JPH04333671A - Moisture-permeable, waterproof and lightweight fabric - Google Patents

Moisture-permeable, waterproof and lightweight fabric

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Publication number
JPH04333671A
JPH04333671A JP3135476A JP13547691A JPH04333671A JP H04333671 A JPH04333671 A JP H04333671A JP 3135476 A JP3135476 A JP 3135476A JP 13547691 A JP13547691 A JP 13547691A JP H04333671 A JPH04333671 A JP H04333671A
Authority
JP
Japan
Prior art keywords
fabric
nylon
moisture
permeable
waterproof
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3135476A
Other languages
Japanese (ja)
Inventor
Tsunekatsu Furuta
古田 常勝
Kenichi Kamemaru
亀丸 賢一
Kenji Hasegawa
健二 長谷川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unitika Ltd
Original Assignee
Unitika Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Unitika Ltd filed Critical Unitika Ltd
Priority to JP3135476A priority Critical patent/JPH04333671A/en
Publication of JPH04333671A publication Critical patent/JPH04333671A/en
Pending legal-status Critical Current

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  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Multicomponent Fibers (AREA)
  • Woven Fabrics (AREA)

Abstract

PURPOSE:To obtain an excellent moisture-permeable, waterproof and lightweight fabric while holding excellent characteristics of conventional nylon fabrics by coating a fabric consisting essentially of specific core-sheath conjugate fiber composed of nylon and polypropylene with a polyurethane resin, etc. CONSTITUTION:A moisture-permeable, waterproof and lightweight fabric is obtained by applying (or laminating) a solution consisting of a synthetic polymer consisting essentially of a polyurethane resin or a polyamino acid urethane resin onto a fabric, consisting essentially of core-sheath conjugate fiber containing a mixture prepared by mixing nylon with polypropylene at (10/90) to (30/70) weight ratio as a core component and nylon as a sheath component and having <=1.01g/cm<3> density. Thereby, the resultant fabric is extremely lightweight while holding characteristics such as dyeability, waterproofness and water resistance of conventional moisture-permeable waterproof nylon fabrics.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は,ナイロンとポリプロピ
レンとからなる芯鞘複合繊維を用いた衣料用,特にスポ
ーツ用途に適した透湿防水軽量布帛に関するものである
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lightweight, moisture-permeable, waterproof fabric suitable for clothing, particularly sports, using a core-sheath composite fiber made of nylon and polypropylene.

【0002】0002

【従来の技術】近年,スキーウエア等の冬期スポーツ衣
料の分野では,フアツション化,カジユアル化が浸透し
ている。このため,透湿防水性のごとき衛生機能的快適
性に加え,着用者の運動,活動を妨げない着心地のよさ
といった運動機能的快適性を求める声が強く,より一層
軽量な素材の開発が望まれている。
BACKGROUND OF THE INVENTION In recent years, fashion and casual wear have become widespread in the field of winter sports clothing such as ski wear. For this reason, in addition to hygienic and functional comfort such as moisture permeability and waterproofness, there is a strong demand for functional comfort such as comfort that does not interfere with the wearer's exercise and activities, and there is a need to develop even lighter materials. desired.

【0003】現在,冬期スポーツ衣料用素材としては,
比較的軽量で糸強度の良好なナイロンやポリエステルが
大半を占めている。しかし,衣料に用いられているナイ
ロンの密度は1.14g/cm3 ,ポリエステルの密
度は1.38g/cm3 であるため,一定の布帛強力
を保持しながら軽量化するには限界があった。また,ポ
リエステル,ナイロンの中空糸を使用した軽量布帛も提
案されているが,中空糸の糸強力が不十分であり,実用
化されるには至っていない。一方,ポリプロピレン繊維
は,密度0.91g/cm3 にて,繊維中では最も軽
く,糸強力も良好であるので,軽量化には最適の素材で
あるが,融点が170℃程度と低く,耐熱性に乏しいと
ともに,染色が困難であるという欠点をも有している。
[0003]Currently, materials for winter sports clothing include:
The majority are made of nylon and polyester, which are relatively lightweight and have good yarn strength. However, since the density of nylon used in clothing is 1.14 g/cm3 and the density of polyester is 1.38 g/cm3, there is a limit to reducing the weight while maintaining a certain level of fabric strength. Lightweight fabrics using hollow fibers of polyester or nylon have also been proposed, but the strength of the hollow fibers is insufficient and they have not been put into practical use. On the other hand, polypropylene fiber has a density of 0.91 g/cm3, which is the lightest of all fibers, and has good yarn strength, making it an optimal material for weight reduction. It also has the disadvantage that it is difficult to dye.

