JPH0421928Y2 - - Google Patents

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Publication number
JPH0421928Y2
JPH0421928Y2 JP1987085055U JP8505587U JPH0421928Y2 JP H0421928 Y2 JPH0421928 Y2 JP H0421928Y2 JP 1987085055 U JP1987085055 U JP 1987085055U JP 8505587 U JP8505587 U JP 8505587U JP H0421928 Y2 JPH0421928 Y2 JP H0421928Y2
Authority
JP
Japan
Prior art keywords
enamel
panel
adhesive
board
back side
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1987085055U
Other languages
Japanese (ja)
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JPS63192515U (en
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Filing date
Publication date
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Priority to JP1987085055U priority Critical patent/JPH0421928Y2/ja
Publication of JPS63192515U publication Critical patent/JPS63192515U/ja
Application granted granted Critical
Publication of JPH0421928Y2 publication Critical patent/JPH0421928Y2/ja
Expired legal-status Critical Current

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Description

【考案の詳細な説明】 (産業上の利用分野) この考案は建物の壁面や天井面の形成用に用い
る建築用ほうろうパネルに関する。
[Detailed description of the invention] (Field of industrial application) This invention relates to architectural enamel panels used for forming walls and ceilings of buildings.

(従来の技術) 一般に建築用ほうろうパネルは、金属板製のほ
うろうパネルの裏面側に、石綿セメント珪酸カル
シウム板、石膏板、ALC板などの耐火ボードを、
補強材として接着したものが広く用いられてい
る。そしてこの接着の際は、ほうろうパネルと耐
火ボードを重ね合せてプレスにより加圧しながら
接着剤を固化させ、ほうろうパネルの反りやうね
り等の矯正をおこなつている。
(Prior art) Generally, enameled panels for construction use a fireproof board such as asbestos cement calcium silicate board, gypsum board, ALC board, etc. on the back side of the enameled panel made of metal plate.
Glued materials are widely used as reinforcing materials. When bonding, the enamel panel and the fireproof board are placed one on top of the other, and pressure is applied using a press to solidify the adhesive, thereby correcting any warpage or waviness in the enamel panel.

(考案が解決しようとする問題点) ところが上記の建築用ほうろうパネルにおいて
は、耐火ボードの表面の平面精度が劣るため、耐
火ボードの表面(接着面)のすじ状あるいは圧痕
状の凹凸が転写されてほうろうパネルの表面が凹
凸状に変形し、外観状好ましくなかつた。また接
着時のプレス圧力を下げれば上記の凹凸の転写は
少なくなるが、ほうろうパネル全体の反りや波う
ち状のうねり等が充分矯正されず、このほうろう
パネルを用いた建物壁面全体に不規則な凹凸が目
立つて、外観上見苦しいものであつた。
(Problem to be solved by the invention) However, in the above-mentioned architectural enameled panels, because the flatness of the surface of the fireproof board is poor, streak-like or indentation-like irregularities on the surface (adhesive surface) of the fireproof board are not transferred. The surface of the enamel panel was deformed into uneven shapes, and the appearance was not desirable. Furthermore, if the press pressure during adhesion is lowered, the transfer of the above-mentioned irregularities will be reduced, but the warping and undulating waves of the entire enamel panel will not be sufficiently corrected, and irregularities will appear on the entire wall surface of the building using this enamel panel. The unevenness was noticeable and the appearance was unsightly.

この考案は上記従来の問題点を解決するもの
で、ほうろうパネル表面の凹凸および反り、うね
り等が少量に抑制された平滑な外観を有するとと
もに、所望の耐火性を有する建築用ほうろうパネ
ルを提供しようとするものである。
This invention solves the above-mentioned conventional problems and provides an architectural enamel panel that has a smooth appearance with minimal unevenness, warping, and waviness on the surface of the enamel panel, and has the desired fire resistance. That is.

