JPH0445753A - Jelly product and production thereof - Google Patents

Jelly product and production thereof

Info

Publication number
JPH0445753A
JPH0445753A JP2150056A JP15005690A JPH0445753A JP H0445753 A JPH0445753 A JP H0445753A JP 2150056 A JP2150056 A JP 2150056A JP 15005690 A JP15005690 A JP 15005690A JP H0445753 A JPH0445753 A JP H0445753A
Authority
JP
Japan
Prior art keywords
jelly
gelatin
soft capsule
product
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2150056A
Other languages
Japanese (ja)
Inventor
Noriyoshi Ono
知徳 小野
Takashi Kondo
隆 近藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Capsule Co Ltd
Original Assignee
Fuji Capsule Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Capsule Co Ltd filed Critical Fuji Capsule Co Ltd
Priority to JP2150056A priority Critical patent/JPH0445753A/en
Publication of JPH0445753A publication Critical patent/JPH0445753A/en
Pending legal-status Critical Current

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  • General Preparation And Processing Of Foods (AREA)
  • Jellies, Jams, And Syrups (AREA)
  • Formation And Processing Of Food Products (AREA)
  • Medicinal Preparation (AREA)

Abstract

PURPOSE:To obtain the title product having excellent producibility by using gelatin, etc., as a film base, blending active ingredients such as gelatin and sweetener into content, punching and dropping the blend in a jelly product capable of producing by production technique of soft capsule. CONSTITUTION:In a jelly product capable of producing by production technique of soft capsule used in medicine, health food, etc., gelatin and other water soluble high polymer (e.g. agar) and plasticizer (e.g. glycerin) are used as a film base and various active ingredients such as gelatin or other water soluble high polymer and sweetener (e.g. saccharide) are blended into content and simultaneously flat plate method, punching method of rotary die, etc. or dropping method is selected as production technique of the above-mentioned soft capsule to provide the aimed product.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明はゼリー製品とその製造方法に関するものである
。 更に詳しくは医薬品、健康食品等の製造に用いられ
る軟カプセル製造装置を利用したゼリービーンズ様製品
とその製造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a jelly product and a method for producing the same. More specifically, the present invention relates to a jelly bean-like product using a soft capsule manufacturing apparatus used for manufacturing pharmaceuticals, health foods, etc., and a method for manufacturing the same.

(従来技術) 従来に於いては、ゼリービーンズ様食品は一般に次の方
法で製造される。
(Prior Art) Conventionally, jelly bean-like foods are generally produced by the following method.

即ち、金型等で成形したスターチゼリーや寒天ゼリーを
コーンスターチの中で乾燥させてセンターとして回転パ
ンに入れて別途調製したガム配合液と粉糖及びグラニユ
ー糖を交互にかけて肥大させ、一定の大きさになったら
碑に取り出し、再び乾燥する。
That is, starch jelly or agar jelly molded in a mold is dried in corn starch, placed in a rotating pan as a center, and swelled by alternating with a separately prepared gum mixture, powdered sugar, and granulated sugar, and then swelled to a certain size. When it becomes dry, take it out to the monument and dry it again.

−昼夜おいたら内面に密ろうをぬった別の回転パンに投
入し、各粒の相互摩擦によって艶を出して充分に艶が出
たところで再び棚に取り出し乾燥室にて一譬夜放置して
製品とする。 こうしてできた製品が第3図に示すも0
である。
- After leaving it for a day and a night, put it into another rotating pan whose inside is coated with beeswax, and when the grains rub against each other to create a gloss, take them out on the shelf again and leave them overnight in the drying room. Product. The product made in this way is shown in Figure 3.
It is.

(発明が解決しようとする課II) 前述の通り従来のゼリービーンズ様食品の製造方法は様
々の複雑な製造工程から成っているばかりか、−工程ご
とのバッチ生産であるため、時間及び人手を要し、生産
憔の低下及びコストアップの原因となっていた。 又、
製品を美しく仕上げるためにシュガーコーティングや艶
出しコーティングをする必要があるが、このことは前述
の問題点に加えて次のような問題点がある。
(Problem II to be solved by the invention) As mentioned above, the conventional method for manufacturing jelly bean-like foods not only consists of various complicated manufacturing steps, but also involves batch production for each step, which requires a lot of time and labor. In short, this has caused a decline in production and an increase in costs. or,
In order to give a beautiful finish to a product, it is necessary to apply a sugar coating or a gloss coating, but this poses the following problems in addition to the problems mentioned above.

