JPH04265730A - Bending method of thermoplastic rigid resin pipe - Google Patents

Bending method of thermoplastic rigid resin pipe

Info

Publication number
JPH04265730A
JPH04265730A JP4554091A JP4554091A JPH04265730A JP H04265730 A JPH04265730 A JP H04265730A JP 4554091 A JP4554091 A JP 4554091A JP 4554091 A JP4554091 A JP 4554091A JP H04265730 A JPH04265730 A JP H04265730A
Authority
JP
Japan
Prior art keywords
resin pipe
coil spring
groove
bending
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4554091A
Other languages
Japanese (ja)
Inventor
Kikue Mukasa
武笠 喜久栄
Manabu Suzuki
学 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arai Seisakusho Co Ltd
Original Assignee
Arai Seisakusho Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arai Seisakusho Co Ltd filed Critical Arai Seisakusho Co Ltd
Priority to JP4554091A priority Critical patent/JPH04265730A/en
Publication of JPH04265730A publication Critical patent/JPH04265730A/en
Pending legal-status Critical Current

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  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

PURPOSE:To prevent the crushing of a bending section when a thermoplastic rigid resin pipe 1 is bent, and to ensure the accuracy of bending. CONSTITUTION:A thermoplastic rigid resin pipe 1 as a work is cut in specified length, a coil spring 2 is inserted into a bending section, said bending section is heated, the resin pipe 1 of the work heated is charged into the groove of a mold, to which the groove formed in a predetermined bending shape is bored, and bent and fixed, and said bending section is cooled, the resin pipe 1 is extracted from a mold 4 and the coil spring 2 is pulled out of the resin pipe 1.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、電線管あるいは流体の
低圧配管用等に用いられる熱可塑性硬質樹脂パイプ(以
下単に樹脂パイプという)の曲げ加工方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for bending thermoplastic hard resin pipes (hereinafter simply referred to as resin pipes) used for electrical conduits or low-pressure fluid piping.

【0002】0002

【従来技術及びその問題点】例えば、水道配管等に使用
される樹脂パイプを所望の形状に曲げ加工する場合、従
来は被加工品である樹脂パイプ中に砂又は金属粉末等を
充填し、加熱し曲げ加工を施していた。また、樹脂パイ
プの断面とほぼ同形の断面を有する弾性体製中芯を挿入
嵌合させ、この挿入嵌合させた状態で外力を加えて樹脂
パイプと中芯とを同時に湾曲させるようにして金型内に
装填し、加圧,加熱して中芯を取り出すようにしたもの
もある。
[Prior art and its problems] For example, when bending a resin pipe used for water piping etc. into a desired shape, conventionally the resin pipe to be processed is filled with sand or metal powder and then heated. It had been subjected to a bending process. In addition, a core made of an elastic material having a cross section that is almost the same as the cross section of the resin pipe is inserted and fitted, and an external force is applied in this inserted and fitted state to bend the resin pipe and the core simultaneously. Some products are loaded into a mold and the core is removed by applying pressure and heating.

【0003】しかしながら、樹脂パイプ中に砂又は金属
粉末等を充填するものにおいては、砂等の性質上樹脂パ
イプの加工部にのみ充填することは困難であり、樹脂パ
イプの全長に亘って充填することとなり、充填,運搬等
に問題を生じ、また加工上にも問題があった。また、中
芯を挿入嵌合せしめるものにあっては、両者を共に湾曲
せしめるときに大きな力を必要とし、また、中芯の材料
等にも限界がある等の問題があった。
However, when filling a resin pipe with sand or metal powder, etc., it is difficult to fill only the processed parts of the resin pipe due to the nature of sand, etc., and it is difficult to fill the entire length of the resin pipe. This caused problems in filling, transportation, etc., and also in processing. Further, in the case of inserting and fitting the core, a large force is required to curve both together, and there are also limitations to the material of the core.

【0004】0004

【発明が解決しようとする課題】本発明は、上記した従
来技術の問題点を解決して曲げ加工の工程の簡素化を図
り、曲げられた加工部の潰れを防止し、しかも精度の高
い樹脂パイプの曲げ加工方法の提供を目的とするもので
ある。
[Problems to be Solved by the Invention] The present invention solves the above-mentioned problems of the prior art, simplifies the bending process, prevents the bent part from collapsing, and produces resin with high precision. The purpose of this invention is to provide a method for bending pipes.

