JPH04270150A - Apparatus for contact bonding of laminate - Google Patents

Apparatus for contact bonding of laminate

Info

Publication number
JPH04270150A
JPH04270150A JP3028660A JP2866091A JPH04270150A JP H04270150 A JPH04270150 A JP H04270150A JP 3028660 A JP3028660 A JP 3028660A JP 2866091 A JP2866091 A JP 2866091A JP H04270150 A JPH04270150 A JP H04270150A
Authority
JP
Japan
Prior art keywords
laminate
bag
holder
temperature
glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3028660A
Other languages
Japanese (ja)
Inventor
Tsuyoshi Hattori
服部 強司
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP3028660A priority Critical patent/JPH04270150A/en
Publication of JPH04270150A publication Critical patent/JPH04270150A/en
Pending legal-status Critical Current

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  • Laminated Bodies (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

PURPOSE:To efficiently discharge air present between a pair of transparent plates and an interlayer by carrying out contact bonding of a laminate composed of the pair of the transparent plates and the interlayer. CONSTITUTION:An apparatus for contact bonding of a laminate has a holding tool 10 for holding a laminate 20 composed of an interlayer 22 and transparent plates 21 arranged on both sides of the interlayer 22 and a bag unit 30. The holding tool 10 has changeover means 11 and 12 composed of a shape memorizing alloy deformable by heating. The aforementioned holding tool 10 and the laminate 20 are contained in the bag unit 30 and the interior of the bag unit 30 is decompressed to heat the holding tool 10 and the laminate 20. The changeover means 11 and 12 of the holding tool 10 are deformed at a prescribed temperature so that shrinkage force by decompression of the bag unit 30 may act on the laminate 20. Since the contact bonding load will not act on the laminate 20 before deformation of the changeover means 11 and 12, air present between the interlayer 22 and the transparent plates 21 is discharged in this stage.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、ゴム袋方式を利用した
積層体の圧着装置に関し、特に合わせガラスを製造する
際に中間層と透明板との間に存在する空気を効率的に排
出することのできる積層体の圧着装置に関する。
[Industrial Application Field] The present invention relates to a laminated body pressure bonding device using a rubber bag method, and particularly for efficiently discharging air existing between an intermediate layer and a transparent plate when manufacturing laminated glass. The present invention relates to a crimping device for laminated bodies.

【0002】0002

【従来の技術】複数枚の無機ガラス板あるいは有機ガラ
ス板等の透明板の間に、接着性を有する合成樹脂からな
る中間膜を挟んで一体化したものは合わせガラスとして
知られ、交通車両の窓ガラスあるいは建築用の窓ガラス
等に広く使用される。このような合わせガラスは、中間
膜を挟んで一対の透明板を重ね合わせた積層体を予備圧
着した後に本接着をして製造される。積層体の予備圧着
の方法としては、積層体をニッパロール間に通す方法と
、真空減圧による方法とがある。真空減圧による方法は
、一般に真空合わせといわれ、積層体の周囲をゴム管で
囲むガスケット方式と、積層体全体をゴム袋内に収容す
るゴム袋方式とに分類されている。
[Prior Art] Laminated glass is a product made by sandwiching an interlayer film made of adhesive synthetic resin between multiple transparent plates such as inorganic glass plates or organic glass plates, and is known as laminated glass. It is also widely used for architectural window glass. Such laminated glass is manufactured by pre-pressing a laminate of a pair of transparent plates stacked on top of each other with an interlayer interposed therebetween, followed by main bonding. Methods for pre-pressing the laminate include a method of passing the laminate between nipper rolls and a method of vacuum reduction. The method using vacuum depressurization is generally referred to as vacuum bonding, and is classified into a gasket method in which the laminate is surrounded by a rubber tube, and a rubber bag method in which the entire laminate is housed in a rubber bag.

【0003】ゴム袋方式の真空合わせを図8及び図9を
参照して説明すると、まず、一対の透明板21、21の
間に中間膜22を挟んだ積層体20をゴム袋30内に挿
入する。次いで、ゴム袋30内を所定の真空度まで減圧
脱気し、この状態を保持したまま、ゴム袋30内の積層
体20を加熱する。ゴム袋30内の真空減圧により、透
明板21と中間膜22との間に存在する空気は除去され
る。また、この真空減圧に伴う袋体30内外の気圧差に
より、積層体20は外側から圧着荷重を受け、この状態
で加熱されることにより、透明板21、21が中間膜2
2を介して予備圧着される。予備圧着を終えた積層体2
0は、本接着工程に送られ、ここでオートクレーブに入
れられて高温高圧処理を受けることにより合わせガラス
とされる。
[0003] To explain the rubber bag method vacuum bonding with reference to FIGS. 8 and 9, first, a laminate 20 with an intermediate film 22 sandwiched between a pair of transparent plates 21 and 21 is inserted into a rubber bag 30. do. Next, the inside of the rubber bag 30 is depressurized and degassed to a predetermined degree of vacuum, and while this state is maintained, the laminate 20 inside the rubber bag 30 is heated. The air present between the transparent plate 21 and the intermediate film 22 is removed by reducing the vacuum inside the rubber bag 30. Further, due to the pressure difference between the inside and outside of the bag 30 due to this vacuum reduction, the laminate 20 receives a pressure bonding load from the outside, and is heated in this state, so that the transparent plates 21, 21 are attached to the intermediate film 2.
Preliminary pressure bonding is performed via 2. Laminate 2 after preliminary crimping
0 is sent to the main bonding process, where it is placed in an autoclave and subjected to high temperature and high pressure treatment to form laminated glass.