【0004】そこで,基布の繊維素材として,ポリプロ
ピレンの軽量であるという特長を生かし,染色性を改良
するために,ポリプロピレンを芯成分とし,ナイロンを
鞘成分とする同心円型複合繊維が特開昭61−8331
4号公報に提案されているが,両者は剥離しやすく,延
伸操業性等に問題があった。また,特開昭60−813
16号公報には,ポリプロピレンを芯成分とし,ポリプ
ロピレンとナイロンとの混合物を鞘成分とする芯鞘型の
複合繊維も提案されているが,この場合,鞘成分に混合
物を使用しているため,混合斑がそのまま染色斑となる
という実用上の問題を有していた。そして,ポリプロピ
レン繊維やポリプロピレン/ナイロン複合繊維は,透湿
防水機能を必要とするスポーツ衣料には勿論のこと,一
般衣料にも応用されていないのが現状である。
[0004] Therefore, in order to take advantage of the light weight of polypropylene as a fiber material for the base fabric and improve its dyeability, a concentric composite fiber with polypropylene as a core component and nylon as a sheath component was developed in JP-A-Sho. 61-8331
Although it was proposed in Publication No. 4, both were prone to peeling and had problems with stretching operability. Also, JP-A-60-813
Publication No. 16 also proposes a core-sheath type composite fiber in which the core component is polypropylene and the sheath component is a mixture of polypropylene and nylon, but in this case, since the mixture is used as the sheath component, There was a practical problem in that the mixed spots turned into dyed spots as they were. Currently, polypropylene fibers and polypropylene/nylon composite fibers have not been applied to general clothing, let alone sports clothing that requires moisture-permeable and waterproof functionality.

【0005】[0005]

【発明が解決しようとする課題】本発明は,このような
実状に鑑みて行われたもので,ポリプロピレン/ナイロ
ン複合繊維を利用して,従来の透湿防水ナイロン布帛よ
り軽量で,しかもこれと同等の染色性,透湿性,耐水性
,引張強度を有する透湿防水布帛を得ることを目的とす
るものである。
[Problems to be Solved by the Invention] The present invention was made in view of the above-mentioned circumstances, and it is an object of the present invention to utilize polypropylene/nylon composite fibers to create a fabric that is lighter than conventional moisture-permeable and waterproof nylon fabrics, and which is also similar to this fabric. The purpose is to obtain a moisture-permeable waterproof fabric having equivalent dyeability, moisture permeability, water resistance, and tensile strength.

【0006】[0006]

【課題を解決するための手段】本発明は,上記目的を達
成するもので,次の構成よりなるものである。すなわち
,本発明は,ナイロンとポリプロピレンの重量比10/
90〜30/70の混合物を芯成分とし,ナイロンを鞘
成分とする密度が1.01g/cm3 以下の芯鞘複合
繊維を主体とする布帛上に,ポリウレタン樹脂主体の合
成重合体またはポリアミノ酸ウレタン樹脂主体の合成重
合体よりなる透湿防水膜を有せしめてなることを特徴と
する透湿防水軽量布帛を要旨とするものである。
[Means for Solving the Problems] The present invention achieves the above object and has the following configuration. That is, in the present invention, the weight ratio of nylon and polypropylene is 10/
A synthetic polymer mainly composed of polyurethane resin or polyamino acid urethane is applied onto a fabric mainly composed of a core-sheath composite fiber with a density of 1.01 g/cm3 or less, which has a 90 to 30/70 mixture as a core component and nylon as a sheath component. The gist of this invention is a moisture-permeable and waterproof lightweight fabric characterized by having a moisture-permeable and waterproof membrane made of a synthetic polymer mainly composed of resin.

【0007】以下,本発明について詳細に説明を行う。 本発明において,「ナイロン」とは,ナイロン6(ポリ
カプラミド),ナイロン66(ポリヘキサメチレンアジ
パミド)またはこれらを主成分とするポリアミドを意味
する。そして,本発明におけるナイロンとしては,通常
衣料用繊維の製造に用いられる相対粘度(96%硫酸を
溶媒とし,濃度1g/デシリツトル,温度25℃で測定
)が2.0〜3.5程度のものが用いられる。
The present invention will be explained in detail below. In the present invention, "nylon" means nylon 6 (polycapramide), nylon 66 (polyhexamethylene adipamide), or polyamide containing these as main components. The nylon used in the present invention is one that has a relative viscosity (measured using 96% sulfuric acid as a solvent at a concentration of 1 g/deciliter and a temperature of 25°C) of about 2.0 to 3.5, which is usually used in the production of clothing fibers. is used.

【0008】また,ポリプロピレン(以下,PPという
)としては,アイソタクチツクPPで,そのメルトフロ
ーレート(MF値)がASTM  D−1238(L)
の方法で測定して20g/10分未満のものが好ましく
用いられる。
[0008] Polypropylene (hereinafter referred to as PP) is isotactic PP whose melt flow rate (MF value) conforms to ASTM D-1238 (L).
Those with a value of less than 20 g/10 minutes as measured by the method described above are preferably used.

【0009】ナイロンの相対粘度あるいはPPのMF値
が上記の範囲外になると,溶融粘度が高すぎたり,逆に
低すぎたりして,複合紡糸する際,紡糸口金の直下で糸
曲がりが起こったり,鞘成分のナイロンで芯成分のPP
を完全に被覆できないという問題が生じる。
[0009] If the relative viscosity of nylon or the MF value of PP is outside the above range, the melt viscosity will be too high or too low, which may cause yarn bending directly under the spinneret during composite spinning. ,Sheath component is nylon and core component is PP
A problem arises in that it cannot be completely covered.

