JPH0435853A - Production control device - Google Patents
Production control deviceInfo
- Publication number
- JPH0435853A JPH0435853A JP2142206A JP14220690A JPH0435853A JP H0435853 A JPH0435853 A JP H0435853A JP 2142206 A JP2142206 A JP 2142206A JP 14220690 A JP14220690 A JP 14220690A JP H0435853 A JPH0435853 A JP H0435853A
- Authority
- JP
- Japan
- Prior art keywords
- work schedule
- work
- processed
- delay
- schedule
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000004364 calculation method Methods 0.000 claims abstract description 11
- 230000003111 delayed effect Effects 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 31
- 238000013500 data storage Methods 0.000 claims description 9
- 238000010276 construction Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 230000001934 delay Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Multi-Process Working Machines And Systems (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明は、生産ラインに投入される被処理品の進捗状況
を容易に把握することができる生産管理装置に関する。DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a production control device that can easily grasp the progress status of processed products introduced into a production line.
〈従来の技術〉
被処理品の製造工程においては、ユーザの注文（製品の
品種、個数、納期等）に応じて被処理品を予め仕分けし
、仕分けされた被処理品を適応する生産ラインに投入す
る。<Conventional technology> In the manufacturing process of processed items, the processed items are sorted in advance according to the user's order (product type, quantity, delivery date, etc.), and the sorted processed items are transferred to the applicable production line. throw into.
この場合、生産ラインを構成する一つの工程の装置につ
いて、投入される被処理品の数か装置のもつ処理能力を
越えた場合や、装置の故障等のトラブルが発生した場合
には、被処理品の仕掛かり数が増加するとともに、その
影響が各工程に及んで工期が全般的に長くなり、納期を
遵守することが難しくなる。In this case, if the number of products to be processed exceeds the processing capacity of the equipment for one process that makes up the production line, or if a problem such as equipment failure occurs, As the number of products in progress increases, the impact extends to each process, lengthening the overall construction period and making it difficult to meet delivery deadlines.
そのため、従来は、被処理品について予め各工程ごとに
作業完了予定日を設定した作業スケジュールを作成し、
この作業スケジュールを基準として、管理者が各工程ご
とに被処理品の進捗状況を調べ、作業スケジュールより
も工期が遅れている被処理品については、後工程の工期
や日程を早めたり、他の生産ラインに振り分ける等の対
策を講じるようにしている。Therefore, conventionally, a work schedule is created in which the expected work completion date is set for each process in advance for the workpiece.
Based on this work schedule, the manager checks the progress status of the processed items for each process, and if the processed items are behind the work schedule, the process or schedule of the subsequent process may be accelerated or other measures may be taken. We are taking measures such as distributing them to production lines.
〈発明が解決しようとする課題〉
上記のように、生産ラインに投入される被処理品の進捗
状況を把握し、作業スケジュールよりも工期が遅れてい
るか否かの判断や、工期が遅れている被処理品について
のリストアップ等の作業は、従来、全て人手で行われて
いた。<Problems to be solved by the invention> As mentioned above, it is possible to grasp the progress status of processed products that are put into the production line, and to judge whether the work schedule is behind the work schedule or not. Conventionally, all tasks such as listing the items to be processed have been done manually.
しかし、被処理品の品種が多種多様で、しかも、複雑な
処理工程を経て製品化される生産ラインにおいては、こ
のような各工程での進捗状況を管理者が迅速、確実に把
握することはできなかった。However, on a production line where products are manufactured in a wide variety of ways and products are manufactured through complex processing steps, it is difficult for managers to quickly and accurately grasp the progress status of each process. could not.
そのため、日程の遅れが報告された場合でも、そのよう
な被処理品に対して、仕掛かり数を削減したり、他の工
程に振り分ける等の対策を迅速かつ適切に講じることが
難しく、日程の遅れを解消するのに長期間を要していた
。Therefore, even if a schedule delay is reported, it is difficult to quickly and appropriately take measures such as reducing the number of in-process items or assigning them to other processes, and the schedule is delayed. It took a long time to resolve the delays.
