
- JPH0452059A JPH0452059A JP15547690A JP15547690A JPH0452059A JP H0452059 A JPH0452059 A JP H0452059A JP 15547690 A JP15547690 A JP 15547690A JP 15547690 A JP15547690 A JP 15547690A JP H0452059 A JPH0452059 A JP H0452059A
- Authority
- JP
- Japan
- Prior art keywords
- die
- solid
- casting
- die casting
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004512 die casting Methods 0.000 title claims abstract description 45
- 239000007788 liquid Substances 0.000 title claims abstract description 19
- 229910052751 metal Inorganic materials 0.000 title claims description 39
- 239000002184 metal Substances 0.000 title claims description 39
- 238000000034 method Methods 0.000 title claims description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000007790 solid phase Substances 0.000 claims abstract description 10
- 239000007787 solid Substances 0.000 claims description 13
- 238000005266 casting Methods 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 229910001338 liquidmetal Inorganic materials 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 18
- 230000006698 induction Effects 0.000 abstract description 9
- 239000002994 raw material Substances 0.000 abstract description 6
- 239000007769 metal material Substances 0.000 abstract 1
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 7
- 150000002739 metals Chemical class 0.000 description 6
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 239000013078 crystal Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000011156 metal matrix composite Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
鉄系ないしは銅系金属・合金のような高融点金属をはじ
め、これらの金属基複合材も含めた金属被加工材につい
ての有利なダイカスト成形に関してこの発明は、この種
の難加工材についてのダイカスト成形を有利に行うこと
ができる、固液共存金属のダイカスト成形方法及びダイ
カスト成形機を提案するものである。[Detailed Description of the Invention] (Industrial Application Field) Advantageous die-casting of metal workpiece materials including high melting point metals such as iron-based or copper-based metals and alloys, as well as metal matrix composites thereof. In this regard, the present invention proposes a die-casting method and a die-casting machine for solid-liquid coexisting metals, which can advantageously perform die-casting of this kind of difficult-to-process materials.
（従来の技術）
従来のダイカスト技術は一般に金属被加工材の溶湯をダ
イカスト成形機の鋳込口を形成するスリーブに給湯して
これを射出シリンダによりダイカスト金型のキャビティ
内に射出することにより成形するのが通例であり、この
給湯の加圧に供する射出系統につき溶湯保持炉から独立
するコールドチャンバ一方式と、溶湯保持炉中に浸漬設
置されるホットチャンバ一方式とに二大別されるダイカ
スト成形機が、前者は主に、アルミニウム合金に、また
は後者１よ主として亜鉛やマグネシウム合金にそれぞれ
広く用いられている。(Prior art) Conventional die casting technology generally involves feeding the molten metal of the metal workpiece into a sleeve that forms the inlet of a die casting molding machine, and then injecting it into the cavity of the die casting mold using an injection cylinder. The injection system used to pressurize the hot metal supply is divided into two types: a cold chamber type that is independent from the molten metal holding furnace, and a hot chamber type that is installed immersed in the molten metal holding furnace. The former is widely used mainly for aluminum alloys, and the latter is mainly used for zinc and magnesium alloys.
（発明が解決しようとする課題）
従来のダイカスト成形機は上記のように溶湯をスリーブ
に給湯する方式なので、この溶湯の温度は当然、融点よ
りもかなり高い。このためアルミニウム合金や亜鉛合金
などの低融点合金のダイカスト鋳物は比較的容易に得ら
れるのであるのに反して、銅合金、鋳鉄などの融点の高
い合金のダイカスト鋳物に適用しようとすると金型寿命
が著しく短（なり、とくに鋼はさらに高融点合金である
のでこれについての適当な金型材料が見当らない。(Problem to be Solved by the Invention) Since the conventional die-casting machine uses a system in which molten metal is supplied to the sleeve as described above, the temperature of this molten metal is naturally much higher than its melting point. For this reason, die castings made of low melting point alloys such as aluminum alloys and zinc alloys can be obtained relatively easily, but when applied to die castings made of alloys with high melting points such as copper alloys and cast iron, the mold lifespan is limited. However, since steel is an alloy with a high melting point, no suitable mold material has been found for this purpose.
このことはまた、溶湯を受湯しダイカスト金型へ導入す
るスリーブ材料についても同様である。This also applies to the sleeve material that receives the molten metal and introduces it into the die-casting mold.