(問題点を解決するための手段) しかしてこの考案の建築用ほうろうパネルは、
主板部の四周に折曲片部を連設して成り少なくと
も表面側をほうろう層で被覆したほうろうパネル
と、このほうろうパネルの主板部の裏面側に接着
剤により接着されたセル寸法が5〜40mmで箔厚が
30〜200μmのアルミハニカムシートと、このア
ルミハニカムシートの裏面側に接着剤により接着
された板厚0.2〜1.0mmの金属板から成る裏当て板
と、この裏当て板の裏面側に接着剤により接着さ
れた耐火ボードとをそなえて成る建築用ほうろう
パネルである。
(Means for solving the problem) However, the architectural enamel panel devised by Lever,
An enamel panel consisting of a series of bent pieces arranged around the four circumferences of the main plate part and covered with an enamel layer at least on the front side, and a cell size of 5 to 40 mm that is bonded with adhesive to the back side of the main plate part of this enamel panel. The foil thickness is
An aluminum honeycomb sheet with a thickness of 30 to 200 μm, a backing plate made of a metal plate with a thickness of 0.2 to 1.0 mm bonded to the back side of the aluminum honeycomb sheet with adhesive, and a backing plate made of a metal plate with a thickness of 0.2 to 1.0 mm bonded to the back side of the aluminum honeycomb sheet with adhesive An architectural enamel panel consisting of a fireproof board bonded to it.

この考案においてほうろうパネルとしては、鋼
板、銅板、ステンレス板、アルミニウム板などの
各種金属板を、浅い箱状に成形し、少なくともそ
の表面側にほうろう層を設けたものを用いること
ができる。
In this invention, the enamel panel can be formed from various metal plates such as steel plates, copper plates, stainless steel plates, aluminum plates, etc. into a shallow box shape and provided with an enamel layer on at least the surface side.

この考案におけるほうろう層は、一般の各種ほ
うろう用スリツプを常法により塗布乾燥後焼成し
て、所望の厚さ、色彩、強度、耐食性等をそなえ
たほうろう層として形成することができる。この
ほうろう層はほうろうパネルの少なくとも表面側
に設ければよいが、耐久性の点からはほうろうパ
ネルの表面側と裏面側の両方に設けるのが好まし
い。この場合、ほうろう層の層厚が、裏面側厚
さ/表面側厚さ=0.4〜0.9の関係にあることが好
ましく、この値が0.4未満だとほうろう層の焼成
時にほうろうパネルの主板部が表面側に湾曲突出
するはらみ変形を生じやすく、これをアルミハニ
カムの接着により矯正しても波打状の変形が残る
ので好ましくない。また前記比率が0.9を越える
と、焼成後波うち状の変形が発生しやすくなるの
で好ましくない。
The enamel layer in this invention can be formed by coating various general enamel slips in a conventional manner, drying and firing, and having the desired thickness, color, strength, corrosion resistance, etc. This enamel layer may be provided at least on the front side of the enamel panel, but from the viewpoint of durability it is preferably provided on both the front side and the back side of the enamel panel. In this case, it is preferable that the thickness of the enamel layer is in the relationship of back side thickness / front side thickness = 0.4 to 0.9. If this value is less than 0.4, the main plate part of the enamel panel will be on the front side when the enamel layer is fired. This is undesirable because it tends to cause side-curving protrusion deformation, and even if this is corrected by bonding an aluminum honeycomb, a wavy deformation remains. Further, if the ratio exceeds 0.9, it is not preferable because corrugated deformation tends to occur after firing.

この考案においてアルミハニカムシートとして
は、セル形状は六角形のほか四角形、五角形等の
多角形及び円形でもよく、この場合セル寸法が5
〜40mmのものが好ましく、このセル寸法が5mm未
満のものはアルミハニカムの製作が困難でコスト
がかさみ、またセル寸法が40mmを越えるものは圧
縮強度及び矯正効果が不充分となるうえ、セル形
状が主板部に転写されるおそれがあるので、好ま
しくない。またアルミハニカムの箔厚(セル壁
厚)は30〜200μmのものを用いるが、この箔厚
が30μm未満のものは圧縮強度が不充分であり、
また箔厚が200μmを越えるものはアルミハニカ
ムの製作費がかさみ、好ましくない。
In this invention, the cell shape of the aluminum honeycomb sheet may be not only hexagonal but also polygonal such as square and pentagon, and circular, in which case the cell size is 5.
A cell size of ~40 mm is preferable. If the cell size is less than 5 mm, it will be difficult to produce an aluminum honeycomb and the cost will increase. If the cell size exceeds 40 mm, the compressive strength and straightening effect will be insufficient, and the cell shape will be poor. This is undesirable because there is a risk that it will be transferred to the main plate. In addition, the aluminum honeycomb foil thickness (cell wall thickness) used is 30 to 200 μm, but if the foil thickness is less than 30 μm, the compressive strength is insufficient.
Also, foils with a thickness exceeding 200 μm are undesirable because they increase the cost of producing aluminum honeycombs.

