JPH04355107A - Stone lantern and its manufacture - Google Patents
Stone lantern and its manufactureInfo
- Publication number
- JPH04355107A JPH04355107A JP3157915A JP15791591A JPH04355107A JP H04355107 A JPH04355107 A JP H04355107A JP 3157915 A JP3157915 A JP 3157915A JP 15791591 A JP15791591 A JP 15791591A JP H04355107 A JPH04355107 A JP H04355107A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- stone
- transparent
- mold
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004575 stone Substances 0.000 title claims abstract description 64
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 229920005989 resin Polymers 0.000 claims abstract description 54
- 239000011347 resin Substances 0.000 claims abstract description 54
- 239000006260 foam Substances 0.000 claims abstract description 22
- 239000010438 granite Substances 0.000 claims abstract description 12
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229920001225 polyester resin Polymers 0.000 claims abstract description 12
- 239000004645 polyester resin Substances 0.000 claims abstract description 12
- 239000000945 filler Substances 0.000 claims abstract description 11
- 230000035699 permeability Effects 0.000 claims abstract description 5
- 229920006337 unsaturated polyester resin Polymers 0.000 claims abstract description 5
- 230000005484 gravity Effects 0.000 claims abstract description 4
- 239000000853 adhesive Substances 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 12
- 241001465382 Physalis alkekengi Species 0.000 claims description 11
- 239000010437 gem Substances 0.000 claims description 6
- 229910001751 gemstone Inorganic materials 0.000 claims description 6
- 239000006082 mold release agent Substances 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 238000009415 formwork Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229920001187 thermosetting polymer Polymers 0.000 claims description 3
- 239000012780 transparent material Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 230000002040 relaxant effect Effects 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 24
- 239000002969 artificial stone Substances 0.000 abstract description 4
- 239000002344 surface layer Substances 0.000 abstract description 3
- 230000000116 mitigating effect Effects 0.000 abstract 1
- 230000001846 repelling effect Effects 0.000 abstract 1
- 238000005336 cracking Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000004579 marble Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 241001122767 Theaceae Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、庭園等に飾られる石灯
籠の一部を成す台部材の製造法に関し、更に詳細には、
石を模造した合成樹脂による人造石灯籠の製造法に関す
る。[Field of Industrial Application] The present invention relates to a method for manufacturing a base member forming a part of a stone lantern displayed in a garden, etc., and more specifically,
This invention relates to a method for manufacturing artificial stone lanterns using synthetic resin that imitates stones.
【0002】0002
【従来の技術】灯籠は日本古来の戸外照明具で、仏堂前
の献灯具として用いられるが、その他庭園や茶道の発達
と共に庭灯籠がくふうされ、水辺の庭石の上に景物とし
て置かれたりもする。そして、これらは、花崗岩でつく
られるものが多く、その他、安山岩、凝灰岩、大理石な
どを素材とし、これを人力による切削加工又は機械加工
により、製造しているものが大半である。又、人造石と
して、一部にはセメントを灯籠の形に硬化させたものも
造られている。[Prior Art] Lanterns are an ancient Japanese outdoor lighting device that is used as a lantern in front of Buddhist temples, but with the development of gardens and the tea ceremony, garden lanterns were also created, and were sometimes placed on garden stones near water. do. Many of these are made of granite, and the majority are also made of andesite, tuff, marble, etc., and are manufactured by manual cutting or machining. In addition, some artificial stones are made by hardening cement into the shape of lanterns.
【0003】しかし、天然石をそのまま加工するものは
、(a)花崗岩等の天然石を複雑な形状に加工するので
、大変な手間と時間を要し、人件費の高い今日、非常に
高価なものとなり、(b)機械加工にしても、比較的硬
い天然石を切削加工するのは容易でなく、複雑な機械を
長時間運転せねばならず、(c)完成した製品の重量が
非常に重いため、運搬に不向きで、輸送コストが高く、
且つ、庭先等に設置する場合にも重労働となる等の難点
を有している。又、セメントを硬化させたものは、ザラ
ザラした表面にゴミが付着する等して外観性に劣り、且
つ、重量物となって運搬に不向き等の天然石と同様の欠
点を有している。[0003] However, methods that process natural stones as they are (a) process natural stones such as granite into complex shapes, which requires a lot of effort and time, and is extremely expensive in today's high labor costs. (b) Even with machining, it is not easy to cut relatively hard natural stone, and complex machinery must be operated for a long time, and (c) the weight of the finished product is very heavy. Not suitable for transportation, transportation costs are high;
Moreover, it also has the disadvantage that it requires heavy labor when installed in a garden or the like. Furthermore, hardened cement has the same disadvantages as natural stone, such as poor appearance due to dust adhering to the rough surface, and being heavy and unsuitable for transportation.