【0004】0004

【発明が解決しようとする課題】このような従来のゴム
袋方式による真空合わせでは、積層体20の中間膜22
表面に形成される凹凸が粗い場合や、ゴム袋30内が高
真空に減圧される場合には、透明板21と中間膜22と
の間に存在する空気は充分に排除される。しかし、中間
膜22の表面に形成される凹凸の粗さが小さい場合や、
ゴム袋30内の真空度が比較的低い場合には、透明板2
1と中間膜22との間に存在する空気は抜け難いため、
積層体20の中央部に空気が残存したままで積層体20
の周辺部が先に圧着される、所謂周辺シールを生じるお
それがある。この周辺シールが生じると、予備圧着後の
積層体20をオートクレーブに入れて高温高圧下で圧着
する本接着後の製品に泡が残るとか、製品使用中に泡が
現われるといった品質低下の原因になる。
[Problems to be Solved by the Invention] In vacuum bonding using such a conventional rubber bag method, the intermediate film 22 of the laminate 20
When the unevenness formed on the surface is rough or when the inside of the rubber bag 30 is reduced to a high vacuum, the air existing between the transparent plate 21 and the intermediate film 22 is sufficiently removed. However, when the roughness of the unevenness formed on the surface of the intermediate film 22 is small,
When the degree of vacuum inside the rubber bag 30 is relatively low, the transparent plate 2
Since the air existing between 1 and the interlayer film 22 is difficult to escape,
The laminate 20 is removed with air remaining in the center of the laminate 20.
There is a risk that a so-called peripheral seal may occur, in which the peripheral portion of the material is crimped first. If this peripheral seal occurs, the laminate 20 after preliminary pressure bonding is placed in an autoclave and pressure bonded under high temperature and high pressure.This may cause quality deterioration such as bubbles remaining in the product after main bonding or bubbles appearing during use of the product. .

【0005】本発明は上記従来の問題を解決するもので
あり、その目的は、表面に形成されている凹凸が粗くな
い場合や袋体の真空度が低い場合でも、周辺シールを発
生するおそれがなく、積層体を確実に圧着することがで
きる積層体の圧着装置を提供することにある。
The present invention is intended to solve the above-mentioned conventional problems, and its purpose is to eliminate the risk of peripheral sealing even when the unevenness formed on the surface is not rough or when the degree of vacuum of the bag body is low. The object of the present invention is to provide a laminated body crimping device that can reliably press laminates without any problems.

【0006】[0006]

【課題を解決するための手段】本発明の積層体の圧着装
置は、合成樹脂にて形成される中間膜と、この中間膜の
両側面に配設される透明板とを有する積層体を圧着およ
び加熱することにより、該積層体の中間膜と透明板との
間に存在し得る気体を排出する積層体の圧着装置であっ
て、該積層体を収容して内部が脱気されることにより積
層体を圧着し得る袋体と、該袋体内に収容された保持具
とを具備し、該保持具は、熱変形温度T未満の温度では
、積層体の少なくとも周辺部に袋体からの圧着荷重が作
用しないように積層体を保持し、該熱変形温度T以上の
温度では熱変形により該積層体の保持を解除する形状記
憶合金からなる切り替え手段を有し、そのことにより上
記目的が達成される。
[Means for Solving the Problems] A laminate crimping device of the present invention crimps a laminate having an intermediate film made of synthetic resin and transparent plates disposed on both sides of the intermediate film. and a laminate compression bonding device that discharges gas that may exist between the intermediate film and the transparent plate of the laminate by heating, the laminate being accommodated and the inside thereof being degassed. It comprises a bag capable of crimping the laminate and a holder housed within the bag, and the holder is capable of crimping at least the peripheral portion of the laminate from the bag at a temperature below the heat distortion temperature T. The above object is achieved by having a switching means made of a shape memory alloy that holds the laminate so that no load is applied and releases the holding of the laminate by thermal deformation at a temperature equal to or higher than the thermal deformation temperature T. be done.

【0007】本発明の積層体の圧着装置の一実施態様が
図1乃至図4に示されている。この圧着装置は、積層体
20を圧着し得る袋体30と積層体20の保持具10と
を有する。
An embodiment of the laminate compression bonding apparatus of the present invention is shown in FIGS. 1 to 4. This crimping device includes a bag 30 capable of crimping the laminate 20 and a holder 10 for the laminate 20.

【0008】積層体20は、図8に示したように、透明
な無機ガラス、有機ガラスあるいはプラスチック板等か
らなる2枚の透明板21、21の間に中間膜22を挟ん
で形成されている。中間膜22は粘着性を有する熱可塑
性樹脂にて形成され、この両表面には粘着防止のためと
、中間層22と透明板21との間に存在する空気を容易
に除去できるように微細な凹凸が形成されている。
As shown in FIG. 8, the laminate 20 is formed by sandwiching an intermediate film 22 between two transparent plates 21, 21 made of transparent inorganic glass, organic glass, plastic plates, or the like. . The intermediate film 22 is made of adhesive thermoplastic resin, and both surfaces are coated with fine particles to prevent adhesion and to easily remove air existing between the intermediate layer 22 and the transparent plate 21. Irregularities are formed.

【0009】上記保持具10は、積層体20の平面形状
よりやや大きい寸法を有する、切り替え手段としての底
板部11および天板部12と、これら底板部11と天板
部12の間隔を保持するために底板部11と天板部12
との間に設けられた一対の側板部13,13と、を有す
る。
The holder 10 maintains a bottom plate part 11 and a top plate part 12 as switching means, which have dimensions slightly larger than the planar shape of the laminate 20, and a distance between the bottom plate part 11 and the top plate part 12. Therefore, the bottom plate part 11 and the top plate part 12
It has a pair of side plate parts 13, 13 provided between.