【0005】[0005]

【課題を解決するための手段】本発明に係る樹脂パイプ
の曲げ加工方法は、前記の目的を達成するために、被加
工物である熱可塑性硬質樹脂パイプの曲げ加工部内にコ
イルスプリングを挿入し、次いで該加工部を加熱した後
、所定の曲げ形状とした溝を穿設した金型の前記溝内に
被加工物を装填し、加工部を冷却した後、被加工物を前
記溝より取り出しコイルスプリングを抜き取ることをそ
の特徴とするものである。
[Means for Solving the Problems] In order to achieve the above object, the resin pipe bending method according to the present invention includes inserting a coil spring into the bending part of a thermoplastic hard resin pipe as a workpiece. Then, after heating the processing section, a workpiece is loaded into the groove of a mold having a groove formed into a predetermined bent shape, and after cooling the processing section, the workpiece is taken out from the groove. Its feature is that the coil spring can be removed.

【0006】本発明に係る樹脂パイプの加工方法は、被
加工物である樹脂パイプを所定の長さに切断し、曲げ加
工部に相当する位置にコイルスプリングを挿入し、該曲
げ加工部を加熱し、曲げ加工の形状とされた溝を穿設さ
れた金型の前記溝内に前記の加熱された樹脂パイプを差
し込み、溝形状によって曲げ加工された樹脂パイプを水
冷,空冷等によって冷却した後金型の溝内より樹脂パイ
プを取り出し、コイルスプリングを樹脂パイプより抜き
出すようにしたもので、樹脂パイプの曲げ加工が施され
る加工部内にはコイルスプリングが挿入・嵌合されてい
るので該コイルスプリングがパイプ内から補強するので
パイプは潰れる恐れは全くなく、工程も極めて簡単に行
うことができる。
The method for processing a resin pipe according to the present invention involves cutting a resin pipe as a workpiece into a predetermined length, inserting a coil spring at a position corresponding to the bent portion, and heating the bent portion. Then, the heated resin pipe is inserted into the groove of the mold that has a groove formed in the shape of the bending process, and the resin pipe bent according to the groove shape is cooled by water cooling, air cooling, etc. The resin pipe is taken out from the groove of the mold, and the coil spring is pulled out from the resin pipe.The coil spring is inserted and fitted into the processing part where the resin pipe is bent, so the coil Since the spring reinforces the pipe from within, there is no risk of the pipe collapsing, and the process is extremely simple.

【0007】[0007]

【実施例】本発明の実施例を図面を参照して説明する。 曲げ加工が施される被加工物である樹脂パイプ1は所定
の長さに切断されている。2は被加工物である樹脂パイ
プ1内に挿入嵌合されるコイルスプリングで、該コイル
スプリング2の線径は0.8 〜1.6mm 程度とし
、被加工物である樹脂パイプ1の内径に比例して線径も
太いものを使用するのがよく、また、コイルスプリング
2の外径Dと、樹脂パイプ1の内径dとの関係は、D=
d(0.995〜0.904)とするのが樹脂パイプ1
内にコイルスプリング2を挿脱するのに容易である。ま
た前記のコイルスプリング2のコイル部2Aは樹脂パイ
プ1の曲げ加工部1Bに対応する長さでよく、そのコイ
ル部2Aは密着巻き又は線径程度の間隔巻きでもよい。 3は前記コイルスプリング2の端部を延長した把手部で
あり、該把手部3により樹脂パイプ1内にコイルスプリ
ングを挿脱する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Examples of the present invention will be described with reference to the drawings. A resin pipe 1, which is a workpiece to be bent, is cut into a predetermined length. Reference numeral 2 denotes a coil spring that is inserted and fitted into the resin pipe 1 that is the workpiece. It is better to use a wire with a proportionally larger diameter, and the relationship between the outer diameter D of the coil spring 2 and the inner diameter d of the resin pipe 1 is D=
d (0.995 to 0.904) is the resin pipe 1.
It is easy to insert and remove the coil spring 2 therein. Further, the coil portion 2A of the coil spring 2 may have a length corresponding to the bent portion 1B of the resin pipe 1, and the coil portion 2A may be tightly wound or wound at intervals approximately equal to the wire diameter. Reference numeral 3 designates a handle portion which is an extension of the end portion of the coil spring 2, and the coil spring is inserted into and removed from the resin pipe 1 using the handle portion 3.