この考案における裏当て板を形成する金属板と
しては、板厚が0.2〜1.0mmの表面処理鋼板、アル
ミニウム板、ステンレス鋼板、銅板などを用いる
ことができ、板厚が0.2mm未満のものはアルミハ
ニカムと接着後のパネル強度および矯正効果が不
足するので好ましくなく、また板厚が1.0mmを越
えるものは、パネル重量および材料費がかさむの
で好ましくない。
As the metal plate forming the backing plate in this invention, surface-treated steel plate, aluminum plate, stainless steel plate, copper plate, etc. with a plate thickness of 0.2 to 1.0 mm can be used, and those with a plate thickness of less than 0.2 mm are aluminum. This is undesirable because the panel strength and straightening effect after adhering to the honeycomb are insufficient, and a plate thickness exceeding 1.0 mm is undesirable because the panel weight and material cost increase.

またこの考案における接着剤としては、エポキ
シ樹脂、ウレタン樹脂などの有機材料のほか、水
ガラス系やリン酸ガラス系などの無機材料のもの
を用いることもできる。
Furthermore, as the adhesive in this invention, in addition to organic materials such as epoxy resin and urethane resin, inorganic materials such as water glass and phosphate glass can also be used.

この考案における耐火ボードとしては、石膏
板、ケイ酸カルシウム板、ALC板、発泡セラミ
ツク板、GRC板、MRC板、木毛セメント板、石
綿板など無機質材料を主体とする各種の耐火ボー
ドを用いることができる。耐火ボードと裏当て板
の接着は、前述した各種接着剤の他、ゴム系接着
剤も用いておこなうことができる。このとき耐火
ボードは、ほうろうパネルとアルミハニカムシー
トと裏当て板とを予め重ね合せて加圧接着したも
のの上に積重ねて裏当て板に接着してもよいし、
ほうろうパネルとアルミハニカムシートと裏当て
板と耐火ボードをそれぞれ接着剤を介在させて積
層加圧して、同時に各部の加圧接着をおこなうよ
うにしてもよい。
As the fireproof board in this invention, various fireproof boards mainly made of inorganic materials such as gypsum board, calcium silicate board, ALC board, foamed ceramic board, GRC board, MRC board, wood wool cement board, and asbestos board can be used. I can do it. In addition to the various adhesives mentioned above, rubber-based adhesives can also be used to bond the fireproof board and the backing board. At this time, the fireproof board may be stacked on top of the enamel panel, aluminum honeycomb sheet, and backing plate that have been layered and bonded under pressure in advance, and then bonded to the backing plate.
The enamel panel, the aluminum honeycomb sheet, the backing plate, and the fireproof board may be laminated and pressed with an adhesive interposed therebetween, and the respective parts may be bonded together under pressure at the same time.

