JPH04301082A - Chemical conversion treatment of aluminum metal plate with zinc phosphate - Google Patents

Chemical conversion treatment of aluminum metal plate with zinc phosphate

Info

Publication number
JPH04301082A
JPH04301082A JP8948491A JP8948491A JPH04301082A JP H04301082 A JPH04301082 A JP H04301082A JP 8948491 A JP8948491 A JP 8948491A JP 8948491 A JP8948491 A JP 8948491A JP H04301082 A JPH04301082 A JP H04301082A
Authority
JP
Japan
Prior art keywords
chemical conversion
metal plate
zinc phosphate
aluminum
conversion treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8948491A
Other languages
Japanese (ja)
Inventor
Hitoshi Ishii
均 石井
Osamu Furuyama
治 古山
Ryoji Morita
良治 森田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nihon Parkerizing Co Ltd
Original Assignee
Nihon Parkerizing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nihon Parkerizing Co Ltd filed Critical Nihon Parkerizing Co Ltd
Priority to JP8948491A priority Critical patent/JPH04301082A/en
Publication of JPH04301082A publication Critical patent/JPH04301082A/en
Pending legal-status Critical Current

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  • Chemical Treatment Of Metals (AREA)

Abstract

PURPOSE:To offer the method of treating an aluminum metal plate to prevent hydrance of chemical conversion property by aluminum ion dissolved from the aluminum metal plate when the plate is dipped in a zinc phosphate chemical conversion treating liquid. CONSTITUTION:When a zinc phosphate chemical conversion treating liquid 2 is brought into contact with an aluminum metal plate 3 to be treated to effect the reaction, the liquid is made to flow and touch the metal plate 3 by 10-50m/min relative velocity so that the dissolved aluminum ion is rapidly discharged outside the reaction system.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明はアルミニウム系金属板、
具体的にはアルミニウム板及びアルミニウム合金板から
選ばれる1種又は2種の金属板のリン酸亜鉛系化成処理
方法に関するものであり、該金属板の表面に塗装後の耐
食性並びに塗膜密着性の優れたリン酸亜鉛系化成皮膜を
形成させるため、及び該金属板のプレス成型性を向上さ
せるための新規なリン酸亜鉛系化成処理方法に関するも
のである。
[Industrial Application Field] The present invention relates to an aluminum metal plate,
Specifically, it relates to a zinc phosphate chemical conversion treatment method for one or two metal plates selected from aluminum plates and aluminum alloy plates, and is used to improve corrosion resistance and coating adhesion after painting on the surface of the metal plate. The present invention relates to a novel zinc phosphate chemical conversion treatment method for forming an excellent zinc phosphate chemical conversion coating and improving the press formability of the metal plate.

【0002】0002

【従来技術】リン酸亜鉛系化成処理方法としては浸漬処
理及びスプレー処理が一般的な方法として知られている
が、最近は冷延鋼板及び鉄−亜鉛系合金めっき鋼板の塗
装性能向上を目的に浸漬処理が主流となっている。浸漬
処理並びにスプレー処理のそれぞれの処理条件について
は様々な工夫が成されており、例えば被処理物を振動さ
せながらリン酸塩処理する方法が■特公昭60−461
84号公報に、リン酸塩化成処理液で5〜30秒スプレ
ーし、次いで1〜30分浸漬する方法が■特開昭52−
119435号公報に開示されている。
[Prior Art] Dipping treatment and spray treatment are generally known as zinc phosphate chemical conversion treatment methods, but recently they have been used to improve the coating performance of cold-rolled steel sheets and iron-zinc alloy coated steel sheets. Immersion treatment is the mainstream. Various methods have been devised for the treatment conditions of immersion treatment and spray treatment. For example, a method of treating the object with phosphate while vibrating it is described in Japanese Patent Publication No. 60-461.
No. 84 discloses a method of spraying with a phosphate chemical treatment solution for 5 to 30 seconds and then soaking it for 1 to 30 minutes.
It is disclosed in Japanese Patent No. 119435.