(1)製品の形状がコーティング可能な形状に限られて
しまうため変化に富んだ製品が出来ない。
(1) Since the shape of the product is limited to those that can be coated, it is not possible to create products with a wide variety of variations.

(2)コーティングに用いる糖類は炭水化物で高カロリ
ーであるため、肥満者、糖尿病患者その他健康に留意す
る人々は受は入れにくい、 又、虫歯の要因にもなる。
(2) The sugars used in the coating are carbohydrates and have high calories, which makes them difficult for obese people, diabetics, and other health conscious people, and can also cause tooth decay.

(3)製品は重量偏差が甚だ大きく、形状も不揃いであ
くまでも用途は小児向けの菓子にしか過ぎなかった。 
更に又、医薬品、健康食品等に用いられる軟カプセルの
製造方法のうち、打抜き法の一つであるロータリーダイ
式製造方法に於いては内容液として油性液、粉末懸濁油
液、 Water in oil型エマルジ璽ン等が用
いられ、ゼラチン膜を侵す物質即ち水溶液のカプセル化
は出来なかった。 これまで水溶液イと を軟カプセ)する技術はいくつか提案されているか、実
用化された例は未だなく、現状では水分10%以上の内
容物を軟カプセルに封入することは、すべての軟カプセ
ルの製造方法に於いて困難である。
(3) The weight deviation of the product was extremely large, the shape was irregular, and the product could only be used as a confectionery for children.
Furthermore, among the manufacturing methods for soft capsules used for pharmaceuticals, health foods, etc., in the rotary die manufacturing method, which is one of the punching methods, the content liquid may be an oily liquid, a powdered oil suspension, or Water in oil. Emulsion molds and the like have been used, but it has not been possible to encapsulate substances that attack gelatin membranes, that is, aqueous solutions. Until now, several technologies have been proposed for encapsulating aqueous solutions into soft capsules, but none have been put to practical use.Currently, encapsulating contents with a moisture content of 10% or more in soft capsules is difficult for all soft capsules. The manufacturing method is difficult.

(課題を解決するための手段) 本発明者らは従来のゼリービーンズ様製品の問題点を解
決するべく、軟カプセル製造技術のゼリービーンズ様製
品への適用を試みたところ、その問題点をことごとく解
決したばかりか、従来の軟カプセル製造方法では成し得
なかった水溶液を内包した軟カプセルを製造することに
成功した。
(Means for Solving the Problems) In order to solve the problems of conventional jelly bean-like products, the present inventors attempted to apply soft capsule manufacturing technology to jelly bean-like products, and found that all of the problems were solved. Not only did they solve the problem, but they also succeeded in manufacturing soft capsules containing an aqueous solution, which was not possible using conventional soft capsule manufacturing methods.

即ち、本発明者らは軟カプセルの内容液をゼラチン、寒
天あるいは他のゲル化し得る水溶性高分子を基剤とした
水溶液とすれば、カプセル形成後、それらをゲル化させ
ることにより、水溶液がゼリー状となってカプセル内に
保持出来ることを見い出した。
That is, the present inventors believe that if the contents of a soft capsule are an aqueous solution based on gelatin, agar, or other gelatinable water-soluble polymers, the aqueous solution can be made by gelling them after capsule formation. It has been found that it becomes jelly-like and can be held within a capsule.

芸で、ゲル化し得る水溶性高分子は寒天、カラギーナン
のように温度を下げることによってゲル化するものでも
アルギン酸ナトリウムやローメトキシルペクチンのよう
に2価以上の金属イオンでゲルを形成するものでもよい
、 この時、内容液に甘味料としてショ糖、果糖、ブド
ウ糖等を加えれば、それらの浸透圧によってさらに水溶
液保持効果が促進される。
Water-soluble polymers that can be gelled may be those that gel by lowering the temperature, such as agar and carrageenan, or those that form gels with divalent or higher metal ions, such as sodium alginate and rhomethoxyl pectin. At this time, if sucrose, fructose, glucose, etc. are added as a sweetener to the content liquid, the osmotic pressure of the sweeteners will further promote the aqueous solution retention effect.

又、内容液のみならず軟カプセルの皮膜にも耐熱性物質
、着色剤、甘味剤、着香剤、矯味剤、ゲル強化剤等様々
な有効成分が配合可能である。
In addition, various active ingredients such as heat-resistant substances, colorants, sweeteners, flavoring agents, corrigents, and gel-strengthening agents can be incorporated not only in the liquid content but also in the coating of the soft capsule.

