JPH0446132B2 - - Google Patents
Info
- Publication number
- JPH0446132B2 JPH0446132B2 JP60241684A JP24168485A JPH0446132B2 JP H0446132 B2 JPH0446132 B2 JP H0446132B2 JP 60241684 A JP60241684 A JP 60241684A JP 24168485 A JP24168485 A JP 24168485A JP H0446132 B2 JPH0446132 B2 JP H0446132B2
- Authority
- JP
- Japan
- Prior art keywords
- cotton
- cushion body
- binder
- thickness
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000742 Cotton Polymers 0.000 claims description 17
- 239000000835 fiber Substances 0.000 claims description 17
- 239000011230 binding agent Substances 0.000 claims description 16
- 229920000728 polyester Polymers 0.000 claims description 8
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 3
- 235000019589 hardness Nutrition 0.000 description 14
- 239000006260 foam Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/26—Optical coupling means
- G02B6/35—Optical coupling means having switching means
- G02B6/3564—Mechanical details of the actuation mechanism associated with the moving element or mounting mechanism details
- G02B6/3582—Housing means or package or arranging details of the switching elements, e.g. for thermal isolation
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/26—Optical coupling means
- G02B6/35—Optical coupling means having switching means
- G02B6/351—Optical coupling means having switching means involving stationary waveguides with moving interposed optical elements
- G02B6/3512—Optical coupling means having switching means involving stationary waveguides with moving interposed optical elements the optical element being reflective, e.g. mirror
- G02B6/352—Optical coupling means having switching means involving stationary waveguides with moving interposed optical elements the optical element being reflective, e.g. mirror the reflective optical element having a shaped reflective surface, e.g. a reflective element comprising several reflective surfaces or facets that function together
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/26—Optical coupling means
- G02B6/35—Optical coupling means having switching means
- G02B6/354—Switching arrangements, i.e. number of input/output ports and interconnection types
- G02B6/3554—3D constellations, i.e. with switching elements and switched beams located in a volume
- G02B6/3556—NxM switch, i.e. regular arrays of switches elements of matrix type constellation
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/26—Optical coupling means
- G02B6/35—Optical coupling means having switching means
- G02B6/3564—Mechanical details of the actuation mechanism associated with the moving element or mounting mechanism details
- G02B6/3568—Mechanical details of the actuation mechanism associated with the moving element or mounting mechanism details characterised by the actuating force
- G02B6/3572—Magnetic force
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/26—Optical coupling means
- G02B6/35—Optical coupling means having switching means
- G02B6/3564—Mechanical details of the actuation mechanism associated with the moving element or mounting mechanism details
- G02B6/358—Latching of the moving element, i.e. maintaining or holding the moving element in place once operation has been performed; includes a mechanically bistable system
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、乗物用座席や家具、寝具等に用いら
れるクツシヨン体の製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method of manufacturing a cushion body used for vehicle seats, furniture, bedding, etc.
自動車などの乗物用座席に用いられるクツシヨ
ン体において、カーブ走行時などに乗員に加わる
横方向の荷重を支えてホールド性を良くするため
に、いわゆる土手部と称されるシートの両サイド
部を硬くすることが行われている。
In cushion bodies used in seats for vehicles such as automobiles, both sides of the seat, known as the banks, are hardened in order to support the lateral loads that are applied to the occupants when driving around curves and improve holdability. things are being done.
このようにシートのサイド部を硬くしたい場
合、従来の合成樹脂発泡体からなるクツシヨン体
の場合には、例えばサイド部にワイヤを埋設した
り、硬いチツプフオームを埋設することが行なわ
れている。あるいは、サイド部に硬い処方のウレ
タンフオーム原液を注入することにより、この部
位を補強することもある。 When it is desired to make the side portions of the sheet hard in this way, in the case of a conventional cushion body made of synthetic resin foam, for example, wires are buried in the side portions or hard chip foam is buried in the side portions. Alternatively, this area may be reinforced by injecting a hard urethane foam stock solution into the side area.
一方、繊維を用いたクツシヨン体の場合には、
硬い層と柔らかい層で繊維の太さを変えるとか、
硬い層と柔らかい層で繊維の投入量を変化させて
密度を変えるなどの手段が考えられている。 On the other hand, in the case of a cushion body using fibers,
For example, changing the thickness of the fibers between the hard and soft layers.