〈課題を解決するための手段〉
本発明は、このような事情に鑑みてなされたものであっ
て、生産ラインに投入される被処理品の進捗状況を迅速
、確実に把握でき、しかも、日程の遅れが生じている被
処理品については、その被処理品をリストアップして、
早期に適切な対策が採れるようにするとともに、従来、
人手で行っていた管理作業の労力を軽減するものである
。<Means for Solving the Problems> The present invention has been made in view of the above circumstances. For items to be processed that are delayed, list the items to be processed and
In addition to ensuring that appropriate measures are taken early,
This reduces the effort required for management work that was previously done manually.
そのため、本発明の生産管理装置Ａは、被処理品が投入
される生産ラインの各工程の必要工期、段取り替え時間
、待ち時間等の基準データが記憶された基準データ記憶
部ｌと、ユーザの希望する品種、数量、納期等の被処理
品の注文事項に関するデータを入力するオーダ入力部２
と、
生産ラインの各工程における被処理品の進捗状況を示す
データを入力する進捗データ入力部３と、前記基準デー
タ記憶部ｌとオーダ入力部２からのデータに基づいて生
産ラインの各工程ごとの作業完了のスケジュールを算出
する作業スケジュール算出手段４と、
この作業スケジュール算出手段４で算出された作業スケ
ジュールと、前記進捗データ入力部３から入力される進
捗状況とを比較して、各工程ごとの作業スケジュールの
遅れの有無を判別する遅延判別手段５と、
この遅延判別手段５で作業スケジュールの遅れが判別さ
れた被処理品をリストアップして出力するリストアップ
手段６と、
を備えている。Therefore, the production control device A of the present invention includes a standard data storage part l that stores standard data such as required construction period, changeover time, waiting time, etc. for each process of the production line into which the products to be processed are introduced, and a user's Order input unit 2 for inputting data related to order items for processed products such as desired product type, quantity, delivery date, etc.
a progress data input section 3 for inputting data indicating the progress status of the processed products in each step of the production line; A work schedule calculation means 4 calculates a schedule for completing the work, and compares the work schedule calculated by this work schedule calculation means 4 with the progress status input from the progress data input section 3, and calculates the schedule for each process. a delay determining means 5 for determining whether there is a delay in the work schedule; and a list-up means 6 for listing and outputting the workpieces for which the delay determining means 5 has determined that there is a delay in the work schedule. .
く作用〉
上記構成において、基準データ記憶部ｌとオーダ入力部
２てそれぞれ得られるデータは、作業スケジュール算出
手段４に送出される。Function> In the above configuration, the data obtained from the reference data storage section 1 and the order input section 2 are sent to the work schedule calculation means 4.
作業スケジュール算出手段４は、これらのデータに基づ
いて生産ラインの各工程ごとの作業完了のスケジュール
を算出する。そして、算出された作業スケジュールのデ
ータが遅延判別手段５に送出される。The work schedule calculating means 4 calculates a work completion schedule for each process of the production line based on these data. Then, the calculated work schedule data is sent to the delay determining means 5.
遅延判別手段５は、進捗データ入力部３から入力される
各工程ごとの被処理品の進捗状況を示すデータと作業ス
ケジュールとを比較して、各工程ごとに作業スケジュー
ルの遅れの有無を判別する。The delay determining means 5 compares the work schedule with data indicating the progress status of the workpiece for each process inputted from the progress data input unit 3, and determines whether there is a delay in the work schedule for each process. .
リストアップ手段６は、この遅延判別手段５で作業スケ
ジュールの遅れが判別された被処理品をリストアップし
て出力する。The list up means 6 lists up and outputs the workpieces for which the delay in the work schedule has been determined by the delay determination means 5.
これにより、生産ラインに投入された被処理品の進捗状
況を迅速、確実に把握でき、しかも、日程の遅れが生じ
ている被処理品については、早期に適切な対策を採るこ
とができる。As a result, it is possible to quickly and reliably grasp the progress status of the products to be processed that have been put into the production line, and to take appropriate measures at an early stage for the products to be processed whose schedule has been delayed.
