JPH0422528A - Manufacture of rotary body - Google Patents
Manufacture of rotary bodyInfo
- Publication number
- JPH0422528A JPH0422528A JP12405990A JP12405990A JPH0422528A JP H0422528 A JPH0422528 A JP H0422528A JP 12405990 A JP12405990 A JP 12405990A JP 12405990 A JP12405990 A JP 12405990A JP H0422528 A JPH0422528 A JP H0422528A
- Authority
- JP
- Japan
- Prior art keywords
- blank material
- flange member
- ring member
- gear
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000003825 pressing Methods 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 238000003466 welding Methods 0.000 description 8
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000005242 forging Methods 0.000 description 4
- 239000000470 constituent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Landscapes
- Forging (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、回転体で、特に外周部が肉厚に構成され、か
つこの肉厚部の外周に歯車を有する回転体の製造方法に
関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for manufacturing a rotating body, particularly a rotating body having a thick outer circumference and a gear on the outer circumference of the thick wall. It is.
上記回転体の一例として自動車のフライホイールがある
が、従来のこの種の回転体の製造は、第１０図に示すよ
うに板部材にてカップ状に成形されたフランジ部材ａの
外周部にあらかじめ歯車Ｃを歯切りされた肉厚のリング
部材すを嵌合して両者を溶接にて固着して製造していた
。An example of the above-mentioned rotating body is the flywheel of an automobile, and in the conventional manufacturing of this type of rotating body, as shown in FIG. The gear C was manufactured by fitting a thick-walled ring member with gears and fixing the two together by welding.
上記従来の製造方法では、フランジ部材ａとリング部材
すとの固着を溶接にて行なっているか、この溶接作業に
は歪みが伴うため、円周方向の全周にわたって連続溶接
を行なうことができす、軸心に対して対称位置の複数箇
所をそれぞれ順次行なわなければならず、この溶接作業
の工程時間か長くかかっており、作業能率が悪かった。In the conventional manufacturing method described above, the flange member a and the ring member are fixed by welding, and since this welding process involves distortion, continuous welding can be performed over the entire circumferential direction. The welding process had to be carried out sequentially at multiple locations symmetrical about the axis, which took a long time and resulted in poor work efficiency.
また上記歪みの発生のため、フランジ部材ａとリング部
材すのそれぞれの肉厚をある程度厚くしなければならず
、機械的強度を越えて余計な強度となってしまい、重量
軽減対策上問題があった。In addition, due to the occurrence of the above-mentioned distortion, it is necessary to increase the wall thickness of each of the flange member a and the ring member A to a certain extent, which results in an unnecessary strength that exceeds the mechanical strength, which poses a problem in terms of weight reduction measures. Ta.
さらに、フランジ部材ａとリング部材すとは溶接にて固
着する関係上、この両者共、溶接性が良好な、例えば鋼
材を用いる必要があり、歯車部分にアルミ合金等の軽量
合金を用いることは困難であった。Furthermore, since the flange member a and the ring member A are fixed by welding, it is necessary to use a material with good weldability, such as steel, for both, and it is not recommended to use a lightweight alloy such as aluminum alloy for the gear part. It was difficult.
本発明は上記のことにかんがみなされたもので、全工程
を鍛造作業にて行なって溶接作業をなくして作業時間の
短縮を図ることかできると共に、鍛造作業たけによる自
動化を図ることができ、また作業工程における歪みの発
生がなくなることにより、構成部材の薄肉化を図ること
ができ、さらに、構成部材の一方あるいは双方をアルミ
合金等の軽量合金にて構成して製品の軽量化を図ること
ができるようにした回転体の製造方法を提供することを
目的とするものである。The present invention has been made in consideration of the above-mentioned problems, and it is possible to reduce the working time by performing the entire process by forging and eliminating the welding work, and it is also possible to automate only the forging work. By eliminating the occurrence of distortion in the work process, it is possible to reduce the thickness of the component parts, and it is also possible to reduce the weight of the product by constructing one or both of the component parts from lightweight alloys such as aluminum alloys. It is an object of the present invention to provide a method for manufacturing a rotating body that enables the following.