【0010】芯成分におけるナイロンとPPとの混合重
量比は,10/90〜30/70とすることが必要であ
る。混合重量比がこの範囲より小さい場合,芯成分と鞘
成分が剥離しやすくなり,操業上の問題が生じ,逆に大
きい場合は,複合繊維中でPPが占める割合が少なくな
り,目的とする低密度の複合繊維を得ることができない
[0010] The mixing weight ratio of nylon and PP in the core component must be 10/90 to 30/70. If the mixing weight ratio is smaller than this range, the core component and sheath component will easily separate, causing operational problems; if it is larger, on the other hand, the proportion of PP in the composite fiber will decrease, making it difficult to achieve the desired low It is not possible to obtain composite fibers with high density.

【0011】また,本発明の芯鞘複合繊維において,芯
/鞘の重量比は,密度が1.01g/cm3 以下で,
芯成分が鞘成分により完全に被覆された繊維が得られる
ように選定されるが,通常50/50〜80/20とさ
れる。 芯成分の割合が少なすぎると,目的とする軽量化が達成
されず,多すぎると,芯成分が繊維表面に一部露出し,
操業性の問題あるいは染色斑等の原因となる。
[0011] Furthermore, in the core/sheath composite fiber of the present invention, the core/sheath weight ratio is such that the density is 1.01 g/cm3 or less,
The ratio is selected so as to obtain a fiber in which the core component is completely covered by the sheath component, and is usually 50/50 to 80/20. If the proportion of the core component is too small, the desired weight reduction will not be achieved, and if it is too large, a portion of the core component will be exposed on the fiber surface.
This may cause problems with operability or staining spots.

【0012】本発明の芯鞘複合繊維は,芯鞘型複合繊維
製造の常法によって製造することができるが,生産性よ
く製造するには,高速紡糸,延伸法を採用するのがよい
。すなわち,溶融紡出糸を3,500〜5,500m/
分の速度で巻き取った後,100〜200℃の温度範囲
で1.2〜2.2倍の延伸を行う方法である。この際,
紡糸巻き取り張力を0.5g/d以下にする必要があり
,張力が高い場合,PPの収縮応力が緩和できず,1k
g以上巻くと糸管が巻取機から抜けなくなるというトラ
ブルが発生する。
The core-sheath composite fiber of the present invention can be produced by a conventional method for producing a core-sheath type composite fiber, but in order to produce it with good productivity, it is preferable to employ high-speed spinning and drawing methods. That is, the melt spun yarn is 3,500 to 5,500 m/
This is a method in which the film is wound up at a speed of 100 to 200°C and then stretched 1.2 to 2.2 times in a temperature range of 100 to 200°C. On this occasion,
It is necessary to keep the spinning winding tension below 0.5 g/d; if the tension is high, the shrinkage stress of PP cannot be alleviated, and the
If the yarn tube is wound more than g, there will be a problem that the yarn tube will not come out from the winder.

【0013】また,延伸は熱をかけて行うことが必要で
ある。ガラス転移温度の低い通常のナイロン繊維の延伸
は,特に熱をかけることなく行うことができるが,本発
明の繊維は,PPが芯成分に含有されているため,熱を
与えないと芯成分と鞘成分の延伸が均一に起こらず,延
伸操業性が悪いと同時に,糸斑が発生し,染色斑の原因
となる。このため,延伸温度としては100℃以上が必
要であり,上限はナイロンの融点等との関係から200
℃となる。一方,延伸倍率は,紡糸速度および目的とす
る繊維の強伸度特性等と関係するが,伸度20〜80%
の繊維を延伸操業性よく製造するには,上記の紡糸速度
であれば1.2〜2.2倍の範囲となる。
[0013] Furthermore, it is necessary to apply heat to the stretching. Normal nylon fibers with a low glass transition temperature can be drawn without applying any particular heat, but the fibers of the present invention contain PP in the core component, so the core component cannot be drawn unless heat is applied. The stretching of the sheath component does not occur uniformly, resulting in poor stretching operability and at the same time, yarn unevenness occurs, causing uneven dyeing. Therefore, the stretching temperature must be 100°C or higher, and the upper limit is 200°C due to the relationship with the melting point of nylon.
℃. On the other hand, the drawing ratio is related to the spinning speed and the strength and elongation characteristics of the target fiber, but the elongation is 20 to 80%.
In order to produce fibers with good drawing operability, the above spinning speed should be in the range of 1.2 to 2.2 times.

【0014】本発明の芯鞘複合繊維は,1.01g/c
m3 以下の密度を有し,製糸条件により異なるが,通
常強度3g/d以上,伸度20〜80%,初期ヤング率
20g/d以上の特性を有する。なお,単糸繊度,トー
タル繊度は特に限定されるものではないが,単糸繊度1
〜10d,トータル繊度50〜500dが好ましい。
[0014] The core-sheath composite fiber of the present invention has a weight of 1.01 g/c.
m3 or less, and usually has a strength of 3 g/d or more, an elongation of 20 to 80%, and an initial Young's modulus of 20 g/d or more, although this varies depending on the spinning conditions. Note that the single yarn fineness and total fineness are not particularly limited, but the single yarn fineness is 1
-10d, total fineness of 50-500d is preferable.