(作用) この考案の建築用ほうろうパネルにおいては、
主板部とアルミハニカムシートと裏当て板とを重
ね合せて加圧接着する際に、平面度が良好なアル
ミハニカムシートの多数個のセルが主板部に圧接
されて加圧力を分散するので、主板部はほぼ均等
に加圧されて反りやうねりが矯正されるととも
に、主板部に局部的な凹凸の転写を生じることが
ない。接着剤固化後は、軽量なアルミハニカムシ
ートと裏当て板は主板部と一体化して、主板部の
裏面側に強固な補強部材を形成し、平坦状態で接
着された主板部の平面度を維持するとともに、ほ
うろうパネル全体の強度および剛性を向上させ
る。
(Function) In the architectural enamel panel of this invention,
When the main plate, aluminum honeycomb sheet, and backing plate are overlapped and bonded under pressure, a large number of cells of the aluminum honeycomb sheet with good flatness are pressed against the main plate and the pressure is dispersed. The parts are pressurized almost uniformly to correct warps and undulations, and local unevenness is not transferred to the main plate part. After the adhesive hardens, the lightweight aluminum honeycomb sheet and backing plate are integrated with the main plate to form a strong reinforcing member on the back side of the main plate, maintaining the flatness of the bonded main plate. At the same time, it improves the strength and rigidity of the entire enamel panel.

またほうろうパネルとアルミハニカムシートと
裏当て板と耐火ボードを重ね合わせて同時に加圧
接着する場合においても、裏当て板およびアルミ
ハニカムシートは耐火ボードの表面の凹凸がほう
ろうパネルに転写されるのを緩衝する緩衝材とし
て作用し、ほうろうパネルの主板部は平面度が良
好なハニカムシートの多数個のセルによりほぼ均
等に加圧され、定盤表面などに沿つて平坦に加圧
された状態で接着されるので、ほうろうパネルの
表面の凹凸および反り、うねり等が少量に抑制さ
れる。
In addition, even when an enamel panel, an aluminum honeycomb sheet, a backing plate, and a fireproof board are overlapped and bonded together under pressure, the backing plate and aluminum honeycomb sheet prevent the unevenness of the surface of the fireproof board from being transferred to the enamel panel. It acts as a cushioning material, and the main plate of the enamel panel is pressurized almost evenly by the many cells of the honeycomb sheet with good flatness, and is bonded while being pressed flat along the surface of the surface plate. Therefore, unevenness, warping, waviness, etc. on the surface of the enamel panel are suppressed to a small amount.

裏当て板は平滑な金属板なのでアルミハニカム
と強固に接着するとともに、耐火ボードと全面に
わたつて対向する広い接触面積を提供するので、
耐火ボードは接着剤により強固に裏当て板の裏面
に固着する。そしてこの耐火ボードは、その厚さ
に対応した耐火性能をほうろうパネルに与えると
ともに、ほうろうパネルの剛性を増加させる強度
部材としても作用する。
Since the backing plate is a smooth metal plate, it firmly adheres to the aluminum honeycomb, and also provides a wide contact area facing the fireproof board over the entire surface.
The fireproof board is firmly attached to the back side of the backing board using adhesive. This fireproof board provides the enamel panel with fireproof performance corresponding to its thickness, and also acts as a strength member that increases the rigidity of the enamel panel.

(実施例) 以下図面によりこの考案の一実施例を説明す
る。
(Example) An example of this invention will be described below with reference to the drawings.