【0008】4は金型であり、該金型4の表面部には、
曲げ加工すべき樹脂パイプ1の曲げ形状とした溝5が穿
設される。前記溝5は断面角型を有し、該溝5の深さ5
Aは被加工物である樹脂パイプ1の外径より約1.0m
m 〜3.0mm 程度深くされ、その幅5Bは樹脂パ
イプ1の外径より0.1mm 〜0.3mm 程度広く
される。そして、前記金型4の材質は熱伝導及び加工性
の点でアルミニュームとするのがよく、また、6は金型
4の突き当て部である。
Reference numeral 4 denotes a mold, and the surface of the mold 4 includes:
A groove 5 is bored in the shape of the resin pipe 1 to be bent. The groove 5 has a square cross section, and the depth 5 of the groove 5 is
A is approximately 1.0 m from the outer diameter of the resin pipe 1 that is the workpiece
The width 5B is made wider than the outer diameter of the resin pipe 1 by about 0.1 mm to 0.3 mm. The material of the mold 4 is preferably aluminum in terms of heat conduction and workability, and 6 is an abutment part of the mold 4.

【0009】本実施例は以上述べたように、先ず、被加
工物である樹脂パイプ1の内径に応じた線径及び外径を
有するコイルスプリング2と、表面に樹脂パイプ1の曲
げ形状に形成した溝5を穿設した金型4を用意し、前記
樹脂パイプ1を所定の長さに切断し、先に用意したコイ
ルスプリング2を前記所定長さに切断した樹脂パイプ1
の曲げ加工部1Bにまで挿入・嵌合する。この挿入に当
っては、前記したようにコイルスプリング2の外径は樹
脂パイプ1の内径の0.995 〜0.904 として
あるのでコイルスプリング2の把手部3を持って容易に
挿入が可能である。
As described above, in this embodiment, first, a coil spring 2 having a wire diameter and an outer diameter corresponding to the inner diameter of the resin pipe 1 which is the workpiece, and a coil spring 2 formed on the surface into the bent shape of the resin pipe 1 are formed. A mold 4 having a groove 5 formed therein is prepared, the resin pipe 1 is cut to a predetermined length, and the previously prepared coil spring 2 is cut to the predetermined length.
Insert and fit into the bent part 1B. For this insertion, as mentioned above, the outer diameter of the coil spring 2 is 0.995 to 0.904 of the inner diameter of the resin pipe 1, so it can be easily inserted by holding the handle 3 of the coil spring 2. be.

【0010】前記した曲げ加工部1Bにコイルスプリン
グ2が挿入・嵌合された樹脂パイプ1の上記加工部1B
を樹脂の軟化点まで加熱し、次いで加熱された樹脂パイ
プ1の一端を金型4の突き当て部6に当接位置決めして
金型4の溝5内に装填する。この装填においては、樹脂
パイプ1の加工部1Bは加熱されているので、前記の金
型4の曲げ加工の形状に穿設されている溝5内に容易に
装填することが可能であり、また前述したように前記の
溝5の幅は樹脂パイプ1の径より0.1〜0.3mm 
程度と広くされており、また、その深さは樹脂パイプ1
の外径より 1.0〜3.0mm 程度深く形成されて
いるので、樹脂パイプ1は溝5内に装填されて移動する
ことがなく、溝5の形状にしたがって曲げ加工されるこ
ととなる。そして、曲げ加工部1Bにおいては樹脂パイ
プ1内にはコイルスプリング2が挿入・嵌合されている
ので、樹脂パイプ1を内部から補強することとなり、し
かもコイルスプリング2の自由な屈曲性によりどのよう
な形状の曲げ加工にも追随が可能である。
The bent portion 1B of the resin pipe 1 has the coil spring 2 inserted and fitted into the bent portion 1B.
is heated to the softening point of the resin, and then one end of the heated resin pipe 1 is positioned in contact with the abutting portion 6 of the mold 4 and loaded into the groove 5 of the mold 4. In this loading, since the processed portion 1B of the resin pipe 1 is heated, it can be easily loaded into the groove 5 bored in the shape of the bending process of the mold 4, and As mentioned above, the width of the groove 5 is 0.1 to 0.3 mm wider than the diameter of the resin pipe 1.
The depth is about 100cm wide, and the depth is about 1cm wide.
Since the resin pipe 1 is formed approximately 1.0 to 3.0 mm deeper than the outer diameter of the groove 5, the resin pipe 1 is not loaded into the groove 5 and moves, but is bent according to the shape of the groove 5. In the bent portion 1B, the coil spring 2 is inserted and fitted into the resin pipe 1, so the resin pipe 1 is reinforced from the inside, and the free bending of the coil spring 2 allows It is possible to follow the bending process of various shapes.