これに対し最近に至って開発研究が進められつつある半
凝固金属は比較的低温であり、これについてこのダイカ
スト成形への供用で金型材料の耐熱性の問題はかなり緩
められる。しかし上記のようにダイカスト成形機はその
タイプの如何に拘らず、原料溶湯を−たん保温槽にてス
トックする仕組みとされる。そのためその仕組みのまま
半凝固金属製造装置で得られた半凝固金属を保温槽に貯
えたとすると、時間の経過とともに保温槽中で半凝固金
属の結晶粒が肥大化し、これによって、ダイカスト鋳物
成品の品質が劣化するばかりか、肥大化した結晶粒が湯
口を塞いで金型内への射出ができなくなる。On the other hand, semi-solid metals, which have recently been under development and research, have a relatively low temperature, and their use in die-casting will considerably alleviate the problem of heat resistance of mold materials. However, as mentioned above, regardless of the type of die-casting machine, it is assumed that the raw material molten metal is stocked in a tank. Therefore, if the semi-solid metal obtained by the semi-solid metal manufacturing equipment is stored in a heat insulating tank with the same mechanism, the crystal grains of the semi-solid metal will enlarge in the heat insulating tank over time, and this will cause the die-casting product to deteriorate. Not only does the quality deteriorate, but the enlarged crystal grains block the sprue and make it impossible to inject into the mold.
上記のような、半凝固金属を用いるダイカスト技術の展
開に伴う問題点の解決を図ることがこの発明の目的であ
る。It is an object of the present invention to solve the above-mentioned problems associated with the development of die-casting technology using semi-solid metals.
（課題を解決するための手段）
この発明の上記目的は次の構成によって有利に充足され
る。すなわち、金属被加工材を固相状態にてダイカスト
金型の鋳込口内へ挿入して、電気的又は電磁気的に金属
被加工材を固液共存状態まで加熱し、これをダイカスト
金型の湯道を通しダイカスト金型の内部キャビティへ射
出して成形することを特徴とする固液共存金属のダイカ
スト成形方法（第１発明）、並びに可動盤に取付けた可
動型と固定盤に取付けた固定型とをそなえ、固定盤は固
形型の湯道を介してダイカスト金型の内部キャビティに
連なる鋳込口を有し、この鋳込口に射出シリンダで附勢
される射出プランジャの先端チップと適合する、スリー
ブを連繋してなるダイカスト機であって、上記鋳込口に
はスリーブを取囲んでスリーブ内に装入される固相状態
の金属被加工材を固液共存域温度に昇温させる電気的又
は電磁気的加熱手段を設けて成ることを特徴とする固液
共存金属のダイカスト成形機（第２発明）である。(Means for Solving the Problems) The above objects of the present invention are advantageously satisfied by the following configuration. That is, a metal workpiece is inserted in a solid state into the casting hole of a die-casting mold, the metal workpiece is electrically or electromagnetically heated to a solid-liquid coexistence state, and then heated to the hot water of the die-casting mold. A method for die-casting a solid-liquid coexisting metal (first invention), characterized by injecting the metal into the internal cavity of a die-casting mold through a channel (first invention), and a movable mold attached to a movable platen and a fixed mold attached to a fixed platen. The stationary platen has a casting port connected to the internal cavity of the die-casting mold through a solid runner, and the tip of the injection plunger energized by the injection cylinder fits into this casting port. , a die-casting machine formed by connecting sleeves, and the casting port is equipped with electricity that surrounds the sleeves and raises the temperature of the metal workpiece in a solid state, which is charged into the sleeves, to a temperature in the solid-liquid coexistence region. This is a die-casting machine for solid-liquid coexisting metal (second invention), characterized in that it is equipped with a magnetic or electromagnetic heating means.
（作 用）
ここに金型およびスリーブ材料の耐熱寿命延長について
は、一般に溶湯は通常その融点よりも２０〜５０℃高温
であるが、その代りに固液共存状態の金属被加工材を射
出成形するときこの加工材は溶湯と比べて温度がより低
く、潜熱も小さい。(Function) In order to extend the heat-resistant life of the mold and sleeve material, the temperature of the molten metal is generally 20 to 50 degrees Celsius higher than its melting point, but instead of that, injection molding of a metal workpiece in a solid-liquid coexistence state is used. At this time, the temperature of this processed material is lower than that of the molten metal, and its latent heat is also small.
いうまでもなく金型の寿命は温度が高くなると急激に短
くなるので、温度がより低く、潜熱の小さい被加工材を
ダイカスト鋳物成形に用いることにより、スリーブおよ
び金型への伝熱が小さくなり、それにより金型寿命が長
くなる。Needless to say, the life of the mold will rapidly shorten as the temperature rises, so by using a workpiece material with lower temperature and less latent heat for die casting, the heat transfer to the sleeve and mold will be reduced. , thereby extending the mold life.
