JPH04306261A - Deaerated filler, resin composition containing the filler and its production - Google Patents

Deaerated filler, resin composition containing the filler and its production

Info

Publication number
JPH04306261A
JPH04306261A JP3071760A JP7176091A JPH04306261A JP H04306261 A JPH04306261 A JP H04306261A JP 3071760 A JP3071760 A JP 3071760A JP 7176091 A JP7176091 A JP 7176091A JP H04306261 A JPH04306261 A JP H04306261A
Authority
JP
Japan
Prior art keywords
filler
resin
inorganic filler
gas
specific gravity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3071760A
Other languages
Japanese (ja)
Other versions
JP3241746B2 (en
Inventor
Takao Uetake
植 竹  隆 夫
Hiroshi Taniguchi
谷 口   宏
Akihiko Sugimoto
杉 本  明 彦
Satoru Otani
大 谷   悟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Petrochemical Industries Ltd
Original Assignee
Mitsui Petrochemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Mitsui Petrochemical Industries Ltd filed Critical Mitsui Petrochemical Industries Ltd
Priority to JP07176091A priority Critical patent/JP3241746B2/en
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Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/375Plasticisers, homogenisers or feeders comprising two or more stages
    • B29C48/39Plasticisers, homogenisers or feeders comprising two or more stages a first extruder feeding the melt into an intermediate location of a second extruder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders

Abstract

PURPOSE:To obtain a deaerated filler having excellent granulation workability and capable of forming a molding having excellent appearance at a low cost when compounded in a resin by pressing and deaerating an inorganic filler having an average particle size and a bulk specific gravity falling within respective specific ranges. CONSTITUTION:The objective deaerated filler is produced by pressing an inorganic filler having an average particle size of 0.04-10mum (preferably 1-5mum, especially 1-2.5mum for talc) and a bulk specific gravity of 0.1-0.5 until 34-92% (preferably 68-92%) of the gas included in the filler is released to get a gas/solid volume ratio of 2-6 (preferably 2.2-2.6) in the filler. The resin composition is produced by adding the deaerated filler to a resin (a thermoplastic resin such as polyethylene or polybutene or a thermosetting resin such as melamine- formaldehyde resin) and kneading the mixture optionally after adding additives such as a stabilizer.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【発明の技術分野】本発明は脱気充填剤、およびこの充
填剤が含まれた樹脂組成物並びにその製造方法に関し、
さらに詳しくは、脱気された無機質充填剤、ならびにこ
の無機質充填剤が含まれた樹脂組成物並びにその製造方
法に関する。
TECHNICAL FIELD OF THE INVENTION The present invention relates to a deaerated filler, a resin composition containing this filler, and a method for producing the same.
More specifically, the present invention relates to a degassed inorganic filler, a resin composition containing the inorganic filler, and a method for producing the same.

【0002】0002

【発明の技術的背景並びにその問題点】天然無機質充填
剤叉は合成無機質充填剤を樹脂に混合し、樹脂の各種物
性を向上させる方法としては、種々の方法が知られてい
る。
TECHNICAL BACKGROUND OF THE INVENTION AND PROBLEMS THEREFOR Various methods are known for improving various physical properties of resins by mixing natural or synthetic inorganic fillers with resins.

【0003】例えば、従来では、樹脂と充填剤とが配合
され、あるいは、樹脂と充填剤とに加えてさらに必要に
応じて安定剤、顔料などが配合された造粒物を製造する
際には、例えば、ヘンシェルミキサー等の混合機を用い
てこれらの配合成分を混合し、ついで、1軸押出機等を
用いて造粒する方法等が採用されている。
For example, conventionally, when producing granules in which a resin and a filler are blended, or in which stabilizers, pigments, etc. are further blended as necessary in addition to the resin and filler, For example, a method has been adopted in which these ingredients are mixed using a mixer such as a Henschel mixer, and then granulated using a single screw extruder or the like.

【0004】このように、樹脂の各種物性を向上させる
際に用いられる無機質充填剤としては、平均粒子径が1
〜100μ程度であり、嵩比重は0.07〜0.7程度
のものが一般的である。
As described above, inorganic fillers used to improve various physical properties of resins have an average particle diameter of 1.
~100μ, and the bulk specific gravity is generally about 0.07 to 0.7.

【0005】また、無機質充填剤の内でも、平均粒子径
の小さい充填剤を用いると、樹脂の物性改良効果が高い
ことも公知である。ところで、無機質充填剤粒子内ある
いは無機質粒子相互間には、通常、空隙があり、そこに
空気などの気体が内包されている。
[0005] It is also known that among inorganic fillers, the use of fillers with a small average particle diameter is highly effective in improving the physical properties of the resin. Incidentally, there are usually voids within the inorganic filler particles or between the inorganic particles, and gases such as air are encapsulated therein.

【0006】これらの内部空気が無機質充填剤に沢山存
在し、充填剤の嵩比重が低いと、無機質充填剤と樹脂と
の混練時あるいはこの混練物の造粒時に、加圧された内
部空気による大きな作用が、押出機の樹脂押出し方向の
みに働くのではなく、樹脂供給口(ホッパー)方向など
にも働くため、ホッパーへの供給樹脂量に対する樹脂組
成物の押出量の割合が少なく、生産性が低くなるという
問題点がある。
[0006] If a large amount of these internal air exists in the inorganic filler and the bulk specific gravity of the filler is low, the pressurized internal air will be released when the inorganic filler and resin are kneaded or when the kneaded product is granulated. The major effect is not only in the resin extrusion direction of the extruder, but also in the direction of the resin supply port (hopper), so the ratio of the amount of resin composition extruded to the amount of resin fed to the hopper is small, improving productivity. There is a problem that the value becomes low.