Measures are being considered, such as changing the density by changing the amount of fiber added to the hard and soft layers.
しかしながら前記手段では、硬くしたい部位に
上述の埋設物を設けた場合には工数の増加が発生
し、コスト的に不利となる。しかも、1つのクツ
シヨン体で硬さを3種類以上変えることが困難で
ある。また、硬さを不連続にしか変えられないと
か、異硬度化する箇所の数が限られる、などの問
題もあつた。
However, with the above-mentioned means, when the above-mentioned buried object is provided in a part to be hardened, the number of man-hours increases, which is disadvantageous in terms of cost. Furthermore, it is difficult to vary the hardness of three or more types in one cushion body. There were also problems such as the hardness could only be changed discontinuously and the number of places where the hardness could be changed was limited.
本考案は、部分的に肉厚が薄くかつ密度の大き
い部位をもつクツシヨン体を製造する場合に、ポ
リエステル繊維を立体的に絡み合わせた一定厚の
シート状の綿にウレタンバインダー液を過剰に含
浸させたのち余分なバインダー液を脱液するとと
もに、肉厚を薄くする部位を他の部位よりも厚み
方向に強く圧縮することによつてこの部位の綿の
厚みを減らしかつ繊維の密度を他の部位よりも高
めた状態で、上記バインダーを硬化させて繊維相
互をバインダーで接着することを特徴とする。
In this invention, when manufacturing a cushion body that has thinner and denser parts, a cotton sheet of a certain thickness, in which polyester fibers are intertwined three-dimensionally, is impregnated with an excessive amount of urethane binder liquid. After that, excess binder liquid is removed and the area where the wall thickness is to be thinned is compressed more strongly in the thickness direction than other areas, thereby reducing the thickness of the cotton in this area and increasing the density of the fibers. It is characterized in that the binder is cured while the fibers are bonded to each other with the binder in a state higher than that of the other parts.
本実施例において、使用する繊維はポリエステ
ル系の捲縮のある合成繊維(例えば帝人.登録商
標HIBUL,6デニール,中空コンジユゲート
タイプ)である。この繊維の集合体(ポリエステ
ル綿)をその全長にわたつて略同一の厚さのシー
ト状綿とする。そしてこの一定厚のシート状綿を
所定の長さに切断後、または切断前に、バインダ
ー液としてのウレタンプレポリマー(三井日曹ウ
レタン.MN3050とT−80より合成されたNCO
%=5±0.2%のもの)/トリクレン溶液(プレ
ポリマー濃度45wt%)を過剰に含浸させる。
In this example, the fiber used is a polyester-based crimped synthetic fiber (for example, Teijin, registered trademark HIBUL, 6 denier, hollow conjugate type). This fiber aggregate (polyester cotton) is made into a sheet-like cotton having approximately the same thickness over its entire length. After or before cutting this sheet-like cotton of a certain thickness into a predetermined length, a urethane prepolymer (Mitsui Nisso Urethane. NCO synthesized from MN3050 and T-80) is
%=5±0.2%)/triclene solution (prepolymer concentration 45 wt%).
次に、以上のシート状のポリエステル綿を、バ
インダー液が所定の含浸量となるまで遠心力によ
つて脱溶液する。 Next, the above sheet-shaped polyester cotton is desoluted by centrifugal force until a predetermined amount of binder liquid is impregnated with the binder liquid.
そして第1図に示されるように下型1に以上の
綿3をセツトしたのち、第2図に例示されるよう
な上型2を閉める。型1,2は、一例として内径
1.5mmの多数の孔を3mmピツチであけたパンチン
グメタル製の簡易型である。 After setting the above cotton 3 in the lower mold 1 as shown in FIG. 1, the upper mold 2 as shown in FIG. 2 is closed. For example, molds 1 and 2 have inner diameter
It is a simple type made of punched metal with many 1.5mm holes drilled at a 3mm pitch.
下型1と上型2によつて綿3はある程度圧縮さ
れるが、このとき、硬さを高めたい部位3a,3
bが特に圧縮されるような形状に、下型1と上型
2が作られている。例えば第3図に示される自動
車用座席5において、サイド部6,7のように他
の部位に比べて硬くしたい箇所では、綿を他の部
位よりも強く厚み方向に圧縮することにより、こ
の部位における繊維の密度とバインダーの含有率
を高める。この場合、密度が高められた部位3
a,3bの厚みは減少する。但し、綿3を何枚か
重ねることによつて、密度の高い部位3a,3b
の厚みが減少しないようにしてもよい。 The cotton 3 is compressed to some extent by the lower mold 1 and the upper mold 2, but at this time, the parts 3a and 3 where the hardness is to be increased are compressed.