次に固液共存状態における金属被加工材の結晶粒肥大化
は、その固液共存状態の保持時間を短くすればよい。（
結晶粒肥大化は固液共存域保持時間に比例する）。そこ
で、固相材をダイカスト機内に設置した加熱装置で固液
共存状態へ加熱し、これを金型内へ射出することが必要
となる。Next, enlarging the crystal grains of a metal workpiece in a solid-liquid coexistence state can be achieved by shortening the holding time in the solid-liquid coexistence state. (
Grain enlargement is proportional to the retention time in the solid-liquid coexistence region). Therefore, it is necessary to heat the solid phase material to a solid-liquid coexistence state using a heating device installed in the die-casting machine, and then inject it into the mold.
（実施例）
第１図にこの発明に従う半凝固金属ダイカスト成形機の
一例を模式にて示したように、この例で加熱用誘導コイ
ル７をダイカスト成形機内に設置する場合を示したが、
素材が低融点合金の場合にあっては、加熱用誘導コイル
７の代りに抵抗加熱の発熱体でもよく、何れにしてもこ
のような加熱手段を設けたこと以外は従来のダイカスト
成形機と基本的に異なるところはない。(Example) As FIG. 1 schematically shows an example of a semi-solid metal die-casting machine according to the present invention, this example shows a case in which a heating induction coil 7 is installed in the die-casting machine.
If the material is a low melting point alloy, a resistance heating heating element may be used in place of the heating induction coil 7; in any case, except for the provision of such heating means, it is basically the same as a conventional die casting machine. There is no difference in terms.
定量に切出した固相の金属被加工材としての素材９を加
熱用誘導コイル７の前面すなわち、この誘導コイル７と
プランジャーチップ１０間に投入する。なお、素材８は
素材９をプランジャーチップ１０を前進させて誘導コイ
ル７内に挿入されたもので、その位置で固液共存域へ加
熱される。加熱中の素材８が所定の固相率に達したら、
この素材８を、プランジャーチップ１０がダイカスト金
型内へ射出し、成形を行う。A material 9 as a solid metal workpiece cut into a fixed amount is placed in front of the heating induction coil 7, that is, between the induction coil 7 and the plunger tip 10. Note that the material 8 is inserted into the induction coil 7 by advancing the plunger tip 10, and is heated to a solid-liquid coexistence region at that position. When the material 8 being heated reaches a predetermined solid phase ratio,
A plunger tip 10 injects this material 8 into a die-casting mold to perform molding.
この固相率は、加熱中の素材８の温度を測定するかもし
くは、別途、加熱装置の出力および時間と固相率との関
係をあらかじめ求めておいて、時間設定で予測してもよ
い。This solid phase rate may be predicted by measuring the temperature of the material 8 during heating or by separately determining the relationship between the output of the heating device and time and the solid phase rate in advance and setting the time.
（発明の効果）
固液共存域におけるダイカストは従来の溶湯ダイカスト
に比べ低温で成形できるため金型寿命が長くなり製造コ
ストも低減できるばかりでなく、従来ダイカスト不能と
されて来た高融点金属のダイカスト鋳物ができるように
なる。(Effect of the invention) Die casting in the solid-liquid coexistence region can be formed at a lower temperature than conventional molten metal die casting, which not only extends the life of the mold and reduces manufacturing costs, but also enables molding of high-melting point metals, which were conventionally considered impossible to die-cast. Die-casting becomes possible.
また半凝固金属製造装置などで容易に得られる金属基複
合材についてもその固相材と短時間の加熱下に射出成形
するにより、母金属を添加物の分離を惹起させないで成
形できるようになる。In addition, by injection molding metal matrix composite materials that can be easily obtained using semi-solid metal manufacturing equipment with the solid phase material under short heating, it becomes possible to mold the base metal without causing separation of additives. .
第１図はこの発明の方法の実施に用いる固液共存金属の
ダイカスト成形機の構成要部を示す説明図である。
２・・・可動盤 ３・・・可動金型４・・
・固定盤 ５・・・固定金型７・・・加熱
用誘導コイル
８．９・・・固相の金属被加工材
１３・・・スリーブ １４・・・鋳込口。FIG. 1 is an explanatory view showing the main components of a solid-liquid coexistence metal die-casting machine used to carry out the method of the present invention. 2...Movable plate 3...Movable mold 4...
- Fixed platen 5... Fixed mold 7... Heating induction coil 8.9... Solid phase metal workpiece 13... Sleeve 14... Casting port.