【0004】0004
【発明が解決しようとする課題】上記実情に基づいて、
本発明は、天然石を模した合成樹脂による人造石で灯籠
を製造しようとするもので、その際生じる、(a)鏡面
としての表面層と原石を混合させた樹脂層との間に剥離
を起こし易いこと、(b)樹脂相互及び樹脂と原石との
間に亀裂を生じ易いこと、等の問題を解消せんとするも
のである。[Problem to be solved by the invention] Based on the above circumstances,
The present invention aims to manufacture lanterns using artificial stones made of synthetic resin that imitate natural stones, and at this time, (a) separation occurs between the surface layer as a mirror surface and the resin layer mixed with raw stones. (b) cracks are likely to occur between the resins and between the resin and the raw stone.
【0005】[0005]
【課題を解決するための手段】石灯籠は図1に示す如く
、一般に基礎、竿、中台、火袋、笠、宝珠等の各部から
成るが、本発明では、この各部を別々に分けるか、或い
は、一部を組合せ、例えば、図示の如く基礎と竿を組合
せた基礎部とし、笠と宝珠を組合せて笠部とし、これに
中台と火袋を加えて各構成部とする。そしてこれを、夫
々を別個に製造した後、接合して一体化させる。[Means for Solving the Problems] As shown in Fig. 1, a stone lantern generally consists of various parts such as a base, a pole, a middle stand, a fire bag, a hat, and a jewel. Alternatively, some parts may be combined, for example, as shown in the figure, a base and a pole are combined to form a base, a hat and a jewel are combined to form a hat, and a center stand and a firebox are added to form each component. After these are manufactured separately, they are joined and integrated.
【0006】そこで、先ず、基礎部の製造法の詳細を説
明する。該基礎部材は、先ず、灯籠の基礎(基壇を含む
場合はこれを含めて)と竿を組合せて、これを一体に型
とった型枠を作製する。この型枠の意匠は、切削加工に
よらないので、従来の灯籠の意匠より細かい模様等を施
しても良い。そして、該枠体の内側に、離型剤を塗付し
た後、石を模すため一定の光輝性と硬度性を有し、且つ
、外気に露出させるため耐候性を有する透明状の樹脂を
塗付して鏡面層1を形成する。該樹脂には、例えば3液
性のイソ系不飽ポリエステル樹脂を用いることができ、
これは屈折率が1.556の透明樹脂で、バ−コ−ル硬
度が50、耐候性はウエザオメ−タ−試験機で500時
間変色なしである。該樹脂に促進剤及び硬化剤を添加し
て混合し、型枠の内壁面に約0.5mm程度の厚みに施
す。[0006] First, the details of the manufacturing method of the base portion will be explained. For the base member, first, the base of the lantern (including the pedestal, if it is included) and the pole are combined to form a mold that is integrally molded. Since the design of this formwork is not based on cutting, it may be designed with finer patterns than those of conventional lanterns. After applying a mold release agent to the inside of the frame, a transparent resin that has a certain brightness and hardness to imitate stone, and has weather resistance to be exposed to the outside air is applied. A mirror layer 1 is formed by coating. For example, a three-component iso-based unsaturated polyester resin can be used as the resin,
This is a transparent resin with a refractive index of 1.556, a Barcol hardness of 50, and a weather resistance that does not change color for 500 hours using a weatherometer tester. An accelerator and a curing agent are added to the resin, mixed, and applied to the inner wall of the mold to a thickness of about 0.5 mm.