【0010】側板部13の上下寸法は積層体20の厚み
寸法と同じか、あるいはそれよりやや大きく形成されて
いる。上記底板部11と天板部12は形状記憶合金にて
形成されており、図2に示すように、温度Tより低温側
では外側へ湾曲し、温度T以上の温度では平板形状に変
形するように設定されている。形状記憶合金としては、
例えば、Ti−Ni系、Ni−Al系、Fe−Pd系、
Cu−Al−Ni系、Cu−Zn−X(X:Si、Sn
、Al、Ga)のものがあげられる。形状記憶合金の熱
変形温度Tは、予備圧着のために積層体20に加えられ
る最高の加熱温度よりも低くされている。例えば、積層
体20の加熱温度Tが100℃付近の場合には、形状記
憶合金の熱変形温度Tは、50〜80℃が好ましい。上
記天板部12及び底板部11は、積層体20を予備圧着
するための真空減圧を保持具10が受けた場合にも、変
形されない程度の剛性を有するように形成されている。
The vertical dimensions of the side plate portions 13 are the same as or slightly larger than the thickness of the laminate 20. The bottom plate part 11 and the top plate part 12 are made of a shape memory alloy, and as shown in FIG. 2, they curve outward at temperatures lower than temperature T, and deform into a flat plate shape at temperatures higher than temperature T. is set to . As a shape memory alloy,
For example, Ti-Ni system, Ni-Al system, Fe-Pd system,
Cu-Al-Ni system, Cu-Zn-X (X: Si, Sn
, Al, Ga). The heat deformation temperature T of the shape memory alloy is set lower than the highest heating temperature applied to the laminate 20 for preliminary compression bonding. For example, when the heating temperature T of the laminate 20 is around 100°C, the heat deformation temperature T of the shape memory alloy is preferably 50 to 80°C. The top plate part 12 and the bottom plate part 11 are formed to have such rigidity that they will not be deformed even when the holder 10 receives a vacuum reduction for pre-pressing the laminate 20.

【0011】袋体30は密閉可能なゴム等の弾性体にて
積層体20と保持具10を収容できる程度の大きさに形
成されている。また、この袋体30には脱気装置(ポン
プなど)が接続され、任意に袋体30内の気体を排出で
きるように構成されている。
The bag 30 is made of a sealable elastic material such as rubber and has a size large enough to accommodate the laminate 20 and the holder 10. Further, a deaerator (such as a pump) is connected to the bag 30, and the bag 30 is configured to be able to arbitrarily discharge the gas inside the bag 30.

【0012】本発明の装置を用いて積層体20を予備圧
着するには次のように行う。
Preliminary pressure bonding of the laminate 20 using the apparatus of the present invention is carried out as follows.

【0013】図3に示すように、保持具10内に積層体
20を、その上面部と天板部12との間、および下面部
と底板部11との間にそれぞれ空間が形成されるように
挿入する。次いで、袋体30内にこの保持具10を挿入
し、袋体30内を所定の真空度まで減圧脱気しながら加
熱する。これにより、袋体30が内外の気圧差により収
縮し、その収縮力が保持具10の周囲に付加される。こ
こで、保持具10は所定の剛性を有しており、袋体30
の保持具10への圧力によって保持具10は変形するこ
とがないので、袋体30の収縮力が積層体20の外面に
作用することはない。従って、中間膜22の表面に形成
されている微細な凹凸が小寸法の場合や、袋体30内を
減圧する脱気装置の能力が低い場合でも、透明板21と
中間膜22との間に存在する空気を効率よく速やかに排
出することができ、袋体30内が所定の真空度に達した
段階では積層体20は充分に脱気された状態となる。
As shown in FIG. 3, the laminate 20 is placed in the holder 10 so that spaces are formed between its upper surface and the top plate 12, and between its lower surface and the bottom plate 11. Insert into. Next, this holder 10 is inserted into the bag 30, and the inside of the bag 30 is heated while being decompressed and degassed to a predetermined degree of vacuum. As a result, the bag 30 contracts due to the pressure difference between the inside and outside, and the contractile force is applied to the periphery of the holder 10. Here, the holder 10 has a predetermined rigidity, and the bag body 30
Since the holder 10 is not deformed by the pressure on the holder 10, the contractile force of the bag 30 does not act on the outer surface of the laminate 20. Therefore, even if the fine irregularities formed on the surface of the interlayer film 22 are small or the ability of the deaerator to reduce the pressure inside the bag body 30 is low, there is a gap between the transparent plate 21 and the interlayer film 22. Existing air can be efficiently and quickly discharged, and when the inside of the bag 30 reaches a predetermined degree of vacuum, the stacked body 20 is in a sufficiently deaerated state.

【0014】袋体30内が所定の真空度に達し、また保
持具10の天板部12及び底板部11が熱変形温度Tに
達すると、天板部12及び底板部11はその記憶された
平板形状に変形する。それによって保持具10は袋体3
0からの収縮力を保持することができなくなるので、袋
体30内外の気圧差による所定の圧着荷重は積層体20
に直接作用し、この圧着荷重と上記加熱とにより積層体
20は充分排気される。
When the inside of the bag 30 reaches a predetermined degree of vacuum and the top plate 12 and bottom plate 11 of the holder 10 reach the heat deformation temperature T, the top plate 12 and the bottom plate 11 are Deforms into a flat plate shape. Thereby, the holder 10 is attached to the bag body 3.
Since it is no longer possible to maintain the contraction force from 0, the predetermined pressure bonding load due to the pressure difference between the inside and outside of the bag 30 is
The laminate 20 is sufficiently evacuated by this pressure bonding load and the heating.