以上の技術は軟カプセルの製造技術のうち、打抜き法で
あるロータリーダイ式法、平板法だけでなく滴下法であ
るシームレス法に於いても応用可能である(作 用) 本発明ゼリー製品は水溶液をゼリー状としてカプセル内
に保持出来るので、二層構造のゼリー製品が可能となり
、又、外装ゼリーは外観上の良い皮膜が得られる。
The above technology can be applied not only to the rotary die method, which is a punching method, and the seamless method, which is a dropping method, among soft capsule manufacturing technologies. Since it can be held in the capsule as a jelly, it is possible to produce a jelly product with a two-layer structure, and the outer jelly can have a good-looking film.

(実施例) 次いで、実施舛について説明する。(Example) Next, the implementation will be explained.

成 ゼラチン  100  グラニユー糖 100グリセリ
ン  50  ゼラチン    2゜グラニュー1!1
00   酸味料      5ジユランガム 0.5
  レモン香料    5レモン香料   1  牛骨
粉     10員色色素   0.Ol 第2図に示す如く、上記処方でロータリーダイ式軟カプ
セル製造橡1を用い八−ト型のゼリー菓子を製造した。
Synthetic gelatin 100 Granulated sugar 100 Glycerin 50 Gelatin 2° Granulated 1!1
00 Acidulant 5 Diuran gum 0.5
Lemon flavor 5 Lemon flavor 1 Beef bone meal 10-member color pigment 0. As shown in FIG. 2, eight-shaped jelly confections were manufactured using the rotary die type soft capsule manufacturing machine 1 according to the above recipe.

 得られたゼリー2は第1図に示す如〈従来にない二層
構造のゼリー菓子で、外装ゼリー層3と内容ゼリー4か
ら成り、外側とセンターの色が興なる光沢のあるゼリー
2であった。
The obtained jelly 2 is a jelly confectionery with an unprecedented two-layer structure, as shown in Fig. 1, consisting of an outer jelly layer 3 and an inner jelly 4, and is a shiny jelly 2 with bright colors on the outside and center. Ta.

又、軟カプセルの製造に於いて、打抜き法の一つである
ロータリーダイ式製造機は、!$2図に示す如く構成さ
れる。 即ち、両側からゲル化したゼラチンMEを回転
する円筒金型りの間に送り、これと連動するピストンA
で内容液Bを圧入し、両金型りの圧切によってカプセル
成型する。 この際、セグメントCによりゼラチンII
Eは適温に熱せられ、圧力とヒートシールによってvc
s面の完全な軟カプセルを製造し得る。 こうしてつく
られた軟カプセルの断面図は第1図のようになる。
Also, in the production of soft capsules, rotary die manufacturing machines, which are one of the punching methods, are used! $2 It is configured as shown in the figure. That is, the gelatin ME is fed from both sides between the rotating cylindrical molds, and the piston A interlocks with the rotating cylindrical molds.
Pressure-inject the content liquid B, and mold the capsule by press-cutting both molds. At this time, gelatin II is formed by segment C.
E is heated to an appropriate temperature and VC is sealed by pressure and heat sealing.
Complete soft capsules in the s-plane can be produced. A cross-sectional view of the soft capsule thus produced is shown in FIG.

次いで、打抜き法の他の実施例としての平板法について
説明すれば、第2図(a)に示す如く前述した如き成分
から成る皮膜基剤である処の外装ゼリー層3を上下二枚
のフィルムシート状に配設せしめると共に、その間に内
容ゼリー4を挿入して、これに型を彫り込んだ上下二枚
の金型板DAで挟持して圧切するものであり、水溶液は
ゼリー状となってカプセル内に保持され、二層構造のゼ
リー製品2が得られる。
Next, to explain the flat plate method as another example of the punching method, as shown in FIG. The jelly content 4 is inserted into the sheet-like structure, and the jelly content 4 is sandwiched between upper and lower mold plates DA with molds engraved therein, and the aqueous solution becomes jelly-like and capsules are formed. A jelly product 2 with a two-layer structure is obtained.

次いで、滴下法である処のシームレス法は第2図(b)
に示す如くなり、二重ノズルlOの内容ゼリータンク1
1に連なる内側のノズルIOAから内容ゼリー4が皮膜
基剤である処の外装ゼリータンク12に連なる外側のノ
ズル12Aから外装ゼリー暦3となるべき皮膜液3Aが
一定速度で流出し、この二層の液流を一定間隔で切断し
、液滴とした後、外装ゼリー層3をゲル化させカプセル
とする方法であり、水溶液がゼリー状となって継目の無
いカプセル内に保持出来る。
Next, the seamless method, which is a dropping method, is shown in Figure 2 (b).
As shown in the figure, the contents of the double nozzle lO are jelly tank 1
From the inner nozzle IOA connected to the outer nozzle IOA connected to the outer nozzle 12A connected to the outer jelly tank 12 where the inner jelly 4 is the film base, the film liquid 3A to become the outer jelly 3 flows out at a constant speed, and this two-layer This is a method in which the liquid stream is cut at regular intervals to form droplets, and then the outer jelly layer 3 is gelled to form a capsule, and the aqueous solution becomes jelly-like and can be held in a seamless capsule.