〈実施例〉
第１図は本発明の実施例に係る生産管理装置のブロック
図である。同図において、符号Ａは生産管理装置の全体
を示し、１は被処理品が投入される生産ラインの各工程
の必要工期、段取り替え時間、待ち時間等の基準データ
が記憶された基準データ記憶部、２はユーザの希望する
品種、数量、納期等の被処理品の注文事項に関するデー
タを入力するオーダ入力部、３は生産ラインの各工程の
被処理品の稼働状況や仕掛かり数等の進捗データを入力
する進捗データ入力部である。そして、進捗データ入力
部３は、生産ラインの各工程に設けられた端末機３ａ〜
３ｎにより構成される。<Embodiment> FIG. 1 is a block diagram of a production control device according to an embodiment of the present invention. In the same figure, reference numeral A indicates the entire production control device, and reference numeral 1 indicates a reference data storage in which reference data such as the required work period, changeover time, waiting time, etc. for each process of the production line into which the products to be processed are introduced is stored. Section 2 is an order input section where the user enters data related to ordering items such as desired product type, quantity, delivery date, etc., and 3 is an order input section for inputting data on order items for processed items such as the desired product type, quantity, and delivery date. This is a progress data input section for inputting progress data. The progress data input unit 3 is provided with terminals 3a to 3a installed in each process of the production line.
3n.
４は基準データ記憶部１とオーダ入力部２からそれぞれ
得られるデータに基づいて生産ラインの各工程ごとの作
業完了のスケジュールを算出する作業スケジュール算出
手段、５は作業スケジュール算出手段４で算出された作
業スケジュールと進捗データ入力部３から入力される各
工程の被処理品の進捗状況とを比較して、各工程ごとの
作業スケジュールの遅れの有無を判別する遅延判別手段
である。また、６は遅延判別手段５で作業スケジュール
の遅れが判別された被処理品をリストアップして出力す
るリストアップ手段、７ａ〜７ｎはリストアップされた
被処理品を各工程ごとに出力するプリンタ、ＣＲＴ等か
らなる出力部である。Reference numeral 4 denotes a work schedule calculation means for calculating a work completion schedule for each process of the production line based on data respectively obtained from the standard data storage unit 1 and the order input unit 2; This is a delay determination means that compares the work schedule with the progress status of the workpieces in each process input from the progress data input unit 3 and determines whether there is a delay in the work schedule for each process. Further, reference numeral 6 denotes a list up means for listing and outputting the workpieces for which the work schedule has been determined to be delayed by the delay determination means 5, and 7a to 7n are printers for outputting the listed workpieces for each process. , CRT, etc.
次に、上記構成の生産管理装置Ａの動作について、第２
図に示すフローチャートを参照して説明する。Next, regarding the operation of the production control device A having the above configuration, the second
This will be explained with reference to the flowchart shown in the figure.
作業スケジュール算゛出手段４は、オーダ入力部２から
ユーザの希望する品種、数量、納期等の被処理品の注文
事項に関するデータが入力されると（ステップｌ）、基
準データ記憶部ｌに予め登録されている被処理品が投入
される生産ラインの各工程の必要工期、段取り替え時間
、待ち時間等の基準データを読み出しくステップ２）、
両データに基づいて注文を受けた被処理品が投入される
生産ラインについて、各工程ごとの作業完了予定日を決
めたスケジュールを算出する（ステップ３）。この算出
された作業スケジュールのデータは遅延判別手段５に送
出される。When the work schedule calculation means 4 receives data related to the order items of the workpiece to be processed, such as the type, quantity, and delivery date desired by the user from the order input section 2 (step 1), the work schedule calculation means 4 stores the data in advance in the standard data storage section 1. Step 2): Read standard data such as required construction period, changeover time, waiting time, etc. for each process of the production line into which the registered workpiece is input.
Based on both data, a schedule is calculated that determines the expected work completion date for each process for the production line into which the ordered workpiece will be introduced (step 3). This calculated work schedule data is sent to the delay determining means 5.