【0007】樹脂組成物の押出量は、樹脂に対する無機
質充填剤の配合割合が多くなるに従って、少なくなる。 かかる傾向は、充填剤の嵩比重が少ない場合に特に著し
い。また、これらの内部空気がある程度、混練物中に存
在すると、たとえ混練機のホッパー側から出口に向かっ
て混練物に圧力を加えても、空気層の内容積変化となっ
て加圧は吸収されてしまい、この空気圧が押出機の出口
方向への樹脂圧として効果的に働かない。
[0007] The extrusion amount of the resin composition decreases as the blending ratio of the inorganic filler to the resin increases. This tendency is particularly remarkable when the bulk specific gravity of the filler is low. In addition, if a certain amount of internal air exists in the kneaded material, even if pressure is applied to the kneaded material from the hopper side of the kneading machine toward the outlet, the internal volume of the air layer changes and the pressure is absorbed. Therefore, this air pressure does not work effectively as resin pressure toward the exit of the extruder.

【0008】なお、充填剤の嵩比重を高める方法として
は、従来、充填剤をケミカルバインダーあるいは水で固
める方法が知られている。しかしながら、この方法には
下記のような問題点がある。
[0008] As a method of increasing the bulk specific gravity of a filler, a method of hardening the filler with a chemical binder or water is conventionally known. However, this method has the following problems.

【0009】すなわち、(イ)充填剤入り樹脂組成物の
造粒時にバインダーあるいは水等が造粒物から出てきて
、造粒作業に支障が出ること、(ロ)造粒物から出たバ
インダーあるいは水等が樹脂物性あるいは樹脂成形品の
外観に悪影響を与えること、(ハ)ペレットなど造粒物
の製造コストがかかりすぎること、等の問題点がある。
That is, (a) binder or water comes out of the granules during granulation of the filler-containing resin composition, which interferes with the granulation process; and (b) binder comes out of the granules. Further, there are other problems such as water and the like having an adverse effect on the physical properties of the resin or the appearance of the resin molded product, and (iii) the production cost of granules such as pellets being too high.

【0010】0010

【発明の目的】本発明は、上記のような従来技術に伴う
問題点を解決しょうとするものであって、低コストで、
優れた外観を有する樹脂成形品を製造することができ、
樹脂の物性改良効果に優れ、造粒作業性に優れているよ
うな無機質充填剤、およびこの無機質充填剤が含まれた
樹脂組成物並びにその製造方法を提供することを目的と
している。
[Object of the Invention] The present invention aims to solve the problems associated with the prior art as described above, and is aimed at achieving low cost and
Can produce resin molded products with excellent appearance,
The object of the present invention is to provide an inorganic filler that is excellent in improving the physical properties of a resin and has excellent granulation workability, a resin composition containing this inorganic filler, and a method for producing the same.

【0011】[0011]

【発明の概要】本発明に係る脱気充填剤(a)は、平均
粒子径が0.04〜10μmであり、嵩比重が0.1〜
0.5の(無機質)充填剤が圧縮されて、無機質充填剤
に含まれる気体の34〜92%、好ましくは68〜92
%が脱気され、無機質充填剤に含まれる気体と固体との
容積比(気体/固体)が2.0〜6.0、好ましくは2
.2〜2.6になるように脱気されている。
Summary of the Invention The degassed filler (a) according to the present invention has an average particle diameter of 0.04 to 10 μm and a bulk specific gravity of 0.1 to 10 μm.
0.5 (inorganic) filler is compressed to 34-92% of the gas contained in the inorganic filler, preferably 68-92%
% is degassed, and the volume ratio of gas to solid contained in the inorganic filler (gas/solid) is 2.0 to 6.0, preferably 2.
.. It is degassed so that it becomes 2 to 2.6.

【0012】本発明に係る樹脂組成物には、脱気充填剤
(a)と樹脂(b)とが含まれており、この脱気充填剤
(a)は、平均粒子径が0.04〜10μmであり、か
つ、嵩比重が0.1〜0.5の(無機質)充填剤が圧縮
されてなり、無機質充填剤に含まれる気体の34〜92
%、好ましくは68〜92%が脱気され、無機質充填剤
に含まれる気体と固体との容積比(気体/固体)が2.
0〜6.0、好ましくは2.2〜2.6になるように脱
気されている充填剤であることを特徴としている。
[0012] The resin composition according to the present invention contains a deaerated filler (a) and a resin (b), and the deaerated filler (a) has an average particle diameter of 0.04 to 0.04. 10 μm and a bulk specific gravity of 0.1 to 0.5 (inorganic) filler is compressed, and the gas contained in the inorganic filler is 34 to 92
%, preferably 68 to 92%, is degassed, and the volume ratio of gas to solid contained in the inorganic filler (gas/solid) is 2.
It is characterized by being a filler that has been degassed to a value of 0 to 6.0, preferably 2.2 to 2.6.