図中1はほうろうパネルで、厚さ1.6mmのほう
ろう用脱炭鋼板を巾1000mm、長さ3000mm、深さ51
mmの浅い箱状に折曲成形し、主板部2の四周に連
設した折曲片部3に、建物躯体への取付用のクリ
ツプ4を、折曲片部の裏面側端部3aと、クリツ
プ4の裏面側端面4aとの間隔が3mmになるよう
に固着したものである。ほうろうパネル1の表面
側には厚さ0.25mm、裏面側には厚さ0.20mmのほう
ろう層を焼付形成してある。5はセル寸法25.4
mm、箔厚100μmのアルミハニカムシートで、そ
の厚さHは15mmである。また6は厚さ4.0mmの亜
鉛メツキ鋼板から成る裏当て板で、主板部2の裏
面側とアルミハニカムシート5の表面側(主板部
2側)、およびアルミハニカムシート5の裏面側
と裏当て板6の表面側(主板部2側)とは、それ
ぞれエポキシ樹脂系接着剤により接着されてい
る。また7は厚さ35mmの珪酸カルシウム板から成
る耐火ボードで、巾990mm、長さ2990mmの外形寸
法を有する。この耐火ボード7の表面側(主板部
2側)と裏当て板6の裏面側とはエポキシ樹脂系
接着剤により接着されている。これら各部の接着
は、耐火ボード7の上にベニヤ板製のスペーサ8
を介在させ、ほうろうパネル1と接着剤を塗布し
たアルミハニカムシート5と裏当て板6と接着剤
を塗布した耐火ボード7の重ね合せ品を複数組積
重ね、図示しないプレスの定盤間で面圧1Kg/cm2
で加圧し、接着剤固化までこの加圧を維持するこ
とによりおこなつた。得られた建築用ほうろうパ
ネル9は、35mm厚の耐火ボード7を裏面側にそな
えた耐火60分の耐火性を有する建築用耐火パネル
であつて、主板部2の表面に局部的な凹凸がない
平滑な外観を有し、その平坦度は1/1000と良好で
あつた。
1 in the figure is an enameled panel, made of a decarburized steel plate for enameling with a thickness of 1.6 mm, a width of 1000 mm, a length of 3000 mm, and a depth of 51 mm.
A clip 4 for attaching to a building frame is attached to a bent piece 3 which is formed into a shallow box shape of mm and is connected to the four circumferences of the main plate 2, and a back end 3a of the bent piece. The clip 4 is fixed so that the distance from the rear end surface 4a is 3 mm. A 0.25 mm thick enamel layer is baked on the front side of the enamel panel 1, and a 0.20 mm thick enamel layer is formed on the back side. 5 is cell size 25.4
It is an aluminum honeycomb sheet with a foil thickness of 100 μm and a thickness H of 15 mm. Reference numeral 6 denotes a backing plate made of a galvanized steel plate with a thickness of 4.0 mm. The front side of the plate 6 (the main plate part 2 side) is bonded to each other using an epoxy resin adhesive. Further, 7 is a fireproof board made of calcium silicate board with a thickness of 35 mm, and has external dimensions of 990 mm in width and 2990 mm in length. The front side of the fireproof board 7 (main plate portion 2 side) and the back side of the backing plate 6 are bonded together with an epoxy resin adhesive. These parts are bonded using plywood spacers 8 on top of the fireproof board 7.
A plurality of stacked products consisting of an enameled panel 1, an aluminum honeycomb sheet 5 coated with an adhesive, a backing plate 6, and a fireproof board 7 coated with an adhesive are stacked together, and surface pressure is applied between the surface plates of a press (not shown). 1Kg/ cm2
This was done by applying pressure to the adhesive and maintaining this pressure until the adhesive solidified. The obtained architectural enameled panel 9 is a fire-resistant architectural panel having a 35 mm thick fire-resistant board 7 on the back side and has a fire resistance of 60 minutes, and has no local unevenness on the surface of the main plate portion 2. It had a smooth appearance with a good flatness of 1/1000.

この考案は上記実施例に限定されるものではな
く、たとえば各部の材質、形状、寸法等は上記以
外のものとしてもよい。また上記実施例では耐火
ボード7の裏面7aをクリツプ4の裏面側端面4
aよりパネル内に引込むようにしたが、この裏面
7aは上記裏面側端面4aと面一あるいは該裏面
側端面4aより突出させた位置にあつてもよい。
また上記実施例において折曲片部3と耐火ボード
7の間にすきまは、パネル施工現地における建物
躯体への取付時などにおいて、岩綿の吹付などに
より追加被覆するのが好ましい。またこの考案は
折曲片部にクリツプを付設しないほうろうパネル
にも適用できるものである。
This invention is not limited to the above-mentioned embodiments; for example, the materials, shapes, dimensions, etc. of each part may be other than those described above. Further, in the above embodiment, the back side 7a of the fireproof board 7 is connected to the back side end surface 4 of the clip 4.
Although the back surface 7a is drawn into the panel from the side a, the back surface 7a may be flush with the back end surface 4a or may be located at a position protruding from the back end surface 4a.
Further, in the above embodiment, it is preferable that the gap between the bent piece 3 and the fireproof board 7 be additionally covered by spraying rock wool or the like when the panel is attached to a building frame at the construction site. This invention can also be applied to enamel panels in which no clips are attached to the folded pieces.