【0015】このようにして、積層体20は周辺シール
を生じることなく所定の強度で予備圧着される。予備圧
着を終えた積層体20は、袋体30及び保持具10から
取り出されて本接着工程へ送られる。
In this way, the laminate 20 is pre-pressed with a predetermined strength without creating a peripheral seal. The laminate 20 that has undergone preliminary pressure bonding is taken out from the bag 30 and the holder 10 and sent to the main bonding process.

【0016】なお、保持具10は上記のようにその全体
を形状記憶合金で形成してもよいが、天板部12と底板
部11とを形状記憶合金で形成してもよく、あるいは天
板部12のみを形状記憶合金で形成してもよい。また、
形状記憶合金の形状も図に示した弧状の他、波型、シボ
型等限定されるものではない。
Note that the entire holder 10 may be formed of a shape memory alloy as described above, but the top plate portion 12 and the bottom plate portion 11 may also be formed of a shape memory alloy, or the top plate portion 12 and the bottom plate portion 11 may be formed of a shape memory alloy. Only the portion 12 may be formed of a shape memory alloy. Also,
The shape of the shape memory alloy is not limited to the arc shape shown in the figure, such as a wave shape or a textured shape.

【0017】本発明の真空合わせ用保持具の形状は、上
記実施態様には限定されない。図5乃至図7には、本発
明の真空合わせ用保持具9の他の実施態様が示される。
The shape of the vacuum fitting holder of the present invention is not limited to the above embodiments. 5 to 7 show other embodiments of the vacuum fitting holder 9 of the present invention.

【0018】この例では、保持具9は、アルミ板よりな
る枠状の天板部15及び底板部14と、天板部15と底
板部14間に配設された切り替え手段としてのスプリン
グ16とを具備している。上記スプリング16は上記し
た形状記憶合金からなり、熱変形温度Tより低温側では
図5に示すように伸び、温度T以上で図6に示すように
収縮するように設定されている。スプリング16が伸び
た状態では、上記積層体20の厚み寸法より長く形成さ
れている。天板部15の下面及び底板部14の上面には
、透明板21を保護するための保護層23が設けられ、
また上記スプリング16は天板部15の下面と底板部1
4の上面の適所に固着されている。
In this example, the holder 9 includes a frame-shaped top plate portion 15 and a bottom plate portion 14 made of aluminum plates, and a spring 16 as a switching means disposed between the top plate portion 15 and the bottom plate portion 14. Equipped with: The spring 16 is made of the above-mentioned shape memory alloy, and is set to expand as shown in FIG. 5 at a temperature lower than the thermal deformation temperature T, and contract as shown in FIG. 6 at a temperature higher than the temperature T. When the spring 16 is stretched, it is longer than the thickness of the laminate 20. A protective layer 23 for protecting the transparent plate 21 is provided on the lower surface of the top plate part 15 and the upper surface of the bottom plate part 14,
Further, the spring 16 is connected to the lower surface of the top plate portion 15 and the bottom plate portion 1.
4 is fixed in place on the top surface.

【0019】このような保持具9を使用して積層体20
を圧着する場合には、図5に示すように、スプリング1
6を伸ばした状態で、天板部15と底板部14との間に
積層体20を挿入して配置し、このものを袋体30内に
挿入し、その後上記と同様に加熱しながら真空脱気する
。スプリング16は設定された熱変形温度Tに達すると
、図6に示すように収縮することにより、袋体30に作
用する圧着荷重を積層体20の外面に作用させることが
できる。
[0019] Using such a holder 9, the laminate 20
When crimping the spring 1, as shown in FIG.
6 is stretched, the laminate 20 is inserted between the top plate part 15 and the bottom plate part 14, and this is inserted into the bag body 30. Thereafter, it is vacuum removed while being heated in the same manner as above. I care. When the spring 16 reaches the set thermal deformation temperature T, it contracts as shown in FIG. 6, thereby allowing the compression load acting on the bag 30 to be applied to the outer surface of the laminate 20.

【0020】[0020]

【作用】保持具内に積層体を収容した状態でこのものを
袋体内に収容し、保持具に設けた切り替え手段の変形温
度Tを下回る温度で袋体内を真空減圧すると、積層体の
周辺部に袋体からの圧着荷重が作用しない状態で袋体内
を減圧することができるから、積層体の中間膜と透明板
との間に存在する気体を積層体の周囲から効率よく外部
へ排出することができる。積層体の加熱に伴って、保持
具がその切り替え手段の熱変形温度T以上の温度に加熱
されると、切り替え手段は熱変形して、袋体からの圧着
荷重に抗することができなくなるので、積層体は袋体か
ら所定の圧着荷重を受けることになりこの状態で加熱さ
れることにより、積層体は所定の強度に予備圧着される
[Operation] When the laminate is housed in the holder and the bag is vacuum depressurized at a temperature below the deformation temperature T of the switching means provided in the holder, the periphery of the laminate is Since the pressure inside the bag can be reduced without any pressure applied by the bag, the gas existing between the interlayer film and the transparent plate of the laminate can be efficiently discharged from the periphery of the laminate to the outside. Can be done. When the holder is heated to a temperature higher than the thermal deformation temperature T of the switching means as the laminate is heated, the switching means will be thermally deformed and will no longer be able to resist the pressure bonding load from the bag. The laminate receives a predetermined pressure bonding load from the bag and is heated in this state, thereby preliminarily bonding the laminate to a predetermined strength.

【0021】[0021]

【実施例】以下に本発明を実施例に基づいて説明する。EXAMPLES The present invention will be explained below based on examples.