【0013】本発明に係る樹脂組成物の製造方法は、平
均粒子径が0.04〜10μmであり、嵩比重が0.1
〜0.5の(無機質)充填剤が圧縮されてなり、無機質
充填剤に含まれる気体の34〜92%、好ましくは68
〜92%が脱気され、無機質充填剤に含まれる気体と固
体との容積比(気体/固体)が2.0〜6.0、好まし
くは2.2〜2.6になるように脱気された無機質充填
剤とした後、例えば、得られた脱気充填剤(充填剤圧縮
物)を樹脂に添加・混合する等の方法により、充填剤圧
縮物と樹脂とを混練し、次いで得られた混練物を用いて
、必要によりペレット状など特定形状の、脱気充填剤入
り樹脂材料を形成(造粒)することを特徴としている。
[0013] In the method for producing a resin composition according to the present invention, the average particle diameter is 0.04 to 10 μm, and the bulk specific gravity is 0.1.
~0.5 (inorganic) filler is compressed, and 34 to 92% of the gas contained in the inorganic filler, preferably 68
Degassing so that ~92% is degassed and the volume ratio of gas to solid contained in the inorganic filler (gas/solid) is 2.0 to 6.0, preferably 2.2 to 2.6. After forming the obtained inorganic filler, the compressed filler and the resin are kneaded, for example, by adding and mixing the obtained degassed filler (compressed filler) to the resin, and then the compressed filler is kneaded with the resin. The method is characterized in that the kneaded material is used to form (granulate) a degassed filler-containing resin material in a specific shape, such as pellets, if necessary.

【0014】本発明に係る脱気充填剤を用いれば、充填
剤入り樹脂組成物を効率的に生産することができる。本
発明に係る樹脂組成物は、低コストで効率的に生産され
、この樹脂組成物を用いることにより、優れた外観を有
する樹脂成形品を製造することができる。
[0014] By using the degassed filler according to the present invention, a filler-containing resin composition can be efficiently produced. The resin composition according to the present invention can be produced efficiently at low cost, and by using this resin composition, a resin molded article having an excellent appearance can be manufactured.

【0015】また、本発明によれば、樹脂の耐衝撃性な
どの物性改良効果に優れ、造粒作業性に優れた、無機質
充填剤入り樹脂組成物の製造方法が提供される。
Further, according to the present invention, there is provided a method for producing a resin composition containing an inorganic filler, which is excellent in improving physical properties such as impact resistance of the resin and has excellent granulation workability.

【0016】[0016]

【発明の具体的説明】以下、本発明に係る脱気充填剤、
およびこの充填剤が含まれた樹脂組成物並びにその製造
方法について、具体的に説明する。
[Detailed description of the invention] Hereinafter, the degassed filler according to the present invention,
A resin composition containing this filler and a method for producing the same will be specifically explained.

【0017】[脱気充填剤]本発明に係る脱気充填剤(
a)を製造する際に用いられる無機質充填剤としては、
タルク、シリカ、シリカアルミナ、アルミナ、グラファ
イト、二酸化チタン、二硫化モリブデン、硫酸バリウム
、炭酸カルシウム、マイカ等が挙げられる。
[Degassed filler] Degassed filler according to the present invention (
Inorganic fillers used in manufacturing a) include:
Examples include talc, silica, silica alumina, alumina, graphite, titanium dioxide, molybdenum disulfide, barium sulfate, calcium carbonate, mica, and the like.

【0018】これらの無機質充填剤は、粒子状であり、
その平均粒子径は、圧縮前では、0.04〜10μmで
ある。特に、タルクでは、平均粒子径が、好ましくは1
.0μm〜5.0μm、さらに好ましくは、1.0μm
〜2.5μmであることが望ましい。
[0018] These inorganic fillers are in the form of particles,
The average particle diameter is 0.04 to 10 μm before compression. In particular, for talc, the average particle size is preferably 1
.. 0 μm to 5.0 μm, more preferably 1.0 μm
It is desirable that the thickness is 2.5 μm.

【0019】これらの無機質充填剤の嵩比重は、圧縮前
では、0.1〜0.5である。本発明に係る脱気充填剤
は、上記の無機質充填剤を圧縮(予備圧縮)することに
より得られる。
The bulk specific gravity of these inorganic fillers is 0.1 to 0.5 before compression. The degassed filler according to the present invention is obtained by compressing (preliminarily compressing) the above-mentioned inorganic filler.

【0020】このように無機質充填剤を圧縮することに
より、本発明に係る脱気充填剤では、用いられた無機質
充填剤に含まれる気体の34〜92%、好ましくは68
〜92%が脱気され、無機質充填剤に含まれる気体と固
体との容積比(気体/固体)が2.0〜6.0、好まし
くは2.2〜2.6になるように脱気されている。
[0020] By compressing the inorganic filler in this way, the deaerated filler according to the present invention can reduce 34 to 92%, preferably 68%, of the gas contained in the inorganic filler used.
Degassing so that ~92% is degassed and the volume ratio of gas to solid contained in the inorganic filler (gas/solid) is 2.0 to 6.0, preferably 2.2 to 2.6. has been done.

【0021】無機質充填剤に含まれる気体の脱気率が3
4%未満では、該充填剤を含んでなる組成物からなるペ
レット状物などの押出物の量が顕著に増加せず、また、
この脱気率が92%を超えると、上記組成物を混練して
もタルクが均一に再分散されず、組成物の物性、特に衝
撃強度が低下する傾向がある。また、無機質充填剤に含
まれる気体と固体との容積比(気体/固体)が2.0未
満では、上記組成物を混練してもタルクが均一に再分散
されず、組成物の物性、特に衝撃強度が低下する傾向が
ある。また、この容積比(気体/固体)が6.0を超え
ると、該充填剤を含んでなる組成物からなるペレット状
物などの押出物の量が顕著に増加しなくなる傾向がる。
[0021] The degassing rate of the gas contained in the inorganic filler is 3
If it is less than 4%, the amount of extrudates such as pellets made of the composition containing the filler will not increase significantly, and
If the deaeration rate exceeds 92%, the talc will not be uniformly redispersed even when the composition is kneaded, and the physical properties of the composition, particularly the impact strength, will tend to deteriorate. In addition, if the volume ratio (gas/solid) of gas and solid contained in the inorganic filler is less than 2.0, the talc will not be uniformly redispersed even if the above composition is kneaded, and the physical properties of the composition, especially Impact strength tends to decrease. Further, when this volume ratio (gas/solid) exceeds 6.0, the amount of extrudates such as pellets made of the composition containing the filler tends not to increase significantly.