【0007】次いで、中部を形成する発泡体層3を形造
るが、この発泡体層は、後工程の原石樹脂層をそのまま
充填したのでは収縮率の違いから鏡面層と樹脂層との間
に剥離を生じるのを防止する為のもので、その為には、
樹脂の収縮に対する適度な反発力と弾性を有さねばなら
ない。これには後工程を考慮して、ポリウレタンフォ−
ム、ポリエチレンフォ−ム等のスチレンに溶解しない特
性の発泡樹脂を選択し、収縮に対する反発力と亀裂を緩
和する弾力性を有する材質で形成した発泡体とする。例
えば、密度40、抗張力0.88、圧縮永久ひずみ(A
STM B法)17%のものを使用する。Next, the foam layer 3 forming the middle part is formed, but if the foam layer is filled with the raw stone resin layer in the subsequent process as it is, there will be a gap between the specular layer and the resin layer due to the difference in shrinkage rate. This is to prevent peeling, and for that purpose,
It must have appropriate repulsive force and elasticity against resin contraction. This is done by considering the post-process and using polyurethane foam.
A foamed resin that does not dissolve in styrene, such as foam or polyethylene foam, is selected, and the foamed body is made of a material that has repulsion against shrinkage and elasticity that alleviates cracks. For example, density 40, tensile strength 0.88, compression set (A
STM B method) 17% is used.
【0008】次に、灯籠に使用される自然石を砕いた砕
石粒2aを用意し、一方当該砕石粒2aを含んで、その
石表面の石理(石の結晶が模様として表れたもの)を表
出できる透明で一定の硬度を有する樹脂2bを混合する
。この砕石粒2aは、石理の表出には大粒のものが好ま
しいが、石と石との間に亀裂が生じ易く、一方、小粒の
ものは亀裂の発生は抑えられるが、石理が壊れて単なる
ブラスチック様となってしまう欠点を含んでいる。そこ
で、石理表出を保持できる0.5〜2.5mmφの原石
を主体とし、これに2mmφ以下の小粒で、a)後述の
樹脂の浸透性に秀れ、b)比重が原石に近い分散の良い
ものを充填させる。この小粒充填材には、例えば、陶器
の粉、長石等を用いることができる。Next, crushed stone grains 2a are prepared by crushing natural stones used for lanterns, and on the other hand, the stone surface including the crushed stone grains 2a has a stone texture (stone crystals appearing as a pattern). A transparent resin 2b that can be exposed and has a certain hardness is mixed. Large crushed stone grains 2a are preferable for expressing the stone texture, but cracks are likely to occur between the stones, while small crushed stone grains can suppress the occurrence of cracks but break the stone texture. It has the drawback that it becomes just like plastic. Therefore, we mainly use raw stone with a diameter of 0.5 to 2.5 mm that can retain the stone grain expression, and small particles of 2 mm diameter or less that a) have excellent permeability to the resin described below, and b) have good dispersion with a specific gravity close to that of raw stone. Fill things. For example, ceramic powder, feldspar, etc. can be used as the small-grain filler.
【0009】又、原石を混合させる樹脂2bには、石理
を表出させる為の一定の透明度と、灯籠としての構造的
強度及び戸外に置く為の耐候性を有する樹脂を用いねば
ならず、それにはポリエステル樹脂、アクリル樹脂等を
用いることができ、ポリエステル樹脂の場合には、屈折
率1.53、引張り強度4.25、曲げ強度11.17
、ロックウエル硬度M80等の物性を出すことができる
。これを、樹脂2bが未硬化のうちに型枠と発砲体との
間にバイブレ−タ−で振動を加えつつ流し込み、前記発
砲体と一体化させつつ硬化反応を進める。[0009] Furthermore, the resin 2b used to mix the raw stone must be a resin that has a certain degree of transparency to reveal the stone texture, structural strength as a lantern, and weather resistance to allow it to be placed outdoors. Polyester resin, acrylic resin, etc. can be used for that, and in the case of polyester resin, the refractive index is 1.53, the tensile strength is 4.25, and the bending strength is 11.17.
, Rockwell hardness M80, and other physical properties. The resin 2b is poured between the mold and the foam while being vibrated with a vibrator while the resin 2b is not yet cured, and the curing reaction proceeds while integrating the resin 2b with the foam.
【0010】次に、同様にして中台を型取った枠体を用
意し、これに離型剤を塗付後、石を模すため一定の光輝
性と硬度性及び耐候性を有する透明状の樹脂、例えばイ
ソ系不飽ポリエステル樹脂を用いて、コ−ティング用の
被覆層を形成し、次いで、花崗岩等を砕いた砕石粒2a
を混合させたポリエステル樹脂等透明熱硬化性樹脂2b
に前記竿及び基礎部と同様の操作で混合して注型後、硬
化させて脱型する。以後、同様の工程で、火袋部、及び
笠部を製造する。そして、これら基礎部、中台部、火袋
部、笠部とを互いの接合面を接着等して結合させ、一体
の灯籠を完成させる。[0010] Next, in the same manner, a frame with a molded base is prepared, and after applying a mold release agent to this, a transparent material having a certain brightness, hardness, and weather resistance is formed to imitate stone. A coating layer is formed using a resin such as iso-unsaturated polyester resin, and then crushed stone grains 2a made of crushed granite or the like are formed.