Claims (1)
口内へ挿入して、電気的又は電磁気的に金属被加工材を
固液共存状態まで加熱し、これをダイカスト金型の湯道
を通しダイカスト金型の内部キャビティへ射出して成形
することを特徴とする固液共存金属のダイカスト成形方
法。 ２、可動盤に取付けた可動型と固定盤に取付けた固定型
とをそなえ、固定盤は固形型の湯道を介してダイカスト
金型の内部キャビティに連なる鋳込口を有し、この鋳込
口に射出シリンダで附勢される射出プランジャの先端チ
ップと適合する、スリーブを連繋してなるダイカスト機
であって、上記鋳込口にはスリーブを取囲んでスリーブ
内に装入される固相状態の金属被加工材を固液共存域温
度に昇温させる電気的又は電磁気的加熱手段を設けて成
ることを特徴とする固液共存金属のダイカスト成形機。[Claims] 1. Insert a metal workpiece in a solid state into the casting hole of a die-casting mold, electrically or electromagnetically heat the metal workpiece to a solid-liquid coexistence state; A die-casting method for solid-liquid metals, characterized by injecting the liquid into the internal cavity of a die-casting mold through a runner of the die-casting mold. 2. It has a movable die attached to a movable plate and a fixed die attached to a fixed plate, and the fixed plate has a pouring port connected to the internal cavity of the die-casting mold through a solid mold runner. This is a die-casting machine in which a sleeve is connected to the tip of an injection plunger energized by an injection cylinder, and a solid phase is inserted into the sleeve and surrounds the sleeve. 1. A die-casting machine for solid-liquid metal, characterized in that the machine is equipped with an electric or electromagnetic heating means for raising the temperature of a metal workpiece in a solid-liquid state to a temperature in the solid-liquid coexistence region.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15547690A JPH0452059A (en) | 1990-06-15 | 1990-06-15 | Die casting forming method and die casting forming machine for solid-liquid coexisting metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15547690A JPH0452059A (en) | 1990-06-15 | 1990-06-15 | Die casting forming method and die casting forming machine for solid-liquid coexisting metal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0452059A true JPH0452059A (en) | 1992-02-20 |
Family
ID=15606887
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15547690A Pending JPH0452059A (en) | 1990-06-15 | 1990-06-15 | Die casting forming method and die casting forming machine for solid-liquid coexisting metal |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0452059A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0541827U (en) * | 1991-10-31 | 1993-06-08 | 日本電気株式会社 | Printer operation panel fixed structure |
| US5531261A (en) * | 1994-01-13 | 1996-07-02 | Rheo-Technology, Ltd. | Process for diecasting graphite cast iron at solid-liquid coexisting state |
| JP2008049350A (en) * | 2006-08-22 | 2008-03-06 | Sanden Corp | Die casting apparatus |
| JP2009092116A (en) * | 2007-10-05 | 2009-04-30 | Yazaki Corp | Engaging structure for connecting two members |
| JP2010194549A (en) * | 2009-02-23 | 2010-09-09 | Moriyama Giken:Kk | Apparatus for molding semi-solidified metal |
| JP2017060998A (en) * | 2016-11-07 | 2017-03-30 | クルーシブル インテレクチュアル プロパティ エルエルシーＣｒｕｃｉｂｌｅ Ｉｎｔｅｌｌｅｃｔｕａｌ Ｐｒｏｐｅｒｔｙ Ｌｌｃ | Injection molding of amorphous alloy using injection molding system |
-
1990
- 1990-06-15 JP JP15547690A patent/JPH0452059A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0541827U (en) * | 1991-10-31 | 1993-06-08 | 日本電気株式会社 | Printer operation panel fixed structure |
| US5531261A (en) * | 1994-01-13 | 1996-07-02 | Rheo-Technology, Ltd. | Process for diecasting graphite cast iron at solid-liquid coexisting state |
| JP2008049350A (en) * | 2006-08-22 | 2008-03-06 | Sanden Corp | Die casting apparatus |
| JP2009092116A (en) * | 2007-10-05 | 2009-04-30 | Yazaki Corp | Engaging structure for connecting two members |
| JP2010194549A (en) * | 2009-02-23 | 2010-09-09 | Moriyama Giken:Kk | Apparatus for molding semi-solidified metal |
| JP2017060998A (en) * | 2016-11-07 | 2017-03-30 | クルーシブル インテレクチュアル プロパティ エルエルシーＣｒｕｃｉｂｌｅ Ｉｎｔｅｌｌｅｃｔｕａｌ Ｐｒｏｐｅｒｔｙ Ｌｌｃ | Injection molding of amorphous alloy using injection molding system |
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