【0022】また、このように圧縮され、脱気された無
機質充填剤(脱気充填剤)の嵩比重は、通常、0.6〜
0.9、好ましくは0.75〜0.85程度である。圧
縮された無機質充填剤の嵩比重が0.6未満では、該充
填剤を含んでなる組成物からなるペレット状物などの押
出物の量が顕著に増加せず、また、嵩比重が0.9を超
えると、上記組成物を混練してもタルクが均一に再分散
されず、組成物の物性、特に衝撃強度が低下する傾向が
生じる。
[0022] The bulk specific gravity of the inorganic filler (deaerated filler) compressed and degassed in this way is usually 0.6 to 0.6.
It is about 0.9, preferably about 0.75 to 0.85. If the bulk specific gravity of the compressed inorganic filler is less than 0.6, the amount of extrudates such as pellets made of the composition containing the filler will not increase significantly, and if the bulk specific gravity is less than 0.6. If it exceeds 9, the talc will not be uniformly redispersed even when the composition is kneaded, and the physical properties of the composition, particularly the impact strength, will tend to deteriorate.

【0023】また、嵩比重を0.6〜0.9とすること
により、充填剤含有樹脂組成物(ペレット状等の押出し
樹脂材料)の押出量が顕著に向上し、タルクは良好に樹
脂組成物中に再分散、すなわち一旦圧縮され、場合によ
り凝集されたタルク等の充填剤が、混練時に混練物中に
再び均一に分散される傾向がある。
[0023] Furthermore, by setting the bulk specific gravity to 0.6 to 0.9, the extrusion amount of the filler-containing resin composition (extruded resin material in the form of pellets, etc.) is significantly improved, and the talc can be well-formed in the resin composition. Fillers such as talc that have been redispersed in the material, that is, once compressed and optionally agglomerated, tend to be uniformly dispersed again in the kneaded material during kneading.

【0024】なお、無機質充填剤を圧縮する方法には特
に限定はなく、圧縮時には、例えば、ローラ等の圧縮装
置を用いることができる。この脱気充填剤(a)を用い
れば、充填剤入り樹脂組成物を効率的に生産することが
できる。
[0024] The method of compressing the inorganic filler is not particularly limited, and for example, a compression device such as a roller can be used at the time of compression. By using this degassed filler (a), a filled resin composition can be efficiently produced.

【0025】[樹脂組成物]本発明に係る樹脂組成物に
は、上記の脱気充填剤(a)と樹脂(b)とが含まれて
いる。
[Resin Composition] The resin composition according to the present invention contains the above-mentioned degassed filler (a) and resin (b).

【0026】本発明に係る樹脂組成物は、低コストで効
率的に生産され、この樹脂組成物を用いることにより、
優れた外観を有する樹脂成形品を製造することができる
。このような樹脂組成物を製造する際に用いられる樹脂
(b)としては、特に限定されず、ポリエチレン、ポリ
プロピレン、ポリブテン等の熱可塑性樹脂、フェノール
・ホルマリン樹脂、尿素・ホルマリン樹脂、メラミン・
ホルマリン樹脂、不飽和ポリエステルなどの熱硬化性樹
脂等、各種樹脂が挙げられる。
The resin composition according to the present invention can be produced efficiently at low cost, and by using this resin composition,
A resin molded product with an excellent appearance can be manufactured. The resin (b) used in producing such a resin composition is not particularly limited, and may include thermoplastic resins such as polyethylene, polypropylene, and polybutene, phenol/formalin resin, urea/formalin resin, melamine/formalin resin, etc.
Examples include various resins such as formalin resin and thermosetting resins such as unsaturated polyester.

【0027】本発明では、前述したような量で予め圧縮
された無機質充填剤(a)(脱気充填剤あるいは充填剤
圧縮物ともいう)と上記の樹脂(b)とを、必要に応じ
てさらに安定剤などの各種配合物を加えて混練すること
により、無機質充填剤入り樹脂組成物(混練物)は得ら
れる。
In the present invention, the inorganic filler (a) (also referred to as a degassed filler or compressed filler) and the resin (b), which have been compressed in advance in the amounts described above, are mixed as necessary. Furthermore, by adding various compounds such as stabilizers and kneading, a resin composition (kneaded product) containing an inorganic filler can be obtained.

【0028】なお、この樹脂組成物を製造する際には、
例えば、脱気充填剤を樹脂に添加・混合してもよく、ま
た、脱気充填剤に樹脂などを添加・混合してもよく、脱
気充填剤と樹脂などとを同時に添加・混合してもよく、
脱気充填剤、樹脂などの添加・混合方法およびその順序
は特に限定されない。また、混合温度、圧力なども適宜
設定することができる。
[0028] When producing this resin composition,
For example, a degassing filler may be added to and mixed with the resin, a resin etc. may be added to and mixed with the degassing filler, and a degassing filler and a resin etc. may be added and mixed at the same time. Good too,
The method and order of adding and mixing the degassed filler, resin, etc. are not particularly limited. Further, the mixing temperature, pressure, etc. can also be set as appropriate.