The lower mold 1 and the upper mold 2 are made in such a shape that b is particularly compressed. For example, in the automobile seat 5 shown in FIG. 3, in parts such as the side parts 6 and 7 that are desired to be made harder than other parts, the cotton is compressed more strongly in the thickness direction than in other parts. Increasing fiber density and binder content. In this case, the area 3 with increased density
The thicknesses of a and 3b decrease. However, by layering several layers of cotton 3, the dense areas 3a and 3b
The thickness may not be reduced.
以上の行程により適正量のウレタンプレポリマ
ーが付着しかつ型1,2にセツトされたポリエス
テル綿に、NCO当量以上の90ないし130℃の水蒸
気を4分間吹込み、バインダーを硬化させたのち
脱型することにより、クツシヨン体を得た。 Through the above steps, a proper amount of urethane prepolymer has been adhered to the polyester cotton, which has been set in molds 1 and 2. Water vapor at 90 to 130°C, which is equal to or higher than the NCO equivalent, is blown into the polyester cotton for 4 minutes to harden the binder, and then the mold is removed. By doing this, a cushion body was obtained.
上記クツシヨン体は、ポリエステル繊維の表面
がウレタンバインダーでコーテイングされるとと
もに、繊維の交絡部がバインダーで接着されたも
のとなる。更にクツシヨン体の両サイド部6,7
では繊維の密度が高くかつ繊維相互の交絡点がバ
インダーで充分に接着されているため、他の部位
よりも厚みは減少しているが高硬度となる。この
ように両サイド部6,7が硬く作られているか
ら、自動車用座席として良好なクツシヨン性を発
揮する。 In the above-mentioned cushion body, the surfaces of polyester fibers are coated with a urethane binder, and the intertwined portions of the fibers are bonded with the binder. Furthermore, both side parts 6, 7 of the cushion body
Since the fiber density is high and the intertwining points of the fibers are sufficiently bonded with the binder, the thickness is reduced compared to other parts, but the hardness is high. Since both side portions 6 and 7 are made hard in this way, it exhibits good cushioning properties as an automobile seat.
そして上記実施例によれば、異硬度部分を得る
には型1,2の一部によつて綿の所定の位置を押
付けるだけでよく、あらゆる箇所に異硬度部分を
簡単に作ることができる。 According to the above embodiment, in order to obtain a portion of different hardness, it is only necessary to press a predetermined position of the cotton with part of the molds 1 and 2, and it is possible to easily create a portion of different hardness at any location. .
第4図に例示されたクツシヨン体は座席の背も
たれ部に使われるものであり、上述した方法と同
様に、硬さを高めたい部位8,9の綿を圧縮する
ことにより、厚みを減少させるとともに密度を高
めている。こうした異硬度化によつてクツシヨン
性の向上が図られる。 The cushion body illustrated in Fig. 4 is used for the backrest of a seat, and in the same manner as described above, by compressing the cotton in areas 8 and 9 where stiffness is desired, the thickness is reduced and increasing density. This variation in hardness improves cushioning properties.
同様の手段により、第5図に示された背もたれ
用クツシヨン体は、コーナー部10,11の硬さ
が高められている。コーナー部10,11を硬く
することにより、クツシヨン体の外側を表布等で
被覆する際(カバーリング時)にしわができるこ
とを防止できる。 By similar means, the backrest cushion body shown in FIG. 5 has corner portions 10 and 11 having increased hardness. By making the corner portions 10 and 11 hard, it is possible to prevent wrinkles from forming when covering the outside of the cushion body with outer fabric or the like (during covering).
また第6図に示された座部用のクツシヨン体
は、その前側の部位13が後側の部位14よりも
硬くなるように、前後方向に連続的に硬さを変化
させている。 Further, the cushion body for the seat shown in FIG. 6 has its hardness continuously changed in the front-rear direction so that the front part 13 is harder than the rear part 14.