【0015】本発明でいう芯鞘複合繊維を主体とする布
帛とは,上記芯鞘繊維を重量分率で50%以上,好まし
くは70%以上含有する布帛を意味する。勿論,100
%含有するものも含まれる。含有率が50%より少なく
なると,目的とする軽量化が達成できなくなるので不適
である。混合する繊維としては,各種の化学繊維,天然
繊維が挙げられるが,スポーツ衣料へ応用する場合,ナ
イロンまたはポリエステルが好ましい。芯鞘複合繊維と
他の繊維との混合方法は,交織編,合撚,混紡が挙げら
れるが,これらの加工を単独で行ってもよく,また,組
み合わせてもよい。また,布帛の形態としては,織物,
編物あるいは不織布のいずれでもよい。
[0015] In the present invention, the fabric mainly composed of core-sheath composite fibers means a fabric containing the above-mentioned core-sheath fibers in a weight fraction of 50% or more, preferably 70% or more. Of course, 100
This also includes those containing %. If the content is less than 50%, it is unsuitable because the desired weight reduction cannot be achieved. The fibers to be mixed include various chemical fibers and natural fibers, but nylon or polyester is preferable when applied to sports clothing. Methods for mixing the core-sheath composite fiber with other fibers include interweaving, knitting, combination twisting, and blending, and these processes may be performed alone or in combination. In addition, the forms of fabric include woven fabric,
Either knitted fabric or non-woven fabric may be used.

【0016】芯鞘複合繊維を主体とする布帛上に形成す
る透湿膜は,ポリウレタン樹脂主体の合成重合体または
ポリアミノ酸ウレタン樹脂の微多孔樹脂皮膜を用いる。 ここでいうポリウレタン樹脂主体の合成重合体とは,合
成重合体としてポリウレタン樹脂を50〜100%含む
もの(勿論,ポリウレタン樹脂100%でもよい)をい
い,その他の合成重合体として,例えば,ポリアクリル
酸,ポリ塩化ビニル,ポリスチレン,ポリブタジエン,
ポリアミノ酸等の高分子が50%未満の範囲で含まれて
いてもよく,その形態は,共重合体でもブレンドでもよ
い。特に,ポリアミノ酸が含まれている場合のポリウレ
タン樹脂主体の合成重合体は,ポリアミノ酸ウレタン樹
脂主体の合成重合体を意味する。
The moisture-permeable membrane formed on the fabric mainly composed of core-sheath composite fibers uses a microporous resin film made of a synthetic polymer mainly composed of polyurethane resin or polyamino acid urethane resin. Here, the synthetic polymer mainly composed of polyurethane resin refers to a synthetic polymer containing 50 to 100% polyurethane resin (of course, 100% polyurethane resin may also be used), and other synthetic polymers such as polyacrylic acid, polyvinyl chloride, polystyrene, polybutadiene,
Polymers such as polyamino acids may be contained within a range of less than 50%, and the form may be a copolymer or a blend. In particular, when a polyamino acid is contained, a synthetic polymer mainly composed of polyurethane resin means a synthetic polymer mainly composed of polyamino acid urethane resin.

【0017】本発明で用いるポリウレタン樹脂は,ポリ
イソシアネートとポリオールを反応せしめて得られる重
合物であり,ポリイソシアネートとしては,公知の脂肪
族並びに芳香族ポリイソシアネートが使用でき,例えば
,ヘキサメチレンジイソシアネート,トルエンジイソシ
アネート,キシレンジイソシアネートおよびこれらの過
剰と多価アルコールとの反応生成物が挙げられる。ポリ
オールとしては,ポリエーテルあるいはポリエステル等
,通常のポリウレタン樹脂製造に使用される公知のもの
が使用可能である。ポリエステルとしては,例えば,エ
チレングリコール,ジエチレングリコールまたは1・4
−ブタンジオール等の多価アルコールとアジピン酸,シ
ユウ酸またはセバシン酸等の多塩基性カルボン酸の反応
物が挙げられる。ポリエーテルとしては,例えば,エチ
レングリコール,プロピレングリコール等の多価アルコ
ールにエチレンオキシド,プロピレンオキシド,ブチレ
ンオキシド等のアルキレンオキシドの1種または2種以
上を付加させたものが挙げられる。
The polyurethane resin used in the present invention is a polymer obtained by reacting a polyisocyanate with a polyol. As the polyisocyanate, known aliphatic and aromatic polyisocyanates can be used, such as hexamethylene diisocyanate, Examples include toluene diisocyanate, xylene diisocyanate, and reaction products of excess thereof with polyhydric alcohols. As the polyol, it is possible to use polyethers, polyesters, and other known polyols used in the production of ordinary polyurethane resins. Examples of polyester include ethylene glycol, diethylene glycol or 1.4
Examples include reaction products of polyhydric alcohols such as -butanediol and polybasic carboxylic acids such as adipic acid, oxalic acid or sebacic acid. Examples of polyether include polyhydric alcohols such as ethylene glycol and propylene glycol to which one or more alkylene oxides such as ethylene oxide, propylene oxide and butylene oxide are added.

【0018】皮膜の形成に際しては,布帛に樹脂溶液を
直接コーテイングする,いわゆるダイレクトコーテイン
グ方式によって布帛に皮膜を形成してもよく,また,予
め離型シート上に樹脂溶液をコーテイングして成膜し,
これを布帛とラミネートする,いわゆるラミネート方式
によって布帛に皮膜を形成してもよい。
[0018] When forming the film, the film may be formed on the fabric by a so-called direct coating method in which the resin solution is directly coated on the fabric, or the film may be formed by coating the resin solution on a release sheet in advance. ,
A film may be formed on a fabric by laminating this with a fabric, a so-called lamination method.