【0029】このように、樹脂など(無機質充填剤を除
く)と、このように予め圧縮された無機質充填剤とを混
練すると、従来の方法、すなわち充填剤を予備圧縮せず
に樹脂と混練(混合)する方法に比べて樹脂押し出し量
が著しく多くなり、効率的にペレットなどの造粒作業を
進めることができる。また、得られた混練物では、充填
剤は均一に混練物中に分散しており、この混練物を用い
ると、衝撃強度などの機械的物性に優れ、しかも表面平
滑性などの外観特性にも優れた樹脂成形品を得ることが
できる。
As described above, when the resin etc. (excluding the inorganic filler) and the pre-compressed inorganic filler are kneaded, it is possible to knead the resin etc. (excluding the inorganic filler) using the conventional method, that is, without pre-compressing the filler. Compared to the mixing method, the amount of resin extruded is significantly larger, and granulation work such as pellets can be carried out efficiently. In addition, in the obtained kneaded product, the filler is uniformly dispersed in the kneaded product, and when this kneaded product is used, it has excellent mechanical properties such as impact strength, and also has good appearance properties such as surface smoothness. Excellent resin molded products can be obtained.

【0030】なお、本発明では、無機質充填剤入り樹脂
組成物を製造する際に、上記樹脂及び充填剤(例えばタ
ルク)とともに各種配合物、例えば、安定剤、防カビ剤
、可塑剤、離型剤、滑剤など、通常、樹脂組成物を製造
する際に用いられるような各種材料を用いてもよい。
[0030] In the present invention, when producing a resin composition containing an inorganic filler, various compounds such as stabilizers, anti-mold agents, plasticizers, mold release agents, etc. Various materials such as agents and lubricants that are normally used in producing resin compositions may also be used.

【0031】本発明で用いられる上記各種原料成分の配
合量には、特に制限はなく、用途に応じて適宜配合量を
調整することができる。本発明では、上記のように脱気
充填剤と樹脂などとを混練したのち、必要に応じて成形
することにより、例えば、ペレット状、フィルム状、シ
ート状、筒状など各種形状の、脱気充填剤入り樹脂組成
物とすることができる。
[0031] There are no particular restrictions on the blending amounts of the various raw materials used in the present invention, and the blending amounts can be adjusted as appropriate depending on the intended use. In the present invention, after kneading the degassing filler and resin as described above, the degassing filler is formed into various shapes such as pellets, films, sheets, cylinders, etc., if necessary. It can be a filled resin composition.

【0032】なお、このような種々の材形の樹脂組成物
を製造する際には、従来より公知の混練装置、造粒装置
、成形装置あるいは汎用機などが用いられる。混練ある
いは成形装置としては、二軸押出機、一軸押出機などが
挙げられる。
[0032] When producing resin compositions of various shapes as described above, conventionally known kneading equipment, granulation equipment, molding equipment, general-purpose machines, etc. are used. Examples of the kneading or molding device include a twin-screw extruder and a single-screw extruder.

【0033】上記のような方法で得られた、脱気充填剤
入り樹脂組成物は、成形されて、ボトル、自動車用部品
などの広汎な用途に用いられる。
The degassed filler-containing resin composition obtained by the above method is molded and used for a wide range of applications such as bottles and automobile parts.

【0034】[0034]

【発明の効果】本発明に係る脱気充填剤を用いれば、効
率的に充填剤含有樹脂組成物を生産することができる。
[Effects of the Invention] By using the degassed filler according to the present invention, filler-containing resin compositions can be efficiently produced.

【0035】本発明に係る樹脂組成物は、低コストで効
率的に生産され、この樹脂組成物を用いることにより、
優れた外観を有する樹脂成形品を製造することができる
。本発明によれば、優れた物性、外観などを有する樹脂
成形品を製造することができ、樹脂混練物の押出量が従
来法に比べて50〜100%もアップし、混練物の生産
性が大幅に向上した、脱気充填剤入り樹脂組成物の製造
方法が提供される。
The resin composition according to the present invention can be produced efficiently at low cost, and by using this resin composition,
A resin molded product with an excellent appearance can be manufactured. According to the present invention, resin molded products with excellent physical properties and appearance can be manufactured, the amount of resin kneaded product extruded is increased by 50 to 100% compared to conventional methods, and the productivity of the kneaded product is increased. A significantly improved method of making a degassed filled resin composition is provided.

【0036】[0036]

【実施例】以下、本発明を実施例に基づきさらに具体的
に説明するが、本発明は、これらの実施例になんら制約
されるものではない。
EXAMPLES The present invention will be explained in more detail below based on Examples, but the present invention is not limited to these Examples in any way.

【0037】[0037]

【実施例1〜3および比較例1〜3】[脱気充填剤の製
造]無機質充填剤として、下記性状のタルクを選んだ。
[Examples 1 to 3 and Comparative Examples 1 to 3] [Production of degassed filler] Talc having the following properties was selected as the inorganic filler.