【0022】実施例1 ポリビニルブチラール樹脂を主体とする中間膜(ポリビ
ニルブチラール樹脂100重量部に対し、可塑剤として
トリエチレングリコールジエチルブチレートを40重量
部添加して得られた樹脂組成物にてシートを形成し、シ
ートの表面に粘着防止を目的としてエンボス加工による
粗さが20〜25μmの梨地状凹凸を付けたもの)を用
い、これを水洗乾燥調湿した後、20℃で厚さ3mm、
縦30cm×横30cmの透明な板ガラスに挟さんで積
層体を作製した。
Example 1 Interlayer film mainly composed of polyvinyl butyral resin (sheet made of a resin composition obtained by adding 40 parts by weight of triethylene glycol diethyl butyrate as a plasticizer to 100 parts by weight of polyvinyl butyral resin) The surface of the sheet was embossed to form a satin-like unevenness with a roughness of 20 to 25 μm for the purpose of preventing adhesion), and after washing, drying, and controlling the humidity, the sheet was heated to a thickness of 3 mm at 20°C.
A laminate was produced by sandwiching it between transparent glass plates measuring 30 cm in length and 30 cm in width.

【0023】一方、Fe−Mn−Si系(Mn:32重
量%、Si:5重量%の合金)形状記憶合金を用いて、
図1〜図4に示す保持具を作製した。この保持具内に上
記積層体を収容し、保持具をゴム製の袋体内に挿入し、
袋体内を真空度100mmHg(100Torr)まで
減圧した状態で積層体を加熱した。板ガラスの表面が1
20℃に達したとき、上記保持具の底板部及び天板部が
平面状に変形した。この状態を20分間保持し、その後
減圧状態のまま冷却し50℃で減圧を解除した。袋体内
から積層体を保持具と共に取り出し、保持具から積層体
を取り外した後、積層体をオートクレーブ中へ入れ、1
40℃、13Kg/cm2で20分間保持した。得られ
た合わせガラスの外観、ガラスと中間膜との接着性及び
耐熱性(煮沸試験、ベーク試験)を次の方法にしたがっ
て測定した。
On the other hand, using a Fe-Mn-Si type (alloy of Mn: 32% by weight, Si: 5% by weight) shape memory alloy,
A holder shown in FIGS. 1 to 4 was produced. The laminate is housed in this holder, the holder is inserted into a rubber bag,
The laminate was heated while the inside of the bag was reduced to a degree of vacuum of 100 mmHg (100 Torr). The surface of the plate glass is 1
When the temperature reached 20° C., the bottom plate portion and top plate portion of the holder were deformed into a flat shape. This state was maintained for 20 minutes, and then the mixture was cooled while remaining under reduced pressure, and the reduced pressure was released at 50°C. After taking out the laminate together with the holder from the bag and removing the laminate from the holder, put the laminate into an autoclave, and
It was held at 40°C and 13Kg/cm2 for 20 minutes. The appearance, adhesion between the glass and the interlayer film, and heat resistance (boiling test, bake test) of the obtained laminated glass were measured according to the following methods.

【0024】(A)合わせガラスの外観目視により観察
して、板ガラスと中間膜との接着面全面にわたって泡が
なくかつ透明なものを○とした。接着面に気泡が残留し
ているものを×とした。この場合、テストに用いた中間
膜はいずれもその表面に微細なエンボスが施されている
ために、積層体はすべて不透明に見えた。
(A) Appearance of laminated glass When visually observed, a case where there were no bubbles and was transparent over the entire adhesive surface between the plate glass and the interlayer film was rated as ○. Those in which air bubbles remained on the adhesive surface were rated as ×. In this case, all of the interlayer films used in the test had fine embossing on their surfaces, so all the laminates appeared opaque.

【0025】(B)合わせガラスの接着性中間膜と板ガ
ラスとの接着性は次のようにして測定した。合わせガラ
スを−18±0.6℃の温度に4±0.5時間放置して
調整し、これをハンマーで打って板ガラスが剥離した後
の膜の露出度をあらかじめグレード付けした限度見本で
判定した。その結果を表1に従いパンメル値として表わ
した。
(B) Adhesiveness of laminated glass The adhesiveness between the interlayer film and the plate glass was measured as follows. Adjust the laminated glass by leaving it at a temperature of -18 ± 0.6°C for 4 ± 0.5 hours, then hit it with a hammer and judge the degree of exposure of the film after the sheet glass peels off using a pre-graded limit sample. did. The results were expressed as pummel values according to Table 1.

【0026】[0026]

【表1】[Table 1]

【0027】(C)耐熱性(煮沸試験)合わせガラスを
常温にて一昼夜放置した後、100℃の沸騰水中にて2
時間放置した。その後、合わせガラスを観察して、全く
泡の発生のないものを○、一部に泡が発生したものを△
、合わせガラス全面に泡が発生したものを×とした。こ
れらの測定結果を表2に示す。
(C) Heat resistance (boiling test) After leaving the laminated glass at room temperature for a day and night, it was heated for 2 hours in boiling water at 100°C.
I left it for a while. After that, observe the laminated glass, ○ if there are no bubbles at all, △ if there are some bubbles.
, Those in which bubbles were generated on the entire surface of the laminated glass were rated as ×. The results of these measurements are shown in Table 2.

【0028】(D)耐熱性(ベーク試験)合わせガラス
を常温にて一昼夜放置した後、130℃ギャーオーブン
中に4時間放置した。その後、合わせガラスを観察して
、全く泡の発生のないものを○、一部に泡が発生したも
のを△、合わせガラス全面に泡が発生したものを×とし
た。これらの測定結果を表2に示す。
(D) Heat Resistance (Bake Test) The laminated glass was left at room temperature for a day and night, and then left in a 130°C gear oven for 4 hours. Thereafter, the laminated glass was observed, and a case where no bubbles were generated at all was marked as ○, a case where bubbles were partially formed was △, and a case where bubbles were formed on the entire surface of the laminated glass was rated as ×. The results of these measurements are shown in Table 2.