【0019】本発明の透湿防水布帛は,種々の方法によ
り製造される。高透湿性を得たい場合にはダイレクトコ
ーテイングによる湿式成膜法を,生産性を考えた場合に
はダイレクトコーテイングによる乾式成膜法を,高防水
性を得たい場合には乾式成膜ラミネート法を用いればよ
い。
The moisture-permeable waterproof fabric of the present invention can be manufactured by various methods. If you want to obtain high moisture permeability, use the wet film formation method using direct coating.If you want to achieve high moisture permeability, use the dry film formation method using direct coating.If you want to obtain high waterproofness, use the dry film formation method. Just use it.

【0020】湿式成膜法では,樹脂溶液を極性有機溶剤
で希釈混合(必要により界面活性剤を併用)して使用し
,布帛表面あるいは離型布帛表面に樹脂溶液を塗布した
後,水中に浸漬して樹脂分を凝固することにより微多孔
樹脂皮膜を得る。この場合,微多孔樹脂皮膜の空孔率は
,極性有機溶剤による希釈率(樹脂の固形分濃度)や界
面活性剤の添加,凝固液である水の温度等によりコント
ロールされる。ここで用いる極性有機溶剤には,ジメチ
ルホルムアミド,ジメチルアセトアミド,ジメチルスル
ホキサイド,N−メチルピロリドン,ヘキサメチレンホ
スホンアミド等がある。
[0020] In the wet film forming method, a resin solution is diluted and mixed with a polar organic solvent (combined with a surfactant if necessary), and after the resin solution is applied to the surface of the fabric or release fabric, it is immersed in water. A microporous resin film is obtained by solidifying the resin component. In this case, the porosity of the microporous resin film is controlled by the dilution rate with the polar organic solvent (solid content concentration of the resin), the addition of a surfactant, the temperature of the coagulating liquid, and other factors. The polar organic solvent used here includes dimethylformamide, dimethylacetamide, dimethylsulfoxide, N-methylpyrrolidone, hexamethylenephosphonamide, and the like.

【0021】また,乾式成膜法による微多孔皮膜の形成
方法には種々の方法があるが,代表的な方法としては,
エマルジヨン系の樹脂と揮発性溶剤と水を混合して均一
に乳化した後,布帛表面あるいは離型紙上に樹脂溶液を
塗布し,まず揮発性溶剤のみが蒸散し,かつ水が蒸散し
ない温度条件にて揮発性溶剤を蒸散せしめ,次に,水が
蒸散し得る温度条件にて水を蒸散せしめることにより微
多孔皮膜を得る。この場合,微多孔樹脂皮膜の空孔率は
,樹脂に添加する揮発性溶剤と水の量により任意にコン
トロールされる。ここで用いる揮発性溶剤には,ケトン
類の溶剤や芳香族炭化水素系溶剤等があり,ケトン類の
溶剤としては,アセトン,メチルエチルケトン,メチル
イソブチルケトン等を,また,芳香族炭化水素系溶剤と
しては,トルエン,キシレン等を挙げることができる。
[0021]Also, there are various methods for forming microporous films by dry film formation, but the typical methods are as follows:
After uniformly emulsifying an emulsion-based resin, a volatile solvent, and water by mixing them, the resin solution is applied to the fabric surface or release paper, and the temperature conditions are first maintained so that only the volatile solvent evaporates and water does not evaporate. A microporous film is obtained by evaporating the volatile solvent and then evaporating water at a temperature that allows water to evaporate. In this case, the porosity of the microporous resin film can be arbitrarily controlled by the amount of volatile solvent and water added to the resin. Volatile solvents used here include ketone solvents and aromatic hydrocarbon solvents. Examples of ketone solvents include acetone, methyl ethyl ketone, methyl isobutyl ketone, etc.; can include toluene, xylene, etc.

【0022】本発明では,樹脂皮膜と布帛との耐剥離性
を向上させる目的で,ダイレクトコーテイング法では樹
脂溶液中に,ラミネート法ではバインダーに,イソシア
ネート化合物を併用する。イソシアネート化合物として
は,2・4−トリレンジイソシアネート,ジフエニルメ
タンジイソシアネート,ヘキサメチレンイソシアネート
等が使用される。
In the present invention, in order to improve the peeling resistance between the resin film and the fabric, an isocyanate compound is used in the resin solution in the direct coating method and in the binder in the lamination method. As the isocyanate compound, 2,4-tolylene diisocyanate, diphenylmethane diisocyanate, hexamethylene isocyanate, etc. are used.