Transparent thermosetting resin 2b such as polyester resin mixed with
The mixture is mixed in the same manner as the rod and base, and after casting, it is hardened and demolded. Thereafter, the fire bag part and the cap part are manufactured in the same process. Then, the base part, the middle stand part, the firebox part, and the cap part are joined together by gluing their joint surfaces to complete an integrated lantern.
【0011】以上の手法に基づく本発明灯籠は、鏡面層
1と原石樹脂層2とがそのままであると、互いの収縮率
が異なる為、原石樹脂層2の大きい収縮に鏡面層1が追
随できずに剥離が起き易いが、中の発泡体3が、独立気
泡であることから、滞留空気が周囲からの収縮に反発し
、且つ、比較的硬質の発泡体であることから、硬さが収
縮動に抵抗し、収縮動を外側に向ける。一方、収縮に対
する過剰の反発は樹脂2bの亀裂を招く虞があるが、こ
れを緩和する弾性を保持するので亀裂に至る力を調整し
、互いが均衡して剥離をなくすように働く。[0011] In the lantern of the present invention based on the above method, if the mirror layer 1 and the raw stone resin layer 2 are left as they are, their shrinkage rates will be different, so the mirror layer 1 cannot follow the large shrinkage of the raw stone resin layer 2. However, since the foam 3 inside is closed-celled, the accumulated air will resist shrinkage from the surroundings, and since it is a relatively hard foam, the hardness will shrink. resist the movement and direct the contraction movement outward. On the other hand, excessive rebound against shrinkage may cause cracks in the resin 2b, but since it maintains elasticity to alleviate this, the forces that lead to cracks are adjusted, and the forces that lead to cracks are balanced and work to eliminate peeling.
【0012】又、樹脂2bに混入した砕石粒2aは、粒
度を0.5〜2.5mmφとしたので、人間の目視によ
る原石の模様を崩すことがなく、外観上石理を確実に表
出することができる。又、本来ポリエステル樹脂等の収
縮の避けられない樹脂2bは、その収縮に伴う引張り力
により樹脂2b間に亀裂が生じ易いのであるが、2mm
φ以下の小粒とした充填材を混入すれば、それが砕石2
aの間に分散すると共に樹脂2bと結びついて結合部を
形成するので、亀裂の発生を防止するように作用する。
このとき、充填材が樹脂2bの間に良く分散され、且つ
、樹脂2bの吸収力に秀れると、樹脂2bが充填材の間
に食込んで強い結合の網が形成され、亀裂に対する抵抗
は一層強くなる。[0012] Moreover, since the crushed stone particles 2a mixed in the resin 2b have a particle size of 0.5 to 2.5 mmφ, the pattern of the raw stone that can be seen by human eyes is not disturbed, and the stone texture is reliably expressed in terms of appearance. can do. In addition, resins 2b such as polyester resins that inevitably shrink tend to easily cause cracks between the resins 2b due to the tensile force that accompanies the shrinkage.
If a filler with small particles of φ or less is mixed, it becomes crushed stone 2.
Since it is dispersed between the resin 2b and the resin 2b to form a joint, it acts to prevent the occurrence of cracks. At this time, if the filler is well dispersed between the resins 2b and the resin 2b has excellent absorption ability, the resin 2b will penetrate between the fillers to form a strong bonding network, which will reduce the resistance to cracking. Become even stronger.
【0013】鏡面層1と原石の石理を表出した原石樹脂
層2とにより、天然石と同様の外観を呈すると共に、発
泡層3とが一体的に形成されるので、全体が軽量化され
ると共に構造的強度を有し、振動、打撃等に対する脆さ
も克服している。更に、表面に光輝性及び耐候性等に秀
れた樹脂をその面が鏡面になるよう形成したので灯籠全
体が輝きを有すると共に、紫外線や酸性雨等厳しい環境
にも耐える。[0013] The mirror surface layer 1 and the raw stone resin layer 2 that exposes the stone texture of the raw stone provide an appearance similar to that of natural stone, and since the foam layer 3 is integrally formed, the overall weight is reduced. It also has structural strength and overcomes fragility against vibrations, impacts, etc. Furthermore, the surface of the lantern is made of a resin with excellent shine and weather resistance so that it has a mirror surface, so the entire lantern shines and can withstand harsh environments such as ultraviolet rays and acid rain.