而して、得られた本発明によるゼリーと一般に市販され
ているゼリービーンズの外観及び食感をパネル10名に
よる官能試験により比較した。(表1参FIl!I)表
1におけるA、B、Cはそれぞれ次の評価を示している
The appearance and texture of the obtained jelly according to the present invention and commercially available jelly beans were compared through a sensory test conducted by a panel of 10 people. (See Table 1 FIl!I) A, B, and C in Table 1 indicate the following evaluations, respectively.

A:本発明によるゼリー製品の方が良い。A: The jelly product according to the invention is better.

B:従来のゼリービーンズ製品の方が良い。B: Conventional jelly bean products are better.

C:どちらともいえない。C: I can't say either way.

第  1  表 次に、重量偏差について双方から無作為に10個ずつ取
り出して測定した。 その結果を表2に示す。
Table 1 Next, 10 pieces were randomly taken out from both sides and measured for weight deviation. The results are shown in Table 2.

第  2  表 (発明の効果) 本発明によるゼリー製品は軟カプセル製造技術の適用に
より、従来のゼリービーンズ様製品に比べて、次のよう
な利点がある。
Table 2 (Effects of the Invention) The jelly product according to the present invention has the following advantages over conventional jelly bean-like products by applying soft capsule manufacturing technology.

(1)ライン生産による連続生産により、時間やコスト
の節約になる。
(1) Continuous production using line production saves time and costs.

(2)−工程で二層構造のゼリー製品が出来、又、外装
ゼリーは光沢ある美しい皮膜となり、外観がよくなる。
In the (2)-step, a jelly product with a two-layer structure is produced, and the outer jelly becomes a beautiful, glossy film that improves its appearance.

(3)前項の理由で従来行われていたシュガーコーティ
ングや艶出しの必要がなくなり、工程が省略出来るとと
もに低カロリーのゼリー製品が出来、カロリー制限をし
ている人達等にも受は入れられ易く、昨今の健康志向に
マツチしている。
(3) Due to the reasons mentioned above, there is no need for sugar coating or glazing that was conventionally performed, and the process can be omitted and a low-calorie jelly product can be produced, which is easily accepted by people who are on calorie restriction. , which matches the current health consciousness.

(4)重量偏えを10%以内に抑える事が可能な為、従
来のゼリービーンズ様食品のように単に菓子としてだけ
でなく、健康食品、機能性食品にも応用可能である。 
又、老人子供が摂取し易い新しい製法による、医薬品と
してのゼリー状ドロップ剤になり得る。
(4) Since it is possible to suppress the weight deviation within 10%, it can be applied not only as a confectionery like conventional jelly bean-like foods but also as health foods and functional foods.
In addition, it can be made into a jelly-like drop as a pharmaceutical product using a new manufacturing method that is easy for the elderly and children to ingest.

又、本発明のゼリー製品の製法によれば、今までの軟カ
プセルでは成し得なかった水溶液の軟カプセルによる内
包が可能であってそれは次のような利点がある。
Furthermore, according to the method for producing a jelly product of the present invention, it is possible to encapsulate an aqueous solution in a soft capsule, which has not been possible with conventional soft capsules, which has the following advantages.

(1)水溶性薬剤の軟カプセル化が可能となり軟カプセ
ルの用途が広が番。
(1) Water-soluble drugs can be made into soft capsules, and the uses of soft capsules are expanding.

(2)内容物がゲル状であるため、保存中の内容物の漏
洩がない。
(2) Since the contents are gel-like, there is no leakage of the contents during storage.

(3)皮膜が溶解しても内容ゼリーは一挙にとけないた
め、医薬品として徐放製剤に成り得る。
(3) Even if the film dissolves, the jelly content does not dissolve all at once, so it can be used as a sustained-release pharmaceutical preparation.