【0011】前記したように金型4の溝5内に装填され
た樹脂パイプ1が曲げ加工され、該曲げが固定状態とさ
れたとき樹脂パイプ1を水冷又は空冷等により冷却せし
め、曲げ加工された樹脂パイプ1を金型4より取り出し
、次いで、コイルスプリング2を樹脂パイプ1より抜き
出し、曲げ加工が完成するものである。前記したコイル
スプリング2の抜き出しに当っては、コイルスプリング
2が右巻きの場合には、コイルスプリング2の把手部3
を用いて反時計方向にねじることにより容易に樹脂パイ
プ1より抜き取ることが可能である。
As described above, the resin pipe 1 loaded into the groove 5 of the mold 4 is bent, and when the bending is fixed, the resin pipe 1 is cooled by water cooling or air cooling, and the bending process is performed. The resin pipe 1 is taken out from the mold 4, and then the coil spring 2 is taken out from the resin pipe 1 to complete the bending process. When pulling out the coil spring 2 described above, if the coil spring 2 is right-handed, the handle part 3 of the coil spring 2 should be
It can be easily removed from the resin pipe 1 by twisting it counterclockwise.

【0012】本実施例においては、樹脂パイプ1を加熱
したうえで曲げ加工し、かつ、樹脂パイプ1の曲げ加工
部1Bにはコイルスプリング2が挿入・嵌合されている
ので、曲げ加工部1Bが潰れたりすることはなく、また
曲げ加工部1Bの加工精度も良好なものである。また、
従来装置においては、樹脂パイプ中に砂等を注入したり
、あるいは中芯を挿入するため、曲げ加工部を真円とす
るために、金型の溝等の形状を樹脂パイプの断面形状と
一致させる必要があったが、本実施例では、前記したよ
うに樹脂パイプ1の加工部1部にコイルスプリング2を
挿入・嵌合するので、金型4の溝5の断面形状は樹脂パ
イプ1の断面形状と一致させる必要はなく、前述したよ
うな角型で充分であり、金型4の加工性が容易になるも
のである。
In this embodiment, the resin pipe 1 is heated and then bent, and the coil spring 2 is inserted and fitted into the bent portion 1B of the resin pipe 1, so that the bent portion 1B The bent portion 1B is not crushed, and the processing accuracy of the bent portion 1B is also good. Also,
In conventional equipment, in order to inject sand etc. into the resin pipe or insert a core, the shape of the mold groove etc. must match the cross-sectional shape of the resin pipe in order to make the bent part a perfect circle. However, in this embodiment, since the coil spring 2 is inserted and fitted into the processed portion 1 of the resin pipe 1 as described above, the cross-sectional shape of the groove 5 of the mold 4 is the same as that of the resin pipe 1. It is not necessary to match the cross-sectional shape, and a rectangular shape as described above is sufficient, which facilitates the workability of the mold 4.

【0013】[0013]

【発明の効果】本発明に係る樹脂パイプの曲げ加工方法
は、被加工物である樹脂パイプの曲げ加工部内にコイル
スプリングを挿入・嵌合し、次いで、該曲げ加工部を加
熱した後、所定の曲げ形状の溝を穿設した金型の前記溝
内に前記の樹脂パイプを装填し、加工部を冷却後、被加
工物を前記溝より取り出し、コイルスプリングを抜き取
るようにしたので、曲げ加工部にはコイルスプリングが
挿入されているので、加工時に樹脂パイプは屈曲性のあ
るコイルスプリングによって補強されているので、曲げ
加工部がどのような形状であっても補強されるもので、
曲げ加工部が潰れる恐れは全くなく、曲げ精度を確保す
ることができるばかりでなく、本発明における加工工程
は、樹脂パイプの加工部内へのコイルスプリングの挿入
,該加工部の加熱,金型内への装填,取り出しというき
わめて簡単な工程よりなるものであり、その効果は著し
いものがある。
Effects of the Invention The method of bending a resin pipe according to the present invention involves inserting and fitting a coil spring into the bending part of a resin pipe as a workpiece, heating the bending part, and then bending the coil spring to a predetermined position. The resin pipe is loaded into the groove of a mold in which a bending-shaped groove is bored, and after cooling the processing section, the workpiece is taken out from the groove and the coil spring is extracted. Since a coil spring is inserted in the part, the resin pipe is reinforced by the flexible coil spring during processing, so it will be reinforced no matter what shape the bent part is.
There is no risk of the bending part being crushed, and not only can bending accuracy be ensured, but the processing process in the present invention involves inserting a coil spring into the processing part of the resin pipe, heating the processing part, and injecting the inside of the mold. It consists of an extremely simple process of loading and unloading, and its effects are remarkable.