【0014】[0014]
【発明の効果】以上の構成に伴う本発明は、基礎、竿、
中台等の灯籠の中を発泡体として軽量化することができ
、運搬や設置の際の重労働の軽減を図ることができる。
又、その際生じる収縮に伴う剥離及び亀裂の発生を、発
泡層や小粒充填材が未然に防止し、強くて耐久性のある
灯籠とすることができる。更に、樹脂と砕石の混合や型
への流し込み等の一連の工程で量産化が可能で、高価な
灯籠を経済的に生産することができる。[Effects of the Invention] The present invention with the above-described configuration provides a base, a rod,
The inside of the lantern, such as the center stand, can be made of foam to make it lighter, reducing the heavy labor required during transportation and installation. In addition, the foam layer and the small filler prevent peeling and cracking due to the shrinkage that occurs at that time, making it possible to make a strong and durable lantern. Furthermore, mass production is possible through a series of processes such as mixing resin and crushed stone and pouring into molds, making it possible to economically produce expensive lanterns.
【0015】[0015]
【実施例】基礎と竿を組合せて、これを一体化させて、
型枠を作製した。これに、離型剤としてカルボノワック
スを塗付した後、乾布で拭取り、イソフタル酸系ポリエ
ステルを約0.3mmの厚さに塗付した。次いで、発泡
ウレタン(圧縮弾性モジュラス42、)を、芯部の形状
に注型して成型したものを別途作製し、これを型枠の中
に挿入した。そして、下記の配合で、花崗岩の砕石粒と
樹脂とを混合し、型枠内に流し込み、約10cmの厚み
とした。
<配合例1>
砕石粒: 2mmφの花崗岩
7kg充填材: 2mmφ以下の花崗岩 1
.5kgポリエステル樹脂:
2.1kg<配合例2>
砕石粒: 2mmφの花崗岩
7kg充填材: 2mmφ以下の大理石 1
.5kgポリエステル樹脂:
1.7kgこれを、60℃にて4時間放置して
硬化反応を進めた後、脱型した。同様にして、中台、火
袋(これには発泡層はないが)、及び笠部を別個に製造
した。そして、これらの互いの接合面を接着剤で接着し
て、一体化させ、灯籠を得た。[Example] Combining the foundation and rod and integrating them,
A formwork was made. After applying carbonowax as a mold release agent to this, it was wiped off with a dry cloth, and isophthalic acid polyester was applied to a thickness of about 0.3 mm. Next, a urethane foam (compressive elastic modulus: 42) was separately produced by casting into the shape of the core, and this was inserted into the mold. Then, crushed granite grains and resin were mixed in the following formulation and poured into a mold to a thickness of about 10 cm. <Blend example 1> Crushed stone grains: 2mmφ granite
7kg filler: Granite less than 2mmφ 1
.. 5kg polyester resin:
2.1kg<Blend example 2> Crushed stone grains: 2mmφ granite
7kg filler: Marble 2mmφ or less 1
.. 5kg polyester resin:
1.7 kg of this was left to stand at 60° C. for 4 hours to advance the curing reaction, and then demolded. In a similar manner, the center stand, firebox (although it did not have a foam layer), and cap were manufactured separately. Then, these mutually joined surfaces were bonded together with an adhesive to form a single piece, thereby obtaining a lantern.
【試験結果】上記実施例で得た灯籠と比較例とを、屋外
暴露にかけて、剥離、亀裂の試験を行なった。その暴露
試験結果は、下表に示す通りであった。[Test Results] The lanterns obtained in the above examples and the comparative examples were exposed outdoors and tested for peeling and cracking. The exposure test results were as shown in the table below.
【表1】
比較例:発泡層の変りに内部を全て原石樹脂層としたも
の
この結果、比較例に対し、本実施例は剥離や亀裂の無い
ものであった。[Table 1] Comparative example: Instead of a foam layer, the entire interior was made of raw stone resin layer.As a result, compared to the comparative example, this example had no peeling or cracking.