【0029】実施例2 袋体内の真空度を190mmHg(190Torr)と
したこと以外は実施例1と同様にして合わせガラスを製
造した。この合わせガラスの外観、ガラスと中間膜との
接着性および耐熱性を実施例1と同様の方法により測定
した。これら測定結果を表2に示す。
Example 2 A laminated glass was produced in the same manner as in Example 1 except that the degree of vacuum inside the bag was 190 mmHg (190 Torr). The appearance, adhesion between the glass and the interlayer film, and heat resistance of this laminated glass were measured in the same manner as in Example 1. The results of these measurements are shown in Table 2.

【0030】実施例3 板ガラスの厚みを5mmとしたこと以外は実施例1と同
様にして合わせガラスを製造した。この合わせガラスの
外観、ガラスと中間膜との接着性および耐熱性を実施例
1と同様の方法により測定した。これら測定結果を表2
に示す。
Example 3 A laminated glass was produced in the same manner as in Example 1 except that the thickness of the glass plate was 5 mm. The appearance, adhesion between the glass and the interlayer film, and heat resistance of this laminated glass were measured in the same manner as in Example 1. Table 2 shows these measurement results.
Shown below.

【0031】実施例4 懸濁重合法により、塩化ビニル93重量%、エチレン5
重量%、メタクリル酸グリシシル2重量%からなる塩化
ビニル−エチレン−メタクリル酸グリシシル共樹脂重合
体100重量部に対し、可塑剤としてフタル酸ジ−2−
エチルヘキシル(DOP)15重量部及びアジピン酸ジ
−2−エチルヘキシル(DOA)30重量部、熱安定剤
3重量部、紫外線吸収剤0.3重量部を加え、スーパー
ミキサーにより均一に混合した後、得られた樹脂組成物
を押出機により押し出して厚さ0.76mmのシートを
得た。シートの表面に接着防止を目的として粗さが25
〜35μmの微細な凹凸を付け、得られた中間膜を調温
し、20℃で厚さ3mm、縦30cm×横30cmの透
明な板ガラスに挟んで積層体を作製した。
Example 4 By suspension polymerization, 93% by weight of vinyl chloride, 5% by weight of ethylene
% by weight, and 100 parts by weight of a vinyl chloride-ethylene-glycisyl methacrylate co-resin polymer consisting of 2% by weight of glycicyl methacrylate, and di-2-phthalate as a plasticizer.
15 parts by weight of ethylhexyl (DOP), 30 parts by weight of di-2-ethylhexyl adipate (DOA), 3 parts by weight of a heat stabilizer, and 0.3 parts by weight of an ultraviolet absorber were added and mixed uniformly using a super mixer. The resulting resin composition was extruded using an extruder to obtain a sheet with a thickness of 0.76 mm. The surface of the sheet has a roughness of 25 to prevent adhesion.
Fine irregularities of ~35 μm were formed, the temperature of the resulting interlayer film was controlled, and a laminate was produced by sandwiching the interlayer film between transparent glass plates 3 mm thick and 30 cm long x 30 cm wide at 20°C.

【0032】一方、Fe−Mn−Si系(Mn:29重
量%、Si:5重量%の合金)形状記憶合金を用いて、
図5に示す保持具を作製した。この保持具内に上記積層
体を収容し、保持具をゴム製の袋体内に挿入し、袋体内
を真空度100mmHg(100Torr)まで積層体
を実施例1で用いた保持具と共に袋体に入れ、真空度1
00mmHg(100Torr)まで減圧した後、減圧
状態で板ガラスの表面温度が140℃になるまで積層体
を加熱した。保持具の切り替え手段が収縮した状態で2
0分間保持し、その後、減圧状態のまま冷却し50℃で
減圧を解除した。積層体を保持具と共に袋体から取り出
し、保持から積層体を取り出した。積層体をオートクレ
ーブ中へ入れ、140℃、13Kg/cm2下で20分
保持した。得られた合わせガラスの外観、ガラスと中間
膜との接着性及び耐熱性を実施例1と同様の方法により
測定した。これらの結果を表2に示す。
On the other hand, using a Fe-Mn-Si type (alloy of Mn: 29% by weight, Si: 5% by weight) shape memory alloy,
A holder shown in FIG. 5 was produced. The above-mentioned laminate is housed in this holder, the holder is inserted into a rubber bag, and the laminate is put into the bag together with the holder used in Example 1 until the vacuum level inside the bag is 100 mmHg (100 Torr). , degree of vacuum 1
After reducing the pressure to 00 mmHg (100 Torr), the laminate was heated under reduced pressure until the surface temperature of the glass plate reached 140°C. 2 when the switching means of the holder is contracted.
The mixture was held for 0 minutes, and then cooled under reduced pressure, and the reduced pressure was released at 50°C. The laminate was taken out from the bag together with the holder, and the laminate was taken out from the holder. The laminate was placed in an autoclave and held at 140° C. and 13 kg/cm 2 for 20 minutes. The appearance, adhesion between the glass and the interlayer film, and heat resistance of the obtained laminated glass were measured in the same manner as in Example 1. These results are shown in Table 2.