【0003】0003

【発明が解決しようとする課題】前記従来例■の攪拌条
件では、被処理金属が化成処理液へ入槽した後の攪拌が
弱いために、鉄系金属板に対しては良好なリン酸亜鉛系
皮膜の形成がなされるものの、アルミニウム系金属板に
対しては処理液中での攪拌強度の不足により皮膜形成速
度が著しく遅くなり、アルミニウム系金属板のプレス成
型性及び塗装性能のような諸性能を満足するに充分な化
成皮膜量が得られない。
[Problems to be Solved by the Invention] Under the agitation conditions of the conventional example (2), since the agitation after the metal to be treated enters the chemical conversion treatment bath is weak, zinc phosphate, which is good for iron-based metal plates, cannot be used. However, due to insufficient stirring strength in the treatment liquid, the film formation rate is extremely slow for aluminum-based metal sheets, and various problems such as press formability and coating performance of aluminum-based metal sheets are affected. A sufficient amount of chemical conversion coating cannot be obtained to satisfy performance.

【0004】又アルミニウム系金属板に対し、初期の処
理条件としてスプレー処理を適用する■の場合及び全処
理をスプレーで行った場合、攪拌条件が強すぎる為に均
一で緻密な皮膜形成が成されなくなり、塗装性能及びプ
レス成型性等の諸性能に対して好適なリン酸亜鉛系化成
皮膜を得ることが困難となる。
[0004] Furthermore, in the case (2) in which spray treatment is applied as the initial treatment condition to an aluminum metal plate, or in the case where the entire treatment is carried out by spray, a uniform and dense film cannot be formed because the stirring conditions are too strong. This makes it difficult to obtain a zinc phosphate-based chemical conversion film that is suitable for various performances such as painting performance and press formability.

【0005】[0005]

【課題を解決するための手段】前記従来例の問題点を解
決する具体的手段として本発明は、アルミニウム系金属
板の浸漬リン酸亜鉛系化成処理において、リン酸亜鉛系
化成処理液を該金属板に沿って10〜50m/minの
相対速度で流動接触させることを特徴とするアルミニウ
ム系金属板のリン酸亜鉛系化成処理方法を提供するもの
である。
[Means for Solving the Problems] As a specific means for solving the problems of the prior art, the present invention provides a method for applying a zinc phosphate-based chemical conversion treatment solution to the metal in the immersion zinc phosphate-based chemical conversion treatment of an aluminum-based metal plate. The present invention provides a zinc phosphate chemical conversion treatment method for an aluminum metal plate, which is characterized in that fluid contact is carried out along the plate at a relative speed of 10 to 50 m/min.

【0006】[0006]

【作用】アルミニウム系金属板とリン酸塩化成処理液と
の接触において、相対流速を一定の範囲に保つことで、
接触面における皮膜形成に有害な溶出したアルミニウム
を反応系外に排出することで、良好な皮膜が形成できる
のである。
[Function] By keeping the relative flow velocity within a certain range in the contact between the aluminum metal plate and the phosphate chemical treatment solution,
A good film can be formed by discharging the eluted aluminum, which is harmful to film formation on the contact surface, out of the reaction system.

【0007】本発明における処理方法は、アルミニウム
系金属板の浸漬処理で、リン酸亜鉛系化成処理液との接
触の相対速度が、10〜50m/minの範囲であるこ
とが好ましいものである。
[0007] In the treatment method of the present invention, the aluminum metal plate is immersed, and the relative speed of contact with the zinc phosphate chemical conversion treatment liquid is preferably in the range of 10 to 50 m/min.

【0008】アルミニウム系金属板に沿って流動するリ
ン酸亜鉛系化成処理液の流速、即ち相対速度が10m/
minを下回ると、該金属板に対する充分な化成性は得
られない。また相対速度が50m/minを越える場合
は、化成反応速度としてもはやそれ以上の向上は望めず
、また皮膜結晶はかえって粗大化し、プレス成型性及び
塗装性能を満足する均一緻密な皮膜形成が成されなくな
るのである。
[0008] The flow velocity of the zinc phosphate chemical conversion treatment liquid flowing along the aluminum metal plate, that is, the relative velocity is 10 m/
If it is less than min, sufficient chemical conversion properties for the metal plate cannot be obtained. Furthermore, if the relative speed exceeds 50 m/min, no further improvement in the chemical conversion reaction rate can be expected, and the film crystals will instead become coarser, making it impossible to form a uniform and dense film that satisfies press formability and painting performance. It will disappear.