【図1】灯籠全体を組み立てた状態の縦断正面図である
。FIG. 1 is a longitudinal sectional front view of the entire lantern assembled.
1 鏡面層 2 原石樹脂層 2a 砕石粒 2b 樹脂 3 発泡体層 1. Mirror layer 2 Raw stone resin layer 2a Crushed stone grains 2b Resin 3 Foam layer
Claims (4)
備えた透明樹脂で形成した鏡面層と、内部に0.5〜2
.5mmφに花崗岩等の原石を粉砕した砕石粒を透明の
熱硬化性樹脂に混入させた原石樹脂層と、前記樹脂の収
縮に対する反発力と亀裂を緩和する弾力性を有する発泡
体層とを芯部に配して、基礎、竿、中台、火袋、笠、宝
珠を各々別々に或いは一部を一体化させて形成したこと
を特徴とする石灯籠。Claim 1: A mirror layer formed of a transparent resin with glittering properties and weather resistance against ultraviolet rays etc. on the surface, and a mirror layer formed on the inside with a coating of 0.5 to 2
.. The core is made of a raw stone resin layer in which crushed stone particles such as granite or the like are mixed into a transparent thermosetting resin to a diameter of 5 mm, and a foam layer that has a repulsive force against the shrinkage of the resin and elasticity that alleviates cracks. A stone lantern characterized by having a base, a pole, a middle stand, a fire bag, a hat, and a jewel, either each separate or partially integrated.
備えた透明のイソフタル酸系ポリエステル樹脂の鏡面層
と、内部に0.5〜2.5mmφに花崗岩等の原石を粉
砕した砕石粒と、2mmφ以下で原石と比重が近似し且
つ樹脂の浸透性に秀れた充填材とを、透明の不飽和ポリ
エステル樹脂に混入させた原石樹脂層と、前記樹脂の収
縮に対する反発力と亀裂を緩和する弾力性を有する発泡
体層とを芯部に配して、基礎、竿、中台、火袋、笠、宝
珠を各々別々に或いは一部を一体化させて形成したこと
を特徴とする石灯籠。2. A mirror layer of transparent isophthalic acid-based polyester resin with glitter properties and weather resistance to ultraviolet rays etc. on the surface, and crushed stone grains made by crushing raw stone such as granite to a diameter of 0.5 to 2.5 mm inside. and a raw stone resin layer in which a transparent unsaturated polyester resin is mixed with a filler that has a specific gravity similar to that of the raw stone with a diameter of 2 mm or less and has excellent resin permeability, and a resin layer that has a repulsive force against shrinkage of the resin and a filler that has excellent resin permeability. A foam layer having relaxing elasticity is arranged in the core part, and the base, rod, middle stand, fire bag, hat, and jewel are formed separately or partially integrated. Stone lantern.
各々別々に或いは一部を一体化させて、各部の型枠を作
製し、その型枠の内壁面に離型剤を塗付した後、光輝性
と紫外線等への耐候性を備えた透明のイソフタル酸系ポ
リエステル樹脂を塗付し、次いで、収縮に対する反発力
と亀裂を緩和する弾力性を有する材質で形成した発泡体
を内部に掛設し、型枠と発泡体との間に、0.5〜2.
5mmφに花崗岩等の原石を粉砕した砕石粒と、透明の
熱硬化性樹脂に混合したものを注型し、硬化後脱型し、
各部の接合部を接着剤等で接合して一体化させることを
特徴とする灯籠の製造法。[Claim 3] The foundation, the pole, the middle stand, the fire bag, the hat, and the jewel,
After making a mold for each part separately or by integrating some parts, and applying a mold release agent to the inner wall of the mold, a transparent material with glitter and weather resistance to ultraviolet rays, etc. is made. An isophthalic acid-based polyester resin is applied, and then a foam made of a material that has repulsion against shrinkage and elasticity that alleviates cracks is hung inside, and a 0.0-. 5-2.
Crushed stone grains obtained by crushing raw stones such as granite to a diameter of 5 mm are mixed with transparent thermosetting resin and cast, and after hardening, the mold is removed.
A method of manufacturing lanterns characterized by joining the joints of each part with an adhesive or the like to integrate them.