【0033】実施例5 袋体内の真空度を190mmHg(190Torr)と
したこと以外は実施例4と同様にして合わせガラスを製
造した。この合わせガラスの外観、ガラスとの接着性お
よび耐熱性を実施例1と同様の方法により測定した。こ
れらの測定結果を表3に示す。
Example 5 A laminated glass was manufactured in the same manner as in Example 4 except that the degree of vacuum inside the bag was 190 mmHg (190 Torr). The appearance, adhesion to glass, and heat resistance of this laminated glass were measured in the same manner as in Example 1. The results of these measurements are shown in Table 3.

【0034】実施例6 板ガラスの厚みを5mmとしたこと以外は実施例4と同
様にして合わせガラスを製造した。この合わせガラスの
外観、ガラスと中間膜との接着性および耐熱性を実施例
1と同様の方法により測定した。これら測定結果を表3
に示す。
Example 6 A laminated glass was produced in the same manner as in Example 4 except that the thickness of the plate glass was 5 mm. The appearance, adhesion between the glass and the interlayer film, and heat resistance of this laminated glass were measured in the same manner as in Example 1. Table 3 shows these measurement results.
Shown below.

【0035】比較例1 積層体を保持具を用いないで、ゴム製の袋体に入れたこ
と以外は実施例1と同様にして合わせガラスを製造した
。この合わせガラスの外観、ガラスと中間膜との接着性
及び耐熱性を実施例1と同様の方法により測定した。 これら測定結果を表3に示す。
Comparative Example 1 A laminated glass was produced in the same manner as in Example 1 except that the laminate was placed in a rubber bag without using a holder. The appearance, adhesion between the glass and the interlayer film, and heat resistance of this laminated glass were measured in the same manner as in Example 1. The results of these measurements are shown in Table 3.

【0036】比較例2 積層体を保持具を用いないで、ゴム製の袋体に入れたこ
と以外は実施例2と同様にして合わせガラスを製造した
。この合わせガラスの外観、ガラスと中間膜との接着性
及び耐熱性を実施例1と同様の方法により測定した。 これら測定結果を表3に示す。
Comparative Example 2 A laminated glass was produced in the same manner as in Example 2 except that the laminate was placed in a rubber bag without using a holder. The appearance, adhesion between the glass and the interlayer film, and heat resistance of this laminated glass were measured in the same manner as in Example 1. The results of these measurements are shown in Table 3.

【0037】比較例3 積層体を保持具を用いないで、ゴム製の袋体に入れたこ
と以外は実施例3と同様にして合わせガラスを製造した
。この合わせガラスの外観、ガラスと中間膜との接着性
及び耐熱性を実施例1と同様の方法により測定した。 これら測定結果を表4に示す。
Comparative Example 3 A laminated glass was produced in the same manner as in Example 3 except that the laminate was placed in a rubber bag without using a holder. The appearance, adhesion between the glass and the interlayer film, and heat resistance of this laminated glass were measured in the same manner as in Example 1. The results of these measurements are shown in Table 4.

【0038】比較例4 積層体を保持具を用いないで、ゴム製の袋体に入れたこ
と以外は実施例4と同様にして合わせガラスを製造した
。この合わせガラスの外観、ガラスとの中間膜との接着
性及び耐熱性を実施例1と同様の方法により測定した。 これら測定結果を表4に示す。
Comparative Example 4 A laminated glass was produced in the same manner as in Example 4 except that the laminate was placed in a rubber bag without using a holder. The appearance, adhesion between the glass and the interlayer film, and heat resistance of this laminated glass were measured in the same manner as in Example 1. The results of these measurements are shown in Table 4.

【0039】比較例5 積層体を保持具を用いないで、ゴム製の袋体に入れたこ
と以外は実施例5と同様にして合わせガラスを製造した
。この合わせガラスの外観、ガラスとの中間膜との接着
性および耐熱性を実施例1と同様の方法により測定した
。これら測定結果を表4に示す。
Comparative Example 5 A laminated glass was produced in the same manner as in Example 5 except that the laminate was placed in a rubber bag without using a holder. The appearance, adhesion between the glass and the interlayer film, and heat resistance of this laminated glass were measured in the same manner as in Example 1. The results of these measurements are shown in Table 4.

【0040】比較例6 積層体を保持具を用いないで、ゴム製の袋体に入れたこ
と以外は実施例6と同様にして合わせガラスを製造した
。この合わせガラスの外観、ガラスと中間膜との接着製
及び耐熱製を実施例1と同様の方法により測定した。 これらの結果を表4に示す。
Comparative Example 6 A laminated glass was produced in the same manner as in Example 6 except that the laminate was placed in a rubber bag without using a holder. The appearance, adhesion between the glass and the interlayer film, and heat resistance of this laminated glass were measured in the same manner as in Example 1. These results are shown in Table 4.

【0041】[0041]

【表2】[Table 2]

【0042】[0042]

【表3】[Table 3]

【0043】[0043]

【表4】[Table 4]

【0044】表2乃至表4から明らかなように、ゴム袋
方式による真空合わせにおいて、本発明の圧着装置を用
いることにより、中間膜の表面粗さが20〜25μmと
比較的小さく、且つ減圧真空度が190mmHgと比較
的高い場合でも、袋体で合わせガラスを圧着する際に、
周辺シールを生じることがないことが確認された。
As is clear from Tables 2 to 4, by using the pressure bonding device of the present invention in vacuum bonding using the rubber bag method, the surface roughness of the intermediate film is relatively small at 20 to 25 μm, and the surface roughness of the intermediate film is relatively small, and it is possible to Even when the temperature is relatively high at 190 mmHg, when pressing the laminated glass with the bag,
It was confirmed that no peripheral sealing occurred.