【0023】樹脂溶液をダイレクトコーテイングにより
布帛表面や離型布帛表面に塗布するには,通常のコーテ
イング法,例えば,ナイフコータやコンマコータ等を用
いたコーテイング法等により行えばよく,特に離型布帛
表面で成膜した後ラミネートする湿式成膜ラミネート法
では,湿式成膜後,ポリウレタン系接着剤にて布帛にラ
ミネートすればよい。また,乾式成膜ラミネート法では
,樹脂溶液を離型紙上にナイフオーバーロールコータ等
を用いてコーテイングし,乾式成膜後,ポリウレタン系
接着剤にて繊維布帛にラミネートするようにすればよい
[0023] In order to apply the resin solution to the surface of the fabric or the release fabric by direct coating, it may be carried out by a normal coating method, for example, a coating method using a knife coater, a comma coater, etc. In the wet film formation lamination method in which a film is formed and then laminated, the film may be laminated onto a fabric using a polyurethane adhesive after the wet film formation. In addition, in the dry film-forming lamination method, a resin solution is coated on a release paper using a knife-over-roll coater or the like, and after dry film-forming, the resin solution is laminated onto a fiber fabric using a polyurethane adhesive.

【0024】本発明では,後加工として撥水処理を行っ
てもよい。ここで用いる撥水剤は,パラフイン系撥水剤
やポリシロキサン系撥水剤,フツ素系撥水剤等公知のも
のでよく,適宜パデイング法,スプレー法,コーテイン
グ法等により撥水処理を行えばよい。本発明は,以上の
構成を有するものである。
In the present invention, water repellent treatment may be performed as a post-processing. The water repellent used here may be a known one such as a paraffin-based water repellent, a polysiloxane-based water repellent, or a fluorine-based water repellent, and water-repellent treatment may be performed as appropriate using a padding method, spray method, coating method, etc. That's fine. The present invention has the above configuration.

【0025】[0025]

【作  用】本発明の透湿防水軽量布帛のごとく,ナイ
ロンとPPの重量比が10/90〜30/70の混合物
を芯成分,ナイロンを鞘成分とする密度が1.01g/
cm3 以下の芯鞘複合繊維を用いると,繊維の外面部
に位置する鞘成分のナイロンが従来のナイロン布帛のナ
イロンと同様に染色され,しかもPP成分の低密度が寄
与して布帛の軽量化がはかられ,他方,布帛表面の透湿
防水膜により布帛の透湿防水性が維持され,かくして,
従来の透湿防水ナイロン布帛や透湿防水ポリエステル布
帛よりも軽く,かつ従来のナイロン布帛と同等の染色性
を有した透湿防水布帛となる。
[Function] The moisture-permeable, waterproof, lightweight fabric of the present invention has a density of 1.01 g/min with a core component consisting of a mixture of nylon and PP with a weight ratio of 10/90 to 30/70 and nylon as a sheath component.
When core-sheath composite fibers of cm3 or less are used, the nylon sheath component located on the outer surface of the fibers is dyed in the same way as the nylon of conventional nylon fabrics, and the low density of the PP component contributes to the weight reduction of the fabric. On the other hand, the moisture-permeable waterproof property of the fabric is maintained by the moisture-permeable waterproof membrane on the surface of the fabric, and thus,
This is a moisture-permeable waterproof fabric that is lighter than conventional moisture-permeable waterproof nylon fabrics and moisture-permeable waterproof polyester fabrics, and has the same dyeability as conventional nylon fabrics.

【0026】[0026]

【実施例】以下,実施例により本発明をさらに具体的に
説明するが,実施例における布帛の性能の測定法および
染色性の評価法等は,次のとおりである。 (1)透湿度 JIS  L−1099(A−1法)にて測定した。 (2)耐水圧 JIS  L−1092(低耐水圧法)にて測定した。 (3)引張強度 JIS  L−1096にて測定した。 (4)染色性 試料の複合繊維と通常の2工程法によるナイロン6繊維
とを同時に筒編みし,非イオン活性剤を含む60℃の温
水で30分間精練した後,次の処方で染色し,染色性を
評価した。バイエル社製酸性染料 Telon Fas
t Navy Blue Rを1%owf ,酢酸を0
.2ミリリツトル/リツトル,サンド社製均染剤 Sa
ndzol  KBを1%owf 含む染浴を用い,浴
比1:100で沸騰下に30分間染色した。染色性の評
価は,通常の2工程法によるナイロン6繊維を標準とし
て,次の3段階で行った。 ○:同  等      △:やや劣る      ×
:劣  る
[Examples] The present invention will be explained in more detail with reference to Examples. Methods for measuring the performance of fabrics and evaluating dyeability in the Examples are as follows. (1) Moisture permeability was measured according to JIS L-1099 (Method A-1). (2) Water pressure resistance Measured according to JIS L-1092 (low water pressure resistance method). (3) Tensile strength Measured according to JIS L-1096. (4) Dyeability The composite fiber of the sample and the nylon 6 fiber produced by the usual two-step method were simultaneously knitted together in a tube, and after scouring in hot water at 60°C containing a nonionic activator for 30 minutes, dyeing was carried out using the following recipe. The stainability was evaluated. Bayer acid dye Telon Fas
t Navy Blue R 1%owf, acetic acid 0
.. 2ml/liter, Sandoz Co., Ltd. leveling agent Sa
Using a dye bath containing 1% owf of ndzol KB, dyeing was carried out for 30 minutes under boiling at a bath ratio of 1:100. The evaluation of dyeability was carried out in the following three stages using a standard nylon 6 fiber produced by a two-step process. ○: Equal △: Slightly inferior ×
:Inferior