一方、進捗データ人力部３の各端末機３ａ〜３ｎからは
、各工程における被処理品の進捗状況（作業完了した場
合にはその完了時刻、未完了なら仕掛かり数等）のデー
タが入力される（ステップ４）。On the other hand, from each terminal 3a to 3n of the progress data human resource department 3, data on the progress status of the workpiece in each process (if the work is completed, the completion time, if it is not completed, the number of work in progress, etc.) is input. (Step 4).
遅延判別手段５は、上記の作業スケジュールと進捗状況
の両データを比較して、各工程ごとに作業スケジュール
の遅れの有無を判別する（ステップ５）。The delay determination means 5 compares both the work schedule data and the progress status data, and determines whether there is a delay in the work schedule for each process (step 5).
リストアップ手段６は、まず、この遅延判別手段５て作
業スケジュールの遅れが判別された被処理品をリストア
ップして出力する（ステップ５）。The list up means 6 first lists and outputs the workpieces for which the delay in the work schedule has been determined by the delay determination means 5 (step 5).
このリストアップされた各工程の被処理品は、たとえば
、第３図に示すようになる。この被処理品に関するデー
タは、リストアップ手段６からたとえば管理センターに
設けられたプリンタに一括してプリントアウトされる。The listed items to be processed in each step are as shown in FIG. 3, for example. The data regarding the items to be processed is printed out all at once from the list-up means 6 to a printer provided at the management center, for example.
引き続いて、リストアップ手段６は、工程の遅れを生じ
ている被処理品について、その遅延原因が特別の理由が
あるか否かを判別する（ステップ６）。これには、被処
理品について条件マークが付されているか否かにより識
別する。たとえば、第３図に示すように、条件マークと
して、“Ｃ”が付されておれば販売上の理由で一時停止
状態にあることを示し、“Ｑ“か付されておれば品質上
の理由で一時停止状態にあることを示す。そして、この
ような条件マークが付されているものは除外し、残りの
被処理品については、特別の理由が無いのに遅れている
ことになるから、このような被処理品については、各工
程に設けられた出力部７ａ〜７ｎに警告表示を行う（ス
テップ７）。Subsequently, the list-up means 6 determines whether or not there is a special reason for the delay in the process of the product to be processed (step 6). This is identified by whether or not a condition mark is attached to the item to be processed. For example, as shown in Figure 3, if the condition mark is marked "C", it indicates that the condition is temporarily suspended due to sales reasons, and if it is marked "Q", it indicates that the condition is suspended due to quality reasons. indicates that it is in a paused state. Items with such condition marks are excluded, and the remaining items to be processed are delayed for no particular reason. A warning is displayed on the output units 7a to 7n provided in the process (step 7).
これにより、生産ラインに投入された被処理品の進捗状
況を迅速、確実に把握でき、しかも、日程の遅れが生じ
ている被処理品については、早期に適切な対策を採るこ
とかできる。As a result, it is possible to quickly and reliably grasp the progress status of the products to be processed that have been put into the production line, and to take appropriate measures at an early stage for the products to be processed whose schedule has been delayed.
〈発明の効果〉
本発明によれば、作業スケジュールよりも生産か遅れて
いる被処理品については各工程ごとにリストアップされ
るので、このリストを見れば、生産ラインに投入される
被処理品の進捗状況を迅速、確実に把握することができ
る。その結果、日程の遅れが生じている被処理品につい
ては、日程を早めたり、他の生産ラインに振り分ける等
の適切な対策を早期に採ることができる。しかも、従来
、人手で行っていた管理作業の労力が大幅に軽減される
。<Effects of the Invention> According to the present invention, items to be processed whose production is behind the work schedule are listed for each process. The progress status can be grasped quickly and reliably. As a result, appropriate measures can be taken at an early stage for items to be processed whose schedule has been delayed, such as bringing the schedule forward or assigning them to other production lines. Moreover, the labor required for management work, which was conventionally performed manually, is significantly reduced.