【0009】又、本発明における相対速度とは、アルミ
ニウム系金属板に対する処理液の相対速度のことであり
、アルミニウム系金属板と処理液が逆方向に移動してい
る場合、同一方向に移動している場合及びどちらかが静
止している場合のいずれの場合でも、本発明に含まれる
ものである。
[0009] In the present invention, the relative speed refers to the relative speed of the processing liquid to the aluminum-based metal plate, and when the aluminum-based metal plate and the processing liquid are moving in opposite directions, they are moving in the same direction. Both cases where one of the two is stationary and the case where one of the two is stationary are included in the present invention.

【0010】尚、本発明に使用されるリン酸亜鉛系化成
処理液は、特にその組成を規定するものではないが、エ
ッチング剤、酸化剤及び皮膜形成における皮膜の供給源
としてリン酸イオン及び亜鉛イオンを含有し、また皮膜
の改質剤としてニッケルイオン及びマンガンイオンを含
有することが好ましい。そして、エッチング剤としては
フッ素イオン、酸化剤としては硝酸イオン及び亜硝酸イ
オンを用いることが好ましい。
[0010] The composition of the zinc phosphate chemical conversion treatment liquid used in the present invention is not particularly specified, but it contains phosphate ions and zinc as an etching agent, an oxidizing agent, and a film supply source in film formation. ions, and preferably contains nickel ions and manganese ions as film modifiers. It is preferable to use fluorine ions as the etching agent, and nitrate ions and nitrite ions as the oxidizing agents.

【0011】特に、アルミニウム系金属板をリン酸塩化
成処理した場合、リン酸アルミニウムの沈澱平衡pHが
皮膜の主成分であるリン酸亜鉛結晶の沈澱平衡pHより
も低いため、リン酸アルミニウムのバッファー作用によ
り、処理中のアルミニウム系金属表面のpH上昇が緩和
され、充分な化成皮膜の形成が行われなくなる。つまり
、溶出したアルミニウムが反応系内に残存して化成皮膜
の形成を阻害するのである。
In particular, when an aluminum-based metal plate is subjected to phosphate chemical conversion treatment, the precipitation equilibrium pH of aluminum phosphate is lower than the precipitation equilibrium pH of zinc phosphate crystals, which are the main component of the film. As a result, the pH increase on the surface of the aluminum metal during treatment is alleviated, and a sufficient chemical conversion film is not formed. In other words, the eluted aluminum remains in the reaction system and inhibits the formation of the chemical conversion film.

【0012】よって、エッチングにより溶出したアルミ
ニウムイオンを攪拌又は処理液の相対流速によって速や
かに反応系外に拡散させて、リン酸アルミニウムのバッ
ファー作用を最小限度に抑えるようにするのである。
[0012] Therefore, the aluminum ions eluted by etching are quickly diffused out of the reaction system by stirring or the relative flow rate of the processing solution, thereby minimizing the buffer action of aluminum phosphate.

【0013】又、アルミニウム系金属板とリン酸亜鉛系
化成処理液との流動による接触の相対速度が一定の流動
条件を越えた場合、溶出したアルミニウムイオンの拡散
速度が著しく増して、処理されるべきアルミニウム系金
属板のエッチング量も増加してしまい、結局良好な皮膜
形成が出来なくなってしまう。
[0013] Furthermore, when the relative speed of contact due to flow between the aluminum metal plate and the zinc phosphate chemical conversion treatment liquid exceeds a certain flow condition, the diffusion rate of the eluted aluminum ions increases significantly, and the treatment is completed. The amount of etching on the aluminum-based metal plate also increases, making it impossible to form a good film.