【0038】タルク[1];平均粒径は1.5μmであ
り、嵩比重は0.10であり、比表面積は3.8m2/
g、真比重は2.7である。このタルク100g当りの
全容積は1000cm3であり、また固体容積は37c
m3であり、含有ガス容積は963cm3であり、容積
比(ガス/固体)は26.0であり、脱気率は0%であ
る(比較例1)。
Talc [1]: Average particle size is 1.5 μm, bulk specific gravity is 0.10, and specific surface area is 3.8 m2/
g, true specific gravity is 2.7. The total volume per 100g of this talc is 1000cm3, and the solid volume is 37c
m3, the contained gas volume was 963 cm3, the volume ratio (gas/solid) was 26.0, and the deaeration rate was 0% (Comparative Example 1).

【0039】このタルク[1]を、ロール(栗本鉄工(
株)製、ローラコンパクタ)を用いて圧縮することによ
り、下記[2]〜[6]に示すようにその嵩比重を0.
3〜1.0まで高めた脱気タルクを製造した。
[0039] This talc [1] was rolled into a roll (Kurimoto Iron Works (
By compacting it using a roller compactor manufactured by Co., Ltd., the bulk specific gravity is reduced to 0.0 as shown in [2] to [6] below.
Degassed talc with a concentration of 3 to 1.0 was produced.

【0040】タルク[2];上記タルク[1]をローラ
ー(栗本鉄工(株)ローラコンパクタ)にて圧縮し嵩比
重を0.31としたもの。真比重は2.7である。この
タルク100g当りの全容積は322.6cm3であり
、また固体容積は37cm3であり、含有ガス容積は2
85.6cm3であり、容積比(ガス/固体)は285
.6/37=7.7であり、脱気率は70容積%である
(比較例2)。
Talc [2]: The above talc [1] was compressed with a roller (roller compactor manufactured by Kurimoto Iron Works Co., Ltd.) to a bulk specific gravity of 0.31. True specific gravity is 2.7. The total volume per 100g of talc is 322.6cm3, the solid volume is 37cm3, and the gas volume is 2.
85.6 cm3, and the volume ratio (gas/solid) is 285
.. 6/37=7.7, and the deaeration rate was 70% by volume (Comparative Example 2).

【0041】タルク[3];タルク[1]をローラにて
圧縮し嵩比重0.40としたもの。真比重は2.7であ
る。このタルク100g当りの全容積は250cm3で
あり、また固体容積は37cm3であり、含有ガス容積
は213cm3であり、容積比(ガス/固体)は5.7
6であり、脱気率は78容積%である(実施例1)。
Talc [3]: Talc [1] was compressed with a roller to a bulk specific gravity of 0.40. True specific gravity is 2.7. The total volume per 100 g of talc is 250 cm3, the solid volume is 37 cm3, the contained gas volume is 213 cm3, and the volume ratio (gas/solid) is 5.7.
6, and the deaeration rate is 78% by volume (Example 1).

【0042】タルク[4];タルク[1]をローラにて
圧縮し嵩比重0.62としたもの。真比重は2.7であ
る。このタルク100g当りの全容積は161.3cm
3であり、また固体容積は37cm3であり、含有ガス
容積は124.3cm3であり、容積比(ガス/固体)
は3.4であり、脱気率は87容積%である(実施例2
)。
Talc [4]: Talc [1] was compressed with a roller to a bulk specific gravity of 0.62. True specific gravity is 2.7. The total volume per 100g of this talc is 161.3cm
3, the solid volume is 37 cm3, the contained gas volume is 124.3 cm3, and the volume ratio (gas/solid) is
is 3.4, and the deaeration rate is 87% by volume (Example 2
).

【0043】タルク[5];タルク[1]をローラにて
圧縮し嵩比重0.78としたもの。真比重は2.7であ
る。このタルク100g当りの全容積は128.2cm
3であり、また固体容積は37cm3であり、含有ガス
容積は91.2cm3であり、容積比(ガス/固体)は
2.5であり、脱気率は90.5容積%である(実施例
3)。
Talc [5]: Talc [1] was compressed with a roller to a bulk specific gravity of 0.78. True specific gravity is 2.7. The total volume per 100g of this talc is 128.2cm
3, the solid volume is 37 cm3, the contained gas volume is 91.2 cm3, the volume ratio (gas/solid) is 2.5, and the deaeration rate is 90.5 volume% (Example 3).

【0044】タルク[6];タルク[1]をローラにて
圧縮し嵩比重1.01としたもの。真比重は2.7であ
る。このタルク100g当りの全容積は99cm3であ
り、また固体容積は37cm3であり、含有ガス容積は
62cm3であり、容積比(ガス/固体)は1.7であ
り、脱気率は94容積%である(比較例3)。
Talc [6]: Talc [1] was compressed with a roller to a bulk specific gravity of 1.01. True specific gravity is 2.7. The total volume per 100g of talc is 99cm3, the solid volume is 37cm3, the contained gas volume is 62cm3, the volume ratio (gas/solid) is 1.7, and the deaeration rate is 94% by volume. Yes (Comparative Example 3).