【0027】実施例1 相対粘度2.60のナイロン6(N6)を鞘成分とし,
MF値15g/10分のPPと相対粘度2.60のN6
の混合物を芯成分として,通常のエクストルダー型複合
紡糸機に供給し,紡糸温度275℃で孔径0.3mmの
紡糸孔を有する孔数34の紡糸口金から吐出し,冷却固
化,オイリング後,非加熱の一対のローラを経て3,5
00m/分の速度で巻き取り,同心芯鞘型複合繊維を得
た。なお,芯/鞘重量比を70/30とし,芯成分の混
合比率は10/90とした。
Example 1 Nylon 6 (N6) with a relative viscosity of 2.60 was used as the sheath component,
PP with MF value 15g/10min and N6 with relative viscosity 2.60
The mixture was fed as a core component to a conventional extruder-type composite spinning machine, and the mixture was discharged from a 34-hole spinneret having spinning holes with a diameter of 0.3 mm at a spinning temperature of 275°C, and after being cooled and solidified and oiled, it was 3,5 through a pair of heated rollers
The fiber was wound at a speed of 00 m/min to obtain a concentric core-sheath composite fiber. Note that the core/sheath weight ratio was 70/30, and the mixing ratio of the core components was 10/90.

【0028】続いて,この繊維を次の条件で延伸した。 すなわち,非加熱の供給ローラと温度90℃の第1延伸
ローラとの間で1.01倍の予備延伸を施した後,第1
延伸ローラと温度170℃の第2延伸ローラとの間で1
.94倍の延伸を行って,680m/分の速度で巻き取
った。このようにして,密度1.004g/cm3(2
5℃のトルエン−四塩化炭素系密度勾配管により測定)
のPP/ナイロン芯鞘複合繊維(70d/34f)を得
た。
Subsequently, this fiber was drawn under the following conditions. That is, after performing preliminary stretching of 1.01 times between the unheated supply roller and the first stretching roller at a temperature of 90°C,
1 between the stretching roller and the second stretching roller at a temperature of 170°C.
.. It was stretched 94 times and wound up at a speed of 680 m/min. In this way, the density is 1.004 g/cm3 (2
Measured using a toluene-carbon tetrachloride density gradient tube at 5°C)
A PP/nylon core-sheath composite fiber (70d/34f) was obtained.

【0029】この芯鞘複合繊維を用いて,経糸密度12
0本/吋,緯糸密度90本/吋の平織物を製織した。こ
れに通常の方法で精練および酸性染料による染色を行っ
た後,鏡面ロールをもつカレンダー加工機で,温度17
0℃,圧力30kg/cm2 ,速度20m/分の条件
にてカレンダー加工を行った。
[0029] Using this core-sheath composite fiber, warp density 12
A plain fabric with a weft density of 0 threads/inch and a weft density of 90 threads/inch was woven. After scouring and dyeing with acid dye in the usual way, it was processed using a calendering machine with mirror rolls at a temperature of 17°C.
Calendering was performed under the conditions of 0°C, pressure of 30 kg/cm2, and speed of 20 m/min.

【0030】次に,下記処方1に示す樹脂固形分濃度3
0%のポリウレタン樹脂溶液をナイフオーバーロールコ
ータを使用して塗布量100g/m2 にて塗布した後
,浴温20℃の水浴中に浸漬移行し,樹脂分の凝固を行
い,続いて,60℃の温水中で10分間洗浄し,乾燥し
た。
Next, the resin solid content concentration 3 shown in the following formulation 1 is
After applying a 0% polyurethane resin solution at a coating amount of 100 g/m2 using a knife-over roll coater, the resin was transferred by immersion into a water bath at a bath temperature of 20°C to solidify the resin, and then coated at 60°C. It was washed in hot water for 10 minutes and dried.

【0031】 〔処方1〕     クリスボン  8114          
        100部      (ポリウレタン
樹脂,大日本インキ化学工業株式会社製品)    ク
リスボン  BL−50              
      2部      (イソシアネート化合物
,大日本インキ化学工業株式会社製品)    クリス
ボン  アシスターSD−7            
3部      (非イオン系界面活性剤,大日本イン
キ化学工業株式会社製品)    ジメチルホルムアミ
ド                    10部
[Formulation 1] Crisbon 8114
100 parts (polyurethane resin, Dainippon Ink & Chemicals Co., Ltd. product) Crisbon BL-50
2 parts (Isocyanate compound, Dainippon Ink & Chemicals Co., Ltd. product) Chrisbon Assister SD-7
3 parts (nonionic surfactant, Dainippon Ink & Chemicals Co., Ltd. product) Dimethylformamide 10 parts


0032】この後,常法により,上記布帛にフツ素系撥
水剤エマルジヨンのアサヒガード710(旭硝子株式会
社製品)5%水溶液にてパデイング(絞り率30%)処
理を行い,次いで,150℃で1分間の熱処理を行って
,本発明の透湿防水軽量布帛を得た。
[
[0032] Thereafter, the fabric was padded (squeezing ratio 30%) with a 5% aqueous solution of fluorine-based water repellent emulsion Asahi Guard 710 (product of Asahi Glass Co., Ltd.) using a conventional method, and then padded at 150°C. Heat treatment was performed for 1 minute to obtain a moisture-permeable, waterproof, lightweight fabric of the present invention.