各々を別々に或いは一部を一体化させて、各部の型枠を
作製し、その型枠の内壁面に離型剤を塗付した後、光輝
性と紫外線等への耐候性を備えた透明のイソフタル酸系
ポリエステル樹脂を塗付し、次いで、収縮に対する反発
力と亀裂を緩和する弾力性を有する材質で形成した発泡
体を内部に掛設し、型枠と発泡体との間に、0.5〜2
.5mmφに花崗岩等の原石を粉砕した砕石粒と、2m
mφ以下で原石と比重が近似し且つ樹脂の浸透性に秀れ
た充填材とを、透明の不飽和ポリエステル樹脂に混合し
たものを注型し、硬化後脱型し、各部の接合部を接着剤
等で接合して一体化させることを特徴とする灯籠の製造
法。[Claim 4] The foundation, the pole, the middle stand, the fire bag, the hat, and the jewel,
A mold for each part is made by separately or partially integrated, and after applying a mold release agent to the inner wall of the mold, a transparent material with glittering properties and weather resistance to ultraviolet rays, etc. is made. isophthalic acid-based polyester resin is applied, and then a foam made of a material that has resilience against shrinkage and elasticity that alleviates cracks is hung inside, and between the formwork and the foam, .5-2
.. Crushed stone grains made by crushing raw stones such as granite into 5mmφ and 2m
A filler with a specific gravity similar to that of the raw stone with a diameter of less than mφ and excellent resin permeability is mixed with a transparent unsaturated polyester resin and then cast, removed from the mold after curing, and bonded at the joints of each part. A method for manufacturing lanterns, which is characterized by joining and integrating them with an agent, etc.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3157915A JPH0661772B2 (en) | 1991-05-31 | 1991-05-31 | Stone lantern and its manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3157915A JPH0661772B2 (en) | 1991-05-31 | 1991-05-31 | Stone lantern and its manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04355107A true JPH04355107A (en) | 1992-12-09 |
JPH0661772B2 JPH0661772B2 (en) | 1994-08-17 |
Family
ID=15660240
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3157915A Expired - Lifetime JPH0661772B2 (en) | 1991-05-31 | 1991-05-31 | Stone lantern and its manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0661772B2 (en) |
-
1991
- 1991-05-31 JP JP3157915A patent/JPH0661772B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0661772B2 (en) | 1994-08-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US5211895A (en) | Molding process for forming a concrete paving block | |
JP3734834B2 (en) | Artificial stone composition and method for producing artificial stone | |
JPH03504488A (en) | Artificial stones and their manufacturing methods and uses | |
US5047187A (en) | Method of making ornamental pre-cast terrazzo panels with integral inlay design | |
US5185192A (en) | Ornamental pre-cast terrazzo panels with integral inlay design | |
CN100450963C (en) | Cladded cement based artificial moulded stone material | |
JP5576486B2 (en) | Method for producing non-flat consolidated stone products | |
CN106242334A (en) | Artificial stone grains and artificial stone grains, the preparation method of artificial stone | |
CA1248727A (en) | Product manufactured of a rock material and a method for its manufacturing | |
KR101215731B1 (en) | Artificial marble having various designs, improved abrasion and stain resistances, and process for preparing the same | |
JPH02199049A (en) | Artificial stone and production thereof | |
GB2052471A (en) | Artificial granite | |
JPH07502722A (en) | Cuttable concrete and its manufacturing and forming method | |
US6623813B2 (en) | Hollow artificial stone with fabricating method thereof | |
JPH04355107A (en) | Stone lantern and its manufacture | |
CN111847992A (en) | Green ecological inorganic mineral glue artificial stone for sculpture and preparation method thereof | |
RU2452715C1 (en) | Method to make decorative items with filler from amber and/or wastes of its processing (versions) | |
JPH02199050A (en) | Artificial stone and production thereof | |
KR19990084009A (en) | Nature Type Mixed Stone using the Waste Stone | |
KR100815223B1 (en) | Multi colors concrete products and manufacturing method thereof | |
JP2811951B2 (en) | Method of manufacturing stone-grain artificial marble | |
TW388749B (en) | An artificial stone and a method of manufacturing therefore | |
KR101283806B1 (en) | Artificial stone having noctilucent function and various designs, and process for preparing the same | |
JP2553978B2 (en) | Composition for engraving material and engraving material using the same | |
CN101289295A (en) | Artificial stone tombstone and production process |