【0045】[註]なお、比較例2のタルク[2]を例
に採れば、100g当りのタルクの全容積(約322.
6cm3)は嵩比重0.31で100gを除することに
より求め、また固体容積(約37cm3)は真比重2.
70で100gを除することにより求め、含有ガス容積
(285.6cm3)は全容積(322.6cm3)か
ら固体容積(37.0cm3)を差し引くことにより求
め、容積比(ガス/固体)は含有ガス容積と固体容積と
の比であり、脱気率(70%)は圧縮前の充填填剤中の
含有ガス容積(963cm3)から圧縮後の含有ガス容
積(285.6cm3)を差し引いて得られた値を圧縮
前の含有ガス容積(963cm3)で除したものの百分
率表示である。
[Note] If we take talc [2] of Comparative Example 2 as an example, the total volume of talc per 100 g (approximately 322.
6cm3) is determined by dividing 100g by the bulk specific gravity of 0.31, and the solid volume (approximately 37cm3) is determined by the true specific gravity of 2.
The contained gas volume (285.6 cm3) is calculated by subtracting the solid volume (37.0 cm3) from the total volume (322.6 cm3), and the volume ratio (gas/solid) is calculated by dividing 100 g by 70. It is the ratio of volume to solid volume, and the deaeration rate (70%) was obtained by subtracting the volume of gas contained in the filler after compression (285.6 cm3) from the volume of gas contained in the filler before compression (963 cm3). The value is expressed as a percentage divided by the volume of gas contained before compression (963 cm3).

【0046】[0046]

【実施例4〜6および比較例4〜6】[樹脂組成物の製
造] [ポリプロピレン粉末];MFR10g/10分、nC
10 可溶量11重量%のブロックコポリマーを使用。 該ブロックコポリマー成分組成比は、ポリプロピレン成
分単位:89モル%、ポリエチレン成分11モル%。嵩
比重0.45、平均粒径450μm。真比重0.90。
[Examples 4 to 6 and Comparative Examples 4 to 6] [Manufacture of resin composition] [Polypropylene powder]; MFR 10 g/10 minutes, nC
10 A block copolymer with a soluble amount of 11% by weight was used. The composition ratio of the block copolymer components was 89 mol% of polypropylene component units and 11 mol% of polyethylene components. Bulk specific gravity 0.45, average particle size 450 μm. True specific gravity 0.90.

【0047】[安定剤];酸化防止剤、塩酸吸収剤など
若干量。 上記充填剤(タルク)[1]〜[6]の中から選ばれた
1種類のタルクAとポリプロピレン樹脂Bと安定剤Cと
を、樹脂BとタルクAの配合量比(B/A)が65/3
5(重量%)になるように、混練機ホッパーに直接投入
し、2軸混練機(日本製鋼所(株)製CIM−90)と
一軸押出機(日本製鋼所(株)製P150−13ASW
)の組合せにて造粒した。なお、混練機および押出機は
、下記の条件に設定した。
[Stabilizer]: Some amount of antioxidant, hydrochloric acid absorbent, etc. One type of talc A selected from the above fillers (talc) [1] to [6], polypropylene resin B, and stabilizer C are mixed at a blending ratio (B/A) of resin B and talc A. 65/3
5 (wt%) directly into the kneading machine hopper, and a twin-screw kneader (CIM-90 manufactured by Japan Steel Works, Ltd.) and a single-screw extruder (P150-13ASW manufactured by Japan Steel Works, Ltd.).
) was granulated in combination. Note that the kneader and extruder were set under the following conditions.

【0048】なお、A、BおよびCの配合量を計量する
際には、テーブルフィーダを用いた。また、計量した配
合物は、混練機ホッパーに直接投入した。造粒時の押出
量のチェックと造粒品の物性チェックを行なった。物性
の測定に際しては下記の方法を採用した。
Note that a table feeder was used to measure the blended amounts of A, B, and C. Additionally, the weighed blend was directly charged into the kneader hopper. The extrusion amount during granulation was checked and the physical properties of the granulated product were checked. The following method was used to measure the physical properties.

【0049】タルク嵩比重:ASTM  D  189
5  method  A  にて測定。 押出し量:一軸押出機より10分間で押し出される造粒
物品の量を測定し、1時間当りの押し出し量に換算した
Talc bulk specific gravity: ASTM D 189
5 Measured using method A. Extrusion amount: The amount of granulated product extruded from a single screw extruder in 10 minutes was measured and converted to the extrusion amount per hour.

【0050】タルク分散状態の判定方法:○は良好、×
は不良を、それぞれ表わす。 二軸混練機:シリンダー温度160℃、スクリュー回転
数590/525r.p.m.、樹脂温度220度に設
定。
[0050] How to judge the state of talc dispersion: ○ is good, ×
represent defects, respectively. Twin-screw kneader: cylinder temperature 160°C, screw rotation speed 590/525r. p. m. , set the resin temperature to 220 degrees.

【0051】一軸押出機:シリンダー温度250℃、ス
クリュー回転数35〜50r.p.m.、樹脂温度23
0度に設定。 結果を第1表に示す。
Single screw extruder: Cylinder temperature 250°C, screw rotation speed 35-50r. p. m. , resin temperature 23
Set to 0 degrees. The results are shown in Table 1.

【0052】[0052]

【表1】                          
        第1表              
                         
                         
      実施例/  タルク番号 脱気タルク嵩比
重 押出量(Kg/時)タルク分散状態  比較例
[Table 1]
Table 1


Example/ Talc number Degassed talc bulk specific gravity Extrusion amount (Kg/hour) Talc dispersion state Comparative example