図面は本発明の実施例を示すもので、第１図は生産管理
装置の全体構成を示すブロック図、第２図は処理動作の
フローチャート、第３図は遅延を生じている被処理品の
リストを示す説明図である。
Ａ・・・生産管理装置、ｌ・・・基準データ記憶部、２
・・・オーダ人力部、３・・・進捗データ入力部、４・
・・作業スケジュール算出手段、５・・・遅延判別手段
、６・・・リストアップ手段。The drawings show an embodiment of the present invention; Fig. 1 is a block diagram showing the overall configuration of the production control device, Fig. 2 is a flowchart of processing operations, and Fig. 3 is a list of products to be processed that are delayed. FIG. A...Production control device, l...Reference data storage unit, 2
...Order personnel department, 3.Progress data input section, 4.
...Work schedule calculation means, 5. Delay determination means, 6. Listing means.
Claims (1)
工期、段取り替え時間、待ち時間等の基準データが記憶
された基準データ記憶部と、 ユーザの希望する品種、数量、納期等の被処理品の注文
事項に関するデータを入力するオーダ入力部と、 生産ラインの各工程における被処理品の進捗状況を示す
データを入力する進捗データ入力部と、前記基準データ
記憶部とオーダ入力部からのデータに基づいて生産ライ
ンの各工程ごとの作業完了のスケジュールを算出する作
業スケジュール算出手段と、 この作業スケジュール算出手段で算出された作業スケジ
ュールと、前記進捗データ入力部から入力される進捗状
況とを比較して、各工程ごとの作業スケジュールの遅れ
の有無を判別する遅延判別手段と、 この遅延判別手段で作業スケジュールの遅れが判別され
た被処理品をリストアップして出力するリストアップ手
段と、 を含むことを特徴とする生産管理装置。(1) A standard data storage unit that stores standard data such as required construction time, changeover time, waiting time, etc. for each process of the production line into which the processed product is input, and a standard data storage unit that stores standard data such as the required work period, changeover time, waiting time, etc. an order input section for inputting data regarding order items for processed products, a progress data input section for inputting data indicating the progress status of processed products in each process of the production line, and from the standard data storage section and order input section. a work schedule calculation means for calculating a work completion schedule for each process of the production line based on the data; a work schedule calculated by the work schedule calculation means; and a progress status input from the progress data input section. a delay determination means for determining whether or not there is a delay in the work schedule for each process by comparing the results; and a list-up means for listing and outputting the workpieces for which the work schedule has been determined to be delayed by the delay determination means. A production control device comprising: .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2142206A JPH0435853A (en) | 1990-05-30 | 1990-05-30 | Production control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2142206A JPH0435853A (en) | 1990-05-30 | 1990-05-30 | Production control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0435853A true JPH0435853A (en) | 1992-02-06 |
Family
ID=15309862
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2142206A Pending JPH0435853A (en) | 1990-05-30 | 1990-05-30 | Production control device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0435853A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012208900A (en) * | 2011-03-30 | 2012-10-25 | Mitsubishi Heavy Ind Ltd | Progress display device, progress display method, and progress display program |
| US8974873B2 (en) | 2006-11-01 | 2015-03-10 | Massachusetts Institute Of Technology | Devices and methods involving polymers aligned via interchain interactions |
| US9376623B2 (en) | 2006-11-01 | 2016-06-28 | Massachusetts Institute Of Technology | Compositions including polymers aligned via interchain interactions |
-
1990
- 1990-05-30 JP JP2142206A patent/JPH0435853A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8974873B2 (en) | 2006-11-01 | 2015-03-10 | Massachusetts Institute Of Technology | Devices and methods involving polymers aligned via interchain interactions |
| US9376623B2 (en) | 2006-11-01 | 2016-06-28 | Massachusetts Institute Of Technology | Compositions including polymers aligned via interchain interactions |
| JP2012208900A (en) * | 2011-03-30 | 2012-10-25 | Mitsubishi Heavy Ind Ltd | Progress display device, progress display method, and progress display program |
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