【0014】つまり、化成処理における被処理物と処理
液との相対的な流動条件が強すぎる場合は、化成速度及
び性能の向上が望めないばかりでなく、化成皮膜結晶の
均一緻密化が損なわれ、例えばプレス成型性や塗装性能
といった諸性能を満足する皮膜形成が成されなくなるの
である。
In other words, if the relative flow conditions between the object to be treated and the treatment liquid in chemical conversion treatment are too strong, not only can it not be expected to improve the conversion rate and performance, but also the uniform densification of the chemical conversion coating crystals will be impaired. For example, it becomes impossible to form a film that satisfies various performances such as press moldability and painting performance.

【0015】[0015]

【実施例】次に、本発明に係る処理方法を理解するため
に、実際の処理について幾つかの具体的な実施例と比較
例とを挙げて説明する。
EXAMPLES Next, in order to understand the processing method according to the present invention, actual processing will be described with reference to some specific examples and comparative examples.

【0016】−供試鋼板及び処理方法−板厚1.0mm
のアルミニウム合金板(JIS−5052)を図1に示
す処理装置を用いてリン酸亜鉛系化成処理した。処理し
た板は70×150mmに加工し、塗装性能試験を行っ
た。
- Test steel plate and treatment method - Plate thickness 1.0 mm
An aluminum alloy plate (JIS-5052) was subjected to zinc phosphate chemical conversion treatment using the processing apparatus shown in FIG. The treated board was processed into a size of 70 x 150 mm, and a coating performance test was conducted.

【0017】図1において、1は処理槽であり、該処理
槽内にリン酸亜鉛系化成処理液2を収納し、帯状のアル
ミニウム合金板3を一方の側から他方の側に複数のガイ
ドロール4を介して移送し、前記処理液2と接触させて
処理するものである。この場合に、処理液2は一方の側
からポンプ5で吸引し他方の側に設けたフローノズル6
から噴射させて、処理槽1内に一定の流れを形成するよ
うにしてある。
In FIG. 1, reference numeral 1 denotes a treatment tank in which a zinc phosphate chemical conversion treatment liquid 2 is stored, and a strip-shaped aluminum alloy plate 3 is moved from one side to the other by a plurality of guide rolls. 4, and is brought into contact with the treatment liquid 2 for treatment. In this case, the processing liquid 2 is suctioned from one side by a pump 5 and passed through a flow nozzle 6 provided on the other side.
A constant flow is formed in the processing tank 1 by injecting the water from the tank 1.

【0018】−電着塗装− (1)電着塗装[HB2000L(関西ペイント社製カ
チオン電着塗料)] 浴温:28℃、電圧:250V、通電時間:180秒、
膜厚:20μ (2)水洗[水道水]  20秒  スプレー(3)脱
イオン水洗[脱イオン水(電導度:0.2μS/cm)
] 20秒  スプレー (4)焼付け  175℃  30分
-Electrodeposition coating- (1) Electrodeposition coating [HB2000L (cationic electrodeposition paint manufactured by Kansai Paint Co., Ltd.)] Bath temperature: 28°C, voltage: 250V, current application time: 180 seconds,
Film thickness: 20μ (2) Water washing [tap water] 20 seconds Spray (3) Deionized water washing [deionized water (conductivity: 0.2μS/cm)
] 20 seconds Spray (4) Baking 175℃ 30 minutes

【0019】−塗装後の性能評価− (1)耐水二次密着性試験 3コート塗装板を40℃の脱イオン水に240時間浸漬
後、鋭利なカッターを用いて素地に達するように2.0
mm角のゴバン目を100個切り、セロテープ剥離を行
った後のゴバン目剥離個数を評価した。 ○:剥離個数0個 △:剥離個数1〜5個 ×:剥離個数6個以上 (2)耐食性試験 塗装板に鋭利なカッターで素地に達するようにクロスス
クラッチを入れ、下記a.b.のサイクルを5サイクル
繰り返し、サイクル後のクロススクラッチからの片側最
大膨れ幅を測定した。 片側最大膨れ幅 ○:1.0mm未満 △:1.0〜2.0mm ×:2.1mm以上
-Performance evaluation after painting- (1) Water resistance secondary adhesion test After immersing the 3-coat coated plate in deionized water at 40°C for 240 hours, use a sharp cutter to reach the substrate.
After cutting 100 mm square gongs and peeling them off with cellophane tape, the number of peeled gongs was evaluated. ○: Number of peeled pieces 0 △: Number of peeled pieces 1 to 5 ×: Number of peeled pieces 6 or more (2) Corrosion resistance test Cross scratch was made on the painted plate with a sharp cutter so as to reach the base material, and the following a. b. This cycle was repeated 5 times, and the maximum bulge width on one side from the cross scratch after the cycle was measured. Maximum swelling width on one side ○: less than 1.0 mm △: 1.0 to 2.0 mm ×: 2.1 mm or more