上記目的を達成するために、本発明に係る回転体の製造
方法は、薄板部材にてカップ状に成形されたフランジ部
材の外周部にリング部材を嵌合して回転体の素材を構成
し、この素材のフランジ部材の内側に、外周面の円周方
向に波形凹凸を有する支持型を嵌入した状態で、リング
部材の外周面に歯車の歯形成形用のダイスを押し付けな
がら素材を回転して素材のリング部材の外周部に歯車を
成形する。In order to achieve the above object, a method for manufacturing a rotating body according to the present invention includes: fitting a ring member to the outer circumference of a flange member formed into a cup shape using a thin plate member to form a raw material for the rotating body; With a supporting die having corrugations in the circumferential direction on the outer circumferential surface fitted inside the flange member of this material, the material is rotated while pressing a gear tooth forming die onto the outer circumferential surface of the ring member. A gear is formed on the outer periphery of the ring member.
素材のリング部材にダイスを押し付けることこより、素
材の内側に嵌合した支持型の凹凸ににより、リング部材
と共にフランジ部材も歯形に沿って凹凸状に形成される
。By pressing the die against the ring member of the material, the flange member as well as the ring member is formed into an uneven shape along the tooth profile due to the unevenness of the support mold fitted inside the material.
本発明の実施例を第１図から第９図に基づいて説明する
。Embodiments of the present invention will be described based on FIGS. 1 to 9.
まず第１図に示すような円板状の薄板鋼板からなる第］
素材１にて第２図に示すようなカップ状のフランジ部材
２を鍛造成形する。ついであらかしめリング状に成形さ
れているリング部材３を第３図に示すようにフランジ部
材２に圧入により嵌合して第２素材４を得る。First of all, it is made of a disc-shaped thin steel plate as shown in Fig. 1]
A cup-shaped flange member 2 as shown in FIG. 2 is forged from the raw material 1. Next, the ring member 3 formed into a swaged ring shape is press-fitted into the flange member 2, as shown in FIG. 3, to obtain a second material 4.
次に、第４図、第５図に示すように、この第２素材４を
支持台５上に載置すると共に、第２素材４の内側に支持
型６を嵌入する。この支持型６はその外周部には円周方
向に波形の凹凸７が設けてあり、その先端がフランジ部
材２の内周面に当接、あるいはわずかな隙間をあけて嵌
合している。上記凹凸のピッチ及び数はリング部材３に
形成される歯車のピッチ及び歯数と同一にしである。Next, as shown in FIGS. 4 and 5, this second material 4 is placed on a support stand 5, and a support mold 6 is fitted inside the second material 4. This support mold 6 has corrugated projections 7 in the circumferential direction on its outer periphery, and the tip thereof is in contact with the inner peripheral surface of the flange member 2 or is fitted with a slight gap. The pitch and number of the above-mentioned irregularities are the same as the pitch and number of teeth of the gear formed on the ring member 3.
この状態で、第２素材４の外周に歯車状のダイス８を押
しあてながら両者を相対回転させる。In this state, a gear-shaped die 8 is pressed against the outer periphery of the second material 4, and the two are rotated relative to each other.
これにより、第６図に示すように、第２素材４の外周部
にダイス８により歯車９が転造により創成される。As a result, as shown in FIG. 6, a gear 9 is created on the outer periphery of the second material 4 by rolling with the die 8.
このとき、第２素材４の内周面を支持している支持型６
の外周面が波形の凹凸となっていることにより、第２素
材４の外周部はリング部材３と共にフランジ部材２の円
筒部も波形に変形する。またこのとき、上記フランジ部
材２の変形は第７図に示すようにリング部材３がある部
分だけとなり、従ってリング部材３の幅からはずれた部
分は元の円筒状となっている。これにより、フランジ部
材２とリング部材３とは、円周方向及び軸方向の双方に
わたってカシメ状となり、極めて強固に結合される。At this time, the support mold 6 supporting the inner peripheral surface of the second material 4
Since the outer circumferential surface of the second material 4 is corrugated, the outer circumference of the second material 4 and the ring member 3 as well as the cylindrical portion of the flange member 2 are deformed into a waveform. Further, at this time, the flange member 2 is deformed only in the portion where the ring member 3 is located, as shown in FIG. 7, and therefore, the portion deviating from the width of the ring member 3 remains in its original cylindrical shape. As a result, the flange member 2 and the ring member 3 are caulked in both the circumferential direction and the axial direction, and are extremely firmly coupled.