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】  平均粒子径0.04〜10μm、嵩比
重0.1〜0.5の無機質充填剤を圧縮することにより
、無機質充填剤に含まれる気体の34〜92%が脱気さ
れてなり、無機質充填剤に含まれる気体と固体との容積
比(気体/固体)が2.0〜6.0であることを特徴と
する、脱気された無機質充填剤。
Claim 1: By compressing an inorganic filler having an average particle diameter of 0.04 to 10 μm and a bulk specific gravity of 0.1 to 0.5, 34 to 92% of the gas contained in the inorganic filler is degassed. A degassed inorganic filler characterized in that the volume ratio (gas/solid) of gas and solid contained in the inorganic filler is 2.0 to 6.0.
【請求項2】  平均粒子径0.04〜10μm、嵩比
重0.1〜0.5の無機質充填剤を圧縮することにより
、無機質充填剤に含まれる気体の34〜92%が脱気さ
れてなり、無機質充填剤に含まれる気体と固体との容積
比(気体/固体)が2.0〜6.0である、脱気された
無機質充填剤(a)と樹脂(b)とが含まれた樹脂組成
物。
2. By compressing the inorganic filler having an average particle diameter of 0.04 to 10 μm and a bulk specific gravity of 0.1 to 0.5, 34 to 92% of the gas contained in the inorganic filler is degassed. The inorganic filler contains a degassed inorganic filler (a) and a resin (b) in which the volume ratio of gas to solid (gas/solid) contained in the inorganic filler is 2.0 to 6.0. resin composition.
【請求項3】  平均粒子径0.04〜10μm、嵩比
重0.1〜0.5の無機質充填剤を圧縮して、無機質充
填剤に含まれる気体の34〜92%を脱気し、無機質充
填剤に含まれる気体と固体との容積比(気体/固体)が
2.0〜6.0になるようにした後、得られた脱気状充
填剤と樹脂含有成分とを混合することを特徴とする、無
機質充填剤入り樹脂組成物の製造方法。
3. An inorganic filler having an average particle diameter of 0.04 to 10 μm and a bulk specific gravity of 0.1 to 0.5 is compressed to deaerate 34 to 92% of the gas contained in the inorganic filler. After adjusting the volume ratio (gas/solid) of gas and solid contained in the filler to be 2.0 to 6.0, the obtained degassed filler and the resin-containing component are mixed. A method for producing a resin composition containing an inorganic filler.
JP07176091A 1991-04-04 1991-04-04 Method for producing talc-containing polypropylene resin composition Expired - Lifetime JP3241746B2 (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2714326A1 (en) * 1993-12-28 1995-06-30 Luzenac Talc A method of treating a talcum powder for incorporation into a material, in particular a thermoplastic material.
WO2002020233A1 (en) * 2000-09-07 2002-03-14 Calp Corporation Process for producing thermoplastic resin composition and thermoplastic resin composition obtained thereby
JP2002302554A (en) * 2001-04-04 2002-10-18 Tamio Serita Method and apparatus for producing inorganic filler- compounded polyolefin resin composition
JP2002347022A (en) * 2001-05-23 2002-12-04 Bridgestone Corp Method for manufacturing rubber composition
GB2380737A (en) * 2001-10-10 2003-04-16 Imerys Minerals Ltd Process for incorporating compacted calcium carbonate filler into a thermoplastic
WO2006028144A1 (en) * 2004-09-08 2006-03-16 Japan Polypropylene Corporation Polypropylene resin composition and process for producing the same
JP2006104457A (en) * 2004-09-08 2006-04-20 Japan Polypropylene Corp Polypropylene resin composition and method for producing the same
WO2007004706A1 (en) * 2005-07-01 2007-01-11 Asahi Organic Chemicals Industry Co., Ltd. Propylene resin composition for piping member, piping member molded by using same, and multilayer piping member

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Publication number Priority date Publication date Assignee Title
CN101213250B (en) * 2005-07-01 2012-06-13 旭有机材工业株式会社 Propylene resin composition for piping member, piping member molded by using same, and multilayer piping member
ES2416486T3 (en) * 2008-12-12 2013-08-01 Ingenia Polymers Inc. Mixtures of granulated compacted additives for polymers
US10207933B2 (en) 2013-01-17 2019-02-19 Imerys Talc America, Inc. Deaerated talc and related methods

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2714326A1 (en) * 1993-12-28 1995-06-30 Luzenac Talc A method of treating a talcum powder for incorporation into a material, in particular a thermoplastic material.
WO1995017998A1 (en) * 1993-12-28 1995-07-06 Talc De Luzenac Method of treating talcum powder for incorporation into a thermoplastic material in particular
US5827917A (en) * 1993-12-28 1998-10-27 Talc De Luzenac Method for treating a talc powder with a view to incorporating it in a thermoplastic material
WO2002020233A1 (en) * 2000-09-07 2002-03-14 Calp Corporation Process for producing thermoplastic resin composition and thermoplastic resin composition obtained thereby
JP2002302554A (en) * 2001-04-04 2002-10-18 Tamio Serita Method and apparatus for producing inorganic filler- compounded polyolefin resin composition
JP2002347022A (en) * 2001-05-23 2002-12-04 Bridgestone Corp Method for manufacturing rubber composition
GB2380737A (en) * 2001-10-10 2003-04-16 Imerys Minerals Ltd Process for incorporating compacted calcium carbonate filler into a thermoplastic
WO2006028144A1 (en) * 2004-09-08 2006-03-16 Japan Polypropylene Corporation Polypropylene resin composition and process for producing the same
JP2006104457A (en) * 2004-09-08 2006-04-20 Japan Polypropylene Corp Polypropylene resin composition and method for producing the same
WO2007004706A1 (en) * 2005-07-01 2007-01-11 Asahi Organic Chemicals Industry Co., Ltd. Propylene resin composition for piping member, piping member molded by using same, and multilayer piping member
US8058340B2 (en) 2005-07-01 2011-11-15 Asahi Organic Chemicals Industry Co., Ltd. Propylene-based resin composition for pipe member and pipe member formed using the same

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