以上の各例に代表されるように、硬くする部位
すなわち肉厚を薄くする部位は必要に応じて適宜
に設定される。また本発明のクツシヨン体は、自
動車の座席以外の用途に使用することも勿論でき
る。 As typified by the above examples, the portion to be made hard, that is, the portion to be made thinner, is appropriately set as necessary. Furthermore, the cushion body of the present invention can of course be used for purposes other than automobile seats.
本発明によれば、従来品のような埋設部材を用
いることなしに簡単な工程によつて、クツシヨン
体の一部に硬く肉厚の薄い部位を設けることがで
きるとともに、全体にわたつて優れた通気性を有
する軽量なクツシヨン体を低コストに提供でき
る。
According to the present invention, it is possible to provide a hard and thin portion in a part of the cushion body through a simple process without using an embedded member as in conventional products, and it is possible to provide excellent overall performance. A lightweight, breathable cushion body can be provided at low cost.
また、硬い部位と柔らかい部位に共通の繊維と
バインダーを用いることができるので、材料の扱
いが容易であり、材料コストも安くつく。 Furthermore, since the same fibers and binder can be used for the hard and soft parts, the material is easy to handle and the cost of the material is low.
しかも圧縮量に応じて硬さを徐変させることが
できるため、連続的に硬さが変化するような異硬
度クツシヨン体も製造することが容易であり、異
硬度化する箇所が多数あつても対処できる。 Moreover, since the hardness can be gradually changed according to the amount of compression, it is easy to manufacture cushion bodies with different hardnesses where the hardness changes continuously, even if there are many parts where the hardness changes. I can handle it.
第1図と第2図はそれぞれ本発明の一実施例に
使用される型と綿を工程順に示す断面図、第3図
は本発明の一実施例を示すクツシヨン体の斜視
図、第4図ないし第6図はそれぞれ本発明の他の
実施例を示すクツシヨン体を一部断面で示す斜視
図である。
Figures 1 and 2 are cross-sectional views showing the mold and cotton used in an embodiment of the present invention in order of process, Figure 3 is a perspective view of a cushion body showing an embodiment of the present invention, and Figure 4 6 to 6 are perspective views, partially in section, of cushion bodies showing other embodiments of the present invention.
Claims (1)
もつクツシヨン体を製造する場合に、ポリエステ
ル繊維を立体的に絡み合わせた一定厚のシート状
の綿にウレタンバインダー液を過剰に含浸させた
のち余分なバインダー液を脱液するとともに、肉
厚を薄くする部位を他の部位よりも厚み方向に強
く圧縮することによつてこの部位の綿の厚みを減
らしかつ繊維の密度を他の部位よりも高めた状態
で、上記バインダーを硬化させて繊維相互をバイ
ンダーで接着することを特徴とするクツシヨン体
の製造方法。1 When manufacturing a cushion body that has partially thin wall thickness and high density parts, after impregnating a sheet of cotton of a certain thickness with polyester fibers three-dimensionally intertwined with an excessive amount of urethane binder liquid. In addition to removing excess binder liquid, the area where the wall thickness is to be thinned is compressed more strongly in the thickness direction than other areas, thereby reducing the thickness of the cotton in this area and making the fiber density higher than in other areas. A method for manufacturing a cushion body, characterized in that the binder is cured in an elevated state and the fibers are bonded to each other with the binder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24168485A JPS62102710A (en) | 1985-10-30 | 1985-10-30 | Cushion body |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24168485A JPS62102710A (en) | 1985-10-30 | 1985-10-30 | Cushion body |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62102710A JPS62102710A (en) | 1987-05-13 |
JPH0446132B2 true JPH0446132B2 (en) | 1992-07-29 |
Family
ID=17077976
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24168485A Granted JPS62102710A (en) | 1985-10-30 | 1985-10-30 | Cushion body |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62102710A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6571973B2 (en) * | 2015-04-24 | 2019-09-04 | 株式会社フジ医療器 | Chair-type massage machine and method for manufacturing chair-type massage machine |
JP7324484B2 (en) * | 2019-04-26 | 2023-08-10 | 国立大学法人 筑波大学 | Cushioning materials, pillows, mattresses, chairs and protectors |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH021119Y2 (en) * | 1980-11-25 | 1990-01-11 |
-
1985
- 1985-10-30 JP JP24168485A patent/JPS62102710A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS62102710A (en) | 1987-05-13 |
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