【0033】本発明との比較のため,本実施例において
本発明の芯鞘複合繊維の直径と同じ太さのナイロン6繊
維(79d/34f)を経糸,緯糸に使用したタフタ(
経糸密度120本/吋,緯糸密度90本/吋)を用いる
ほかは,本実施例と全く同一の方法により比較用の透湿
防水布帛(比較例)を得た。勿論,実施例の芯鞘複合繊
維タフタと比較用のナイロンタフタは,タフタを構成し
ている繊維の直径が同じであるので,同じ厚みを有して
いる。
For comparison with the present invention, in this example, taffeta (taffeta) was prepared using nylon 6 fibers (79d/34f) having the same diameter as the core-sheath composite fiber of the present invention for the warp and weft.
A comparative moisture-permeable and waterproof fabric (comparative example) was obtained in exactly the same manner as in this example, except that warp yarn density was 120 yarns/inch and weft yarn density was 90 yarns/inch. Of course, the core-sheath composite fiber taffeta of the example and the nylon taffeta for comparison have the same thickness because the diameters of the fibers constituting the taffeta are the same.

【0034】本発明および比較用の透湿防水布帛の性能
を測定し,その結果を合わせて表1に示した。
The performance of the moisture permeable and waterproof fabrics of the present invention and comparison fabrics was measured, and the results are shown in Table 1.

【0035】[0035]

【表1】[Table 1]

【0036】表1から明らかなように,本発明の透湿防
水布帛は,従来のナイロン透湿防水布帛と同等の染色性
,透湿性,耐水性,引張強度を有し,しかも軽量である
ことがわかる。
As is clear from Table 1, the breathable and waterproof fabric of the present invention has dyeability, moisture permeability, water resistance, and tensile strength equivalent to those of conventional nylon breathable and waterproof fabrics, and is also lightweight. I understand.

【0037】[0037]

【発明の効果】本発明の透湿防水軽量布帛によれば,従
来の透湿防水ナイロン布帛の優れた性能(染色性,透湿
性,防水性,耐水性)を保持しつつ,しかも軽量性をも
兼ね備えた透湿防水布帛を提供することができる。本発
明の透湿防水軽量布帛は,特に防寒衣料やスポーツウエ
アに適した素材である。
[Effects of the Invention] According to the moisture permeable waterproof lightweight fabric of the present invention, it maintains the excellent performance (dyeability, moisture permeability, waterproofness, water resistance) of conventional moisture permeable waterproof nylon fabric, while also being lightweight. It is possible to provide a moisture permeable and waterproof fabric that also has the following functions. The moisture-permeable, waterproof, lightweight fabric of the present invention is a material particularly suitable for cold weather clothing and sportswear.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】  ナイロンとポリプロピレンの重量比1
0/90〜30/70の混合物を芯成分とし,ナイロン
を鞘成分とする密度が1.01g/cm3 以下の芯鞘
複合繊維を主体とする布帛上に,ポリウレタン樹脂主体
の合成重合体よりなる透湿防水膜を有せしめてなること
を特徴とする透湿防水軽量布帛。
[Claim 1] Weight ratio of nylon to polypropylene: 1
A synthetic polymer mainly composed of polyurethane resin on a fabric mainly composed of a core-sheath composite fiber with a density of 1.01 g/cm3 or less, which has a core component of a mixture of 0/90 to 30/70 and nylon as a sheath component. A moisture-permeable and waterproof lightweight fabric characterized by having a moisture-permeable and waterproof membrane.
【請求項2】  ナイロンとポリプロピレンの重量比1
0/90〜30/70の混合物を芯成分とし,ナイロン
を鞘成分とする密度が1.01g/cm3 以下の芯鞘
複合繊維を主体とする布帛上に,ポリアミノ酸ウレタン
樹脂主体の合成重合体よりなる透湿防水膜を有せしめて
なることを特徴とする透湿防水軽量布帛。
[Claim 2] Weight ratio of nylon to polypropylene: 1
A synthetic polymer mainly composed of polyamino acid urethane resin is applied onto a fabric mainly composed of a core-sheath composite fiber with a density of 1.01 g/cm3 or less, which has a core component of a mixture of 0/90 to 30/70 and nylon as a sheath component. A moisture-permeable and waterproof lightweight fabric characterized by having a moisture-permeable and waterproof membrane.
JP3135476A 1991-05-10 1991-05-10 Moisture-permeable, waterproof and lightweight fabric Pending JPH04333671A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3135476A JPH04333671A (en) 1991-05-10 1991-05-10 Moisture-permeable, waterproof and lightweight fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3135476A JPH04333671A (en) 1991-05-10 1991-05-10 Moisture-permeable, waterproof and lightweight fabric

Publications (1)

Publication Number Publication Date
JPH04333671A true JPH04333671A (en) 1992-11-20

Family

ID=15152608

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3135476A Pending JPH04333671A (en) 1991-05-10 1991-05-10 Moisture-permeable, waterproof and lightweight fabric

Country Status (1)

Country Link
JP (1) JPH04333671A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006265757A (en) * 2005-03-23 2006-10-05 Teijin Fibers Ltd Fabric and fiber product changing three-dimensional structure by absorbing water

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006265757A (en) * 2005-03-23 2006-10-05 Teijin Fibers Ltd Fabric and fiber product changing three-dimensional structure by absorbing water

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