【0045】[0045]

【発明の効果】本発明の積層体の圧着装置は、袋体内の
積層体に圧着荷重が作用しない状態で積層体を減圧状態
におくことができるので、透明板と中間膜との間に存在
し得る気体を速やかに、且つ充分に排出することができ
る。しかも、積層体の加熱圧着時には切り替え手段が熱
変形することにより、積層体に充分な圧着荷重が作用す
るので、積層体の圧着も確実に行うことができる。また
、切り替え手段は圧着のための加熱を利用して自然に変
形するので、特別な操作を必要としない。
Effects of the Invention: The laminate crimping device of the present invention can place the laminate in a reduced pressure state without any crimping load acting on the laminate inside the bag, so that the laminate cannot be removed between the transparent plate and the intermediate film. It is possible to quickly and sufficiently exhaust gases that may be present. Moreover, when the laminate is hot-pressed, the switching means is thermally deformed, and a sufficient crimping load is applied to the laminate, so that the laminate can be reliably crimped. Further, since the switching means is naturally deformed using heating for crimping, no special operation is required.

【図面の簡単な説明】[Brief explanation of the drawing]

【図1】本発明に使用する保持具の一実施例を示す斜視
図である。
FIG. 1 is a perspective view showing one embodiment of a holder used in the present invention.

【図2】図1で示した保持具の作用を説明するための図
である。
FIG. 2 is a diagram for explaining the action of the holder shown in FIG. 1.

【図3】本発明の積層体の圧着装置の一実施例を示す断
面図である。
FIG. 3 is a sectional view showing an embodiment of the laminate compression bonding apparatus of the present invention.

【図4】図3に示した圧着装置の作用を説明するための
図である。
4 is a diagram for explaining the operation of the crimping device shown in FIG. 3. FIG.

【図5】本発明の積層体の圧着装置の他の実施例を示す
断面図である。
FIG. 5 is a sectional view showing another embodiment of the laminate compression bonding device of the present invention.

【図6】図5に示した圧着装置の作用を説明するための
図である。
6 is a diagram for explaining the operation of the crimping device shown in FIG. 5. FIG.

【図7】図5に示した圧着装置の保持具の平面図である
7 is a plan view of a holder of the crimping device shown in FIG. 5. FIG.

【図8】積層体の一部切欠斜視図である。FIG. 8 is a partially cutaway perspective view of the laminate.

【図9】ゴム袋方式を利用した、合わせガラスの製造方
法を説明するための概略図である。
FIG. 9 is a schematic diagram for explaining a method for manufacturing laminated glass using a rubber bag method.

【符号の説明】[Explanation of symbols]

10  保持具 11  底板部 12  天板部 13  側板部 14  底板部 15  天板部 16  スプリング 20  積層体 21  透明板 22  中間膜 30  袋体 10 Holder 11 Bottom plate part 12 Top plate part 13 Side plate part 14 Bottom plate part 15 Top plate part 16 Spring 20 Laminated body 21 Transparent plate 22 Intermediate film 30 Bag body

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】合成樹脂にて形成される中間膜と、この中
間膜の両側面に配設される透明板とを有する積層体を圧
着および加熱することにより、該積層体の中間膜と透明
板との間に存在し得る気体を排出する積層体の圧着装置
であって、該積層体を収容して内部が脱気されることに
より積層体を圧着し得る袋体と、該袋体内に収容された
保持具とを具備し、該保持具は、熱変形温度T未満の温
度では、積層体の少なくとも周辺部に袋体からの圧着荷
重が作用しないように積層体を保持し、該熱変形温度T
以上の温度では熱変形により該積層体の保持を解除する
形状記憶合金からなる切り替え手段を有する積層体の圧
着装置。
Claim 1: By pressing and heating a laminate having an intermediate film formed of a synthetic resin and transparent plates disposed on both sides of the intermediate film, the intermediate film and the transparent plate of the laminate are bonded and heated. A laminate crimping device that discharges gas that may exist between the laminate and the plate, comprising: a bag that accommodates the laminate and is capable of crimping the laminate by deaerating the inside; The holder holds the laminate so that the pressure load from the bag does not act on at least the periphery of the laminate at a temperature below the heat deformation temperature T, and Deformation temperature T
A press-bonding device for a laminated body having a switching means made of a shape memory alloy that releases the holding of the laminated body due to thermal deformation at a temperature above the above temperature.
JP3028660A 1991-02-22 1991-02-22 Apparatus for contact bonding of laminate Pending JPH04270150A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3028660A JPH04270150A (en) 1991-02-22 1991-02-22 Apparatus for contact bonding of laminate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3028660A JPH04270150A (en) 1991-02-22 1991-02-22 Apparatus for contact bonding of laminate

Publications (1)

Publication Number Publication Date
JPH04270150A true JPH04270150A (en) 1992-09-25

Family

ID=12254657

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3028660A Pending JPH04270150A (en) 1991-02-22 1991-02-22 Apparatus for contact bonding of laminate

Country Status (1)

Country Link
JP (1) JPH04270150A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006525941A (en) * 2003-05-28 2006-11-16 デプナー バウエレメンテ ゲーエムベーハー ウント コー カーゲー Method and apparatus for producing composite, and composite
JP2017036181A (en) * 2015-08-10 2017-02-16 日本電気硝子株式会社 Method for producing glass laminate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006525941A (en) * 2003-05-28 2006-11-16 デプナー バウエレメンテ ゲーエムベーハー ウント コー カーゲー Method and apparatus for producing composite, and composite
JP4630277B2 (en) * 2003-05-28 2011-02-09 デプナー バウエレメンテ ゲーエムベーハー ウント コー カーゲー Method and apparatus for producing composite, and composite
JP2017036181A (en) * 2015-08-10 2017-02-16 日本電気硝子株式会社 Method for producing glass laminate

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