第８図はフランジ部材２の円筒部とリング部材３の幅が
路間−の場合で、この場合リング部材３の内周面の軸方
向両端部に切欠き１０．１０を設けておくことにより、
第７図に示す場合と同様の効果が得られる。FIG. 8 shows a case where the width of the cylindrical part of the flange member 2 and the ring member 3 is -. ,
The same effect as shown in FIG. 7 can be obtained.
なお上記各実施例ではダイス８にピニオンギヤ形状のも
のを用いた例で説明されているが、これは、第９図に示
すようにラック形のダイス８′を用いてもよい。この場
合、ダイス８′の歯形は先端部から徐々に歯溝が深くな
るようにする。In each of the above embodiments, a pinion gear-shaped die 8 is used, but a rack-shaped die 8' may also be used as shown in FIG. In this case, the tooth profile of the die 8' is such that the tooth grooves gradually become deeper from the tip.
また上記実施例において第２素材４を構成する両部２，
３は双方とも鋼材でもよいが、その一方あるいは双方と
もにアルミ合金等の軽量合金を用いてもよい。Further, in the above embodiment, both parts 2 constituting the second material 4,
Both of 3 may be made of steel, but one or both of them may be made of lightweight alloy such as aluminum alloy.
本発明によれば、全工程を鍛造作業にて行なって溶接作
業をなくして作業時間の短縮を図ることができると共に
、鍛造作業だけによる自動化を図ることができる。また
作業工程における歪みの発生がなくなることにより、構
成部材の薄肉化を図ることができる。さらに、構成部材
の一方あるいは双方をアルミ合金等の軽量合金にて構成
して製品の軽量化を図ることができる。According to the present invention, it is possible to shorten the working time by performing all processes by forging work and eliminating welding work, and it is also possible to achieve automation through only the forging work. Further, by eliminating the occurrence of distortion during the working process, it is possible to reduce the thickness of the constituent members. Furthermore, one or both of the constituent members may be made of a lightweight alloy such as an aluminum alloy to reduce the weight of the product.
第１２図から第９図は本発明の実施例を示すもので、第
１図は第１素材を示す斜視図、第２図はフランジ部材を
示す斜視図、第３図は第２素材を示す断面図、第４図、
第５図は加工開始前の状態を示す断面図と平面図、第６
図は加工状態を示す拡大図、第７図、第８図は加工後の
要部を示す断面図、第９図はダイスにラック形を用いた
場合の加工状態を示す平面図である。第１０図、第１１
図は従来方法にて製造した回転体の断面図と要部の平面
図である。
１は第１素材、２はフランジ部材、３はリング部材、４
は第２素材、５は支持台、６は支持型、
７は凹凸、
８′
はダイス、
９は歯車。Figures 12 to 9 show examples of the present invention, with Figure 1 being a perspective view showing the first material, Figure 2 being a perspective view showing the flange member, and Figure 3 showing the second material. Cross-sectional view, Figure 4,
Figure 5 is a sectional view and plan view showing the state before processing starts, Figure 6 is
The figure is an enlarged view showing the processing state, FIGS. 7 and 8 are sectional views showing the main parts after processing, and FIG. 9 is a plan view showing the processing state when a rack type die is used. Figures 10 and 11
The figures are a cross-sectional view and a plan view of the main parts of a rotating body manufactured by a conventional method. 1 is a first material, 2 is a flange member, 3 is a ring member, 4
is the second material, 5 is the support base, 6 is the support type, 7 is the unevenness, 8' is the die, and 9 is the gear.