(考案の効果) 以上説明したようにこの考案によれば、ほうろ
うパネルの局部的な凹凸および反りやうねりが少
量に抑制され、平滑ですぐれた外観を有するとと
もに、所望の耐火性を有する建築用ほうろうパネ
ルが得られる。
(Effects of the invention) As explained above, according to this invention, the local unevenness, warping, and waviness of the enamel panel are suppressed to a small amount, and the enamel panel has a smooth and excellent appearance, and has the desired fire resistance. An enamel panel is obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの考案の一実施例を示す建築用ほう
ろうパネルの一部切欠斜視図、第2図は同じく部
分拡大縦断面図である。 1……ほうろうパネル、2……主板部、3……
折曲片部、3a……裏面側端部、4……クリツ
プ、4a……クリツプの裏面側端面、5……アル
ミハニカムシート、6……裏当て板、7……耐火
ボード、9……建築用ほうろうパネル。
FIG. 1 is a partially cutaway perspective view of an architectural enamel panel showing an embodiment of this invention, and FIG. 2 is a partially enlarged longitudinal sectional view of the same. 1... Enamel panel, 2... Main board, 3...
Bent piece portion, 3a...Back side end, 4...Clip, 4a...Back side end surface of clip, 5...Aluminum honeycomb sheet, 6...Backing plate, 7...Fireproof board, 9... Architectural enameled panels.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 主板部の四周に折曲片部を連設して成り少なく
とも表面側をほうろう層で被覆したほうろうパネ
ルと、このほうろうパネルの主板部の裏面側に接
着剤により接着されたセル寸法が5〜40mmで箔厚
が30〜200μmのアルミハニカムシートと、この
アルミハニカムシートの裏面側に接着剤により接
着された板厚0.2〜1.0mmの金属板から成る裏当て
板と、この裏当て板の裏面側に接着剤により接着
された耐火ボードとをそなえて成る建築用ほうろ
うパネル。
An enamel panel consisting of a series of bent pieces arranged around the four circumferences of the main plate part and covered with an enamel layer at least on the front side, and a cell size of 5 to 40 mm that is bonded with adhesive to the back side of the main plate part of this enamel panel. An aluminum honeycomb sheet with a foil thickness of 30 to 200 μm, a backing plate consisting of a metal plate with a thickness of 0.2 to 1.0 mm adhered to the back side of this aluminum honeycomb sheet with an adhesive, and the back side of this backing plate. An architectural enamel panel consisting of a fireproof board bonded with an adhesive.
JP1987085055U 1987-05-29 1987-05-29 Expired JPH0421928Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1987085055U JPH0421928Y2 (en) 1987-05-29 1987-05-29

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1987085055U JPH0421928Y2 (en) 1987-05-29 1987-05-29

Publications (2)

Publication Number Publication Date
JPS63192515U JPS63192515U (en) 1988-12-12
JPH0421928Y2 true JPH0421928Y2 (en) 1992-05-19

Family

ID=30940112

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1987085055U Expired JPH0421928Y2 (en) 1987-05-29 1987-05-29

Country Status (1)

Country Link
JP (1) JPH0421928Y2 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5420186A (en) * 1977-07-12 1979-02-15 Matsuyama Marusan Kk *dango*molding apparatus
JPS5918B2 (en) * 1977-06-24 1984-01-05 株式会社クボタ Culm length detection mechanism
JPS61185436A (en) * 1985-02-14 1986-08-19 日本軽金属株式会社 Non-combustible panel and manufacture thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5918U (en) * 1982-06-18 1984-01-05 ナショナル住宅産業株式会社 honeycomb panel

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5918B2 (en) * 1977-06-24 1984-01-05 株式会社クボタ Culm length detection mechanism
JPS5420186A (en) * 1977-07-12 1979-02-15 Matsuyama Marusan Kk *dango*molding apparatus
JPS61185436A (en) * 1985-02-14 1986-08-19 日本軽金属株式会社 Non-combustible panel and manufacture thereof

Also Published As

Publication number Publication date
JPS63192515U (en) 1988-12-12

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