【0020】   −リン酸亜鉛系化成処理液−     処理液A組成              処
理液B組成          処理液C組成Zn2+
:1.2g/l      Zn2+:0.8g/l 
   Zn2+:1.6g/lNi2+:1.5g/l
      Ni2+:1.0g/l    Ni2+
:2.5g/lMn2+:1.0g/l      M
n2+:1.5g/l    Mn2+:0.5g/l
PO43− :18g/l      PO43− :
15g/l    PO43−:12g/lNO3−:
7.0g/l      NO3−:5.0g/l  
  NO3−:10.0g/lNO2−:0.2g/l
      NO2−:0.1g/l    NO2−
:0.1g/lF成分:0.4g/l      F成
分:1.5g/l    F成分:1.0g/l
-Zinc phosphate-based chemical conversion treatment liquid- Treatment liquid A composition Treatment liquid B composition Treatment liquid C composition Zn2+
:1.2g/l Zn2+:0.8g/l
Zn2+: 1.6g/l Ni2+: 1.5g/l
Ni2+: 1.0g/l Ni2+
:2.5g/lMn2+:1.0g/l M
n2+: 1.5g/l Mn2+: 0.5g/l
PO43-: 18g/l PO43-:
15g/l PO43-: 12g/lNO3-:
7.0g/l NO3-: 5.0g/l
NO3-: 10.0g/l NO2-: 0.2g/l
NO2-: 0.1g/l NO2-
: 0.1g/l F component: 0.4g/l F component: 1.5g/l F component: 1.0g/l

【00
21】−処理工程− (1)脱脂[FC−L4460(日本パーカライジング
社製強アルカリ系クリーナー)A剤:20g/l,B剤
:12g/l] 42℃  120秒  スプレー (2)水洗[水道水] 常温      30秒  スプレー (3)表面調整[PL−ZN(日本パーカライジング社
製コロイダルチタン系表面調整剤)1.0g/l]常温
      20秒  スプレー (4)リン酸塩化成処理 42℃    120sec    浸漬(5)水洗[
水道水] 常温      30秒  スプレー (6)脱イオン水洗[脱イオン水(電導度:0.2μS
/cm)] 常温      20秒  スプレー (7)水切り乾燥    110℃  180秒(8)
電着塗装 (9)中塗り塗装 (10)上塗り塗装
00
21] - Treatment process - (1) Degreasing [FC-L4460 (strong alkaline cleaner manufactured by Nihon Parkerizing Co., Ltd.) A agent: 20 g/l, B agent: 12 g/l] 42°C 120 seconds Spray (2) Washing with water [tap water ] Room temperature 30 seconds Spray (3) Surface conditioning [PL-ZN (Colloidal titanium surface conditioner manufactured by Nippon Parkerizing Co., Ltd.) 1.0 g/l] Room temperature 20 seconds Spray (4) Phosphate chemical treatment 42°C 120 seconds Immersion (5 ) washing with water [
Tap water] Room temperature 30 seconds Spray (6) Deionized water washing [Deionized water (conductivity: 0.2μS)
/cm)] Room temperature 20 seconds Spray (7) Drain and dry 110℃ 180 seconds (8)
Electrodeposition coating (9) Intermediate coating (10) Top coating