Claims (1)
部にリング部材を嵌合して回転体の素材を構成し、この
素材のフランジ部材の内側に、外周面の円周方向に波形
凹凸を有する支持型を嵌入した状態で、リング部材の外
周面に歯車の波形成形用のダイスを押し付けながら素材
を回転して素材のリング部材の外周部に波形を成形する
ことを特徴とする回転体の製造方法。A ring member is fitted to the outer periphery of a flange member formed into a cup shape using a thin plate member to form the material of the rotating body, and the inside of the flange member of this material is provided with wave-shaped unevenness in the circumferential direction of the outer periphery. The rotating body is characterized in that the material is rotated while a die for forming gear waveforms is pressed against the outer circumferential surface of the ring member in a state in which a supporting mold having the ring member is fitted, and a waveform is formed on the outer circumference of the ring member of the material. Production method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12405990A JP2724630B2 (en) | 1990-05-16 | 1990-05-16 | Rotating body manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12405990A JP2724630B2 (en) | 1990-05-16 | 1990-05-16 | Rotating body manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0422528A true JPH0422528A (en) | 1992-01-27 |
| JP2724630B2 JP2724630B2 (en) | 1998-03-09 |
Family
ID=14875950
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12405990A Expired - Fee Related JP2724630B2 (en) | 1990-05-16 | 1990-05-16 | Rotating body manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2724630B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013169171A (en) * | 2012-02-21 | 2013-09-02 | Globeride Inc | Double bearing type reel |
| JP2013169201A (en) * | 2012-02-23 | 2013-09-02 | Globeride Inc | Gear built in fishing reel |
| CN104067994A (en) * | 2013-03-29 | 2014-10-01 | 株式会社岛野 | Reel part for fishing reel |
-
1990
- 1990-05-16 JP JP12405990A patent/JP2724630B2/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013169171A (en) * | 2012-02-21 | 2013-09-02 | Globeride Inc | Double bearing type reel |
| JP2013169201A (en) * | 2012-02-23 | 2013-09-02 | Globeride Inc | Gear built in fishing reel |
| CN104067994A (en) * | 2013-03-29 | 2014-10-01 | 株式会社岛野 | Reel part for fishing reel |
| KR20140118702A (en) * | 2013-03-29 | 2014-10-08 | 가부시키가이샤 시마노 | Reel component for fishing reel |
| JP2014197986A (en) * | 2013-03-29 | 2014-10-23 | 株式会社シマノ | Reel component for fishing reel |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2724630B2 (en) | 1998-03-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5237745A (en) | Method of and apparatus for manufacturing drive plate | |
| US20090158590A1 (en) | Wheel manufacturing method | |
| JPH05127B2 (en) | ||
| US20070051156A1 (en) | Manufacturing method for an annular member and a pronged annular member | |
| JPH0422528A (en) | Manufacture of rotary body | |
| CA1129187A (en) | Method of forming a flex-plate and gear member from a thin metal disc | |
| JP2804910B2 (en) | Method and apparatus for forming cylindrical part with outer peripheral teeth | |
| JPH049243A (en) | Production of rotating body | |
| JPS5923894B2 (en) | How to manufacture gears from flat plate materials | |
| JP2011177740A (en) | Method of forming tooth shape of sheet metal plate and tooth-shaped product | |
| JPH02117729A (en) | Forming method for sheet metal multistage v-pulley | |
| JPH0347935B2 (en) | ||
| JPH0510984Y2 (en) | ||
| JP2645787B2 (en) | Circumferential groove forming method | |
| JP2635375B2 (en) | Gear rolling material forming method | |
| JPH0510983Y2 (en) | ||
| JP2872477B2 (en) | Method and apparatus for manufacturing drive plate | |
| JPH0437432A (en) | Geared flexible plate and its manufacture | |
| JPS62124043A (en) | Manufacture of drive plate | |
| SU709228A1 (en) | Method of making profiled annular articles | |
| JP4076253B2 (en) | Bearing inner ring, manufacturing method thereof, and clutch release bearing | |
| JPH0133261B2 (en) | ||
| JPS5816751A (en) | Manufacture of rim for aluminum wheel | |
| SU1315134A1 (en) | Method of producing blanks from metal powders | |
| JPS61115641A (en) | Manufacture of wheel made of light alloy |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| LAPS | Cancellation because of no payment of annual fees |