【図面の簡単な説明】[Brief explanation of drawings]

第1図乃至第2図は本発明を示すもので、第1図はゼリ
ー製品の断面図、第2図はロータリー式ソフトカプセル
製造機の概要を示す構成図である。 第2図(a)は平板法の概要構成図、第2図(b)は滴
下法の概要構成図である。 第3図乃至第4図は従来技術を示すもので、t!s3図
は従来のゼリービーンズ製品の8部縦断斜視図、第4図
は打抜き法による従来のソフトカプセルの一部縦断斜視
図である。 特許出願人  富士カプセル株式会社 代理人弁理士 縄 1)  徹 −和。 ニー玉−二( ミモ  −1 第 図 菖
FIGS. 1 and 2 illustrate the present invention, with FIG. 1 being a sectional view of a jelly product, and FIG. 2 being a configuration diagram showing an outline of a rotary soft capsule manufacturing machine. FIG. 2(a) is a schematic block diagram of the flat plate method, and FIG. 2(b) is a schematic block diagram of the dropping method. Figures 3 and 4 show the prior art. Figure s3 is a vertical sectional perspective view of 8 parts of a conventional jelly bean product, and Figure 4 is a partial vertical sectional perspective view of a conventional soft capsule made by a punching method. Patent Applicant Fuji Capsule Co., Ltd. Representative Patent Attorney Nawa 1) Toru Kazu. Knee ball-2 (mimo-1 Fig. iris)

Claims (2)

【特許請求の範囲】[Claims] (1)医薬品、健康食品等に用いられる軟カプセルの製
造技術により製造し得るゼリー製品に於いて、皮膜基剤
にゼラチン及び他の水溶性高分子、可塑剤を用い、内容
物にゼラチン又は他の水溶性高分子、甘味料等の種々の
有効成分を配合することを特徴とするゼリー製品
(1) In jelly products that can be manufactured using soft capsule manufacturing technology used for pharmaceuticals, health foods, etc., gelatin and other water-soluble polymers and plasticizers are used as the film base, and gelatin or other water-soluble polymers are used as the content. A jelly product characterized by containing various active ingredients such as a water-soluble polymer and a sweetener.
(2)医薬品、健康食品等に用いられる軟カプセルの製
造技術により製造し得るゼリー製品に於いて、皮膜基剤
にゼラチン及び他の水溶性高分子、可塑剤を用い、内容
物にゼラチン又は他の水溶性高分子、甘味料等の種々の
有効成分を配合すると共に、前記軟カプセルの製造技術
が平板法やロータリーダイ法等の打抜き法、又は滴下法
であることを特徴とするゼリー製品の製法
(2) In jelly products that can be manufactured using soft capsule manufacturing technology used for pharmaceuticals, health foods, etc., gelatin and other water-soluble polymers and plasticizers are used as the film base, and gelatin or other water-soluble polymers are used as the content. A jelly product containing various active ingredients such as a water-soluble polymer and a sweetener, and the soft capsule manufacturing technology is a punching method such as a flat plate method or a rotary die method, or a dropping method. Manufacturing method
JP2150056A 1990-06-11 1990-06-11 Jelly product and production thereof Pending JPH0445753A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2150056A JPH0445753A (en) 1990-06-11 1990-06-11 Jelly product and production thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2150056A JPH0445753A (en) 1990-06-11 1990-06-11 Jelly product and production thereof

Publications (1)

Publication Number Publication Date
JPH0445753A true JPH0445753A (en) 1992-02-14

Family

ID=15488544

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2150056A Pending JPH0445753A (en) 1990-06-11 1990-06-11 Jelly product and production thereof

Country Status (1)

Country Link
JP (1) JPH0445753A (en)

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KR100485320B1 (en) * 2002-09-03 2005-04-22 민경묵 Jelly product filled with drink and method for making the same
WO2014118997A1 (en) * 2013-01-30 2014-08-07 宏輝システムズ株式会社 Novel polyhydric alcohol base soft capsule preparation
WO2022079763A1 (en) 2020-10-12 2022-04-21 三菱電機株式会社 Refrigeration cycle device, air conditioner, and heat exchanger

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5542271A (en) * 1993-10-18 1996-08-06 Hitachi, Ltd. Air-conditioner employing non-azeotrope refrigerant
KR100485320B1 (en) * 2002-09-03 2005-04-22 민경묵 Jelly product filled with drink and method for making the same
WO2014118997A1 (en) * 2013-01-30 2014-08-07 宏輝システムズ株式会社 Novel polyhydric alcohol base soft capsule preparation
WO2022079763A1 (en) 2020-10-12 2022-04-21 三菱電機株式会社 Refrigeration cycle device, air conditioner, and heat exchanger

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