【図面の簡単な説明】[Brief explanation of the drawing]

【図1】樹脂パイプにコイルスプリングを挿入したとき
の説明図
[Figure 1] Explanatory diagram when a coil spring is inserted into a resin pipe

【図2】コイルスプリングの説明図[Figure 2] Explanatory diagram of coil spring

【図3】金型の平面図[Figure 3] Top view of the mold

【図4】図3のC−C断面図[Figure 4] CC sectional view of Figure 3

【図5】曲げ加工時の説明図[Figure 5] Explanatory diagram during bending process

【符号の説明】[Explanation of symbols]

1    樹脂パイプ 2    コイルスプリング 4    金型 5    溝 1 Resin pipe 2 Coil spring 4 Mold 5 Groove

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】  被加工物である熱可塑性硬質樹脂パイ
プの曲げ加工部内にコイルスプリングを挿入し、次いで
該加工部を加熱した後、所定の曲げ形状とした溝を穿設
した金型の前記溝内に被加工物を装填し、加工部を冷却
した後、被加工物を前記溝より取り出しコイルスプリン
グを抜き取ることを特徴とする熱可塑性硬質樹脂パイプ
の曲げ加工方法。
[Claim 1] A coil spring is inserted into a bending part of a thermoplastic hard resin pipe as a workpiece, and after the part is heated, a groove is bored into a predetermined bending shape. A method for bending a thermoplastic hard resin pipe, which comprises loading a workpiece into a groove, cooling a processing section, and then taking out the workpiece from the groove and extracting a coil spring.
JP4554091A 1991-02-20 1991-02-20 Bending method of thermoplastic rigid resin pipe Pending JPH04265730A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4554091A JPH04265730A (en) 1991-02-20 1991-02-20 Bending method of thermoplastic rigid resin pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4554091A JPH04265730A (en) 1991-02-20 1991-02-20 Bending method of thermoplastic rigid resin pipe

Publications (1)

Publication Number Publication Date
JPH04265730A true JPH04265730A (en) 1992-09-21

Family

ID=12722207

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4554091A Pending JPH04265730A (en) 1991-02-20 1991-02-20 Bending method of thermoplastic rigid resin pipe

Country Status (1)

Country Link
JP (1) JPH04265730A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5765285A (en) * 1995-08-09 1998-06-16 The B.F. Goodrich Company Method of bending a rigid thermoplastic pipe
EP1189038A1 (en) * 2000-09-14 2002-03-20 Endress + Hauser Flowtec AG Method of bending measuring tubes
KR20040025770A (en) * 2002-09-17 2004-03-26 한일튜브 주식회사 method for bending plastic tube
CN108394085A (en) * 2018-02-08 2018-08-14 陕西科技大学 A kind of curved semi-annular jade pendant device of PVC pipe

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5319385A (en) * 1976-08-06 1978-02-22 Kubota Ltd Method of bending pipe
JPS5653515B2 (en) * 1979-01-26 1981-12-19
JPS5914918A (en) * 1982-07-17 1984-01-25 Mitsubishi Motors Corp Method of bending synthetic resin tube

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5319385A (en) * 1976-08-06 1978-02-22 Kubota Ltd Method of bending pipe
JPS5653515B2 (en) * 1979-01-26 1981-12-19
JPS5914918A (en) * 1982-07-17 1984-01-25 Mitsubishi Motors Corp Method of bending synthetic resin tube

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5765285A (en) * 1995-08-09 1998-06-16 The B.F. Goodrich Company Method of bending a rigid thermoplastic pipe
EP1189038A1 (en) * 2000-09-14 2002-03-20 Endress + Hauser Flowtec AG Method of bending measuring tubes
KR20040025770A (en) * 2002-09-17 2004-03-26 한일튜브 주식회사 method for bending plastic tube
CN108394085A (en) * 2018-02-08 2018-08-14 陕西科技大学 A kind of curved semi-annular jade pendant device of PVC pipe

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