【0022】   (1)スプレーにて30秒処理後2分30秒浸漬(
特開昭52−119435号公報開示の実施例1)
(1) Spray treatment for 30 seconds and then soak for 2 minutes and 30 seconds (
Example 1 disclosed in Japanese Unexamined Patent Publication No. 119435/1983)

【0
023】
0
023]

【発明の効果】本発明に係るアルミニウム系金属板のリ
ン酸亜鉛系化成処理方法は、アルミニウム系金属板の浸
漬リン酸亜鉛系化成処理において、リン酸亜鉛系化成処
理液を該金属板に沿って10〜50m/minの相対速
度で流動接触させるようにしたことにより、アルミニウ
ム系金属板から溶出したアルミニウムイオンを反応系内
に停滞させることなく排出し、それによって、処理され
るアルミニウム系金属板の表面に、プレス成型性及び塗
装性能を充分に満足させ得るリン酸亜鉛系化成皮膜を形
成させることができるのである。
Effects of the Invention The zinc phosphate chemical conversion treatment method for an aluminum metal plate according to the present invention is such that, in the immersion zinc phosphate chemical conversion treatment of an aluminum metal plate, a zinc phosphate chemical conversion treatment solution is applied along the metal plate. By bringing the aluminum ions into fluid contact at a relative speed of 10 to 50 m/min, the aluminum ions eluted from the aluminum metal plate are discharged without stagnation in the reaction system. It is possible to form a zinc phosphate-based chemical conversion film on the surface of the material, which satisfies press moldability and coating performance.

【図面の簡単な説明】[Brief explanation of drawings]

【図1】本発明の化成処理方法を実施する装置の一例を
示す略示的側面図である。
FIG. 1 is a schematic side view showing an example of an apparatus for carrying out the chemical conversion treatment method of the present invention.

【符号の説明】[Explanation of symbols]

1  処理槽 2  リン酸亜鉛系化成処理液 3  アルミニウム合金板 4  ガイドロール 5  ポンプ 6  フローノズル 1 Processing tank 2 Zinc phosphate chemical conversion treatment liquid 3 Aluminum alloy plate 4 Guide roll 5 Pump 6 Flow nozzle

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】  アルミニウム系金属板の浸漬リン酸亜
鉛系化成処理において、リン酸亜鉛系化成処理液を該金
属板に沿って10〜50m/minの相対速度で流動接
触させることを特徴とするアルミニウム系金属板のリン
酸亜鉛系化成処理方法。
1. In the immersion zinc phosphate-based chemical conversion treatment of an aluminum-based metal plate, a zinc phosphate-based chemical conversion treatment solution is brought into fluid contact with the metal plate at a relative speed of 10 to 50 m/min. Zinc phosphate chemical conversion treatment method for aluminum metal plates.
JP8948491A 1991-03-28 1991-03-28 Chemical conversion treatment of aluminum metal plate with zinc phosphate Pending JPH04301082A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8948491A JPH04301082A (en) 1991-03-28 1991-03-28 Chemical conversion treatment of aluminum metal plate with zinc phosphate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8948491A JPH04301082A (en) 1991-03-28 1991-03-28 Chemical conversion treatment of aluminum metal plate with zinc phosphate

Publications (1)

Publication Number Publication Date
JPH04301082A true JPH04301082A (en) 1992-10-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP8948491A Pending JPH04301082A (en) 1991-03-28 1991-03-28 Chemical conversion treatment of aluminum metal plate with zinc phosphate

Country Status (1)

Country Link
JP (1) JPH04301082A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006265578A (en) * 2005-03-22 2006-10-05 Jfe Steel Kk Galvanized steel sheet for chemical conversion, its manufacturing method, and chemically treated steel sheet
WO2010082415A1 (en) * 2009-01-13 2010-07-22 日本パーカライジング株式会社 Surface-treated metallic material and method of treating metal surface

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006265578A (en) * 2005-03-22 2006-10-05 Jfe Steel Kk Galvanized steel sheet for chemical conversion, its manufacturing method, and chemically treated steel sheet
WO2010082415A1 (en) * 2009-01-13 2010-07-22 日本パーカライジング株式会社 Surface-treated metallic material and method of treating metal surface

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